annexure-document of pre-feasibility report

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PRE - FEASIBILITY REPORT

FOR

PROPOSED EXPANSION OF SYNTHETIC ORGANIC

INTERMEDIATES MANUFACTURING

IN EXISTING UNIT

OF

M/s. MEDICARE INDUSTRIES

PLOT NO. 4734, G.I.D.C. ESTATE, ANKLESHWAR-393002

DIST: BHARUCH, GUJARAT

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

Prepared By:











Prepared By:

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CONTENTS

Sr.

No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 7

3. Project Description 9

4. Site Analysis 14

5. Planning Brief 15

6. Proposed Infrastructure 16

7. Rehabilitation and resettlement (R & R) Plan 17

8. Project Schedule & Cost Estimates 17

9. Analysis of Proposal (Final Recommendations) 17

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1.0 Executive Summary

1.1 Project Details

M/s. Medicare Industries proposes expansion of Synthetic Organic Intermediates

manufacturing in existing unit at Plot No. 4734, GIDC Estate, Ankeslwar-393002, District:

Bharuch, Gujarat.

1.1.1 Products along with Production Capacity

Sr. No. Name of Product CAS No. Existing Capacity

(MT/Month)

Total after

proposed expansion

(MT/Month)

Group-

1

Cetyl Pyridinium Chloride Salt 123-03-5

150

150

Lauryl Pyridinium Chloride Salt 104-74-5

Cetyl Pyridinium Bromide Salt 140-72-7

Layryl Pyridinium Bromide Salt 104-73-4

Chloramphenicol Palmmitate Salt 530-43-8

Ascorbyl Palmitate Salt 137-66-6

Pyridine Salt 628-13-7

Piperidine Salt 110-89-4

Group-

2

Lauryl Pyridinium Chloride 104-74-5

NIL

30 Cetyl Pyridinium Chloride 123-03-5

Group-

3

CIS (+) Hydroxy Lactam 42399-49-5

NIL

05 Oxcarbazepine 28721-07-5

Group-

4

Methyl Paraben 99-76-3

NIL

80

Propyl Paraben 94-13-3

Sodium Methyl Paraben 5026-60-0

Sodium Propyl Paraben 35285-69-9

Butyl Paraben 94-26-8

Iso Proyl Paraben 4191-73-5

Sodium Butyl Paraben 36457-20-2

Total 150 265

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1.2 Raw Material Requirement

Sr. No. Product Name MT/Month

Existing Production Details

Group-1

Repackaging & Purification

1 Cetyl Pyridinium Chloride Salt 165

2 Lauryl Pyridinium Chloride Salt 165

3 Cetyl Pyridnium Bromide Salt 165

4 Layryl Pyridnium Bromide Salt 165

5 Chloramphenicol Palmmitate Salt 165

6 Ascorbyl Palmitate Salt 165

7 Pyridine Salt 165

8 Piperidine Salt 165

Production Details after proposed expansion

Group-2

Lauryl Pyridinium Chloride

1 Lauryl Chloride 20.5

2 Pyridine 21.45

3 Ethyl Acetate 41.77

4 Acetone 54.68

5 Methanol 7.6

Cetyl Pyridine Chloride

1 Cetyl Chloride 20.5

2 Pyridine 21.45

3 Ethyl Acetate 41.77

4 Acetone 54.68

5 Methanol 7.6

Group-3

Cis (+) Hydroxyl Lactam

1 p-Anisaldehyde 3.86

2 Methyl Chloro Acetate 3.63

3 Sodium Methoxide 5.0

4 2-Amino Thio Phenol 1.13

5 Di Potassium Hydrogen Phosphate 0.68

6 Mono Potassium Hydrogen

Phosphate

0.68

7 Toluene 15.9

8 Methanol 31.8

9 Sodium Bisulphate 0.68

10 Sodium Hydroxide 0.09

11 Methane Sulfonic Acid 0.13

12 Enzyme 0.09

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13 Sulfuric Acid 0.13

14 Celite 0.22

Oxcarbazepine

1 10-methoxyiminostilbene 5.55

2 Sodium Methoxide 4.44

3 Mono Chloro Acetic Acid 5.55

4 Hydrochloric Acid 5.55

5 Toluene 22.2

6 Dichloro Methane 7.7

7 Methanol 7.7

Group-4

Methyl Paraben

1 PHBA 74.0

2 Methanol 35.1

3 Sodium Bicarbonate 16.3

Propyl Paraben

1 PHBA 63.0

2 Propanol 30.6


Sodium Methyl Paraben

1 Methyl Paraben 70.0

2 Methanol 6.95

3 Caustic Soda flakes 18.22

Sodium Propyl Paraben

1 Sodium Paraben 72.0

2 Methanol 7.9

3 Caustic Soda flakes 16.0

Butyl Paraben

1 PHBA 60.0

2 Butanol 48.0


Iso Propyl Paraben

1 PHBA 80.0

2 Iso Propanol 64.0


Sodium Butyl Paraben

1 Butyl Paraben 72.0

2 Methanol 2.56

3 Caustic Soda Flakes 16.0

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1.3 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 33.2 KL/Day; which will be met through GIDC water supply.

Total wastewater generation will be 8 KL/Day (Industrial: 3 KL/Day + Domestic: 5 KL/Day).

Industrial effluent 3 KL/Day will be sent to ETP consists of primary treatment facility to treat

the effluent and then treated effluent shall be sent to CETP of M/s. ETL for the further

treatment and final disposal.

Domestic effluent (5 KL/Day) will be sent to septic tank/soak pit.

1.4 Air Pollution Source and Control Management

Flue gas emission will be from boiler & no process gas emission will be generated.

1.5 Hazardous Waste Management

SR.

NO.

NAME OF

WASTE

CATEGOR

Y

QUANTITY MODE OF DISPOSAL

EXISTING TOTAL

AFTER

PROPOSED

EXPANSION

1 Discarded

Bags/

Liners/

Drums

33.1 100

Nos./Mont

h

150

Nos./Month

Collection, Storage,

Transportation,

Decontamination and

Reuse or sell to GPCB

authorized vendors

2 ETP Sludge 35.3 7.5

MT/Month

8.5

MT/Month


Transportation &

Disposal at TSDF site

(M/s. BEIL, Ankleshwar)

3 Process Waste 36.4 625

Kg/Month

850

Kg/Month


Transportation & Send

to Common Incineration

Facility (M/s. BEIL,

Ankleshwar) or co-

processing by M/s. RSPL

4 Used Oil 5.1 NIL 75

Lit./Month


Transportation and

Disposal by Sell to

registered reprocessor

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1.6 Green Belt

Total 2,035 m2

land area is available at site; out of this 300 m2 area is developed as

greenbelt and other forms of greenery. After proposed expansion 675 m2

area (33%) will be

developed as greenbelt and other forms of greenery.

1.7 Power & Fuel Requirements

Power requirement:

Existing:

Power required from DGVCL is 300 KVA.

Total after Proposed Expansion:

Power required from DGVCL will be 500 KVA.

DG Set (100 KVA) will be kept for emergency power back-up.

Fuel requirement:

Existing:

Natural Gas = 500 SM3/Day

Total after Proposed Expansion:

Natural Gas = 800 SM3/Day

Diesel = 50 Lit./Day

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project



Bharuch, Gujarat.

Identification of the project proponent

Mr. Bharat M. Patel (Partner)

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2.2 Brief description of nature of the Project



Bharuch, Gujarat.

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country. By this

expansion, M/s. Medicare Industries will be able to meet the demand of various products

internationally and locally. This will also generate direct and indirect employment

opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials, it will make us very competitive

against imported finished products and we will be able to export of our finished products.

2.6 Export possibility

We shall export our products.

2.7 Domestic/Export Markets

Majority of the products will be exported and some products will be sold in local market.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Medicare Industries will give direct employment to local people based on qualification

and requirement. In addition to direct employment, indirect employment shall generate

ancillary business to some extent for the local population.

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3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

• Map showing general location

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• 10 km radius

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• Plot Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Existing operational facility

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of Common MEE, CETP, TSDF & CHWIF in the estate

• Availability of power evacuation facilities

• Availability of water for industrial use

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.1.1, Page No. 3.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Form-I, Annexure-3.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Form-I, Annexure-2. Majority of

the products will be used for international market and some products will be sold in

domestic market.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

Every effort will be put for resource optimization/recycling.

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3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall be met through GIDC water supply.

Power & Fuel Requirement

Please refer Section-1.7, Page No. 7.

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-5 & 6.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC

STATUS & BASIC AMENITIES. SITE VISITS BY AND

INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road & rail

• Availability of power evacuation facilities

• Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Studies.

4.3 Topography (along with map)

We will incorporate topography in EIA Studies.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.


4.5 Existing Infrastructure

Existing Infrastructures facilities are listed below:

Site is very well connected by road

Proximity to Raw Material suppliers

Availability of power evacuation facilities

4.6 Soil Classification


4.7 Climatic data from secondary sources.

Primary source: our own weather station & Secondary Sources: Indian Meteorological

Department, Ahmedabad.

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4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be

provided.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation, etc.) Town and Country

planning/Development authority classification.

Type of Industry: M/s. Medicare Industries proposes expansion of Synthetic Organic

Intermediates manufacturing in existing unit at Plot No. 4734, GIDC Estate, Ankeslwar-

393002, District: Bharuch, Gujarat.

5.2 Population Projection

It will be incorporated in the EIA Study.

5.3 Land use planning (breakup along with green belt, etc.)

Total 2,035 m2

land area is available at site; out of this 300 m2 area is developed as

greenbelt and other forms of greenery. After proposed expansion 675 m2

area (33%) will be

developed as greenbelt and other forms of greenery.

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed expansion project activity.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities


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6.0 Proposed Infrastructure

Proposed Expansion is within the existing premises in Ankleshwar, GIDC.

6.1 Green Belt

M/s. Madicare Industries shall develop 675 m2 (33%) area of green belt within the factory

and on periphery of the factory.

6.2 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be

provided.

6.3 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways, etc.)

Site is very well connected by road & railway.

6.4 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through GIDC water supply.

6.5 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

sections of the industry. These liquid wastes are sent to septic tank & soak pit.

6.6 Solid Waste Management

Please refer Form-I, Annexure-6.

6.7 Power Requirement & Supply/Source

Please refer Section 1.7, Page No. 7.

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7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project activity area and it is open

industrial land which is purchased from GIDC for development of factory, so R & R policy is

not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

All activities related to expansion shall be started soon after getting Environmental

Clearance.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total costs of the project will Rs. 2.0 Crores. Capital cost of air & water pollution control

system and environmental monitoring equipments will be Rs. 20 Lakhs. Recurring cost of

EMS will be Rs. 25 Lakhs per annum.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed expansion project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

annexure-document of pre-feasibility report

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