analyst mgwvssggeet presentation 26jun08
DESCRIPTION
AFFTRANSCRIPT
Tata Steel Group
Towards Growth & Globalisation
Analyst Meet – Mumbai
June 26, 2008
1
Agenda
Key Highlights
Performance of Indian & South East Asian
Operations
Performance of the UK & European
Operations
Financial Performance & Financing
Integration & Long Term Strategy
External Environment & Market Outlook
2
Key Highlights
Key Highlights
Group Vision Launched
Integration synergies of US $450 mn
to be exceeded
Acquisition Financing completed
Raw Material Initiatives
Strong Performance Improvement
4
Performance of Indian & South East Asian
Operations
Operating Highlights
- Indian Operations
FY08 FY07
Crude Steel Production (mt) 5.01 5.05
Specific energy consumption 6.66 6.72
(Gcal/tss)
On time in full deliveries (OTIF)(%) 77 77
Power Consumption (kwhr/tss) 388 400
Fuel Rate (kg/thm) 577 578
Labour productivity (tcs/man/yr) 370 363
6
Tata Steel – Deliveries & Turnover
3181 3108
Long Products
In „ 000 tons
1601 1686
Flat Products
Deliveries Deliveries
US$2401 mn
US$ 2168 mn
US$ 1070 mn
US$ 936 mn
7
Operating Highlights - Indian Operations
Steel Division – Jamshedpur
Cold Rolling Mill -Best ever annual saleable production of 1.54 mt
Hot Strip Mill - Best ever annual production of 3.27 mt
LD2 & Slab Caster Unit - Best ever annual production of 3.36 mt
Long New Bar Bill - Best ever performance of 0.55 mt and improved
upon its mill speed for various product categories
G BF - Best ever annual production of 2.05 mt
Highest ever usage of melting scrap at LD shop at 0.43 mt, an increase of 26.47%
Reduction in dust emission to 0.86 kg per ton, decrease by 10.42 % y-o-y
Major reasons for lower production in FY 08 (5.01 mt) as compared to FY 07
(5.05 mt)
Shutdowns related to 1.8 mt steel expansion
Outages of Blast Furnace led to lower Hot Metal availability
Refurbishment of coke oven batteries & power breakdown in Q1 FY 08
8
Operating Highlights – Indian Operations
In mn tonnes
9
STEEL DIVISION
Market share in Auto Sector
41%
43%41%
44% 41%
0
150
300
450
600
750
900
FY04 FY05 FY06 FY07 FY08
'000 Tonnes M arket Share (%)
TOTAL AUTOMOTIVE GALVANISED AUTO
CR AUTO HR AUTO
10
Continued focus on High Value Added Products
TISCONSPECIALITY WIRE RODS
(HC+LC)
TATA SHAKTEE TATA STEELIUM ( % segment )
11
Operating Highlights- Profit Centres
Bearings Division
Developed bearings for Tata Motors – Nano Project
Product Mix enrichment – 29 new bearings developed
Tubes Division
Signed up with Tata Motors for supply of critical
Tubular components for the Nano Project - Hydroformed
12
Market Initiatives in India
Introduction of TISCON Fe 500 grade was highly successful with
100% conversion of project customers from Fe 415 to Fe 500
Regional Customisation : Super Ductile Tiscon launched for
earthquake prone NE India
Segment Customisation : Retail Identity Programme (RIP)
launched
Tata Steelium launched in Sri Lanka and Tata Agrico in Dubai &
Qatar
13
Key Performance Improvements –
Indian Operations
Critical Chain Project Management ( TOC)
Reduction in duration of shutdowns in 33 projects
Savings realised $ 9.25 mn
Solution for Sales (TOC)
Pull based replenishment process with stock buffers
put in place to ensure no stock out at Distributors
Vendor Managed Inventory (VMI) offers stabilized
Savings realised $ 23.25 mn
TOC in Mining
Improving quality of ore while increasing mine life at
OMQ w.r.t Alumina
Increase in raw coal production at West Bokaro using
same resources
Savings realised $ 5.5 mn
14
Key Performance Improvements –
Indian Operations
ASPIRE PROJECTS
Increase in Clean Coal yield at 13% ash at West
Bokaro
Savings $ 7.25 mn
Reduction of overall sinter return fines at G BF from
32% to 20%
Savings $ 3.32 mn
Improvement in gross yield of New Bar Mill
Savings $ 0.68 mn
In addition to the above ~ 270 projects were
implemented in FY 08 which are expected to
result in savings of $ 49.75 mn
15
Market Share of Branded Products
USD mn
Sale of Branded Products
16
New Projects commissioned
H Blast Furnace – “Blown in” on 31st May
2008
Capacity 2.5 mtpa
Production of 7200 t of hot metal per day with a
coke rate of 380 kg/thm and coal injection rate of
160 kg/thm
Energy recovery from the BF Gas through an
expansion turbine (TRT)
3rd Billet Caster scheduled to be commissioned
by Aug‟08 at LD1
17
Operating Highlights South East Asian Operations – NatSteel Asia
18
Finished Steel Production
Record annual billet production
in Singapore at 0.75mt
Record annual Bar/Wire Rod
production in Singapore at 0.74 mt
Increase in sales of 12.90% y-o-y at
2.5 mt in FY 08
TOP initiative at Singapore resulted
in savings of US$ 11.2 mn in FY 08
Mn tonnes
1.75
0.41
1.68
0.29
ANNUAL Q4
FY 2007-08 FY 2006-07
Mn tonnes
Operating Highlights South East Asian Operations – Tata Steel Thailand
19
Finished Steel Production Increase of 26% in annual liquid
steel production at 1.39 mt
Increase of 21% in annual finished
Steel production at 1.38 mt
Increase of 29% in sales volume
over FY 07 at 1.43 mt
New Products launched include SD 50
High Tensile and Cut & Bend rebars,
Tyre Bead wire rods and RB26
electrode quality wire rods
1.40
0.36
1.14
0.33
ANNUAL Q4
FY 2007-08 FY 2006-07
Mn tonnes
Cost reduction
TOP initiative : US $11 mn savings identified
Energy consumption has decreased by 9% in
Singapore, Vietnam and Xiamen
Oxygen Lancing Project to reduce power. US $
1.5 Mn benefit
Key Performance Improvements
– South East Asian Operations
Productivity improvement
Maximized production volumes by 21% in Tata Steel
Thailand
Increased hot charging from 66% to 80%.
Decreased sectional changes.
20
Containerized scrap : Benefit : 2.7 $ Mn
Better quality of scrap at lower prices
Billet sourcing increased in Xiamen : From
Transactional to Relationship with 2-3 suppliers
Supplier confidence has increased with stability
of supply
Integrated sourcing of ferro-alloy, graphite, coke
Strategic procurement
Improvement in service charges by 5$-10$/ton
Reduction in Inventory days
Project sales contracts reduced from 18 months to less
than 12 months to capture higher price realisation
Revenue maximization
Key Performance Improvements
– South East Asian Operations
21
CSR Highlights
Improve the economic and social status
of the community
Sustainable livelihood
Land & Water Management
Rural Enterprise Development
Vocational Training
Health & Environment
Conduct HIV/AIDS Awareness Programs
Maternal & Child Health Care Programs
Lifeline Express
Educative & Affirmative action
Early child education centre
Camp School
Adult Literacy
Financial assistance to SC/ST
Our CSR covers over 800 villages in Jharkhand,
Orissa & Chattisgarh and touches the lives of over
8 lakh people
22
Performance of Tata Steel UK (Corus)
Operating Highlights – Tata Steel UK (Corus)
2007-08 2006
Liquid Steel production(mt) 20.3 18.8
Deliveries (mt) 23.1 21.6
On time in full deliveries (OTIF)(%) 84 85
Energy consumption (GJ/t) 17.6 18.1
Environment -CO2 Emissions (t/tls) 1.84 1.85
Safety - Lost Time Injury Freq.(LTIF) 1.8 2.5
(per mn hrs worked)
2006 figures used for comparison as that is the last full financial year for Corus 24
Tata Steel UK – Operating Bridge
25
820
1553592 98
100
600
1100
1600
FY 07 Price Cost Volume
& Sales
Mix
Other FY 08
Net Price/Cost =43
US $ mn
25
Performance Improvements year on year movement – US$mn
2008 - 09
>600
2007-08
576
2006
376
26
Target
Performance Improvements
Strip Products
“ Project 2010” at Ijmuiden
Ijmuiden production at 7.5mt, target of 8mt
Port Talbot production at 4.4mt, target 5mt
Port Talbot BOS Gas Recovery Project
Volume Growth at Colors
27
“Project 2010” at Ijmuiden on schedule
Strategy 2010 comprises of several projects
which include
Galvanising line No.3
Capacity expansion +530ktpa expected to be
commissioned by Nov 2008
Cold Mill 22
Capacity expansion +800ktpa expected to be
commissioned by June 2008
Heavy bending Hot Strip Mill 2
Capacity expansion 170ktpa expected to be
commissioned in April 2009
Ladle Furnace BOS plant
Capacity expansion +260ktpa expected to be
commissioned in Aug 2009
28
New Initiatives 2008-09 - Product Launches
Strip Products:
Advanced High Strength Steels
DP600
DP800
Hot Rolled Steel Substrate – Ympress S700
Organic Coating – HPS200 Ultra
Metallic Coating – Magizinc
Ymagine
Ymvit
29
Magizinc
Performance Improvements
Long Products
Project “Starsign” at Scunthorpe
Scunthorpe production at 4.2mt, target of
4.5mt
Corus Engineering Steels - Restructuring
benefits through de-bottlenecking and
development
Scunthorpe – selective selling of premium rods
& UK sections
CI supported improvements in volume and
manufacturing
30
Long Products – Major Capex Initiative £153m
“Starsign” – already commissioned in FY 08
Sections: increased capacity, product quality
(tolerances) and flexibility
Rods: Developing the Rod Mill & MSM to enhance
rolling capability, flexibility and quality of premium
quality rod for tyre cord
Rail: Establishing a world class rail production facility at
the existing MSM and an on-site service centre to improve
customer service and offer rail lengths up to 120 m
Structural sections for T5
31
Long Products:
Long Rails 120mm
Rod Freecutting Steels
Engineering Steels for drill collar sector
Pipeplate for sour applications
Interstitial free steel for safety critical
EH46 plate grade for Aircraft Carrier contract
32
New Initiatives 2008-09 - Product Launches
Performance Improvements
Distribution & Building Systems
Mainland European volumes increase at
Maastricht, Blume shipyard plate, Namascor
packaging line
UK initiatives - Integration with upstream
Kalzip installer network and focus on Middle
East & India
33
Kalzip® Solar Systems
Corporate Responsibility Health, Safety and Environment
Health & Safety
Remains our first priority with a 3-year plan launched in
February 2008, supported by local initiatives
Our LTIF has fallen year-on-year since 2000 and is
now at 1.8
Environment
We have a climate change vision and strategy - goal is to
reduce CO2 emissions by at least 20% by 2020 compared
to 1990
investing £60m in a BOS gas recovery scheme at Port
Talbot to reduce annual CO2 emissions by 279,000 tonnes
Other initiatives to reduce particulate emissions include a
$18 million dust control project at C&I in Scunthorpe
We have launched a climate change communication campaign to
create employee awareness
Developing innovative products to help reduce our customers CO2
emissions - e.g. advanced high strength steel, carbon neutral
housing, products for renewable energy market etc
LT
IF
34
0.000
0.500
1.000
1.500
2.000
2.500
200
5
200
6
CO2
Emissions
Financial Performance & Financing
Tata Steel Standalone
FY08 FY07 Change %
Deliveries ( mt) 4.78 4.79 (0.2%)
Turnover 5,005 4,494 11%
EBIDTA 2,139 1,851 16%
EBIDTA margin 43% 41% 2%
US $ mn
36
Tata Steel PBT bridge (Figs in US $ mn)
Financial numbers are as per Indian GAAP.
37
Tata Steel UK ( Corus)
Financial Performance
FY08 FY 07
Deliveries (mt) 23.08 21.55
Turnover 23,935 20,919
EBIDTA 2,190 1,553
EBIDTA margin 9% 7%
US $ mn
38
The nos. are in IFRS
Consolidated Financial Performance
2007 - 08 Tata
Steel
TSUK
(Corus)
NSA TSTH Tata Steel
Group
(*)
Deliveries (mt ) 4.78 23.08 2.49 1.43 31.99
Turnover 5,005 25,098 1,915 1,020 33,011
EBIDTA 2,139 2,274 57 126 4,640
EBIDTA margin 43% 9% 3% 12% 14%
PBT 4,091
PBT margin 12%
PAT 3,086
PAT margin 9%
ROIC ( pretax ) 19 %
Fully Diluted EPS 4.07
(*) Includes other JVs, Subsidiaries & share of profit of Associates of the Tata Steel Group
US $ mn
39
NatSteel Asia Group Financial Performance
FY08 FY07 Change %
Deliveries (mt) 2.49 2.21 13%
Turnover 1,915 1,100 74%
EBIDTA 57 49 16%
EBIDTA margin 3% 4% (1%)
US $ mn
40
Tata Steel Thailand Financial Performance
FY08 FY07 Change %
Deliveries (mt) 1.43 1.12 27%
Turnover 1,020 646 58%
EBIDTA 126 72 75%
EBIDTA margin 12% 11% 1%
US $ mn
41
Key Group Ratios
FY08 FY07 Change %
EBIDTA Margin 14.08 % 31.14 % (54.78 %)
Asset Turnover 108.61 % 77.02 % 41 %
ROIC (pretax) 19.1 % 42 % 36 %
EPS ( Diluted)-INR 162.96 64.66 152 %
Net Debt / Equity 1.36 0.71 91.55%
42
Funding for the acquisition
Group raised USD 10 billion in 2007
Cash from TSL
US$1.09 bnLong Term Debt
US$ 1.66 bn
Term Debt in
Corus
US$ 6.21 bn
Cash from TSL
US$1.96 bn
Long Term Debt
US$ 2.29 bn
Ap
ril
2,
2007
Cu
rren
t
Equity/Quasi
Equity in TSL
US$ 3.21 bn
All Bridge funding for the
acquisition has now been termed
out/ repaid
USD Bn Tenor Cost p.a.
a.
Total Own Cash
Contribution from TSL 1.96 - -
b.
ECB Proceeds (drawn
between April‟06 and
Jan‟07) 1.68 5.61 Yrs L+0.45%
c.
Long term Rupee
Loan 0.61 5.5 Yrs 10.5%
d. CARS Proceeds 0.875 5 Yrs 1%
e.
Rights and CCPS
Issue 2.34 - -
f.
Non-Recourse
Leveraged Debt 6.21 4.93 Yrs L+2.07%
43
Bridge Funding for
Acquisition
US$10.56 bn
Financing focus for the future
Strong Internal Generation through Continuous
Improvement, Working Capital Management &
Synergies
Sustenance capex and Brownfield expansion
financed through Internal Generation
Raise Structured Equity for Greenfield Projects in the
next 18 months
Re-organise Group Structure to unlock value in the
next 6 – 12 months for planned growth in raw material
assets and new market entry
44
Integration & Synergies
Synergies Indentified at time of Acquisition
Synergies
Manufacturing
Increase BF productivity
Reduced coke consumption
Strengthening of CIP
Procurement
Combined buying
Rationalisation of Suppliers
Financing & Corporate
Restructuring of organisation
Refinancing
46
11 %
57 %
32 %
US $450 mnTotal
Integration Process
Strategic & Integration Committee (SIC) Review
Focused integration teams setup in manufacturing
departments of both entities
Integration Program Office setup
Synergy implementation review undertaken by business
heads periodically
Engagement of external auditors to review the process for
identifying benefits
47
Long Term Strategy
Long Term Strategy
Strong Base in India
Primary steel making in countries rich in Iron Ore
and / or Coal / Gas
Overseas acquisitions in growing & mature markets
Ownership of strategic raw materials
More from Steel and Branding
Control over Logistics
Participation in Alternate Technology
World Class Organization / Structure
• Multi Location
• Rank 6th in the
world
• Strong Brands
• Raw Material
security 22%
• 24 MTPA
• Dominant in
selected
domestic
markets
2008
• Global company
• Dominant in 4
continents
• Amongst top 3
• Auto &
Packaging &
Construction led.
• > 50 MTPA
capacity
• De-integrated
production
• EVA +
2015
49
Coal Project - Mozambique
35% JV stake with Riversdale
Mining Ltd. in 25000 hectares
Benga and Tete Tenement in
Moatize region
Inferred coal resource ~ 1.94
billion tonnes in Benga Tenement
Offtake Agreement for 40% of
coking coal on commercial terms.
Feasibility study & discussions on
logistics with Govt of Mozambique
underway
Production expected to commence
from 2010
Riversdale
50
Iron Ore Project - Ivory Coast
JV with State owned company
Sodemi for exploring & developing
Mt Nimba iron ore mine
75% stake in JV company Tata
Steel Cote d‟Ivoire S.A.
Resource : > 750 mn tonnes of
Itabirite Iron ore
Issue of Exploration license to
SODEMI being considered by
Ministry
Project envisages exploration &
mine development at Nimba.
51
Limestone Project – Oman
Entered into 70:30 JV with Al Bahja
Group by participating in its existing
mining company, Al Rimal Mining LLC
Scope of JV : Mining of metallurgical
grade limestone from Uyun Mine in
Salalah, in Southern Oman
Estimated resource of ~ greater than
250 mn tonnes
Feasibility study & exploration to
commence
52
Growth Strategy – New Projects
2.9 mtpa expansion at Jamshedpur
6.0 mtpa greenfield project at Orissa
0.5 MTPA Mini Blast Furnace Project at
Thailand
53
2.9 mtpa expansion - Jamshedpur
Capacity Increase : HRC – 2.34 mtpa & Slab
– 0.5 mtpa
Broad Facilities :
Upgradation of existing Blast Furnaces
Thin Slab Casting & Rolling Mill , 2.34 mtpa
Setting up a Pelletising Plant, 6mtpa
Contracts signed for supply of major
equipments
Civil work for LD 3 commenced
Commissioning of 1st strand in Oct 2010
The project is on schedule
54
Orissa Project - Kalinganagar
6 mtpa integrated steel making facility to be
completed in two phases of 3mtpa each
Orders placed for Steel Melting Shop, Blast
Furnace, Sinter Plant, Coke Plant and structural
drawings for over 22,000 t have been released
for fabrication
Orders for Hot Strip Mill, Raw Material Handling
System, Water System, Oxygen Plant (on BOO
basis) in advanced stages of negotiation
Mines plan, Rapid EIA, Forest De-reservation
proposal, pre-feasibility study, topography
survey of proposed lease area completed
55
Thailand - 0.5 mtpa Mini Blast Furnace Project
Tentative completion Sep 2009
Signed contract for machinery supply and
contractor employment with Huatian
Engineering & Technology Corpn.
Entitlement of tax incentives from Board
of Investments, Thailand
56