analysis and development of high performance …

1
years Lower Ron Higher breakdown voltage Operability at High temperature Greater reliability Best Recovery Operability at high frequency. ANALYSIS AND DEVELOPMENT OF HIGH PERFORMANCE ELECTRONIC CONVERTERS WITH WIDE BAND GAP DEVICES Existing common technologies, based on the use of silicon electronic devices, have low thermal limits and limits in maximum working frequency. Over the last few years, we have witnessed the development of new state-of-the-art power electronics, called Wide Band Gap (WBG), able to overcome these limitations. The use of WBG devices is bringing benefits in terms of performance and is becoming a universal solution in all power electronics applications. The goal of the research project is to analyze and study innovative power electronic converters using WBG devices to achieve higher efficiency values than 99%, and to achieve a increased power density in terms of volume and weight. Next years 98-99% 96% Efficiency Volume & Weight Power density Vdc_Ref Voltage Control ADC 2 ADC 3 Vcap_up Vcap_dw DIGIN[3] DIGIN[4] DIGIN[5] PLL ZVD A ZVD B ZVD C I_Sin_Ref Generator VOLTAGE SENSING Ifeed_A Ifeed_B Ifeed_C CURRENT SENSING ANALOG CURRENT CONTROL PI PI PI STM8 PI_A PI_B PI_C SMED CPM0 CPM1 CPM2 CPP0 CPP1 CPP2 COMP_0 COMP_1 COMP_2 SMED_1 SMED_2 SMED_3 PWM1 PWM2 PWM3 STNRG PWM_A PWM_B PWM_C CLK SQR TRIANGLE ANALOG INTEGRATOR 1/S SMED_4 SMED_5 SMED_6 PWM4 PWM5 PWM6 LPF ANALOG FILTER PWM_VA PWM_VB PWM_VC LPF LPF REG1 Iref_A Iref_B Iref_C CPM0 CPM2 CPM1 CLK CPM1 CPM2 CPM3 REG1 Further insights on a converter realized in the previous academic year, are carried out using advanced tools that allow to extrapolate the parameters intrinsic parasites of the layout with the aim of studying the hot spots of a power converter. The simulation estimate allows to obtain a real pseudo converter model that allows efficient design of power boards. These results are more suited to converters that use widebandgap devices because the high frequencies of communication bring the design of the pcb an extremely critical part of the design. Mixed Signal Approch in PFC Vienna Rectifier Converter Controls Layout focus Energy Conduction Band Valence Band Fermi Energy Metal Semiconductors Insulators Energy Overlap BandGap Conduction Band Valence Band Hardware in the loop for failure analysis in AC motor drives G Scelba, G Scarcella, M Cacciato, G Aiello 11 th Interntional Conference ELEKTRO 2016 May 16-18,2016 Štrbské Pleso – High Tatras, 364-369 Failure analysis of AC motor drives via FPGA-based hardware-in-the-loop simulations G Aiello, M Cacciato, G Scarcella, G Scelba Electrical Engineering 99 (4), 1337-1347 Real-time emulation of induction machines for hardware in the loop applications G. Aiello and G. Scelba and G. Scarcella and M. Cacciato and L. D. Tornello and A. Palmieri and E. Vanelli and C. Pernaci and R. Di Dio 2018 International Symposium on Power Electronics, Electrical Drives, Automation and Motion (SPEEDAM) A high efficiency interleaved PFC front-end converter for EV battery charger Giuseppe Aiello - Mario Cacciato - Sebastiano Messina - Marco Torrisi COMMUNICATIONS 1/2018 86-91 RealTime Emulation of a Three-Phase Vienna Rectifier with Unity Power Factor Operations G. Aiello, M. Cacciato, G. Scarcella, G. Scelba, F. Gennaro, N. Aiello 12 th Interntional Conference ELEKTRO 2018 May 21-23,2018 Mikulov, Czech Republic HIL μ C IM I abcs i qds e PI V qds e + - + - q e q lr V abcs * i qs e* e* i ds + + / 1 s w slr P/2 q re q rm + - w rm * PI PI Slip Calculation Sync. frame Current loop Speed loop INVERTER MODEL MOTOR MODEL e s K 1 e s K PWM r ˆ 1 w rm Simulink/Xilinx Models Xilinx VIRTEX TM FPGA dSPACE BOARDs dS1006/ dS5203/dS221/dS4302 HOST PC My Bibliography Analays and overview of High Efficiency 3 phase Bidirectional Student: Giuseppe Aiello DOTTORATO DI RICERCA NAZIONALE IN INGEGNERIA DEI SISTEMI, ENERGETICA, INFORMATICA, E DELLE TELECOMUNICAZIONI XXXII CICLO Tutor: Prof. Mario Cacciato Academic Year: 2017/18 RealTime Emulation of a Three-Phase Vienna Rectifier for the Development of Control Unit with PFC Capability G. Aiello, M. Cacciato, G. Scarcella, G. Scelba, F. Gennaro, N. Aiello Electrical Engineering 2018 – Springer (submitted) Analays and develope of High Efficiency 3 phase Bidirectional multilevel converter based on SIC Devices Space Vector MODULATOR V αβ * ωL Id Controller Iq Controller PLL V d V q * i abc L i abc dq dq αβ abc dq θ Vabc V d V q + + - + - - I d I q ωL V q V d * I d I q V d ** V q ** - + - + I d I q - + Voltage Controller V dc * V dc I q * I d * 3-Phases Outer Loop Decoupling Inner Loop CONVERTER The goal is to analyze various bidirection converter topologies to obtain an overview that allows you to choose the topology that adapts to the specifications of costs and performance. The analysis focuses on the estimation of efficiencies, obtaining results that also allow us to choose the device that best suits the application. The predetermined future development is to use this information for the realization of power converter modules 2LC 3LNPCC 3LTTC I-MOSFET and SIC-MOSEFT IGBT-based technologies have been considered in the analysis We are developing a prototype three-phase bidirectional power converter based on SiC devices with the aim of creating a high performance system. The control of this system has been implemented on a new generation microcontroller that integrates high performance peripherals. The implemented structure integrates a sophisticated Decoupling current control based on vector control. The objective is to obtain a control with a high execution task that can make the most of the high switching frequency. = 1 + 1 + + = 1 + 1 + + Overview Mixed Signal Algorithm Test Bench Control Board Decoupling Control Algorithm 3levels T-Type Converter

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years

➢ Lower Ron

➢ Higher breakdown voltage

➢ Operability at High temperature

➢ Greater reliability

➢Best Recovery

➢ Operability at high frequency.

ANALYSIS AND DEVELOPMENT OF HIGH PERFORMANCE ELECTRONIC CONVERTERS WITH WIDE BAND GAP DEVICES

Existing common technologies, based on the use of silicon electronic devices, have low thermal limits and limits in maximum working frequency. Over the last few years, we have witnessed the development of new state-of-the-art power electronics, called Wide Band Gap (WBG), able to overcome these limitations. The use of WBG devices is bringing benefits in terms of performance and is becoming a universal solution in all power electronics applications. The goal of the research project is to analyze and study innovative power electronic converters using WBG devices to achieve higher efficiency values than 99%, and to achieve a increased power density in terms of volume and weight.

Next years

98-99% 96%

Efficiency

Volume & Weight

Power density

Vdc_Ref

Voltage ControlADC 2

ADC 3

Vcap_up

Vcap_dw

DIGIN[3]

DIGIN[4]

DIGIN[5]

PLL

ZVD A

ZVD B

ZVD CI_Sin_RefGenerator

VO

LTA

GE

SEN

SIN

G

Ifeed_A

Ifeed_B

Ifeed_C

CU

RREN

T SE

NSI

NG

ANALOGCURRENT CONTROL

PI

PI

PI

STM8

PI_A

PI_B

PI_C

SMED

CPM0

CPM1

CPM2

CPP0

CPP1

CPP2

COMP_0

COMP_1

COMP_2

SMED_1

SMED_2

SMED_3

PWM1

PWM2

PWM3

STNRG

PWM_A

PWM_B

PWM_C

CLK

SQR

TRIANGLE

ANALOGINTEGRATOR

1/S

SMED_4

SMED_5

SMED_6

PWM4

PWM5

PWM6

LPF

ANALOGFILTER

PWM_VA

PWM_VB

PWM_VC

LPF LPF

REG1

Iref_A

Iref_B

Iref_C

CPM0 CPM2CPM1CLK

CPM1 CPM2CPM3

REG1

Further insights on a converter realized in the previous academic year, are carried out using advanced tools that allow to extrapolate the parameters intrinsic parasites of the layout with the aim of studying the hot spots of a power converter.The simulation estimate allows to obtain a real pseudo converter model that allows efficient design of power boards. These results are more suited to converters that use widebandgap devices because the high frequencies of communication bring the design of the pcb an extremely critical part of the design.

Mixed Signal Approch in PFC Vienna Rectifier Converter Controls – Layout focus

FermiEnergy

Metal Semiconductors Insulators

Ener

gy

Overlap BandGap

ConductionBand

ValenceBand

FermiEnergy

Metal Semiconductors Insulators

Ener

gy

Overlap BandGap

ConductionBand

ValenceBand

Hardware in the loop for failure analysis in AC motor drives

G Scelba, G Scarcella, M Cacciato, G Aiello

11th Interntional Conference ELEKTRO 2016

May 16-18,2016 Štrbské Pleso – High Tatras, 364-369

Failure analysis of AC motor drives via FPGA-based

hardware-in-the-loop simulations

G Aiello, M Cacciato, G Scarcella, G Scelba

Electrical Engineering 99 (4), 1337-1347

Real-time emulation of induction machines for hardware in the loop

applications

G. Aiello and G. Scelba and G. Scarcella and M. Cacciato and L. D.

Tornello and A. Palmieri and E. Vanelli and C. Pernaci and R. Di Dio

2018 International Symposium on Power Electronics, Electrical

Drives, Automation and Motion (SPEEDAM)

A high efficiency interleaved PFC front-end

converter for EV battery charger

Giuseppe Aiello - Mario Cacciato - Sebastiano

Messina - Marco Torrisi

COMMUNICATIONS 1/2018 86-91

RealTime Emulation of a Three-Phase Vienna

Rectifier with Unity Power Factor Operations

G. Aiello, M. Cacciato, G. Scarcella, G. Scelba, F.

Gennaro, N. Aiello

12th Interntional Conference ELEKTRO 2018

May 21-23,2018 Mikulov, Czech Republic

HIL

µ C

IM

Iabcsiqdse

PIVqds

e+

-

+

- qe qlr

Vabcs*

iqs

e*

e*ids

++

/

1s

wslrP/2

qre

qrm

+

-

wrm*

PI

PI

Slip Calculation

Sync. frame

Current loopSpeed loop

INVERTER

MODELMOTOR

MODEL

e

sK

1−e

sK

PWM

r̂1

wrm

Simulink/Xilinx

ModelsXilinx

VIRTEXTM

FPGA

dSPACE

BOARDs dS1006/

dS5203/dS221/dS4302

HOST PC

My Bibliography

Analays and overview of High Efficiency 3 phase Bidirectional

Student: Giuseppe Aiello

DOTTORATO DI RICERCA NAZIONALE IN INGEGNERIA

DEI SISTEMI, ENERGETICA, INFORMATICA, E DELLE

TELECOMUNICAZIONI XXXII CICLO

Tutor: Prof. Mario Cacciato Academic Year: 2017/18

RealTime Emulation of a Three-Phase Vienna

Rectifier for the Development of Control Unit with

PFC Capability

G. Aiello, M. Cacciato, G. Scarcella, G. Scelba, F.

Gennaro, N. Aiello

Electrical Engineering 2018 – Springer (submitted)

Analays and develope of High Efficiency 3 phase Bidirectional multilevel converter based on SIC Devices

Space Vector

MODULATOR

Vαβ*ωL

IdController

IqController

PLL

Vd

Vq*

iabc

Li

abc

dq

dq

αβ

abc

dq

θ

Vabc

Vd

Vq

+

+-

+

--

Id

Iq

ωL

Vq

Vd*

Id

Iq

Vd**

Vq**

-+

-+

Id

Iq

-+

VoltageController

Vdc*

Vdc

Iq*

Id*

3-Phases

Outer Loop

Decoupling Inner Loop

CO

NV

ERTER

The goal is to analyze various bidirection converter topologies to obtain an overview that allows you to choose the topology that adapts to the specifications of costs and performance.The analysis focuses on the estimation of efficiencies, obtaining results that also allow us to choose the device that best suits the application. The predetermined future development is to use this information for the realization of power converter modules 2LC 3LNPCC 3LTTC

I-MOSFET and SIC-MOSEFT IGBT-based technologies have been considered in the analysis

We are developing a prototype three-phase bidirectional power converter based on SiC devices with the aim of creating a high performance system. The control of this system has been implemented on a new generation microcontroller that integrates high performance peripherals.The implemented structure integrates a sophisticated Decoupling current control based on vector control.The objective is to obtain a control with a high execution task that can make the most of the high switching frequency.

𝑑𝑖𝑑𝑑𝑡

=1

𝐿 𝑘𝑝 +

𝑘𝑖𝑠 𝑖𝑑

∗ −1

𝐿 𝑅 + 𝑘𝑝 +

𝑘𝑖𝑠 𝑖𝑑

𝑑𝑖𝑞𝑑𝑡

=1

𝐿 𝑘𝑝 +

𝑘𝑖𝑠 𝑖𝑞

∗ −1

𝐿 𝑅 + 𝑘𝑝 +

𝑘𝑖𝑠 𝑖𝑞

Overview

Mixed Signal Algorithm

Test BenchControl Board

DecouplingControl

Algorithm

3levels T-Type Converter