an innovative and versatile mass timber product - glued laminated timber

90
Glued Laminated Timber An Innovative and Versatile Mass Timber Product Tom Williamson, P.E. Managing Partner Timber Engineering LLC Retired Vice President, APA Past Executive VP, AITC

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This presentation provides a comprehensive overview of glued laminated timber, a building material that is a structural composite of lumber and adhesive. The presentation highlights variations of the building material, with an in depth review of the manufacturing processes. In addition it reviews glued laminated timber’s design properties, how the building material can be used within buildings codes and examples of glued laminated timber being used in commercial buildings from the Tacoma Dome to the Raleigh Durham Airport.

TRANSCRIPT

Page 1: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glued Laminated Timber An Innovative and Versatile Mass Timber Product

Tom Williamson, P.E. Managing Partner

Timber Engineering LLC

Retired Vice President, APA

Past Executive VP, AITC

Page 2: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

What is Glulam?

Glulam = a structural composite of

lumber and adhesives

Page 3: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Anatomy of Glued Laminated Timber

Lumber Laminations

Glue Lines

End Joints

Natural Wood

Characteristics

Page 4: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam: One of the Original Glued Mass Timber Composites

Over 115 years of use worldwide

Page 5: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Original U.S. Glulam Structure USDA Forest Products Laboratory

1934 2009

75 years of continuous use

Page 6: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Large Cross Sections Are Possible

21” x 27” x 110’

Note multiple

pieces positioned

side by side

No reduction in

stress values even

if pieces are not

edge bonded and

load is applied

perpendicular to

the wide face

Page 7: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Unmatched Versatility of Shapes and Spans

Page 8: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Natural Aesthetics of Glulam

Page 9: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

An important issue for building

designers is sustainability.

First, wood is green. It is the

only naturally renewable

building material. Second,

Mass Timber is greener. It

maximizes the strength of the

material creating smaller

sections (I-joists in comparison

to sawn joists. Glulams in

comparison to an equivalent

strength sawn beam.) Briefly

review each bullet point above.

Glulam is Environmentally Friendly Sustainable and Green

• Produced from small dimension lumber harvested from

managed and sustainable forests

• Timber resource utilization

optimized using a wide range of

lumber grades

• Uses a wide variety of species

• Smaller sections required due

to higher strengths

• Manufacturing involves low

energy use process

• Uses low formaldehyde

emitting adhesives Mass Timber = Green

Page 10: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam Manufacturing Standard ANSI A190.1

• Specifies product qualification

and quality assurance

requirements

• Third-party inspection by an

approved agency is required on

an on-going basis

• Building codes require that all

glulam must bear a grademark

meeting ANSI A190.1

Page 11: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Material

Preparation

Pre-glue

Layup

End

Joint

Bonding

Face

Bonding

and

Curing

Quality

Verification

Finish

Marking

Shipping

Glulam Manufacturing Process

Page 12: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Lumber Species Used

• Traditional softwoods

• Douglas Fir & Southern Pine

• Other Softwoods

• Spruce/Pine/Fir and Hem-Fir

• Naturally Durable Softwoods

• Alaska Yellow Cedar

• Port Orford Cedar

• Hardwoods

• Mixed species layups

Page 13: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam Adhesive Specifications

Adhesives used for glulam must meet: ASTM D2559 for Exterior-Use

ASTM D7247 for heat durability

Page 14: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Again here is a reminder of the four basic appearance

classifications that we discussed earlier. But to reiterate the line

of distinction between generally stocked beams by your dealer

and those that might be used for exposed aesthetics. For use as

beams and headers where you are comparing glulam against the

other Mass Timber beams and headers you’ll be dealing with the

Framing Appearance category.

Appearance Classifications

• Framing – Intended for concealed applications and is

typically available in 3-1/2” & 5-1/2” widths to match

dimensions of 2x4 and 2x6 framing lumber

• Industrial – Intended for concealed applications or

where appearance is not of primary importance

• Architectural – Used where members are exposed to

view and an attractive finish is desired

• Premium – Available only as a custom order where

appearance is of primary importance

Finishing for Visual Appearance

Strength is not a function of appearance classifications

Page 15: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Quality Trademarks

Page 16: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Basic Glulam Design Considerations

• Type of member/load application

• Determination of allowable design

stresses/layup selection

• Stress modification factors

• Structural analysis

• Special design provisions

• Connection design /detailing

Page 17: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Member Type

Column

Simple span beam

Truss member

Cantilever span beam

Page 18: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Unbalanced Layup

• Unequal capacity

in positive and

negative bending

• Primarily for use

in simple beams

or short

cantilevers

• Requires 5%

tension lams on

the bottom of the

beam

Tension lamination

Page 19: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Balanced Layup

• Equal capacity in

both positive and

negative bending

• Primarily for use

in continuous

beams or long

cantilevers

• Requires 5%

tension lams on

top and bottom of

beam Tension lamination

Tension lamination

Page 20: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Single Grade Layup

• Same lumber

grade and

species used

throughout

• Primarily for use

in axially loaded

members, such

as columns and

truss chords

Page 21: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

US Glulam Standards Development of Design Values

Design values are derived in accordance with:

Page 22: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

1. Sawn Lumber Grading Agencies

2. Species Combinations

3. Section Properties

4. Design Values

• Lumber and Timber

• Non-North American Sawn

Lumber

• Structural Glued

Laminated Timber

• MSR and MEL

Sources of Design Properties

2005 NDS Supplement

Page 23: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Stress Classes Created for Simplicity

NDS Stress Classes

Page 24: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Sources of Design Properties Industry Standards / ICC Codes

• ANSI 117 Design

Specification

• APA ICC-ESR Code

Report 1940

• Glulam standards

are referenced in the

IBC and IRC codes

Page 25: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

LVL Hybrid Glulam with LVL

Outer Laminations

• Full length with no

finger joints required

• LVL has greater tensile

strength compared to

lumber

• 30F-2.1E stress level

achieved

• Direct substitute for many

SCL products

LVL Laminations

Page 26: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

LVL “Hybrid” Glulam

• Tested at APA Research Center

• 30F - 2.1E stress grade

• Approved for use in the U.S. by

ICC-ESR code reports

• Limited to depths of 30” or less

Page 27: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam Design: 2005 NDS

1 General Requirements for Building Design

2 Design Values for Structural Members

3 Design Provisions and Equations

4 Sawn Lumber

5 Structural Glued Laminated Timber

6 Round Timber Poles and Piles

7 Prefabricated Wood I-Joists

8 Structural Composite Lumber

9 Wood Structural Panels

10 Mechanical Connections

11 Dowel-Type Fasteners

12 Split Ring and Shear Plate Connectors

13 Timber Rivets

14 Shear Walls and Diaphragms

15 Special Loading Conditions

16 Fire Design of Wood Members

Page 28: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Additional Glulam Design References

• AITC “Timber Construction Manual”

• McGraw-Hill “APA Engineered Wood

Handbook”

• McGraw-Hill “Wood Engineering and

Construction Handbook”

Page 29: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam Design: 2005 NDS

Includes both:

• Allowable Stress Design

(ASD)

and

• Load and Resistance

Factor Design (LRFD)

Page 30: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

High Strength Outer Tension Lams

Lower Grade Inner Lams

Medium Grade Inner Compression Lam

High Strength Outer Compression Lams

Unbalanced Layup

Medium Grade Inner Compression Lam

Glulam Layups

Page 31: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Note the “TOP” Stamp for Unbalanced Layup

Page 32: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Specifying Camber

• Glulam can be manufactured with camber to offset

the anticipated dead load deflection

• Very important for longer span members

Page 33: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Specifying Camber

Can be specified in inches or as a radius of curvature

Page 34: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Comparison of Various Radius of Curvature Camber Values

Length 14’ 16’ 18’ 20’ 22’ 24’ 26’

2000’ radius 1/8” 1/4” 1/4” 1/4” 3/8” 3/8” 1/2”

3500’ radius 1/8” 1/8” 1/8” 1/8” 1/4” 1/4” 1/4”

5000’ radius 0 1/8” 1/8” 1/8” 1/8” 1/8” 1/4”

The most common stock beam camber is a 3500’ radius

although some manufacturers supply stock beams with

zero camber.

Page 35: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam Connections Can Be Complex

The NDS Provides Solutions

Page 36: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

NDS Connection Design Provisions

The NDS design provides nominal lateral and withdrawal values for dowel type connectors (nails, screws, bolts) and specialty connectors such as shear plates, split rings and timber rivets

Allowable = nominal x adjustment factors

Adjustment factors account for a

wide range of different end use

applications

All applicable to glulam

Page 37: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Durability and Long Term Performance

Strategies for durable glulam construction

• Keep glulam dry

• Focus on design and construction details

• Focus on moisture management

• Use appropriate preservative treatments when

exposed to the elements or

• Specify naturally durable and decay resistive

wood species

• Numerous examples of glulam structures 50-100

years old worldwide

Page 38: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Interior Applications Durability Not Typically An Issue

Page 39: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Pedestrian Bridge - 105 ft. span

Page 40: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Pedestrian Bridge – 120 ft. span

Page 41: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam Electric Utility Structures

Page 42: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Tri-Level Highway Bridge Keystone Wye – S.D.

Original

installation

1968

1988

2009

Over 40 years

of exposure

to the elements

Page 43: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Preservative Treatment of Glulam

U.S. Standards

American Wood Preservers Standard (AWPA U1)

UC1 Interior, dry Insects

UC2 Interior, wet Decay and insects

UC3 Exterior, above ground Decay and insects

UC4 Ground contact Decay and insects

UC5 Salt water Salt water organisms

American Association of State Highway and

Transportation Officials (AASHTO)

Above ground

Ground contact, fresh water

Ground contact, salt water

U.S. building codes require treatment of exposed glulam

Page 44: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Selecting Preservative Treatments For Glulam

Applicable treatments are a function of species and whether

treatment is before or after gluing

See EWS S580C for details

Page 45: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Naturally Durable Species

• Port Orford Cedar 22F-1.8E

• Alaska Yellow Cedar 20F-1.5E

• Western Red Cedar 16F-1.3E

• California Redwood 16F-1.1E

Page 46: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Alaska Yellow Cedar (AYC) Santa Monica, CA Reservoir Cover

Page 47: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Connection Serviceability Issues

• Temperature – not of major importance

• Humidity and moisture – major concerns

exposed end grain

• contact with concrete or masonry

• moisture entrapment

• ambient conditions / dimensional changes

Page 48: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Effects of Moisture

Seasoning

checking

Is it of structural

concern?

Page 49: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Examples of Checking

Side checks

Bottom glue line check

End

checks

Page 50: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Checking vs. Delamination

• Checking is a natural phenomena associated with natural

drying of the glulam

• Delamination is a deterioration of the glue bond when

exposed to moisture

• The introduction of wet-use (durable) adhesives in the

mid 1940’s virtually eliminated delamination in the U.S.

• This is assured by requiring adhesives to meet D2559

and by conducting daily quality control checks using a

cyclic delamination test

Page 51: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Testing by APA conducted to

evaluate impact of checking

• Guidelines established for what

size checks are OK without an

engineering analysis

• Checking rarely affects

structural performance

• Published in an Owners Guide

to Checking

• One of the industry’s most

widely distributed publications

Page 52: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Proper Use of Flashing and End Caps for Long Term Serviceability

Issue: prevent direct water ingress into glulam

• Re-direct the water flow around the connection

• Use preservative treated glulam or durable species

End caps and

flashing used

Page 53: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Proper Glulam Beam to Concrete or Masonry Connection

• Prevent contact with

masonry

• Use steel bearing plate

under beam

• Maintain minimum of

½” air gap at end Note gap

at end

Note steel

bearing

plate

Page 54: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Proper Glulam Arch Base Connection

Note flashing on

top of glulam

Note open shoe

allowing water to drain

After 25 years in service

Page 55: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Lessons Learned to Ensure Durable and Long Life Glulam Structures

• Keep glulam dry whenever possible

• Account for moisture effects

• High moisture = mold, decay, insect attack

• Protect from direct exposure to elements

• Use preservative treatments

• Use naturally durable species

• Design connections for long term performance

• Allow for movement due to moisture changes

• Design to avoid moisture entrapment

• Avoid direct contact with masonry and concrete

Page 56: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Exposed Glulam vs. Unprotected Steel in ASTM E119 Fire Test

Page 57: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam After ASTM E119 Fire Test

Char rate =

1/40” per minute

or

1-1/2” per hour

Page 58: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Characteristics of Glulam in Fire

• Wood is an excellent heat

insulator

• Develops a char layer after

fire exposure

• Self-extinguishing after fire

source removed

• Retains significant residual

strength after being exposed

to fire

10-3/4 x 16-1/2

Glulam beam after 90

minutes of fire exposure

retains 60% of its capacity

Page 59: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Fire Rating for Glulam

Two accepted fire

rating methods

recognized in the U.S.

• IBC Empirical Method

• NDS Mechanics Based

Model

FRT

Flame spread coatings

Page 60: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

1- 302-24 Outer Tension Lams

Typical Glulam Beam Layup

24F-V4 Doug Fir (12 Lamination Example)

1 - L2 Grade Inner Comp. Lam

6 - L3 Grade Core Lams

2 - L2 Dense Grade Outer Comp. Lams

For 1-hour fire rated beam: substitute

additional tension lam for core lam

1- L1 Grade Outer Tension Lams 1 - L2 Grade Inner Ten. Lam

Page 61: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Fire Protection

Tension Lam Provisions

Page 62: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Stock beams

often used in

residential

and light

commercial

construction

Page 63: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Stock Beam Manufacturing

Manufactured in long lengths, varying cross-sections,

usually unbalanced, minimal camber

Page 64: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam Beams Stored at Distribution Yard

Page 65: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Glulam Beams Shipped to Job Site

Proper handling

Proper storage

Page 66: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Roof Beams

Stock Beams - Typical Uses

Page 67: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Stock Beams - Typical Uses

Garage Door Headers

Page 68: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Stock Beams - Typical Uses

Simple Span Floor Beams

Page 69: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Continuous Span Floor Beams

Stock Beams – Typical Uses

Page 70: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

IJC Beams and Headers

Stock Beams - Typical Uses

Page 71: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

• 9-1/2", 11-7/8", 14" & 16" depths

• 3-1/2", 5-1/2" & 7" widths

• Zero or 3500 ft radius camber

• Typical lay-up combinations

• 24F - 1.8E DF & SP

• 30F - 2.1E Hybrid

• 30F - 2.1E SP

I-Joist Compatible (IJC)

Stock Glulam Beams

Page 72: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Advantage of 3-1/2”

and 5-1/2” Widths

2x4 and 2x6 Framing Width Compatible

No 3/8” OSB or other

filler pieces needed

Frames Flush

Page 73: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Axial Loading Combinations

Typical Layup Combinations for Glulam Loaded

Primarily In An Axial Condition Such as a Column

Species Combination No. Grade

Douglas Fir No. 2 L2

No. 5 L1

Southern Pine No. 47 N2M

No. 50 N1D

Alaska Yellow Cedar No. 70 L2

No. 71 L1

Page 74: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Tall wall framing with glulam columns

Typical Column Uses

Page 75: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Typical Column Uses

Tall wall framing with glulam columns

Page 76: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Examples of Glulam Custom Beams and Arches

Page 77: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Bullitt Center Seattle, WA

Page 78: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

LeMay America’s Car Museum Tacoma, WA

Page 79: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Airport Terminal Victoria, B.C.

Page 80: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Raleigh Durham Airport

Page 81: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Light Rail Transit Center Vancouver, B.C.

Page 82: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Chicago Bears Football Practice Facility

Page 83: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Disney Twin Rink Ice Arena Anaheim, CA.

Page 84: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Chemical Storage Facility Portland, OR

Page 85: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Cathedral of Light Oakland, CA

Page 86: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

2010 Olympic Skating Oval Richmond, B.C.

Page 87: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Toronto Ontario Art Gallery

Page 88: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Tacoma Dome - Tacoma, WA 510 foot clear span

Page 89: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Copyright Materials

This slide presentation is protected by US and

International Copyright laws. Reproduction,

distribution, display and use of the slides in this

presentation without written permission of the

presenter is prohibited.

© T. Williamson – Timber Engineering LLC

2013

Page 90: An Innovative and Versatile Mass Timber Product - Glued Laminated Timber

Additional Glulam Information

www.apawood.org

Questions Regarding

this Slide Show?

Tom Williamson, P.E.

T. Wiliamson – Timber Engineering LLC

[email protected]