andritz kft. tiszakécske,...

20
ANDRITZ Kft. Tiszakécske, Hungary November 2012

Upload: vanthuan

Post on 02-Apr-2018

224 views

Category:

Documents


3 download

TRANSCRIPT

ANDRITZ Kft.Tiszakécske, Hungary

November 2012

2

Profile ANDRITZ Kft.Overview

Address ANDRITZ Kft. Dózsa telep 69, 6060 Tiszakécske – Hungary

History § Founded in 1929§ nationalized in 1947§ privatized in 1994 § acquired by ANDRITZ AG in 2007

Manufacturing and Assembly for

§ Hydro§ Pulp and paper§ Power generation

Main Customer § ANDRITZ§ Siemens Energy§ OJSC Power Machines (Leningradsky Metallichesky Zavod, LMZ)

Key Figures

Manufacturing Hours/Capacity:§ Direct labour hours: 350.000 – 600.000

Staff: § 300-500 employees§ thereof 80 white collar§ 50-70 apprentices

Area: § 147.000 m2 total area§ 31.159 m2 building§ 4.300 m2 storage area

3

Layout ANDRITZ Kft.

Offices

Medium - sized shop

Base material storage

Storage

Lamella line

Heavy steel structure manufacturing shop

4

5

Products ANDRITZ Kft.Products of Siemens Energy Berlin - Gasturbine and components

Assembly of combustion chambersCombustion chamber

Flame tube Exhaust casing

6

Products ANDRITZ Kft.Products of Siemens Energy Mülheim - Generator casings

Generator casing (Air-cooled)Transport and storage casing

Generator casing (H2-cooled) Generator casing (H2-cooled)

7

Products ANDRITZ Kft.Products of Siemens Energy Mülheim - Generator components

Bearing brackets (H2-cooled) Bearing brackets (H2-cooled)

Main lead box Cooling head

8

Products ANDRITZ Kft.Products of ANDRITZ HYDRO Weiz - Turbogenerator and components

7A6 Base frame

9A5 Generator casing (air-cooled) 9A5 Bearing brackets

7A6 Generator casing (air-cooled)

9

Products ANDRITZ Kft.Products of ANDRITZ HYDRO - Hydrogenerators and components

Upper bracket (Hissmoforce)Generator casing (Boyabat)

Generator casing (Navizance) Lower bracket (Hissmoforce)

10

Products ANDRITZ Kft.Products of ANDRITZ Atro - Screws

Screw with steel tray

11

Products ANDRITZ Kft.Products of ANDRITZ HYDRO Linz – Other components

Butterfly valve

Spiral casingDraft tube

12

Products ANDRITZ Kft.Products of ANDRITZ – Yankee cylinder manufacturing & assembly

Yankee manufacturing

13

Products ANDRITZ Kft.Products of ANDRITZ – Components for pulp & paper

Lamella Packages

Plated beams

14

Quality and Certifications

Quality Controll: Non - destructive testing (VT, PT, MT, UT, RT, VT)

Core Competence

ISO 9001:2008

CHINESE Pressure Vessel Manufacturing

License

ASME U2 StampASME U StampASME S Stamp

DIN EN ISO 3834-2

AD 2000 Mbl. HP0 DIN 18800-7 Klasse E Bescheinigung

3/1998.(I.12.) IKIM

Certified Welders Training Area

NATIONAL BOARD STAMPS

Welding of railway vehicle acc. to DIN EN 15085-2

15

Main Activities / Technologies

Core Competence

• High quality standard production (small series) of middle and heavy weighted welded products and components including surface treatment

• Manufacturing and assembly of combustion chambers

• Machining of middle and heavy sized parts

• Part weight from 1 up to 150 tons

• Main material is carbon steel but we also work with stainless steel

• Capacity range from 350.000 up to 600.000 direct labour hours

Main Activities / Technologies

Fabrication

§ Metal cutting (gas cutting, thickness 2 – 300 mm, plasma cutting, thickness 1 – 40 mm, water cutting, thickness 0,5 – 30 mm)

§ Rolling in – sheet thickness up to 60 mm and width 4,5 m

§ Welding technologies (MAG, TIG, SAW, manual electrode welding)

16

• Laser welding of stainless steel

• Heat treatment (10 x 5 x 5 m)§ up to 1.200 °C

• Surface treatment§ Ceramic blasting (stainless steel) and sand –

blasting (carbon steel)§ Painting

17

Main Activities / Technologies

Main Activities / Technologies§ Turning and milling of complex parts on CNC controlled machines

§ CNC – horizontal boring mill (length 10 m, vertical 4,5 m, depth 1,8 m)

§ CNC – vertical lathe (max. height of parts 4,5 m, diameter 12 m)

Installation end of 2012:

§ CNC – horizontal boring mill (length 24 m, vertical 6 m, depth 1,6 m)

§ Crane capacity: up to 150 To

18

Main Activities / Technologies

Assembly

§ In – house assembly for Yankee cylinders§ In – house assembly for screws§ In – house assembly and electrical installation for combustion chamber

19

Thank you for your attention!

20