annexure i homeopathy plant & other accessories · 2016-12-19 · automatic four head liquid...
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Annexure I Homeopathy Plant & Other accessories
(A) DILUTION SECTION
Annexure-A
S.
No.
Description Qty.
1. HOMOGENIZER MACHINE (GMP Compliant)
CAPACITY Upto 100 Ltrs. Per/Hour. CONTACT PARTS S.S.304.
SYSTEM Wire Rope Up & Down System. ( with Mechanical Up and down stand)
PURPOSE Syrup, Ointment, Liquid, Suspensions etc
POWER Electrical motor of. (2800 RPM, 1 HP motor 220 V, 50 Hz
01 No.
2. HORIZONTAL FILTER PRESS -Plate TYPE (GMP Compliant) For Alcoholic Preparations
Operation:- Diameter of Plate: 8" Number of Plate : 6
Filtering Area : 0.254 M²
Cake holding capacity Liters: 5.78Ltrs Capacity Litr/hr: 500
The unfiltered liquid is fed into the filter under positive pressure where liquid travels in downwards direction and find its
way through opening on sides of the filter plates. As the liquid pressure, increases the filter media holds the foreign particles
and allows only clear
filterate to pass through the central channel formed by inter-loc king pressure cups to the outlet. Filteration is continued until
the ca- ke holding capacity of the unit is reached or until the filterate rate becomes too slow owing to cake resistance.
Features Horizontal plate filter press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from
the product.
Filter plates require to available in two sizes. Deep plate for large percentage of cake holding capacity and shallow plate for
small percentage of cake holding capacity.
Horizantal filter plate and even thickness of cake, prevents the cake, dropping as well as cracking, thus assuring better
filtrate quality.
The filtration area and cake holding capacity can be increased or decreased according to requirement.
Provided with suitable pump mounted on S.S. trolley fitted with fiber castors. Manufactured from S.S 316 quality, argon
arc welded and mirror polished.
Provided with additional plates, frames, filter cloths and with suitable pump depending upon the viscosity of liquid and out
put.
M.S / S.S Jacketed to be provided for hot filtration. Power: Complete with 1 HP Pump and starters.
01 No.
3. AUTOMATIC LIQUID LINE:-
The unit should comprises of 30” Turn Table, Automatic Four Head Liquid Filling, Single head Capping Machine &
Sticker Labeling Machine..
TURN TABLE (30 INCH DIA.)
DESCRIPTION: Stainless steel Scrambler & Unscrambler, which is familiar as turn table. This should built on MS Square frame,
solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable should be useful to ensure
total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machines and
purposes for automatic transfer of container for further operation.
OPERATION: Container to be loaded on turn table manually or automatically will rotate on disc of turn table. During rotation of turn
table, the container to be guided by a SS strip towards outlet path. The output of turn cable should be maintained by A.C.
Frequency drive.
01 Set
TECHNICAL SPECIFICATION: SIZE : 30 Inch
Material : S.S. 304
Model : G.M.P.
Motor : ¼ H.P. 440 V
AUTOMATIC FOUR HEAD LIQUID FILLING MACHINE DESCRIPTION: Automatic Volumetric Liquid Bottle Filling Machine should works on volumetric principle with diving nozzles. The unit
should be compact, versatile and enclosed in stainless steel elegantly matt finish body, s h o u l d consists of S.S. Slat
Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe. No container No filling system
arrangement s h o u l d b e o f standard features of the machine. The main drive of the machine and conveyor drive
should consist of A/c Motor with synchronized variable A/c Frequency Drive.
OPERATION: Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated
stopper system. The twin pneumatically operated stopper system and reciprocating nozzles should precisely match for
centering of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle
should reciprocate according to filling dose, nozzle should go upwards slowly from bottom level of bottle towards
neck during filling. The dosing block with a hexagonal bolt fitted below syringes to easily set the fill size.
TECHNICAL SPECIFICATION: Capacity : 100 ml to 500 ml or better
Contact part : S.S. 304
Non contact part : S.S. 304
Out put : 28 to 40 fill/minute
Conveyor : 6 feet x 3 inch for filling
: 6 feet x 3 inch for capping
Electric motor : 1 H.P. 440 V Siemens / equivalent make for filling with suitable gear box
: 1 H.P. 440 V Siemens make for capping with Suitable gear box
: ¼ H.P. 440 V Bonfigloli make for filling conveyor
SHOULD HAVE FOLLOWING SALIENT FEATURES:
• Should be Total cGMP model.
• Contact parts of S.S.304
• ± 1 % Filling accuracy on single dose.
• No Bottle No Filling System.
• Rigid vibration free construction for trouble free performance
• S.S. Elegantly matt finished body.
• Minimum change overtime, from one size to another container or fill size.
• Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and
noiseless conveying.
• Bottle Stopping arrangement through Pneumatic system.
• Safety guard for conveyor gearbox, motor and pneumatic cylinders.
• Sealing pressure can be varied to suit different gauges and size of caps.
• Inbuilt protection against over current, voltage fluctuation, short circuit in A/c frequency drive.
AUTOMATIC SINGLE HEAD ROPP CAP SEALING MACHINE
DESCRIPTION: The Automatic Screw Cap Sealing Machine should be precision built on sturdy welded MS frame to be completely
enclosed in stainless steel sheet and doors to be providied to facilitate the servicing of machine.
OPERATION: The feed container moving on conveyor belt should be fed into star wheel, bringing the container below the sealing head in
the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the
body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect
operation of threading & sealing.
AUTOMATIC SELF ADHESIVE ROUND BOTTLE STICKER LABELING MACHINE WITH SERVO MOTOR
& HMI:
DESCRIPTION: The Automatic Vertical Sticker Labeling Machine should be users friendly. The machine to be used for full/partial wrap
around labeling on different size of round containers. It should be capable of labeling 60 – 150 containers per minutes
depending on products and label size. It should be equipped with roller spacing device.
OPERATION: The round containers positioned on conveyor to be released at equal distance by creating space between two containers with
the help of roller spacing device. At the labeling point, an electronics product sensor should senses container & releases a
label from self adhesive label roll. The sensed round container should moves on conveyor and picks the released
label. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad which ensures neat
& perfect fixing of label on the container diameter.
Unit should be supplied with 4 line Batch Printing Device.
TECHNICAL SPECIFICATION: Direction of Movement : Left to Right
Output/Hour : 3600 to 6000 Nos.
Electrical Specification
6 ft. Conveyor Motor : 0.25 HP, 415 Volts, 50 Hz
Pressing Device Motor : 0.25 HP, 220 Volts, 50 Hz
VFD :
Sticker Roll Servo Motor :
PLC-HMI :
Should have SALIENT FEATURES:
• Total cGMP model., S.S. 304 quality contact parts.
• Accurate Label placement
• PLC System
• Product data storage facility
• No change parts requirements
• Very less down time for change over
• Suitable for Round - Glass, Plastic, Pet, Tin, Corrugated containers
4. VOLUMETRIC LIQUID FILLING MACHINE: GMP Model: (Twin head)
The unit should comprises of two positive displacement filling pumps actuated by an eccentric shaft driven by a 1 H.P.
electric motor through a reduction gearbox and V-belt pulley arrangement. The filling pump should be made of stainless
steel and should be fitted with pumping plunger made of Teflon rings. The main body should be fabricated out of stainless
steel. All contact parts should be of S.S. 304 quality. Unit with two cylinders and filling heads. Should have VFD for
variable speed
Technical Specifications:
Capacity: 30-100 Ml
Output 18 Fills per Minute or better
01 No.
5. 1 TRAY DRIER –12 Tray (GMP Complaint) For drying of bottles & containers
Designed for uniform circulation of hot air in the drying chamber. Electrical heating system.
Fresh air inlet with fan motor having electrical interlocking for safety of heating elements. Heating coils and fan motor
having electrical interlocking for safety of heating elements.
Inside surface is S.S.304L with heat resistant glass wool and outside S.S. 304.
Timer ti be provided to set cyclic period for automatically operation in absence of operator. Suitable trolley to be provided.
Capacity: 12 trays
Chamber Construction: Double walled type. Chamber inside MOC: S.S. 304 SWG. Chamber Outside MOC: S.S. 304 SWG.
Size of trays: 32"×16"×1.1/4"(H).with 1 mm thickness
Thickness of insulation: 50mm. Type of shelves: Fixed type.
Mode of heating: S.S. 304 Electric heaters.
Total Heater load: 3kW.
Electric Motor: 0.5 HP/ 1400 RPM/ 3 Phase Non FLP type.
Operating Panel: Non FLP type.
Operating Panel Features: Indicating Lamps, Temperature Indicator cum controller. Bach timer, Heater ON/OFF Switch and
01 No.
Motor ON & OFF Switch.
Temperature range should be 100°C
Heating load should be 06 Kw
Fan Motor should be 0.5 HP
Internal Dimensions in cm.: 86×86"×86" (W×D×H) approx
Outer Dimension in cm.: 180x95x110 (W×D×H) approx approx
6. HIGH PRESSURE BOTTLE RINSING MACHINE (Suitable for Plastic/Glass Bottles)
The machine should be of compact type. . The multifunction multi featured machine should comply with the GMP
requirements of glass and plastic bottles. The machine should operate on the rotary principle with „GENEVA‟ mechanism
and required manual loading and unloading of bottle.
The bottles should be loaded on rotating platform and should be cleaned in series of operations. Specially designed bottle
holders should be provided to hold bottle with varying neck diameter. The bottles should be placed in an inverted position
in these cup shaped holders. Spraying showers dose the external cleaning of the bottles. Solenoid valves should be
provided to enable the regulation of wash timing and sequence of various washing media to suit specific requirement.
The high pressure HIGH PRESSURE BOTTLE RINSING MACHINE should have the following technical specifications:
Output / Hour* 4000 to 6000
Direction of Machine** Clock wise
Electrical
Specifications**
Main Motor 1 HP / 415 Volts / 50 Hz
Pump Two Nos. 0.5 HP x 2 = 1 HP / 415 Volts / 50 Hz
Electrical Heater 3 Kw.
Tank Capacity 75 Ltr. S.S. 304 (2 Nos.) { 450(L),
450(W), 600(H)}
Wash Cycle 4 Inner+1 Outer (Inner wash sequence are
inter changeable)
Working height 860 to 910 mm approx
Overall Dimensions 2100(L), 1650(W), 1500(H) approx
The high pressure HIGH PRESSURE BOTTLE RINSING MACHINE should have the following features:
Geneva Mechanism.
Four inner (Included one air wash) & one outer.
Stationary nozzles eliminate contamination of water cycles.
Individual solenoid valve for each washing sequence, that eliminates carbon plate and other accessories reduce leakage
and maintenance to minimum.
The stationary nozzles avoid chipping of bottle necks.
Pumps and tanks are mounted on portable stand for easy maintenance.
Bottle guide system especially for lightweight bottle.
Separate panel control to avoid any short circuit due to spraying of water.
01 No.
(B) OPTHALMIC (EYE) DROPS, OINTMENTS AND NASAL / EAR DROPS
Annexure-B
S.
No.
Description Qty.
1. Colloid Mill
Should be GMP model
All contact parts must be made of S.S. 316 quality and non contact parts of S.S. 304 quality. It driven by a 3 H.P. 2800
RPM electric motor, capacity 100 to 500 ltr. Per hour, depending on the viscosity, density input particle size and output
particle size desired. The Vessel should be jacketed having capacity of 15 – 20 liters. Unit must be Mechanical sealed.
01 No.
2. KETTLE - electrically heated
It should be GMP Model with following features:
Capacity 110 Ltr, made of 2mm thick S.S.304 quality sheet.
The vessel should be double jacketed and is fitted on an S.S.Channel Stand having mechanical tilting arrangement.
The unit should be electrically heated, provided with 6 KW. Heaters (2 no. of 3 KW heating elements).
The kettle and it‟s inside jacket should be made of 2mm thick S.S. 304 quality sheet and it‟s outer jacket should be made of
1.6mm thick S.S. 304 quality sheet and gap filled with mineral wool to prevent heat loss.
It should Complete with S.S. control panel with Digital temperature controller.
Kettle should be provided with an S.S. 304 quality slow speed stirrer mounted on the jacketed kettle on a bridge type S.S.
stand, driven by a 1 HP geared motor to run at 50 RPM.
01 No.
3. (A) Automatic Eye Drop Filling & Plugging Machine
suitable for 10ml to 100ml vials equipped with suitable parts for any one vial size and syringe set of 10ml to 30ml.
Machine should be built on principal of vertical travel of bottles while filling & plugging for perfect centering of vials. Unit
should built on Stainless Steel square pipe frame & totally encompassed with Stainless Steel coverings in pleasing matt
finish. Large openings should be available on bottom side of the machine for absolute cleaning.
Electrical control panel should be of pendant type lifted from machine for ease of operation and safety.
Should have following Salient Features
Should be Compact GMP model.
Production output up to approx 2400 bottles/hour
All contact parts should be made from high quality Stainless Steel 316L & other Non-contact parts made from Stainless
Steel 304.
Machine should be suitable for filling 10ml to 100ml in bottles.
Should have “No Bottle – No Filling” system.
Should have Pneumatic operations for plugging.
Should have facility for Bottle neck centering during filling & plugging operations.
Should have provision for nitrogen gas flushing before and after filling.
Full accessibility for easy maintenance.
4 Inch Touch Screen PLC
Pick n place for inner plug system
“No Inner Cap – Interlocking” system
Servo driven fill volume adjustment
Filling Volume controlled by PLC
Counter for counting number of filled vials.
The incoming vials should be fed through the in-feed turn table (24") and suitably guided on the moving delrin slat
conveyor belt at the required speed of the correct placement below filling unit.
Should have following specifications
Type of Packing Plastic Vials Filling
No. of Filling Heads Two
No. of Plugging Head Single
Filling Range 10ml to 100ml
Production Output Up to approx 2400 vials/hour
Filling Accuracy ± 1%
Nitrogen Flushing Pre Nitrogen Flushing should be Available
Power Specification 1 H.P.
Electrical Characteristics 220 Volts, Single Phase, 50/60 Hertz
Contact Parts Made from Stainless Steel 316L
Non Contact Parts Made from Stainless Steel 304
01
Set*
Basic unit should include followings:
In built In-feed turn table 30” – 1 No
Stainless Steel 316L syringe for 10ml to 30ml filling volume.
Piston pump filling.
4 Inch Touch Screen PLC (“Delta” make).
Pick n place for inner plug system.
“No Inner Cap – Interlocking” system.
Servo driven fill volume adjustment.
Counter for counting number of filled vials.
Proximity Sensor for No Vial – No Filling” system.
“No Vial– No Plugging” system.
Pre & Post Nitrogen Gas Flushing
External Drive For Turn Table
External Drive For Conveyor Belt
Imported Gear Motor
Variable AC Frequency drive for speed adjustment
Star plate with guide
Recommended Spares
Should be supplied with following Change Parts
30ml to 100 Piston Pump/Syringe (2 Nos)
Starwheel & guide set for different vial size
Nitrogen Pressure Sensor
Machine stop in case of “No Nitrogen” or “Nitrogen Pressure is lower than desired”
Safety Cabinet Covering Machine
Polycarbonate made safety cabinet with doors for machine.
Castor Wheel with Brake for easy movement
(B) Automatic Single Head Rotary Bottle Screw Capping Machine
It must be suitable for screw capping of bottles. Machine should be suitable for round or other shape of glass, plastic, PET,
LDPE, HDPE bottles with approx production speed of 20 to 60 bottles per minute depending on bottle diameter, bottle
height, bottle shape and cap size. Machine should be made from stainless steel matt finish on M.S. frame structure with
stainless steel cladding/enclosures.
Machine should be equipped with vibratory type bowl feeder depending on cap shape and size for continues feeding of cap
for online operation on any liquid or powder filling line. Machine should be suitable for various sizes of bottles and caps
with the help of change parts.
The filled bottles should get fed on feeding conveyor through back pressure of the liquid filling machine conveyor and fed
into an in feed star wheel by in-feed worm.
Following Salient Features should be available in equipment
“No Bottle - No Capping” system.
“No Cap – No Capping” system.
Machine construction in Stainless Steel matt Finish.
In-feed and exit star wheel with overload clutch system to avoid bottle breakage. Y Single drive synchronizing total
operation of star wheel and turret with star wheel Y cap feeder with variable speed system for feeding control of caps.
Minimum change over and setting time
Hopper can be completely dismantle for easy cleaning
Various safety features including Clutch system to avoid bottle breakage
Single drive synchronizing operation of conveyor and star wheel
Minimum change over time
No. of head Single
Production output 20 to 60 containers/minute
(Depending on bottle & neck diameter)
Change Parts Made of UHMW/Cast Nylon
Contact Parts Stainless Steel 304
Basic Machine MS Angle Cladded with Stainless Steel
Motor Make Rotomotive/Euro
A.C. Drive Make Delta
Sensor Proximity Sensor
Power Supply 1 H.P.
Electrical Characteristics 220 Volts, Single Phase, 50Hertz, 4 Wire System
Air Required 2 Kgs.
Bottle diameter Up to 90mm
Cap size As per sample
Conveyor height 750 mm to 840mm Adjustable
Automatic Eye Drop Bottle Screw Capping Machine fitted with suitable parts for any one bottle & cap size.
Machine should be Suitable for Tightening Plastic Pre Threaded, Flat Head, Round Caps.
Type of Container: Round
Bottles Caps: Screw Caps
Production Output: 20 to 60 bottles/minute
Basic unit should include the followings:
Stainless Steel Bowl – 1 No.
Stainless Steel Chute – 1 No.
Variable A.C. Frequency Drive for speed adjustment.
No Bottle - No Cap System.
Recommended Spares
Safety Cabinet Covering Machine
Polycarbonate / equivalent make safety cabinet with doors.
Castor Wheel with Brake for easy movement
4. Fully Automatic Vertical Autoclave
Fully Automatic Vertical Stainless steel Autoclave with automatic water fill technology
Should have CE Certificate with pressure directives from International Notified body (Valid certificate along with model
name should be attached for quoted model).
Fully Automatic operation cycle begins by press of the START button.
Should have initial air purging cycle to remove air automatically from the chamber.
Temperature Control and Display should be through color Touch Screen Display with Microcontroller. 3” to 4”
Color TFT display. Preset programs of Discard, Media, Liquid and Glassware with 2 user defined programs, user friendly
menu / display, indications of every stage of sterilizing cycle process.
Automatic hydraulic door cannot open under pressure
In built digital time: Timer can be adjusted as per sterilization load requirement, 1 to 99minutes. Automatic steam exhaust
at the end of cycle. Low water level heater safeguard. Safety high pressure release valve. Safety high temperature cut off.
Pressure range: 10 to 30 PSI, factory set at 15 PSI, 15 minutes sterilization Cycle time.
Should have Printer Interface facility to record data (Optional).
Capacity should be 50 liters (±2Liters variation will accepted)
Temperature Range: 110°C to 134°C.
Temperature Resolution: 0.1°C / Temperature Accuracy: ±0.5°C.
Pressure gauge 0-50 PSI, safety spring loaded pressure valve, steam release valve.
Should have fallowing Safety Features. Pressure Switch, CE certified for additional safety. Factory set at 30PSI. Vacuum breaker cum lid locking arrangement for
locking lid above 80°C. Multiple micro-switches to sense lid closure, lid proper latching such that heating won‟t start if
parameters not satisfied.
Calibration of temperature sensor probe, Temperature controller calibration, Validation IQ, OQ and PQ documentation and
protocols should be provided with equipment.
Should quote Optional 21 CFR Part 11 complaint Software: Multiple Level Passwords- Multi user level/ group
passwords (Administrator, Super user,
Guest) accordingly to be able to define levels.
01 No.
5. Stirrer 3 H.P., GMP Compliant
Technical Specification
MOC of Shaft: Stainless Steel 316
Diameter of Shaft: 32mm
01 No.
Length of Shaft: 1 meter
Thickness of Shaft: 3mm
Motor: 3H.P.
Motor Make: Crompton
Speed Regulator: Fitted in machine, “Delta” make
Blade: 5 inch
Gear should be connected directly to the motor and both are mounted on adjustable stand such that height and space can be
adjusted.
6. Water for Injection System
Capacity 80 Litres./Hour
Column 4 Nos.
Electrical load 1.0KW
M. O. C. Contact Parts SS 316L Non Contact parts SS 304.
Gaskets Teflon / Silicon.
Insulation Glass Wool.
Cladding SS 304.
Surface Finish Internally contact parts Electro Polished. Pickling and Passivation for columns. And externally mirror
polished.
Should have following specifications
1. Square Tubular Stand 25mm X 25mm X 2mm THK with SS 304
2. Condensor for column Quantity : 4 Nos.
Diameter 3” OD X 2.0MM thick, SS 316 L
SS 316L Seamless Tubes: 10 OD x 08 ID
3. Column Quantity: 4 Nos.
Diamter 4 ” OD X 2 MM Thick - SS 316 L
4. Interconnecting Pipelines SS 316 L Quality, - seamless ¾”
5. Structure SS 304 Quality
6. Sampling Valve SS 316L Quality, - ¼”.
7. Valves Diaphram type
8. Gaskets Teflon & Silicon
9 Nut Bolts SS 304 Quality
10 Insulation Glass Wool
11. Cladding SS 304 Quality, with Mirror Finish
12 Control Panel SS 304 Quality, Fully Automatic with PLC base panel board
1. FEED WATER PUMP. QTY-1 Nos.
Make / Model GRUNDFOSS / any other standard
Details Type: Vertical Centrifugal
Capacity:7 KG./CM2 at 150 lit./hr water
MOC: SS 316
Mechanical Seal: Tungsten Carbide.
2. COOLONG WATER PUMP QTY-1 No.
Make / Model MONOBLOCK / any other standard make like
Details. Type: Horizontal, Centrifugal
Capacity: 200 LIT./HR
MOC: SS 316
Mechanical Seal: Tungsten Carbide.
3. ROTA METER QTY-2 Nos.
Range. 0- 200 LPH.
4. PNEU-MATIC ON/OFF VALVES QTY- 2 Nos.
Purpose / Location 1 No at last column bottom for purging 1 No. for air vent.
5. VALVES DIAPHRAM TYPE - TC END QTY-08 Nos.
Location. 2 No. Sample taking valve (DIAPHRAM TYPE)
1 No. at Feed Pump Line ( Needle Valve)
01 No.
1 No at Cooling water line ( Needle Valve )
1 No. at 1st column excess water drain (BALL VALVE)
1 No. at Steam trap by pass, (BALL VALVE)
1 No. at Last column purging valve (BALL VALVE)
1 No. at outlet line from top cooler (DIAPHRAM VALVE)
Should be supplied with following Essential Accessory:
Electrical Steam Generator / Boiler
Electrical Steam Generator in case of operation of MCWS by mean of electric. Equipment consists below:
Flow Meter
27 K.W. Heater
Float Switch
Pressure Gauge
Safety Valve
PT 100 Sensor
* Prices must be quoted combined for Item no. 3 (A) and 3 (B), because these two equipments are require to complete a single process.
(C) GLOBULES SECTION
Annexure-F
S.
No.
Description Qty.
1. COUNTING AND FILLING MACHINE Designed for Homoeopathic tablets/Globules which are normally softer than Allopathic Tablets.
No friction and no brushing to avoid weight loss. Capacity : 20 to 25 gms.
Output: 10kg to 12 kg/hr Power: 1 Phase 230 V, 300 W. All contact parts: S.S. 316L.
Hard anodized (Food Grade) aluminium plates.
01 No.
2. TRITURATING MACHINE (MULTI MILL) GMP Complaint
Output Reduction 50kgs to 100kgs per hour.
The machine should be based on the principle of variable force provided by a set of blades and scrapers, which should have
both sharp and impact edges to ensure efficient wet/dry granulation and pulverization of materials.
The unit should be portable and hence can be moved within the department to any area for efficient operation.
All parts coming in contact with material should be capable for dismantled easily to ensure proper cleaning so that
contamination does not take place.
All contact parts should be made of highly polished stainless steel of 316-quality material 316‟and other body parts covered/
Lined with Stainless steel.
It should be Driven by a 3 H.P. TEFC motor of standard make to give speeds of 750/1500/2300 RPM.
Unit should be complete with 1 set of 12 blades 2 scrappers 1 screen of choice (up to 100 mesh/ 0.5 mm perforation) and
should be fitted with S.S. Panel box comprises of Reverse & Forward On- Off Push Button.
Machine should be capable for continues use.
Castors should be provided for the mobility of machine.
Flame proof electricals should be provided.
Beaters and scraper blades should be hardened and hard chrome plated.
The unit must be Suitable for both grinding and mixing.
01 No.
3. FLUID BED DRIER (GMP Compliant) Capacity 2 to 5 kgs per batch. Container volume 16 litres.
Blower Motor 1.5 HP/1400 RPM/3ph.AC supply. Heating media: Electrically heated.
Total heating load 6kW.
Drying temperature 50 to 75°C. Contact Parts S.S. 316.
Non contact parts S.S. 304 covered/cladded. Compression required Maximum 3-4 kgs/cm square. Required floor space
56×30×62 Approx.
Uniformity in drying and reduction in drying time.
Micro filters to be provided to prevent dust with inlet air. Explosion safety flap at rear end of the drier and earthing point to
prevent static charge of the machine. Timer for process time.
Suitable for wet as well as dry granulation. GMP SS 316 flame proof construction.
Micro vee & HEPA filters for inlet air filteration. Micro processor based temperature indicator cum controller with computer
interface facility. Pneumatic gasket for lifting of product container. Pneumatic controlled dampers for air flow.
Electrical, thermic fluid steam heating with SS steam radiator and temperature controlled valves.
Online sampling facility. Solid flow monitoring system.
Programmable logic controller with computer interface, for controlling / recording of various dates of operations. Silencer for
reducing noise level.
01 No.
4. SHIEVING MACHINE (Shieve Separator) Machine is suitable for sorting globules of various size.
The machine with screen which vibrates automatically for screening The screen is fitted in a frame and the frame is
interchangeable. complete with Electric Motor.1/2 H.P.220V. A.C.
01 No.
5. SUGAR CRUSHING MACHINE: Saco CRUSHER is suitable for Crushing Sugar, and other soft and medium hard materials. Easy opening and cleaning, No
need of extensive auxiliary equipment, can be quickly opened by releasing some bolts.
No need of foundation. As it is individually tailored to fit all equipments including motor. Stainless Steel sieve is provided
into the CRUSHER.
50-70 Kg Sugar per hour capacity. Complete with Electric Motor.
01 No.
6. GLOBULES MAKING PAN: Globules Making pans are made out of stainless steel and are fitted on a drive arrangement having suitable gear box and motor
2 H.P.220V.A.C.
PAN SIZE: 36
01 No.
(D) LIQUIDS / SYRUPS SECTION
Annexure-C
S.
No.
Description Qty.
1. HOMOGENIZER MACHINE (GMP Compliant)
CAPACITY Upto 100 Ltrs. Per/Hour. CONTACT PARTS S.S.304.
SYSTEM Wire Rope Up & Down System. ( with Mechanical Up and down stand)
PURPOSE Syrup, Ointment, Liquid, Suspensions etc
POWER Electrical motor of. (2800 RPM, 1 HP motor 220 V, 50 Hz
01 No.
2. HORIZONTAL FILTER PRESS -Plate TYPE (GMP Compliant) For Alcoholic Preparations
Operation:- Diameter of Plate: 8" Number of Plate : 6
Filtering Area : 0.254 M²
Cake holding capacity Liters: 5.78Ltrs Capacity Litr/hr: 500
The unfiltered liquid is fed into the filter under positive pressure where liquid travels in downwards direction and find its
way through opening on sides of the filter plates. As the liquid pressure, increases the filter media holds the foreign
particles and allows only clear
filterate to pass through the central channel formed by inter-loc king pressure cups to the outlet. Filteration is continued
until the ca- ke holding capacity of the unit is reached or until the filterate rate becomes too slow owing to cake resistance.
Features Horizontal plate filter press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from
the product.
Filter plates require to available in two sizes. Deep plate for large percentage of cake holding capacity and shallow plate
for small percentage of cake holding capacity.
Horizantal filter plate and even thickness of cake, prevents the cake, dropping as well as cracking, thus assuring better
filtrate quality.
The filtration area and cake holding capacity can be increased or decreased according to requirement.
Provided with suitable pump mounted on S.S. trolley fitted with fiber castors. Manufactured from S.S 316 quality, argon
arc welded and mirror polished.
Provided with additional plates, frames, filter cloths and with suitable pump depending upon the viscosity of liquid and
out put.
M.S / S.S Jacketed to be provided for hot filtration. Power: Complete with 1 HP Pump and starters.
01 No.
3. AUTOMATIC LIQUID LINE:-
The unit should comprises of 30” Turn Table, Automatic Four Head Liquid Filling, Single head Capping Machine &
Sticker Labeling Machine..
TURN TABLE (30 INCH DIA.)
DESCRIPTION: Stainless steel Scrambler & Unscrambler, which is familiar as turn table. This should built on MS Square frame,
solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable should be useful to ensure
total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machines and
purposes for automatic transfer of container for further operation.
OPERATION: Container to be loaded on turn table manually or automatically will rotate on disc of turn table. During rotation of turn
table, the container to be guided by a SS strip towards outlet path. The output of turn cable should be maintained by A.C.
Frequency drive.
TECHNICAL SPECIFICATION: SIZE : 30 Inch
01 Set
Material : S.S. 304
Model : G.M.P.
Motor : ¼ H.P. 440 V
AUTOMATIC FOUR HEAD LIQUID FILLING MACHINE DESCRIPTION: Automatic Volumetric Liquid Bottle Filling Machine should works on volumetric principle with diving nozzles. The
unit should be compact, versatile and enclosed in stainless steel elegantly matt finish body, s h o u l d consists of S.S.
Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe. No container No filling system
arrangement s h o u l d b e o f standard features of the machine. The main drive of the machine and conveyor drive
should consist of A/c Motor with synchronized variable A/c Frequency Drive.
OPERATION: Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically
operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles should
precisely match for centering of container below nozzles, to avoid spillage of liquid on container. To minimize
foaming adjustable nozzle should reciprocate according to filling dose, nozzle should go upwards slowly from
bottom level of bottle towards neck during filling. The dosing block with a hexagonal bolt fitted below syringes to
easily set the fill size.
TECHNICAL SPECIFICATION: Capacity : 100 ml to 500 ml or better
Contact part : S.S. 304
Non contact part : S.S. 304
Out put : 28 to 40 fill/minute
Conveyor : 6 feet x 3 inch for filling
: 6 feet x 3 inch for capping
Electric motor : 1 H.P. 440 V Siemens / equivalent make for filling with suitable gear box
: 1 H.P. 440 V Siemens make for capping with Suitable gear box
: ¼ H.P. 440 V Bonfigloli make for filling conveyor
SHOULD HAVE FOLLOWING SALIENT FEATURES:
• Should be Total cGMP model.
• Contact parts of S.S.304
• ± 1 % Filling accuracy on single dose.
• No Bottle No Filling System.
• Rigid vibration free construction for trouble free performance
• S.S. Elegantly matt finished body.
• Minimum change overtime, from one size to another container or fill size.
• Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and
noiseless conveying.
• Bottle Stopping arrangement through Pneumatic system.
• Safety guard for conveyor gearbox, motor and pneumatic cylinders.
• Sealing pressure can be varied to suit different gauges and size of caps.
• Inbuilt protection against over current, voltage fluctuation, short circuit in A/c frequency drive.
AUTOMATIC SINGLE HEAD ROPP CAP SEALING MACHINE
DESCRIPTION: The Automatic Screw Cap Sealing Machine should be precision built on sturdy welded MS frame to be completely
enclosed in stainless steel sheet and doors to be providied to facilitate the servicing of machine.
OPERATION: The feed container moving on conveyor belt should be fed into star wheel, bringing the container below the sealing head
in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where
the body and the neck of the container are positioned below the rotating head, where the sealing head is performing
perfect operation of threading & sealing.
AUTOMATIC SELF ADHESIVE ROUND BOTTLE STICKER LABELING MACHINE WITH SERVO
MOTOR & HMI:
DESCRIPTION: The Automatic Vertical Sticker Labeling Machine should be users friendly. The machine to be used for full/partial wrap
around labeling on different size of round containers. It should be capable of labeling 60 – 150 containers per minutes
depending on products and label size. It should be equipped with roller spacing device.
OPERATION: The round containers positioned on conveyor to be released at equal distance by creating space between two containers
with the help of roller spacing device. At the labeling point, an electronics product sensor should senses container &
releases a label from self adhesive label roll. The sensed round container should moves on conveyor and picks the
released label. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad which
ensures neat & perfect fixing of label on the container diameter.
Unit should be supplied with 4 line Batch Printing Device.
TECHNICAL SPECIFICATION: Direction of Movement : Left to Right
Output/Hour : 3600 to 6000 Nos.
Electrical Specification
6 ft. Conveyor Motor : 0.25 HP, 415 Volts, 50 Hz
Pressing Device Motor : 0.25 HP, 220 Volts, 50 Hz
VFD :
Sticker Roll Servo Motor :
PLC-HMI :
Should have SALIENT FEATURES:
• Total cGMP model., S.S. 304 quality contact parts.
• Accurate Label placement
• PLC System
• Product data storage facility
• No change parts requirements
• Very less down time for change over
• Suitable for Round - Glass, Plastic, Pet, Tin, Corrugated containers
4. VOLUMETRIC LIQUID FILLING MACHINE: GMP Model: (Twin head)
The unit should comprises of two positive displacement filling pumps actuated by an eccentric shaft driven by a 1 H.P.
electric motor through a reduction gearbox and V-belt pulley arrangement. The filling pump should be made of stainless
steel and should be fitted with pumping plunger made of Teflon rings. The main body should be fabricated out of
stainless steel. All contact parts should be of S.S. 304 quality. Unit with two cylinders and filling heads. Should have
VFD for variable speed
Technical Specifications:
Capacity: 30-100 Ml
Output 18 Fills per Minute or better
01 No.
5. 2 TRAY DRIER –12 Tray (GMP Complaint) For drying of bottles & containers
Designed for uniform circulation of hot air in the drying chamber. Electrical heating system.
Fresh air inlet with fan motor having electrical interlocking for safety of heating elements. Heating coils and fan motor
having electrical interlocking for safety of heating elements.
Inside surface is S.S.304L with heat resistant glass wool and outside S.S. 304.
Timer ti be provided to set cyclic period for automatically operation in absence of operator. Suitable trolley to be
provided.
Capacity: 12 trays
Chamber Construction: Double walled type. Chamber inside MOC: S.S. 304 SWG. Chamber Outside MOC: S.S. 304
SWG. Size of trays: 32"×16"×1.1/4"(H).with 1 mm thickness
Thickness of insulation: 50mm. Type of shelves: Fixed type.
Mode of heating: S.S. 304 Electric heaters.
Total Heater load: 3kW.
Electric Motor: 0.5 HP/ 1400 RPM/ 3 Phase Non FLP type.
Operating Panel: Non FLP type.
Operating Panel Features: Indicating Lamps, Temperature Indicator cum controller. Bach timer, Heater ON/OFF Switch
01 No.
and Motor ON & OFF Switch.
Temperature range should be 100°C
Heating load should be 06 Kw
Fan Motor should be 0.5 HP
Internal Dimensions in cm.: 86×86"×86" (W×D×H) approx
Outer Dimension in cm.: 180x95x110 (W×D×H) approx approx
6. HIGH PRESSURE BOTTLE RINSING MACHINE (Suitable for Plastic/Glass Bottles)
The machine should be of compact type. . The multifunction multi featured machine should comply with the GMP
requirements of glass and plastic bottles. The machine should operate on the rotary principle with „GENEVA‟
mechanism and required manual loading and unloading of bottle.
The bottles should be loaded on rotating platform and should be cleaned in series of operations. Specially designed bottle
holders should be provided to hold bottle with varying neck diameter. The bottles should be placed in an inverted
position in these cup shaped holders. Spraying showers dose the external cleaning of the bottles. Solenoid valves should
be provided to enable the regulation of wash timing and sequence of various washing media to suit specific requirement.
The high pressure HIGH PRESSURE BOTTLE RINSING MACHINE should have the following technical
specifications:
Output / Hour* 4000 to 6000
Direction of Machine** Clock wise
Electrical
Specifications**
Main Motor 1 HP / 415 Volts / 50 Hz
Pump Two Nos. 0.5 HP x 2 = 1 HP / 415 Volts / 50 Hz
Electrical Heater 3 Kw.
Tank Capacity 75 Ltr. S.S. 304 (2 Nos.) { 450(L),
450(W), 600(H)}
Wash Cycle 4 Inner+1 Outer (Inner wash sequence are
inter changeable)
Working height 860 to 910 mm approx
Overall Dimensions 2100(L), 1650(W), 1500(H) approx
The high pressure HIGH PRESSURE BOTTLE RINSING MACHINE should have the following features:
Geneva Mechanism.
Four inner (Included one air wash) & one outer.
Stationary nozzles eliminate contamination of water cycles.
Individual solenoid valve for each washing sequence, that eliminates carbon plate and other accessories reduce leakage
and maintenance to minimum.
The stationary nozzles avoid chipping of bottle necks.
Pumps and tanks are mounted on portable stand for easy maintenance.
Bottle guide system especially for lightweight bottle.
Separate panel control to avoid any short circuit due to spraying of water.
01 No.
7. Storage tanks Made from SS 304/16 SWG, with one outlet valve, top cover, four legs with castor wheels, inside mirror and outside matt
polished.
Following capacities:
All Cylindrical 50 Ltrs Storage: Height 36" 20 Nos.
100 Ltrs Storage: Height 24" 15 Nos.
200 Ltrs Storage: Height 20" 15 Nos.
SS Tanks small size SS304/316 Tanks with screwed necks and cover/lids. Outlets made of SS to be provided.
5Ltrs storage 25 Nos.
10Ltrs storage 25 Nos.
20Ltrs storage 20 Nos.
01 Set as
per the
quantity
described
(E) MOTHER TINCTURE SECTION
Annexure-E
S.
No.
Description Qty.
1. SIFTER – (For sieving, grading & straining) (GMP Compliant) Suitable for separation of solids from solids, liquids from solids and gradation of materials in accordance with their sizes.
Screens SS 304.
Screen Diameter 750mm. Capacity/Hour 20 to 100Kgs. Charging Height 1050 mm without lid. Discharging height 670±5mm.
Electric Motor 0.25 HP/1440RPM/3PH.
One screen set provided.
01 No.
2. TINCTURE PRESS (GMP compliant)
One Suitable for extracting mother tincture from herbs and decotious infusions.
SS 316 grade perforated container with provision for automatically pressing by hydraulic pump and plunger movement.
Collection of mother tincture in SS 316 container encasing the perforated container.
Pressure controller to be provided.
Complete with 1HP electrical motor and hydraulic system.
01 No.
3. POTENTIZER Automatic filling, stroke and evacuation.
Individual operations of each head and Auto cut off 24 hrs. Memory backup.
Double filtered and De-moisturized air for evacuation. All Direct contact parts are made by S.S. 316.
Power: 1 Phase 230V, 2500 W.
01 No.
4. AUTOMATIC POTENTIZER BACK POTENCY MAKER Automatic filling, stroke and evacuation.
Individual operations of each head and Auto cut off 24 hrs. Memory backup.
Double filtered and De-moisturized air for evacuation.
All Direct contact parts are made by S.S. 316.
Power: 1 Phase 230V, 1800 W.
SS 304 construction. With cam mechanism, timer switch on control panel
01 No.
5. PHARMACEUTICAL HERBS CUTTER MACHINE Cutting length herbs: 5mm.
Speed of Cutter: 2800 RPM.
Hard and Ground knives : 3 Nos, S.S. 316.
Capacity : 1000 kg/hr.
All direct contact parts are made up off S.S. 316. Power: 3HP & 1 Phase.
01 No.
6. HORIZONTAL FILTER PRESS -Plate TYPE (GMP Compliant) For Alcoholic Preparations
Operation:- Diameter of Plate: 8" Number of Plate : 6
Filtering Area : 0.254 M²
Cake holding capacity Liters: 5.78Ltrs Capacity Litr/hr: 500
The unfiltered liquid is fed into the filter under positive pressure where liquid travels in downwards direction and find its way
through opening on sides of the filter plates. As the liquid pressure, increases the filter media holds the foreign particles and
allows only clear
filterate to pass through the central channel formed by inter-loc king pressure cups to the outlet. Filteration is continued until
the ca- ke holding capacity of the unit is reached or until the filterate rate becomes too slow owing to cake resistance.
Features Horizontal plate filter press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from the
product.
Filter plates require to available in two sizes. Deep plate for large percentage of cake holding capacity and shallow plate for
small percentage of cake holding capacity.
Horizantal filter plate and even thickness of cake, prevents the cake, dropping as well as cracking, thus assuring better filtrate
quality.
The filtration area and cake holding capacity can be increased or decreased according to requirement.
Provided with suitable pump mounted on S.S. trolley fitted with fiber castors. Manufactured from S.S 316 quality, argon arc
welded and mirror polished.
Provided with additional plates, frames, filter cloths and with suitable pump depending upon the viscosity of liquid and output.
M.S / S.S Jacketed to be provided for hot filtration. Power: Complete with 1 HP Pump and starters.
01 No.
(F) OINTMENT & GEL SECTION
Annexure-D
S.
No.
Description Qty.
1. PLANITARY MIXTURE
The Planetary mixture should be GMP model with following specifications:
The mixer should be made with all the contact parts namely the vessel, shaft, blades etc. in S.S. 304 quality non-magnetic
highly polished stainless steel.
Load capacity should be 50 liters, driven by a 2 HP motor of Remi / equivalent make with suitable gear box and with variable
output speed through a VFD drive of Danfoss / equiv make.
The entire body and frame must be covered with stainless steel.
The Mixing Vessel should be stainless steel jacketed and provided with 3 KW.
Water immersion electric heater with thermostatic control, inlet & outlet for water, mechanical lifting and provided with P.U.
wheels.
The unit should Complete with S.S. control panel with digital temperature controller, on-off push button etc.
Load capacity should be 50 liters, driven by a 2 HP motor and provided with 3 phase to 3 phase VFD of Danfoss / Equiv
make.
01 No.
2. Stirrer 3 H.P., GMP Compliant
Technical Specification
MOC of Shaft: Stainless Steel 316
Diameter of Shaft: 32mm
Length of Shaft: 1 meter
Thickness of Shaft: 3mm
Motor: 3H.P.
Motor Make: Crompton / equivalent
Speed Regulator: Fitted in machine, “Delta” / equivalent make
Blade: 5 inch
Gear should be connected directly to the motor and both are mounted on adjustable stand such that height and space can be
adjusted.
01 No.
3. AUTOMATIC PLASTIC TUBE FILLING MACHINE WITH SEALING, CUTTING & BATCH CODING – GMP
Model The unit must be Suitable for Plastic Tubes.
Unit should be Compact, Versatile and enclosed in stainless steel elegantly matt finish body with all contact parts made of
S.S.304 quality.
The filling device comprises of a syringe pump housing and rotary piston with a blow off instrument pneumatic tail cut-off
system.
The machine should be provided with a single head plain hopper of capacity 40 liters and with loaded change part of 12 no.
nylon holders of any one tube size.
The machine should have capability to fill from 10gm to 30 gm. Or 50 gm. To 200gm. Paste with a filling speed of 18 to 20
tubes per minute.
Machine should complete with preheating and sealing, trimming, batch coding and the tubes are automatically ejected.
Unit should be driven by a 1 HP DC Drive single phase motor of 1440 RPM through a suitable gear box and provided with
electric control panel with speed regulator.
The filling nozzle should be provided with air cut and sealing station is provided with Leister make Hot Air Gun driven by 0.5
HP blower with mechanical control.
Salient Features:
Automatic high speed operation with 12 stations compact rotar
GMP model with all contact parts of S.S. 304 quality
Suitable to fill from 10gm to 30 gm. Or 50 gm. To 200 gm. Capacity tube.
With no tube - no filling device, with a bottom upwards filling system and accuracy +/ -0.1%.
Filling Station: Single head hopper should be provided with cut off valve which is connected to the filling cylinder with
capacity adjustment facility.
Sealing System: It should have a sealing station and a pre-heating station.
Heating Station: Hot Air „Leisture‟/ equivalent make gun should be provided with mechanical temperature controller to heat
the sealing area of tube.
01 No.
Sealing Station: It should be mechanically operated and the tube is sealed with special jaws. At this station batch coding is
done.
Trimming Station: Uneven end is trimmed.
Batch-Coding Station: Sealing station does batch coding.
Ejection: The tubes should be automatically ejected at this point.
Overall Dimensions: 1020mm (L) x 770mm (W) x 1830mm (H) approx
4. AUTOMATIC LAMI TUBE FILLING MACHINE WITH SEALING, CUTTING & BATCH CODING - GMP Model The unit must be Suitable for Lami Tubes.
Unit should be Compact, Versatile and enclosed in stainless steel elegantly matt finish body with all contact parts made of
S.S.304 quality.
The filling device comprises of a syringe pump housing and rotary piston with a blow off instrument pneumatic tail cut-off
system.
The machine should be provided with a single head plain hopper of capacity 40 liters and with loaded change part of 12 no.
nylon holders of any one tube size.
The machine should have capability to fill from 10gm to 30 gm. Or 50 gm. To 200gm. Paste with a filling speed of 18 to 20
tubes per minute.
Machine should complete with preheating and sealing, trimming, batch coding and the tubes are automatically ejected.
Unit should be driven by a 1 HP DC Drive single phase motor of 1440 RPM through a suitable gear box and provided with
electric control panel with speed regulator.
Salient Features:
Automatic high speed operation with 12 stations compact rotar.
GMP model with all contact parts of S.S. 304 quality
Suitable to fill from 10gm to 30 gm. Or 50 gm. To 200 gm. Capacity tube.
With no tube - no filling device, with a bottom upwards filling system and accuracy +/ -0.1%.
Technical Specifications:
Filling Station: Single head hopper provided with cut off valve which is connected to the filling cylinder with capacity
adjustment facility.
Sealing System: It should have a sealing station and a pre-heating station.
Heating Station: 2 no. of pencil type heaters of 200W each with temperature controller should be provided to heat the sealing
area of tube.
Sealing Station: It should be mechanically operated and the tube is sealed with special jaws. At this station batch coding is
done.
Trimming Station: Uneven end is trimmed.
Batch-Coding Station: Sealing station does batch coding.
Ejection: The tubes should be automatically ejected at this point.
Overall Dimensions: 1020mm (L) x 770mm (W) x 1830mm (H) approx
01 No.
(G) BIOCHEMIC / TABLETTING SECTION
Annexure-G
S.
No.
Description Qty.
1. MASS MIXER MACHINE (GMP Compliant)
Mass Mixer should be well designed to facilitate thorough Mixing of dry or damp materials and especially suitable for tablet
granulation.
Suitable geared drive and sturdy mixing paddle for dealing with difficult or sticky ingredients.
S. S. 304 mixing drum, mixing drum body, mixing paddles and tilting arrangements.
Safety Transparent Poly-Carbonate Dust cover provided with inter locking System, Safety device to be priovided for machine
to stop when cover is opened.
Tilting device to be provided.
Self adjusting sealing arrangement to ensure no black particles enter into mixing drum.
Should be designed to facilitate thorough mixing. Ease in cleaning.
Tilting device to be provided for ease in unloading by means of Hand wheel. Self-adjusting sealing arrangement to ensure no
black particles enter into the mixing drum.
Capacity : Upto 50 kgs/hr
Main motor : 5HP, RPM 2500 to 3500
01 No.
2. SINGLE SIDE ROTARY TABLETING MACHINE (GMP Compliant) Output min. 14000 tablets per hour. Max. tablet dia 25 mm.
Depth of Fill Max 21.00mm. Turrent RPM (min/max) 15/35.
Max Compression pressure 10 Ton. Upper Punch Penetration 1.50/8.00 mm. Diameter of Die 38.10 mm.
Length of Die 23.81 mm. Length of Punch 133 mm.
Electric Motor 1.5KW (2HP), 960 RPM. Machine Size in mm 1000×950×1300. Net weight in Kg 960.
Gross weight in Kg 1185. Case Size in mm 39×37×51. Hand wheel provided.
Turrent with lower punch seal.
Safety interlocking for upper and lower guard. Gravity feeding system.
Two piece turret.
Upper roller with penetration adjustement system. Control panel with bypass switches.
Control panel with separate display for Tablet count and RPM. Fixed hopper with slide to control power flow.
Re-designed variable speed pully.
Turret of SGIRON 400/12 Grade casting.
Cam tracks and pressure rolls made out of alloy steel for maximum wear resistance
and long life.
Machine is totally enclosed i.e. top half of the machine(compression Zone) with SS- hood acrylic covers in G.M.P model.This
reduce the noise level and to & fro flow of
dust between compression zone and machine room. Phosphor Bronze bush provide inside the turret hold. SS Turret Guards.
Lower Punch Cam can be removed without dismantling the lower roller
assembly.
Turret with electro less nickel plating including nickel die plate. Upper Punch cup seals.
Lower punch key way for break-line/Embossing alignment.
Anti-vibration mounting to be provided.
Two Sets of Dies and Punches to be provided
01 No.
3. TABLET COUNTING AND FILLING MACHINE Designed for Homoeopathic tablets which are normally softer than Allopathic Tablets.
No friction and no brushing to avoid weight loss. Capacity : 20 to 25 gms.
Output: 10kg to 12 kg/hr Power: 1 Phase 230 V, 300 W. All contact parts: S.S. 316L.
Hard anodized (Food Grade) aluminium plates.
01 No.
4. TRITURATING MACHINE (MULTI MILL) GMP Complaint
Output Reduction 50kgs to 100kgs per hour.
The machine should be based on the principle of variable force provided by a set of blades and scrapers, which should have
both sharp and impact edges to ensure efficient wet/dry granulation and pulverization of materials.
The unit should be portable and hence can be moved within the department to any area for efficient operation.
All parts coming in contact with material should be capable for dismantled easily to ensure proper cleaning so that
contamination does not take place.
All contact parts should be made of highly polished stainless steel of 316-quality material 316‟and other body parts covered/
Lined with Stainless steel.
It should be Driven by a 3 H.P. TEFC motor of standard make to give speeds of 750/1500/2300 RPM.
Unit should be complete with 1 set of 12 blades 2 scrappers 1 screen of choice (up to 100 mesh/ 0.5 mm perforation) and
should be fitted with S.S. Panel box comprises of Reverse & Forward On- Off Push Button.
Machine should be capable for continues use.
01 No.
Castors should be provided for the mobility of machine.
Flame proof electricals should be provided.
Beaters and scraper blades should be hardened and hard chrome plated.
The unit must be Suitable for both grinding and mixing.
5. FLUID BED DRIER (GMP Compliant) Capacity 2 to 5 kgs per batch. Container volume 16 litres.
Blower Motor 1.5 HP/1400 RPM/3ph.AC supply. Heating media: Electrically heated. Total heating load 6kW.
Drying temperature 50 to 75°C. Contact Parts S.S. 316.
Non contact parts S.S. 304 covered/cladded. Compression required Maximum 3-4 kgs/cm square. Required floor space
56×30×62 Approx.
Uniformity in drying and reduction in drying time.
Micro filters to be provided to prevent dust with inlet air. Explosion safety flap at rear end of the drier and earthing point to
prevent static charge of the machine. Timer for process time.
Suitable for wet as well as dry granulation. GMP SS 316 flame proof construction.
Micro vee & HEPA filters for inlet air filteration. Micro processor based temperature indicator cum controller with computer
interface facility. Pneumatic gasket for lifting of product container. Pneumatic controlled dampers for air flow.
Electrical, thermic fluid steam heating with SS steam radiator and temperature controlled valves.
Online sampling facility. Solid flow monitoring system.
Programmable logic controller with computer interface, for controlling / recording of various dates of operations. Silencer for
reducing noise level.
01 No.
6. Dust extraction equipment Dust extractor is used for controlling dust generated during tablet compression tablet de-dusting, granulation & other
processes. It avoids product cross contamination. All contact parts in SS 304/ SS 316 quality. Machine is provided with castor
wheels and one nos. manifold to connect two or
three machines at a time. Suction capacity : 300CFM
Inlet connection : 63 MM- 2 nos. / 38.1 MM-6 nos. Motor : 1.5 HP X 2800 RPM X 3 Phase.
01 No.
7. Hydraulically operated pallet trucks Capacity : 1000kg to 2500kg Type : Manual
•Available Lifting height : Double masts Provided with
Heavy duty castor wheels Material handeling trolley
Hydraulic hand pallets and stackers Scissor lift table
Electric dragger and battery operated trolly Storage pallets and racking system
01 No.
8. BLISTER PACKING MACHINE Maximum PVC width: 210mm. Maximum ALU Foil width: 206mm. Maximum pack length: 200mm. Maximum Advance:
110mm. Machine web speed: 5 meters/min.
Machine cutting speed: 120 strokes/min. Forming depth: 12mm.
Blister packing machine double track. Double station machine.
With full SS 304 Pre finished sheets cladding (CGMP Model). Control panel/Back cover cladding in SS 304 pre finished
sheets. PLC controlled operation.
Print registration control.
Micro adjustment, feeding system mounting assembly. Universal batch code printing unit.
One set of change parts consist off : Blister forming roller
Counter sealing roller Inclined feeding channel Guide track
Punching tool with main change gears & BCP Gears. For packing any one size of tablets/capsules. Organic acrylic guard.
Universal non fill detection unit.
01 No.
(H) DESIGNING, INSTALLATION, ERECTION, COMMISSIONING & VALIDATION OF GMP COMPLIANT CLEAN ROOMS
Annexure-H
Note- Clean rooms are to be installed in each and every section, clean room measurement is 400 sq feet approx, for more clarification
bidders are requested to visit site of Homothetic collage, Bhopal.
Requirement of Clean Rooms as per the below table:
FILTERATION
LEVEL
CLASS AS PER
DRUG CONTROLLER
FILTERATION
ROOM LEVEL
FILTERATION
SYSTEM LEVEL
FRESH AIR
FILTERATION
Dilution Section 10,000 / 100,000 0.3 Mic. Hepa (EU-13 ) 10 Mic. (EU04)
Ophthalmic (Eye) Drops,
Ointments And Nasal /
Ear Drops
10,000 / 100,000
Globules Section 10,000 / 100,000
Liquids / Syrups Section 10,000 / 100,000 0.3 Mic. Hepa (EU-13 ) 10 Mic. (EU04)
Mother Tincture Section 10,000 / 100,000 10 Mic. ( EU-04 )
Ointment & Gel Section 10,000 / 100,000 5 Mic. ( EU-09
Bio Chemic / Tabletting
Section
10,000 / 100,000
(I) Distillation Plant/Water Demineralization plant, Storage and Distribution Capacity – 2,500 ltr / day
Annexure-I
Capacity: Upto 2,500 Ltrs. Per/Day.
Comprising of
One No. Sand Filter
Material of construction : FRP, valves & pipes etc
One No. Carbon Filter
Comprising of Activated Carbon Unit, FRP constructed, with suitable valves & pipes
Cation Unit
Material of construction: FRP With suitable valves & pipes.
Thermax / equivalent resin
Anion Unit
Material of construction: FRP With suitable valves & pipes.
Conductivity Meter
Type : Digital, range 0 - 10 with sensor.
Cartridge Filter:
Made of SS 316
Ultraviolet Disinfectant
SS 316. No. of operating hours 7000
Electrical Panel
Front door type. Made of SS 304
Front door type
Skid
Made of SS 304
WATER STORAGE, SUPPLY & DISTRIBUTION Comprising of:
Pipes & Fittings
SS 316 Seamless pipes & fittings, valves etc for distribution of demineralised water from 2nd floor of building to processing plants,
QC laboratories, change room etc
Storage tanks & Accessories
3000 Ltrs Steam Jacketed Storage Tank in SS 316L, vent filters, steam trap assembly, steam valves, level transmitter with sensor
etc
Purified Water Distribution skid