aneka panel
DESCRIPTION
Brosur aneka panelTRANSCRIPT
PT. ANEKA PANEL INDONESIA
MANUFACTURE OF SANDWICH PANEL
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CONTENTS
Welcome
Introduction to EPS Sandwich Panel
Product Benefits
Product Details
Manufacturing Process
Other products:
– Polyethylene (PE) panel – Lip Channel (CNP) – Aluminum Window – Fiber Roofing
Product Applications
Our Office
PT. ANEKA PANEL INDONESIA (PT. API), in association with
PT. MULTI KONSTRUKSI UTAMA (PT. MKU), is proud to
announce its latest Sandwich Panel manufacturing facility.
With extensive overseas construction experiences, know-
how and technological cooperation with No. 1 Sandwich
Panel manufacturer in Korea, we help our clients to enhance
their production efficiency by reducing construction period
and cost. With Sandwich Panel, we help to create a peasant
working environments for our clients when carrying out
projects concerning new factories, office buildings,
warehouse, laboratory, sports centers, and many more.
Welcome
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Welcome
At PT. ANEKA PANEL INDONESIA, our entire staff is proud of our commitment to maintain best quality control, continuous technology innovation, customer satisfaction, and provision of excellence in product and workmanship. If you'd like to see how our panels are manufactured, we welcome your visits and would be happy to take you on a tour of our manufacturing facility.
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For… guaranteed construction
quality and client satisfaction
By… providing the most
competitive price
With… products that
meet the highest quality
standards
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Expanded Polystyrene (EPS) is a lightweight cellular plastics material consisting of small spherical shaped particles. It contains 98% air and this microcellular closed cell construction provides EPS with excellent insulating and shock absorbing characteristics. EPS is produced in a wide range of densities, and these are matched to various applications where the material is used in order to optimize its performance.
What is EPS?
What is EPS Sandwich Panel?
Sandwich panels are typically single piece, factory engineered units comprising two metal skins and a fully insulating lightweight core. The metal skins are fully bonded to the core so that the panel acts compositely when under load, in most cases, providing free standing panels. Skins used for insulated panels are predominantly of steel. The insulating core is typically bonded to the skin using a conventional adhesive bond.
Sandwich Panels are used extensively for the external roof and wall cladding of buildings in most construction sectors. They are selected for their thermal and energy saving properties and their construction and installation cost saving benefits.
Introduction to EPS Sandwich Panel
Why
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The benefits of EPS Sandwich Panel include, but not limited to:
Moisture resistance
Shock absorption
Durability
Ease of use
Long life, low maintenance
Enhanced product presentation
Absolute water and vapor barrier
Air-tightness for controlled environment
Lightweight, fast and economic construction
Most cost effective insulation material available
High load bearing capacity at low weight
Effective and durable thermal insulation
Optimal working environment through anti-noise function
Reduction of construction duration
Product Benefits
EPS Sandwich Panel
?
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ROOF UPPER LOWER
Coil Width 1,219 mm 1,040 mm
Finished Width 1,000 mm 1,000 mm
Pitch 250 mm 100 mm
Depth 34.5 mm 1.5 mm
WALL UPPER LOWER
Coil Width 1,105 mm 1,040 mm
Finished Width 1,000 mm 1,000 mm
Pitch 167 mm 100 mm
Depth 11 mm 1.5 mm
PARTITION UPPER LOWER
Coil Width 1,040 mm 1,040 mm
Finished Width 1,000 mm 1,000 mm
Pitch 100 mm 100 mm
Depth 1.5 mm 1.5 mm
Product Details
Product Details
white gray silver blue green
A range of color options to suit different characteristics of the construction and individual preferences.
ROOF
WALL
PARTITION
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Product Details
Type Simple Span Continuous Span Cantilever
W1 mm W2 mm W1 mm W2 mm W1 mm W2 mm
APR 50 – 0.45 3100 2900 3700 3400 1450 1350
APR 70 – 0.45 4000 3700 4800 4400 1900 1750
APR 100 – 0.45 5400 5000 6400 5900 2500 2350
Product Specifications
Type Simple Span Continuous Span
W1 mm W2 mm W1 mm W2 mm
APR 50 – 0.45 4500 4000 5400 4800
APR 70 – 0.45 5700 5100 6000 6000
APR 100 – 0.45 6000 6000 6000 6000
Allowable Maximum Span for Roofing
Allowable Maximum Span for Wall
1. Loading W1 based on load combination: Dead Load + Live Load + Wind Load (25 kg/m2) 2. Loading W2 based on load combination: Dead Load + Live Load + Wind Load (40 kg/m2)
Material Details Description
Face sheet (cold rolled steel sheet)
Material standard ASTM A-526 / JIS G 3312 SGCC
Mechanical composition
Yield Strength = 24.5 kN/cm2
Tensile Strength = 40 kN/cm2
Base with zinc coat
Pre-treatment with chromate coating
Primer coat
Finish coat with polyester resin
Insulation (Styrofoam)
Material standard ASTM C 578-95
Standard Non fire protection
Fire retardant Magnesium silicate additive
Density* 15 – 32 kg/m3
*Special density available upon request
Table 1. Material of Sandwich Panel
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Product Details
No Thickness of
steel sheet (mm)
Thickness of
sandwich panel (mm) Self Weight (kg/m2)
1 0.45 50 9.09
2 0.45 70 9.49
3 0.45 100 10.09
Product Specifications
No Thickness of
steel sheet (mm) Watt / 0C Self Weight (kg/m2)
1 0.45 50 9.09
2 0.45 70 9.49
3 0.45 100 10.09
Table 2. Average Weight of Sandwich Panel
Table 3. Comparison insulated material Thermal conductivity (kcal / mh0C)
50 75 100 150
Wall, Ceiling, and Partition 0.587 0.395 0.309 0.209
Roofing 0.555 0.393 0.303 0.206
Table 4. Thermal conductivity (Watt / m2H0C) of Sandwich Panel
Table 5. Average Sound Transmission Loss
Thickness (mm) Usage
Thickness (mm) 50 75 100 150
R (dB) 20 21.5 23 26
Description Unit
Production Capacity
1 Hour 1 Day (7 hours) 1 Month (23
days)
Sandwich Panel M2 720 5,040 131,040
Table 6. Production Capacity
Product Details
Product Details
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Comparison of Insulating Effect
Composition of Coating
Manufacturing Process Description
Manufacturing Process
1. Un-coiling 2. Roll Forming 3. Storage & Feeding
4. Laminating 5. Panel Cutting 6. Run-out Conveyor
The EPS feeding line is to provide EPS foam from its storage to gap of the steel plates between up and down.
With a Roll Forming Machine, corrugated panels are made by pressing the steel plates with the rollers up and down.
The starting point for manufacturing of sandwich panels. This machine is to provide steel plate to Roll Forming Machine.
After completing of laminating of the corrugated panels, the sandwich panels are cut into desired sizes
The purpose of the laminating machine is to make bonding tight on both sides of corrugated panels filled with EPS foam by pressing rollers and PUT chemicals.
With a run-out conveyor, the completed panels are transferred and turned over for packing
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Other Products: Polyethylene (PE) Panel
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PE panels are produced with chemically cross-linked polyethylene (PE) foam, which is a very fine, closed-cell structured foam in a continuous roll with smooth surface on both sides. Polyethylene is lightweight, durable, cost-effective, impervious to mildew, mold, and bacteria, and offers excellent thermal stability and insulating properties.
What is Polyethylene (PE) Panel?
Why
The benefits of PE Panel include, but not limited to:
Simple, easy, and fast construction
Thermal insulation and shock absorption
Environment friendly material
Excellent chemical resistance
Excellent insulation effect
Cost efficient
Durability
Sound absorption
Water proof
Fire retardant
Polyethylene (PE)Panel ?
Other Products: Polyethylene (PE) Panel
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Polyethylene Roofing Material Details (PE Roofing)
white gray silver blue green
A range of color options to suit different characteristics of the construction and individual preferences.
Lip Channel
Other Products: Lip Channel (CNP)
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Product Details
Chemical Composition Tolerance on Thickness Chemical Composition
C-0.15% max 2.00-4.49 mm ± 0.17 mm Tensile strength 270 min (N/mm2)
Mn-0.05% max 2.50-3.14 mm ± 0.19 mm Elongation 29% 29% min
P-0.05% max 3.15-3.25 mm ± 0.21 mm -
S-0.05% max - -
Maximum Length: 12m long
Coil Material for CNP
A B C D
100
50 20
2.0 mm s/d
3.2 mm (thickness)
125
150
Other Products: Aluminum Window
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Why
The benefits of Aluminum Window include, but not limited to:
Good ratio when comparing strength versus weight
Easy-to-customize designs
Strong resistance to moisture
Excellent noise control
Economical
Requires very little maintenance
Aluminum Window ?
Examples of type and color of Aluminum Window
Sliding Window Fixed Window Casement Window
Other Products: Fiber Roofing (FRP)
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Color Availability
Why
The benefits of Fiber Roofing include, but not limited to:
Volume resistivity
Surface resistivity
Strong resistance to humidity
Strong resistance to high temperature (up to 1400 C)
Anti-corrosive
Durability
Lightweight
Minimal maintenance
Cost efficient
Resistance to most acids, alkalis and chemicals
Weather able and suitable for all kinds of climatic conditions
Fiber Roofing (FRP) ?
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Product Applications
Product Application
Location | Mampang Project | Generator Room
Location | Mampang Project | Workers’ Camp
Location | DKI Jakarta Project | Sports Center
Product Applications
Product Application
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Location | Bandung Project | Chocolate Factory
Location | Balikpapan Project | Living Quarters
Location | Cibitung, Bekasi Project | Indofood Factory
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Our Offices
Our Factory
API Factory Karawang Timur
Contact Person Choe, Byoung-Woo (President Director) Veronika (API Manaager) Hp. : 62-811-956-227 Hp. : 62-817883251 Mail : [email protected] Mail : [email protected] [email protected] [email protected] Choi, Young-Hee (F/M) Hp. : 62-811-924-790 Mail : [email protected] [email protected]
