annual report 2005 - zeonstatements contained in this annual report with respect to zeon...
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A N N U A L R E P O R T
2 0 0 5Shin Marunouchi Center Building, 1-6-2 Marunouchi,Chiyoda-ku, Tokyo 100-8246, Japan
http://www.zeon.co.jp/
Printed in Japan Nov. 2005 1105010 (SG-MB2.)
TABLE OF CONTENTS
FINANCIAL HIGHLIGHTS
ZEON Corporation and Consolidated Subsidiaries For the years ended March 31
Net sales(Millions of yen)
Corporate ProfileZEON Corporation was established in 1950 as a producer of polyvinyl chloride
resins. Its corporate philosophy is to contribute to the preservation of the Earth
and the prosperity of the human race. In 1959, ZEON became the first Japanese
company to produce synthetic rubbers, and in 1965 it developed an original
process for extracting butadiene, a main raw material for synthetic rubbers, from
C4 fractions (the GPB process). With this technology applied to C5 fractions (the
GPI process), ZEON is now the world's top producer of products using C5
fractions, as well as specialty synthetic rubber products.
In 2000, ZEON withdrew from polyvinyl chloride operations, the original field
of the company. This withdrawal reflects ZEON’s commitment to focusing its
resources on new ventures. At present, sales and operating income are steadily
growing in the company's new Specialty Materials Operations, which include
specialty chemicals, information materials, and specialty plastics. Thus, the
ZEON Group, which includes 53 subsidiaries and nine affiliated companies,
continues to transform itself.
In 2005, ZEON announced a new medium-term management plan covering
the period between 2005 and 2007, Proud ZEON (PZ)-3, with the aim of making
great advances and improving corporate value.
Financial Highlights 1
A Corporate Message to Our Shareholders 2-3
Report on PZ-2 and Policies and Measures for PZ-3 4-7
Review of Operations 8-9
Research and Development 10-11
Intellectual Property 12-13
Ecology and Safety 14 -15
Corporate Governance 16-17
International Operations and Overseas Network 18-19
Financial Section 20
Five-Year Summary 21
Management Discussion and Analysis 22-25
Consolidated Financial Statements 26-42
Report of Independent Auditors 43
Corporate History 44
Corporate Data 45
Cautionary StatementStatements contained in this annual report with respect to ZEON Corporation's earnings plans, strategies, principles and earnings forecasts that are not historic facts are forward-looking statements about the future performance of the Company. They are based on ZEON's expectations, estimates, forecasts and plans that are currently available, and on management's judgment. These expectations, estimates, forecasts and plans involve various potential risks, uncertainties and assumptions. Possible fluctuations in these important factors could cause ZEON's actual performance to differ materially from any future results expressed or implied by the forward-looking statements. Therefore, undue reliance should not be placed on these forward-looking statements. Also, please note that ZEON assumes no responsibility for updating its cautionary statement about the forward-looking statements with respect to new information, future events or any other developments. Risks, uncertainties and assumptions that may affect ZEON's actual performance include but are not limited to: commodity prices and currency exchange rates, the global economic environment in which ZEON operates, the outcome of ongoing and future litigation, and ZEON's continued ability to procure funds and use financial products and resources.
Total assets(Millions of yen)
Note: The U.S. dollar amounts above and elsewhere in this annual report are translated from yen, for convenience only, at the rate of ¥107.41=$1.00 (As of March 31 , 2005).
Millions of yen Thousands of U.S. dollars
2001 2002 2003 2004
¥194,201
9,194
2,693
235,058
63,357
2,806
Net sales Operating incomeNet incomeTotal assets Shareholders' equity
Number of employees
¥191,168
10,323
28
232,728
65,487
2,782
¥213,297
17,897
4,588
222,254
71,575
2,840
2005
¥231,36419,3037,773
236,86176,357
2,784
2005
$2,154,027179,713
72,3672,205,204
710,893
¥210,889
12,945
3,050
216,000
65,170
2,868
1
0
50,000
100,000
150,000
200,000
250,000
’01 ’02 ’03 ’04 ’05
0
50,000
100,000
150,000
200,000
250,000
’01 ’02 ’03 ’04 ’05
’01 ’02 ’03 ’04 ’050
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
Net income(Millions of yen)
32
A Corporate Message to Our Shareholders
Naozumi FurukawaPresident & CEO
I am very pleased and honored to announce that, in the fiscal year
under review, ended March 31, 2005, the net sales, operating
income and net income of ZEON Corporation and its consolidated
subsidiaries rose to record levels. Before reporting on our activities
during the year, I would like to express my deep appreciation for
the support and cooperation you have extended to us, and I want
to share our pleasure with you.
In the first half of the year under review, the Japanese economy
overall continued firm in reflection of increasing exports and
rebounding personal consumption. In and after the summer,
however, a sense of sluggishness grew in the economy due to such
factors as the decelerating growth of exports and personal
consumption and inventory adjustments in the corporate sector.
In the petrochemical industry, in which we operate, soaring
prices of naphtha and other raw materials led to a significant rise
in costs. Meanwhile, demand continued to trend upward, with
exports to Asia growing.
Under these circumstances, we strove to further cut costs
through the promotion of Z activities. At the same time, in
elastomer operations, we worked to raise product prices to deal
with increasing raw materials prices. In the area of specialty
materials we accelerated the development of high-value-added
products through the use of our original technologies and stepped
up our effort to increase sales.
As a result, net sales amounted to ¥231,364 million, up 8.5%
from the previous year, and operating income reached ¥19,303
million, up 7.9%. Ordinary income jumped 37.1%, to ¥18,804
million, while net income rose a sharp 69.4%, to ¥7,773 million.
All figures were record highs and ordinary income marked the fifth
consecutive year of growth.
As for dividends, the payment of year-end dividends of ¥4 per
share was approved at the 80th general meeting of shareholders
held on June 29. On a full-year basis, therefore, dividends
including interim dividends came to ¥7 per share, up ¥1 over the
previous year.
Business conditions in the period ahead are forecast to be
uncertain and severe. Raw materials prices are expected to
continue rising and there is concern that the pace of demand
growth may decelerate.
We at ZEON Corporation have implemented our 3-Year Mid-
Term Management Plan, Proud ZEON (PZ)-2, the basic strategy of
which is to continuously create new areas of business on the basis
of stable income from elastomer business. Moving forward the
plan's timetable, we established in 2005, the final year of PZ-2, our
new medium-term management plan, PZ-3, covering the period
between 2005 and 2007. Under PZ-3, we will strive to further
improve our business structure and strengthen our research and
development capability. Moreover, drastic reform programs will be
carried out as we return to the basics of manufacturing and realize
production sites that are truly stable.
Details of the plan are described in this annual report. These
activities will be carried out in line with our management
principles — speed, communication and contribution to society —
and we will also actively engage in corporate social responsibility
(CSR) activities, aiming to create a ZEON that we can be
increasingly proud of.
We sincerely request the continuing support and cooperation of
our shareholders.
June 2005
4 5
Important Policies to Attain PZ-3 Targets
Elastomer OperationsWe determined three important policies in order to meet the PZ-3 targets in our elastomer operations: 1) production innovation, 2) production at optimum locations in the world, and 3) specialization. Under these policies, we will work hard to stabilize our production processes, optimize global operations, develop high-value-added products and new applications, and convert and streamline our production facilities.
• Synthetic RubbersAs a leading producer in this area, we hold the top shares of the world markets for many specialty rubber products primarily used in automobile engine parts. We also produce general-purpose rubbers, but we pursue specialization in this sector according to our business strategy. We have synthetic rubber production bases in Japan, Europe and the United States. In addition, we have carbon master-batch production subsidiaries in Japan and three other countries in Asia. Thus, the globalization of production and sales activities of our synthetic rubber operations is making steady progress. In the period ahead, we will further promote
specialization, our strong point, and continue to develop high-quality and advanced synthetic rubber products. At the same time, we will strive to secure stable supply of reasonably priced products by further improving the efficiency of our global production and supply systems.
Progress of PZ-2ZEON’s basic business strategies are to secure stable profits from core elastomer operations and to create new lines of business in such growth areas as specialty materials, the environment and life sciences. Based on these strategies, we have carried out our medium-term management plan, Proud ZEON-2 (PZ-2), covering the three years from fiscal 2003 through 2005. The state of progress of PZ-2 is shown in the table below. Net sales, interest-bearing debt and the debt-equity (D/E) ratio have already achieved their targets in the year under review, fiscal 2004, one year earlier than the plan’s final year. Moreover, all other targets for the year under review have been reached.
Setting our new medium-term management plan, PZ-3Looking ahead, however, we forecast that the business conditions surrounding us will change dramatically. For instance, the prices of raw materials are expected to continue to rise in line with surging oil prices; the supply and demand situation for our products may fluctuate; and the life cycles of our products will steadily decrease. To respond to these circumstances, we changed our depreciation method in fiscal 2004, from the conventional straight-line method to the declining-
balance method. Furthermore, taking into account increasing research and development expenses and funds for strengthening the structure of our production bases, we established our new medium-term management plan, PZ-3, prior to the end of fiscal 2005, the final year of PZ-2. Under PZ-3, we will implement strong measures as we take on serious challenges, including further strengthening our research and development capability and bringing about truly safe and stable production sites. We will do this to accomplish the objectives of the plan, making great advances and improving corporate value, with our motto — speed, communication and contribution to society.
Basic Policy of PZ-31. Reaffirming our role as a public institution, and in line with our management principles — speed, communication and contribution to society — we are building a company that can receive the trust of society and that every employee can be proud of.2. By ensuring consistency between our management strategies and our research and development strategies, we will create and continue to develop new areas of business using our world-leading, original technologies — which are not copied from others and cannot be copied by others.
Establishing a new medium-term management plan, PZ-3, to make great advances and improve corporate value
Achievement of PZ-2 targets
Net sales, interest-bearing debt and the D/E ratio attain their goals one year earlier than planned
PZ-3 performance targets (assumed exchange rates: ¥100/USD and ¥135/EUR; assumed naphtha price: ¥35,000/kl)
Note: ZVA is ZEON’s original management index based on the economic value added index (EVA = after-tax operating income – [(net working capital = total asset – non-interest-bearing debt) x capital cost rate]). The capital cost rate for ZVA has been set at 7%.
The above performance targets are based on the business conditions assumed by ZEON. Possible future business condition fluctuations could cause ZEON’s actual performance to differ from these targets.
Automobile tires using SBR, S-SBR, BR, and IR
Synchronous belt usinghydrogenated nitril rubber
ZVA
Net sales
Operating income
Interest-bearing debt
D/E ratio
¥000 million
¥217,600 million
¥19,000 million
¥500 million
¥231,400 million
¥19,300 million
¥53,600 million
Over ¥3,000 million
Over ¥230,000 million
Over ¥26,000 million
Less than ¥60,000 million
FY2004 target has been attained.
Final year target has been attained.
FY2004 target has been attained.
Final year target has been attained.
Final year target has been attained.
FY2004 target FY2004 result FY2005 target Present situation
→
→ 0.70
Net sales
Operating income
Percentage of specialty materials operating income
ROE
¥231,400 million
¥ 19,300 million
¥241,500 million
¥ 23,000 million
Less than 0.70
FY2004 result FY2005 PZ-3 plan
4 5 %
10.5 %
¥ 270,000 million
¥ 33,000 million
FY2007 PZ-3 plan
5 5 %
1 6 %
4 9 %
13 %
Report on PZ-2 and Policies and Measures for PZ-3
6 7
• Synthetic LaticesSynthetic latices are used in a wide variety of applications, including paper processing, adhesives for carpets and tire cords, products for ABS resins, cosmetic puffs and work gloves. We have focused on NBR latex for work gloves in recent years. Demand has grown for our products for the replacement of natural rubber latex as it has become evident that a certain protein in natural rubber may cause some people to experience an allergic reaction. Our products have gained a good reputation for their soft texture and a close fit. Making the best of our polymer technology, we have quickly responded to the needs of users, increasing sales at a steady pace.
• ChemicalsMain products in the chemicals sector, which are produced from various C5 fractions by the GPI process (ZEON Process of Isoprene), include adhesive compounds for adhesive tapes, petroleum resins for road-marking paints, thermoplastic elastomer used as base polymer for nonsolvent adhesive tapes and styrene-isoprene copolymer (SIS). During the year under review, we developed and introduced four new types of SIS, which offer light adhesion and improved transparency, an example of our new proposals.
Specialty Materials OperationsImportant policies in our drive to attain PZ-3 targets in specialty materials operations are: 1) customer-oriented operations, 2) development of de facto standard technologies, and 3) continuing flow of new products. Under these policies, we will carry out the following measures: sharing of a development road map, promotion of proposal-type sales and development activities, establishment of a system to supply products that can be made only by us, investment focusing on production facilities, strengthening of our technological base, and appointment of research personnel to priority areas. In the specialty materials sector, as our investment strategy targeted for 2010, we will invest mainly in the following five priority areas: 1) displays (flat-panel displays), 2) computers (semiconductors), 3) recording (DVD and other storage media), 4) communications (optical fibers, insulating materials), and 5) energy (battery materials).
• Specialty ChemicalsIn mainstay synthetic aroma chemicals, we hold the top global market share in leaf alcohol, a green-note aroma chemical, and the second-largest market share in jasmine-note methyl dihydrojasmonate. During the year under review, we completed a pilot plant designed to develop synthetic aroma chemicals and optically active intermediates using a new optical resolution agent. Our aim is to commercialize high-value-added products using organic synthesizing technology.
• Information Equipment-Related Materials
We completed a pilot plant for the purpose of developing polymerized color toners. At present, we have the capacity to produce 2,500 tons of monochrome toners annually. The new pilot plant was constructed to accommodate the growing demand for toners for color laser printers and copiers. Featuring high selectivity and high etching rates, ZEORORA® ZFL-58 is being used worldwide as a dry etching gas for the manufacturing of next-generation semiconductors. Demand for the product is steadily growing. ZEORORA® has been rated highly for its ozone-safe property and minimal global warming potential, winning various environment-related awards. We also developed ZEOMAC™, a low dielectric material for interlayer insulation films (low-k material) used for semiconductor manufacturing. The results of the development were announced in October 2004. ZEOMAC™ enables processing of ultra-fine line widths of 65nm, 45nm and 32nm, which previously was believed to be difficult, if not impossible, to do. ZEOMAC™ is a promising material for manufacturing semiconductors, which are expected to have a further increased degree of integration in the future.
• Specialty PlasticsOf our specialty plastic products, ZEONEX® features excellent optical properties, high transparency, low absorbency and high heat resistance, making possible the production of parts with great optical reliability that can replace glass. Demand for ZEONEX® is growing for applications in camera-equipped mobile phones, digital cameras, optical lenses for DVD recorders and players and prisms. We also developed ZEONEX® 340R as a material for optical pickup lenses conforming to both the Blu-ray disc and HD DVD formats, both of which are promising candidates for next-generation blue-laser optical disks. This product was put on the market in late 2004.
For the ZEONOR® series, in addition to the existing
ZEONOR® films, in October 2004, we succeeded in developing new ZEONOR® films for next-generation, large LCD televisions. Four types of new ZEONOR® films were developed and have been put on the market. The benefits of these new films include: 1) having both polarizing performance and polarizing plant protection performance, 2) being capable of producing polarizing plates using roll-to-roll pasting technology, and 3) contributing to the improvement of screen stability. Accordingly, the new ZEONOR® films satisfy requirements for next-generation, large flat panel displays and are enjoying steadily increasing sales. Demand for ZEONEX® and ZEONOR® products has been very brisk, as described above. In response, in June 2004, the Mizushima Plant expanded its capacity to produce high-quality, thermoplastic transparent resin cyclo-olefin polymer (COP), a material for these products, from 5,000 tons to 10,000 tons annually. Subsequently, the plant again increased its production capacity in July 2005, to 15,000 tons annually at present. Similarly, in February 2005, we increased 50% the production capacity for ZEONOR® films, from 10 million m2 to 15 million m2 annually.
Gloves made of NBR latex
Adhesives
Aliphatic hydrocarbon resinfor use in traffic paints Perfumes using synthetic aroma chemicals
Laser printer using polymerized toner
ZEONEXLenses for camera-equippedmobile phone
ZEONOR Film
Report on PZ-2 and Policies and Measures for PZ-3
8 9
Combined septic tanks
ZEON Medical Inc.
Printed-circuit boards
Automobile headlight extension
Specialty Materials Operations
■ Specialty plastics (cyclo-olefin polymers)
Sales of specialty plastics exceeded the previous year’s level. Sales of ZEONOR® series products posted a sharp rise as a result of our efforts to increase sales of ZEONOR® films, which are used for optical films for liquid crystal panels. Similarly, sales of the ZEONEX® series products grew steadily, lifted by firm demand for products for digital equipment, including lenses for laser printers, camera-equipped mobile phones and pickup lenses for DVD players.
■ Information materialsSales of information materials topped the prior year’s level. In the mainstay electronic materials area, ZEORORA®
ZFL-58 etching gas, resists and battery materials posted a steady sales increase, contributing to the year-to-year sales growth in this area. For imaging materials, polymerized toner sales rose from the previous year.
■ Specialty chemicalsSales of specialty chemicals overall exceeded the previous year’s level. Sales of synthetic aroma chemicals, which are core products, increased from the previous year as a result of our sales efforts, even though the yen’s appreciation, which was already a factor the year before, accelerated further. In addition, sales of other specialty chemicals grew steadily, resulting in year-to-year sales growth.
As a consequence, sales in Specialty Materials Operations overall totaled ¥36,897 million, jumping 17.8% from the previous year, and operating income rose a sharp 14.4%, to ¥8,603 million.
Other Operations
■ Environment-related operationsIn the second half of the previous year, we transferred to a third party some of our environment-related operations. For this reason, sales in this category fell from the preceding year.
■ Health-related operationsSales in this area dropped from the previous year. This was because the performance of medical equipment operations was sluggish due in part to delayed efforts to expand new product sales.
■ Polyvinyl chloride resin outsourced production and other operationsSales related to outsourced polyvinyl chloride resin production stayed at the previous year’s level, while licensing income fell. As for subsidiary-related business, sales in the trading sector exceeded the previous year’s level.
As a result, sales in the category of Other Operations overall amounted to ¥56,409 million, up 0.3% from the previous year, while ordinary income declined 41.3%, to ¥567 million.
’03 ’04 ’050
20,000
25,000
30,000
35,000
40,000
15,000
0
3,000
5,000
7,000
9,000
11,000
1,000
Specialty Materials Operations
Net Sales (Millions of yen)
Operating Income (Millions of yen)
’03 ’04 ’050
30,000
40,000
50,000
60,000
70,000
20,000
0
1,000
1,500
2,000
2,500
3,000
500
Other Operations
Net Sales (Millions of yen)
Operating Income (Millions of yen)
Elastomer Operations
Automobile parts
’03 ’04 ’050
50,000
70,000
90,000
110,000
130,000
150,000
30,000
0
5,000
7,000
9,000
11,000
13,000
15,000
3,000
Elastomer Operations
Net Sales (Millions of yen)
Operating Income (Millions of yen)
Review of Operations
■ Synthetic rubbersSynthetic rubber sales considerably exceeded the previous year’s level, thanks to strong demand at home and abroad. Domestic sales of both general-purpose rubbers and specialty rubbers rose year to year in volume and value terms. This gain was brought about by firm demand for automobiles and tires, major applications for synthetic rubbers. Despite strong demand backed by the vigorous growth of Chinese and other Asian markets, export sales of synthetic rubbers fell in volume from the previous year due to production capacity limitations. However, export sales in value terms topped the prior year’s level as export markets trended upward and as the proportion of high value-added products increased. Meanwhile, synthetic rubber sales at our U.S. subsidiaries exceeded the previous year’s level, reflecting strong sales trends. Our European subsidiaries suffered a drop in sales, in volume terms, due to a reduced supply of products from the Company, and they were adversely affected by the fluctuating exchange rate. Still, their sales on a yen basis topped the previous year's levels.
■ Synthetic laticesSales of synthetic latices rose year to year. Domestic sales volume dropped slightly from the previous year due to falling demand for ABS resin products, among other factors. As a result of revision of pricing to deal with soaring raw materials prices, however, sales in value terms exceeded the previous year’s level. Meanwhile, supported by vigorous demand for products for cosmetic puffs, ABS resins and gloves, both the volume and value of exports rose from the previous year.
■ ChemicalsChemicals sales increased from the previous year. Sales of petroleum resins both volume and value terms stayed at the previous year’s level, while domestic sales and exports of thermoplastic elastomer SIS continued strong. Meanwhile, no growth was reported in export volume at Zeon Chemicals (Thailand) Co., Ltd., our petroleum resin subsidiary in Thailand. Overall, the sales volume of products dropped, but sales in value terms increased as a result of price corrections in Thailand. All told, sales in our Elastomer Operations climbed 9.7% from the previous year, to ¥138,417 million, and operating income rose 8.5%, to ¥10,162 million.
Sales Composition (for the year ended March 31, 2005)
TotalSales
■ Miscellaneous Operations
■ Specialty Materials Operations
16%
60%
24%
■ Elastomer Operations
R&D lab technicians
10 11
Research and Development
To p i c s
■ Precision Optics Laboratory completedWe completed the Precision Optics Laboratory in February 2005 at the Takaoka Plant in Takaoka City, Toyama Prefecture. Research on precision processing, which had been carried out at the R&D Center in Kawasaki, was transferred to this laboratory. This move was to integrate the functions of design, development and production of optical products, including various optical films, lenses, prisms and diffusion plates used in cameras, DVDs, mobile phones, liquid crystal display televisions, personal computers and game machines. This measure will improve communication among these units, leading to a further increase in the pace of development. At the same time, with competition in this area expected to increase in the future, the relocation of research functions should lead to “blackboxing,” to ensure confidentiality of our production technology through such measures as renovation of production facilities for precision processing. Furthermore, we will work to develop technologies to produce high-quality precision optical products and to further cut production costs. We are currently constructing a cutting-edge R&D Building No. 10 at the R&D Center in Kawasaki. This new laboratory and the Precision Optics Laboratory will cooperate to create next-generation business areas.
■ Construction of next-generation R&D building startedWe started constructing Building No. 10, a new R&D facility that will be used for research and development of next-generation technologies, at the site of the R&D Center in Kawasaki City and we are redeveloping a zone at the adjacent Kawasaki Plant. An environment-related building is also under construction there. The R&D Center was
constructed for the purpose of strengthening our research and development capability to innovate technologies and for promoting such activities. We have developed and marketed various products to expand our business range, including ZEONEX® and ZEONOR® specialty plastics, LCD films for precision molding and ZEOMAC™, an advanced semiconductor material, while striving to enhance our R&D capability to create new business areas. With the range of business expanding and our research becoming increasingly sophisticated, we felt the insufficiency of existing research facilities and recognized the need for a new research laboratory that can open the door to next-generation business areas based on our original technologies. After considering this matter from various perspectives, including the possibility of a new location, we decided to construct a new laboratory within the site of the existing R&D Center. We have received a subsidy from Kanagawa Prefecture for this project. To create highly innovative next-generation operations, such as IT-related advanced materials, precision products and precision processing products, we will install in the laboratory state-of-the-art research equipment that enables analysis making full use of computerization, nanometer-scale structural design, precision processing and precise microanalysis. Furthermore, a clean environment will be ensured by the elimination of atmospheric pollutants, vibration and other external factors that may disturb R&D activities. In this way, we aim to materialize a high-performance, leading-edge research facility. We believe this new R&D building will make complete a solid R&D platform for the creation of next-generation business areas based on our innovative, world-class technologies.
The ZEON group’s R&D Center, in the Kawasaki
area, serves as the central location for its
research and development activities. Additional
R&D facilities include the Precision Optics
Laboratory in the Takaoka area and a Quality
and Technology Section shared by the Takaoka,
Kawasaki, Tokuyama and Mizushima Plants.
ZEON’s affiliated companies in and outside
Japan also have research units. These are: the
Kawasaki Laboratory of Zeon Kasei Co., Ltd.;
Zeon Chemicals Limited Partnership Laboratory
(U.S.); the laboratory of Biomune Company
(U.S.); and the research group of Zeon
Chemicals Europe Ltd. (U.K.).
These research units engage in research and
development activities with ZEON’s basic R&D
policy in mind — to contribute to society by
creating world-leading business through the
development of unique technologies in the
specific fields in which ZEON excels — in close
cooperation with relevant sections and with a
global perspective.
Major R&D activities carried out during the
year under review include these:
■ Elastomer operations (synthetic rubbers, latices, chemicals)
• Our research units in Japan, the United States
and the United Kingdom established a system of
close cooperation as the world’s leader in the
area of specialty synthetic rubbers, including
H-NBR (hydrogenated nitrile rubber), NBR
(acrylonitrile butadiene rubber), ACM (acrylic
rubber) and CHR (epichlorohydrin polymers).
Under the system, these research units
developed new products, new applications and
new business areas. In addition, the study of
appropriate compositions for various
applications was promoted and relevant
technical services were offered.
• R&D on Quintac thermoplastic elastomer led
to the development and commercialization of
new products containing low polyisoprene.
■ Specialty materials (specialty chemicals, specialty plastics, electronic materials, toners)
• We proceeded with our research on
synthesizing optically active intermediates
using a new optical resolution agent, and a
pilot plant was constructed.
• Regarding ZEONEX® amorphous cyclo-olefin
polymer, we developed products that have high
resistance to blue lasers for pickup lenses,
thereby improving performance in optical
applications. As for ZEONOR®, four types of
phase difference films were developed for use
for liquid crystal displays and were
commercialized.
• In the area of polymerized toners, we
constructed a pilot plant to develop color
toners, in addition to existing monochrome
toners.
ZEONEX for blue laser pickup lens
Precision Optics Laboratory
R&D facility prototype
12 13
Intellectual Property (IP)
■ IP strategy and its promotion system ZEON Corporation’s IP strategy is to ensure
the maintenance and expansion of its IP rights
so that it will be able to secure an ascendant
position in the competition with other
companies by monopolistically offering
products that meet customers’ demands without
constraints from such other companies.
R&D activities in Japanese industry are now
required to urgently change themselves from the
conventional catch-up approach to the front-
runner approach. To respond to this
requirement, we are aware of the importance of
proceeding with efficient R&D activities as parts
of the integrated strategies covering business,
R&D and IP as a whole. As a system for
promoting IP activities throughout our company,
we have set up the IP Strategy Board which
includes our top management. In addition,
patent coordinators (PC) have been appointed
at the respective divisions and laboratories.
Furthermore, the IP Department plans and
prepares our IP strategy from the perspective of
the entire company and implements the strategy
in cooperation with relevant business segments
and R&D segments.
■ Current status of IP creation and protection For the creation of innovative technologies,
we believe it important to foster excellent
originality, coupled with protection by our strong
IP rights. With respect to each important
development theme, we therefore designate it as
a target of our activities for the establishment of
a patent portfolio in the early stage of
development, and focus our efforts on patent
filing activities.
Patent applications (in Japan) by our three
business segments as published in CY2004
totaled 311 – 84 applications from the elastomer
materials business segment; 171 from the
specialty material business segment; and 56
from the miscellaneous business segment. As of
March, 2005, we possess about 600 Japanese
patents and some 750 overseas patents.
Numbers of our published patent applications
(in Japan) over the last five years are summarized
based on our database in the following table.
Furthermore, to protect confidence in our
products, we are striving to acquire trademark
rights. With regard to our corporate brand
“ZEON”, we have established clear rules for our
group companies in and outside Japan to ensure
the unified use of the brand. For the avoidance
of any potential hindrance to our global
business operations, the brand has been
registered as a trademark in 52 countries and we
are striving to protect the trademark right.
■ Measures against IP-related risks We respect patent rights owned by other
companies and, at the same time, we intend to
avoid any dispute concerning patents. To this
end, we examine existing patents through patent
databases at every stage of operations ranging
from R&D to the marketing of new products. In
particular, prior to putting a new product on the
market, our staff members specialized in patent
information research conduct high-accuracy
investigations through a plurality of Japanese
and foreign patent information databases to be
doubly sure.
In the light of the recent revision of the
provisions concerning employee’s invention in
Article 35, the Japanese Patent Law, we are
planning on appropriately reviewing our relevant
internal rules in order to enhance employees’
motivation to create inventions and to avoid
litigation.
Meanwhile, to manage our technological
know-how and other corporate secrets and to
prevent the leakage of technologies, we are
reviewing our internal rules and striving to
implement the “blackboxing” of our
technological information to ensure
confidentiality.
■ GPB (Geon Process of Butadiene) Method The GPB method is one of the unique
technologies used by ZEON Corporation.
Through extraction and distillation of a C4
fraction obtained during the course of ethylene
production, high-purity butadiene (the main
material of synthetic rubber) can be produced.
This technology has been considered as the best
technological development in the history of the
post-war Japanese chemical industry, and has
won a number of prizes such as the Okochi
Memorial Production Special Prize. Now this
technology has been licensed to 47 plants in 19
countries.
GPB plant
Export of technology to plants around the worldZEON Corporation delivers its high-level technical capabilities.
2000
66
119
71
256
2001
65
185
85
335
2002
50
152
79
281
2003
94
183
55
332
2004
84
171
56
311
Calendar year (CY)
Elastomer materialsbusiness segment
Specialty materials business segment
Miscellaneous business segment
Total
GPB
BrazilMexico
United StateJapanKoreaSingaporeTaiwanChinaThailand
RussiaPoland
SpainCzech RepublicItalyNetherlandsPortugal
IranIraqSerbia Montenegro
C4 fraction Extraction Distillation Butadiene
RemainingC4 fraction
14 15
Environment and Safety
To p i c s
We are making vigorous efforts to inform local communities of our responsible care activities. Furthermore, we hold briefings for executives of overseas companies and meetings for high school students, the builders of tomorrow’s society. We consider it important to gain understand-ing from society by announcing the results of our responsible care activities and maintaining good communication. To this end, we occasionally hold explanatory meetings for residents in the vicinity of our plants. We also actively participate in regional dialog programs organized by the Japan Responsible Care Council (JRCC).
■ Responsible care regional dialog in eastern Yamaguchi region — Tokuyama PlantThe Tokuyama Plant participated in a regional dialog in 2004 to exchange opinions through panel discussion and poster sessions.
■ Responsible care regional dialog in Okayama region — Mizushima PlantThe Mizushima Plant was involved in a regional dialog in 2004 from its planning stage as one of the organizer companies in the region. Attended by representatives of residents’ associations, administrative officers and officials of schools in the vicinity of the petrochemical complex, the event provided plant tours, presentations of case studies and a session for exchanging opinions, realizing a meaningful dialog.
ZEON’s corporate philosophy is to contribute to
the preservation of the Earth and the prosperity
of the human race. Under this philosophy, ZEON
aims to become a company that can contribute
to the global environment and human prosperity
through the development and application of
original, world-leading technologies — a
company that every employee can be proud of.
The ZEON Group believes it is essential for
every manager and employee of the Group
companies to recognize his or her role as an
integral part of society and to act fairly in
compliance with laws and corporate ethics to
build a reliable company trusted by shareholders,
customers and local communities.
To that end, the ZEON Group formulated the
following “Constitution of the ZEON Group” and
has endeavored not only to comply with laws
and regulations in Japan and other countries but
also to take a sensible course in its corporate
activities while respecting social norms.
Moreover, building on this code of conduct, the
ZEON Group set guidelines that should be
followed by all directors and employees to
encourage them to exercise self-discipline so
that the Constitution of the ZEON Group can be
consistently applied in their daily business
operations.
■ Constitution of ZEON Group
Article 1: ZEON shall respect corporate ethics
and serve society.
Article 2: ZEON shall always emphasize
environmental and safety issues.
Article 3: ZEON shall continuously strive to
meet market needs by employing its
unique technologies.
Article 4: ZEON shall provide products and
services of excellent quality to assure
customer satisfaction.
Article 5: ZEON, as a vital organization, shall
aid each employee in achieving
self-fulfillment through his or her work.
Article 6: Each ZEON employee shall be
expected to meet challenges in his or
her area of expertise in order to
achieve corporate targets and the
results shall be shared fairly.
Article 7: ZEON shall highly regard “speed” in
decision making and response to daily
requirements.
■ Environmental and Safety Principles
ZEON Environmental Principle
(1) Environmental conservation is a fundamental
corporate mission to be performed as a social
responsibility.
(2) Environmental conservation can be achieved
through responsible activities of our
proprietary technology.
(3) Environmental conservation requires the
commitment and dedication of every employee.
ZEON Safety Principle
(1) Safety is the highest priority as a basis of our
business operations.
(2) Safety is secured with our strong belief that all
accidents must be prevented.
(3) Safety is accomplished by the following “5S”
activities: organization (Seiri), orderliness
(Seiton), standardized cleanup (Seiso),
cleanliness (Seiketsu) and discipline (Shitsuke),
at each individual responsibility.
1. Placing top priority on the environment and safetyProtecting the environment and maintaining safety are vital prerequisites for all corporate activities and have top priority over all other interests. Accordingly, ZEON continuously and thoroughly implements measures to prevent accidents and to educate and train all company employees in order to prevent accidents that might threaten safety or the environment.
2. Collecting and providing the latest information on chemical products ZEON collects, compiles and disseminates to employees and users the latest information on chemical products necessary for the proper handling, usage and appropriate disposal of such products.
3. Minimizing discharge of all toxic chemical substances and waste ZEON actively develops new technologies to minimize the generation of toxic chemical substances, as well as to reduce and recycle waste.
4. Promoting activities to save resources and energy consumptionTo help prevent global warming, ZEON actively works to reduce resource and energy consumption through the commitment and action of all employees. At the same time, the company develops unique technologies to dramatically reduce energy consumption.
5. Developing new processes and products with special consideration to the environment and safety and assuring the quality of these productsZEON carries out environmental and safety assessments from the initial phase of research through the development of technologies and products with careful consideration for the environment and safety, while working constantly to maintain and improve quality.
6. Ensuring harmonious coexistence with societyZEON strictly complies with environmental and safety regulations established by local, Japanese and overseas authorities, as well as organizations with which the company is associated. ZEON, at the same time, actively supports those organizations in cooperative activities. ZEON also maintains open channels of communication to secure understanding and support from specialist communities and the general public, and to further improve public confidence in company activities.
7. Pursuing continuous improvementZEON pursues a policy of continuous improvement in management and technologies related to the environment and safety, using its Responsible Care
Audits, Environment Management System Based on ISO 14001, and Occupational Safety and Health Management System.
Responsible Care Action Guidelines
16 17
Corporate Governance
Zeon acknowledges an enhanced corporate governance, for instance disclosure of corporate information to stakeholders especially to shareholders, is a key to improve its management transparency.
■ Internal organizationZeon adopts a corporate auditing system in which five statutory auditors including three outside auditors appointed. Internal organizations and its control relations are shown below.
Board of DirectorsThe Board of Directors meets on a monthly basis in principle with outside auditors attending. The chairperson presides over the meeting. The Board’s primary roles are to monitor management and execution of business operations, to approve basic principles and management strategies and to make important decisions following discussion the Executive Board. Zeon currently has no outside directors.
Executive BoardThe Executive Board consists of full-time directors with the title of managing director or the above, the standing statutory auditors and any person the president delegates to discuss and decide important management issues. A proposal raised at the Executive Board can be, where necessary, submitted to the Board of Directors for its resolution. This Board, over which the president presides, meets twice a month.
Board of Statutory AuditorsThe Board of Statutory Auditors consists of five statutory auditors, of which three are outside appointed from Zeon customers and the shareholding companies, held once every four months. Its roles are to report, discuss and make necessary resolutions for audit-related matters.
Based on auditing policies determined on this Board, each auditor attends the Board Directors and holds an internal inquiry into business operations to fully undertake its own duty.
PL CouncilThe PL Council discusses and determines basic guidelines and policies with regard to Zeon’s product liability twice a year, over which the president presides.
Environmental and Safety Promotion CouncilThis council discusses and determines various policies and actions regarding environmental and safety-related matters twice a year, over which the president presides.
Strategic Items Export management CommitteeFor a legitimate export compliance with the Foreign Exchange & Foreign Trade Control Law and provisions of any other applicable laws, this committee gives necessary control, guidance and advice to any relevant divisions in the light of security trade.
Public Relations CommitteeThis committee, where necessary, discusses and determines corporate information to be disclosed, the details and when it’s announced in a timely and appropriate manner.
Reinforcement of Risk Management SystemTo further reinforce the existing risk management system, Zeon launches the following three committees under the Risk Management Council that has already established and continues its activities with the guidance of the president.
Risk Management CommitteeA committee to manage risks that have actually occurred and prevent the recurrence. For ensuring rapid collection of information for risks on Zeon intranet, “Compliance Hotline”, an information sharing system through outside lawyers, has been setup.
Compliance CommitteeA committee to prevent and monitor the risk occurrence with the relevant training and education. In detail, it plans and carries out precautions against any violation of laws and regulations, education programs for legal compliance and audit schemes.
Antimonopoly Law Compliance CommitteeA committee to prevent any directors or employees from violating Antimonopoly Laws.
Internal Audit, statutory auditors’ audit and accounting auditAs a company with a corporate auditing system, Zeon has five statutory auditors, of which three are outside, who attend the Board of Directors and other important internal meetings to provide any advice as required. In addition, they join the operational audit carried out by the Auditing Department. In this way, they strictly audit the execution of directors’ duties. The Auditing Department under the direct control of the president conducts internal audits on operations of each divisions and subsidiaries with regard to its adequacy and legality. It consists of three staff supporting statutory auditors. Statutory auditors and the Auditing Department regularly exchange views regarding the results of accounting audit with the Independent Auditors, if necessary, join and discuss the audit with certified pubic accountants towards enhancing the mutual cooperation. Certified public accountants performed the audit for Zeon were Messrs Masakatsu Kakitsuka, Shunji Momoi and Hitoshi Yonemura from Ernst & Young Shin-Nihon with the assistance of three certified public accountants and four junior accountants.
■ Compensation for the executives during the year under reviewCompensation paid to directors and statutory auditorsDirectors total 17 directors ¥353 million Statutory auditors total 5 auditors ¥47 million
Amount equivalent to employees’ salaries and bonuses paid to directors ¥117 millionDirectors’ bonuses by profit appropriation ¥50 millionRetirement benefits on the basis of a resolution at the shareholders meeting ¥91 million
■ Fees paid to Ernst & Young Shin-Nihon, Zeon’s independent auditor, during the year under reviewFees related to audit certification based on auditingengagements ¥32 million Fees other than the above -
■ Summary of human relationships, capital ties and business relations between Zeon and outside auditors and other interestsNone of three outside auditors has been employed by Zeon prior to assumption of auditor’s duties, and they have entirely invited from the outside.
■ Measures taken to improve Zeon corporate governance system in the last 1 year(1) In the year under review, in order to cope with surging raw material prices, Zeon was occasionally forced to raise the products price through active discussion on its change at the Antimonopoly Law Compliance Committee throughout the group companies.(2) As part of compliance education, Zeon published a guidebook and distributed its copies to all the directors and employees in a bid to spread the awareness of compliance.(3) Zeon entirely reviewed the internal rules to promote compliance-related activities, perceiving the state of achievement on the group companies.(4) To further strengthen the risk management control, a system of internal reporting lines to the Risk Management Committee was reviewed.(5) The Public Relations Committee was setup for the purpose of ensuring timely and appropriate disclosure of information.
Audit of accounts Audit
Risk Management Council
General Meeting of Shareholders
PL Council
Environmental & Safety
Promotion Council
Strategic Items Export
Management Committee
Independent Auditors
Board of Directors
President & CEO
Executive Board
Director in charge
Risk Management
Committee
Public Relations
Committee
Compliance Committee
Antimonopoly Law
Compliance Committee
Board of StatutoryAuditors
ZEON Chemicals L.P.4100 Bells Lane, Louisville, Kentucky 40211, U.S.A.TEL: +1-502-775-7700 FAX: +1-502-775-7714Business: Manufacture and sale of synthetic rubbers.Founded: September 12, 1989 Capital: US$ 36,000,000 Percentage owned: ZEON Corporation 100%
Sales & Marketing Office 4111 Bells Lane, Louisville, Kentucky 40211, U.S.A. TEL: +1-800-735-3388 FAX: +1-502-775-2055 TEL: +1-502-775-2000
R&D Center 4111 Bells Lane, Louisville, Kentucky 40211, U.S.A. TEL: +1-502-775-7765 FAX: +1-502-775-7783
Kentucky Plant 4100 Bells Lane, Louisville, Kentucky 40211, U.S.A. TEL: +1-502-775-7600 FAX: +1-502-775-7614
Mississippi Plant 1301 West Seventh Street, Hattiesburg, Mississippi 39401, U.S.A. TEL: +1-601-583-6020 FAX: +1-601-583-6032
Texas Plant 11235 Choate Road, Pasadena, Texas 77507, U.S.A. TEL: +1-281-474-9693 FAX: +1-281-474-0966
ZEON Chemicals Europe Ltd.Sully,Vale of Glamorgan, CF64 5YU, United Kingdom TEL: +44-1446-725400 FAX: +44-1446-747988 Business: Manufacture and sale of synthetic rubbers.Founded: February 6, 1989 Capital: STG£ 23,300,000 Percentage owned: ZEON Corporation 100% ZEON Europe GmbHNiederkasseler Lohweg 177, 40547 Dusseldorf, GermanyTEL: +49-211-52670 FAX: +49-211-5267160 Business: Sale, export, and import of synthetic rubbers and resins.Founded: December 7, 1989 Capital: DM 5,200,000Percentage owned: ZEON Corporation Co., Ltd. 81.5% ZEON Chemicals Europe Ltd. 18.5% ZEON Europe Spanish Representative Office C/Muntaner, 479-483 6˚ 6a, 08021 Barcelona, Spain TEL: +34-93-417-6900 FAX: +34-93-254-0248 Founded: December 11, 1996
ZEON France S.A.Citicenter 19 Le Parvis 92073 Paris La DefenseTEL: +33-1-55-23-0040 FAX: +33-1-55-23-0045Business: Sale of synthetic rubbers and resins in France.Founded: February 15, 1990 Capital: EUR 480,000 Percentage owned: Zeon Europe GmbH 100% ZEON Italia S.r.l.Via G.B. Pirelli, 11, 20124 Milano, ItalyTEL: +39-2-671-417-03 FAX: +39-2-671-417-20 Business: Sale of synthetic rubbers and resins in Italy.Founded: June 29, 1990 Capital: EUR 26,000 Percentage owned: ZEON Europe GmbH 100%
ZEON Advanced Polymix Co., Ltd.591 UBC#8545; BLDG, Office No.2206, 22thFL, Sukhumvit 33rd, Klongton Nua, Wattana, Bangkok 10110 ThailandTEL: +66-2-261-0175 FAX: +66-2-261-0172 Business: Manufacture and sale of rubber compounds.Founded: April 26, 1995 Capital: BHT 100,000,000 Percentage owned: ZEON Corporation 40%
Plant International Polymer Park, No.112/2 Mu2 Soi Nikom 13, Tmbol Makham Ging, Amphur Nikompattana, Rayong Province 21180 Thailand TEL: +66-38-893-565 FAX: +66-38-893-569 ZEON Chemicals (Thailand) Co., Ltd.3 Tambol Huaypong, Soi G-14 Pakorn-Songkhororat Road, Amphur Muang, Rayong 21150, ThailandTEL: +66-3-868-5973~5 FAX: +66-3-868-5972Business: Manufacture and sale of hydrocarbon resins.Founded: May 9, 1996 Capital: BHT 350,000,000 Percentage owned: ZEON Corporation 73.9%
ZEON Asia Pte Ltd.331 North Bridge Road, #20-01/02, Odeon Towers, Singapore 188720TEL: +65-6332-2338 FAX: +65-6332-2339Business: Sale, export, and import of synthetic rubbers, synthetic latex and hydrocarbon resins. Founded: December 4, 1997 Capital: S$ 500,000 Percentage owned: ZEON Corporation 100%
Malaysia Branch Unit 208, Block B, Phileo Damansara 2, No15, Jalan16/11, Off Jalan Damansara, 46350 Petaling Jaya Selangor Malaysia TEL: +603-7955-2032 FAX: +603-7955-2032
Lam Seng Tokyo Zairyo ZEON Sdn Bhd.5 1/4 Miles Jalan Jelebu 70100 Seremban Negeri Sembilan MalaysiaTEL: +60-6-7620117 FAX: +60-6-7635081Business: Manufacture and sale of rubber compounds. Founded: October 14, 1994 Capital: M$ 2,450,000 Percentage owned: ZEON Corporation 10%
Suzhou Rui Hong Electronic Chemicals Co., Ltd.81, Su Li Road, Wuzhong, Suzuhou, P.R. ChinaTEL: +86-512-5284759 FAX: +86-512-5279926Business: Manufacture and sale of photo resist.Founded: September 24, 1993 Capital: RMB 15,340,000 Percentage owned: ZEON Corporation 25.6% Shanghai ZEON Co., Ltd.No.380, Shennan Road, Zinzhuang Industry District, Minhang, Shanghai, 201108, CHINATEL: +86-21-64896160 FAX: +86-21-64420569 (Push "0" after announcements)Business: Manufacture and sale of rubber compounds.Founded: January 27, 2002 Capital: US$ 400,000 Percentage owned: ZEON Corporation 100%
ZEON Trading (Shanghai) Co., Ltd.Room.319, No.500, Bingke Road, Wai Gao Qiao Free Trade Zone, Shanghai, 200131, CHINATEL: +86-21-64893343 FAX: +86-21-64420569 (Push "0" after announcements)Business: Sale export and import of synthetic rubbers and chemicals and related products Founded: March 19, 2002 Capital: US$ 200,000 Percentage owned: ZEON Corporation 100%
3rd Fl. 266, Sec1, Wen Hwa 2 Road, Linkou Hsiang, Taipei Hsien, Taiwan, R.O.CTEL: +886-2-2609-2156 FAX: +886-2-2600-6413Business: Sale of optical materials. Founded: March 26, 2001 Capital: NTD 5,000,000 Percentage owned: ZEON Corporation 51%
ZEON Shinhwa Inc.930, Sambohojeong Bldg., 14-24, Yeoido-Dong, Youngdungpo-Gu, Seoul 150-871, KoreaTEL: +82-2-761-7030 FAX: +82-2-786-7221Business: Sale of electronic materials. Founded: June 17, 1997 Capital: WON 100,000,000 Percentage owned: ZEON Corporation 51%
International Operations and Overseas Network
ZEON Chemicals L.P. Kentucky Plant
ZEON Chemicals L.P. R&D Center
ZEON Chemicals L.P.
ZEON Chemicals L.P. Mississippi PlantZEON CSC Corporation
ZEON Chemicals L.P. Texas Plant
ZEON Advanced Polymix Co., Ltd.
ZEON Chemicals (Thailand) Co., Ltd.
ZEON Asia Pte Ltd.
Lam Seng Tokyo Zairyo ZEON Sdn. Bhd.
ZEON Shinhwa Inc.
ZEON Chemicals Europe Ltd.
Shanghai ZEON Co., Ltd.
ZEON Trading (Shanghai) Co., Ltd.
Suzuhou Rui Hong Electronic Chemicals Co., Ltd.
ZEON Europe GmbH
18 19
ZEON Polymix (Guangzhou) Co., Ltd.Jing Quan 1st Road, Yong He Economic Zone,Guangzhou China Post Code: 511356TEL: +86-020-32221173 FAX: +86-020-32221820Business: Manufacture and sale of rubber compounds.Founded: July 16, 2004 Capital: US$ 3,000,000 Percentage owned: ZEON Corporation 70%
ZEON Polymix (Guangzhou) Co., Ltd.
ZEON France S.A.
ZEON Italia S.r.l.
ZEON Europe GmbH Spain Office
20 21
Financial Section Five-Year SummaryZEON Corporation and Consolidated Subsidiaries For the years ended March 31
Note: The U.S. dollar amounts above and elsewhere in this annual report are translated from yen, for convenience only, at the rate of ¥107.41=$1.00 (As of March 31, 2005).
Millions of yen Thousands of U.S. dollars(except per share amounts and number of employees) (except per share amounts)
2001 2002 2003 2004
¥194,2019,1943,5652,69311.15
235,05863,357
26.9262.37
4.2
2,806
Net sales Operating incomeIncome before income taxes Net incomeNet income per shareTotal assetsShareholders' equity
Equity ratio (%)Shareholders' equity per shareROE (%)
Number of employees
¥191,16810,3231,472
280.11
232,72865,487
28.1271.18
0,0
¥213,29717,8976,1654,58818.74
222,25471,575
32.2295.47
6.7
2,840
2005
¥231,36419,30313,5247,77332.01
236,86176,357
32.3317.86
10.5
2005
$2,154,027179,713125,91072,367
0.302,205,204
710,893
2.96
¥210,88912,9454,5913,05012.41
216,00065,170
30.2269.38
4.7
2,782 2,868 2,784
Consolidated Financial Statements
Five-Year Summary 21
Management Discussion and Analysis 22
Consolidated Balance Sheets 26
Consolidated Statements of Income 28
Consolidated Statements of Shareholders’ Equity 29
Consolidated Statements of Cash Flows 30
Notes to Consolidated Financial Statements 31
Independent Auditor’s Report 43
0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
’01 ’02 ’03 ’04 ’05
Net income per share( yen)
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
’01 ’02 ’03 ’04 ’05
ROE(%)
0
5,000
10,000
15,000
20,000
25,000
’01 ’02 ’03 ’04 ’05
Operating income(Millions of yen)
0
55,000
60,000
65,000
70,000
75,000
80,000
10
25
40
70
55
85
100
’01 ’02 ’03 ’04 ’05
Shareholders´equity/Equity ratio
(Millions of yen) (%)
22 23
Management Discussion and Analysis of Financial Conditions and Business Results
Sales by category of operations
Note: Figures in parentheses represent negative values.
Selling, General and Administrative ExpensesSelling, general and administrative expenses totaled ¥41,367 million, down 0.1%. Allowance for employees’ retirement benefits decreased, while research and development expenses increased.
Income TaxesIncome, local and business taxes totaled ¥5,587 million, up 5.8% from the previous year, as net income before income taxes and minority interests soared 119.4%, to ¥13,524 million. As a result, taxes as a percentage of net income before income taxes and minority interests (the effective tax rate) dropped from the previous year’s 85.7% to 41.3%.
Net incomeAs a consequence, net income jumped 69.4% from the previous year, to ¥7,773 million. The percentage of net income to net sales rose by 1.2 points, to 3.4% from 2.2%. Meanwhile, earnings per share (EPS) posted rapid growth, from ¥18.74 to ¥32.01.
■ Financial ConditionsAssetsAssets at the end of the year under review totaled ¥236,861 million, a gain of ¥14,607 million (6.6%) from a year earlier. Return on assets (ROA) was up 1.2 points, from 2.1% to 3.3%, due to a rise in net income. Current assets climbed 8.6%, to ¥114,811 million. The percentage of current assets to total assets was up 0.9 point, to 48.5% from 47.6%, an indication of increased liquidity. Major factors behind the growth of current assets were increases in notes and accounts receivable, inventories and deferred tax assets. Property, plant and equipment rose by ¥5,905 million (7.8%), to ¥81,629 million. Capital expenditures in the year under review came to ¥18,951 million, while the amount of depreciation was ¥12,881 million.
R&D expenses and ratio to sales
■ Overview of Business ResultsNet SalesNet sales for the year under review rose 8.5% from the previous year, to ¥231,364 million, posting a record high. Sales by our Elastomer Operations increased 9.7%, to ¥138,417 million. Although prices of naphtha and other raw materials rose steeply, demand was generally firm. Our product prices were revised to cope with soaring raw materials prices and this also contributed to increased sales in this category of operations. Sales by our Specialty Materials Operations reached ¥36,897 million, climbing 17.8%. In addition to brisk sales of ZEONOR® and ZEONEX® specialty plastics and information equipment-related materials, sales of specialty chemicals exceeded the previous year’s level
as a result of our efforts to increase sales. Sales in the category of Other Operations stayed flat at the previous year’s level, rising a virtually flat 0.3% to ¥56,409 million.
Cost of SalesCost of sales rose 10.8% from the previous year, to ¥170,694 million. The cost-to-sales ratio was up 1.6 points, to 73.8%, due mainly to surging prices of naphtha and other raw materials.
Net sales (Millions of yen)
0
50,000
100,000
150,000
200,000
250,000
’01 ’02 ’03 ’04 ’05
0
2,000
4,000
6,000
8,000
10,000
’01 ’02 ’03 ’04 ’05
’01 ’02 ’03 ’04 ’050
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
Operating income (Millions of yen)
0
5,000
10,000
15,000
20,000
25,000
’01 ’02 ’03 ’04 ’05
Operating IncomeOperating income reached ¥19,303 million, up 7.9% from the previous year, as a result of our efforts to reduce selling, general and administrative expenses. The ratio of operating income to net sales dropped from the previous year 0.1 point, from 8.4% to 8.3%.
Other Income (Expenses)Looking at other income (expenses) in net terms, expenses dropped considerably in the year under review, to ¥5,779 million, compared with ¥11,732 million in the year before. Other income jumped 18.3%, to ¥1,202 million. Major factors behind the growth were ¥840 million in dividend income and ¥189 million in rents. Both of these items topped the previous year’s levels. Other expenses plunged 45.2%, to ¥6,981 million. Although expenses rose due to the move of our head office, interest expenses and foreign exchange losses decreased.
Net income and earnings per share (EPS)
Net Sales
Elastomer Operations
Specialty Materials Operations
Other Operations
Elimination or the whole Company
Year ended March 31, 2005
Year ended March 31, 2004
Change
Category Amount (millions
of yen)
231,364
138,417
36,897
56,409
(359)
Percentage (%)
100
59.8
15.9
24.4
(0.1)
Percentage (%)
100
59.1
14.7
26.4
(0.2)
Percentage (%)
8.5
9.7
17.8
0.3
(14.5 )
Amount (millions
of yen)
213,297
126,148
31,331
56,238
(420)
Amount (millions
of yen)
18,067
12,269
5,566
171
61
(Millions of yen)10
8
6
4
2
0
(%)
Cost of sales and cost-to-sales ratio
0
50,000
100,000
150,000
200,000
’01 ’02 ’03 ’04 ’05
(%)
0
25
50
75
100
(Millions of yen) (%)40
35
30
25
20
15
10
5
0
24 25
■ LiabilitiesCurrent liabilities and long-term liabilities in total at the end of the year under review totaled ¥158,307 million, increase of ¥9,587 million (6.4%) from a year earlier. Current liabilities were up 16,247 million (14.9%), at ¥124,971 million, mainly because of commercial paper issuances amounting to ¥16,500 million. Long-term liabilities were down ¥6,660 million (16.7%), at ¥33,336 million. Investment securities include ¥12,468 million in securities on loan for consumption in line with a contract. The deposit of ¥5,303 million due to the transaction had been included in the item of “Other” under the category of long-term liabilities in the previous year. However, for the year under review, the amount was included in the item of “Other” under the category of current liabilities as the remaining period of the contract fell short of one year. Interest-bearing debt was reduced by ¥2,620 million (4.7%), to ¥53,638 million.
■ Shareholders’ EquityShareholders’equity at the end of the year under review was at ¥76,357 million, up ¥4,782 million (6.7%) from a year earlier. This increase was due to increases in retained earnings and unrealized gains on available-for-sale securities. The equity ratio was up 0.1 point, from 32.2% to 32.3%. With net income increasing, return on equity (ROE) grew by 3.8 points, from 6.7% to 10.5%. Net assets per share rose by ¥22.39 (7.6%), from ¥295.47 to ¥317.86.
Shareholders’ equity and return on equity (ROE (%))
Note: Figures in parentheses represent negative values.
Equity ratio and instant coverage ratio
Cash Flows from Investing ActivitiesCash used in investing activities came to¥17,666 million, increasing by ¥5,746 million (48.2%) from the previous year. This was mainly because expenditures increased to purchase property, plants and equipment mainly in our Specialty Materials Operations.
Cash Flows from Financing ActivitiesCash used in financing activities totaled ¥5,489 million, a drop of ¥6,450 million (54.0%) from the previous year. During the year under review, we continued to make efforts to reduce interest-bearing debt.
■ Other• The Company and its U.S. subsidiary Zeon Chemicals Limited Partnership (ZCLP, Kentucky, U.S.A.) were investigated by the U.S. Department of Justice on suspicion of restricting competition in transactions of NBR (acrylonitrile butadiene rubber) in the United States. In January 2005, the Department of Justice and ZCLP agreed to enter into a plea bargain arrangement, whereby ZCLP in March paid a fine of about US$10.5 (¥1,134) million, which has been included in our consolidated financial statements.
• The Company and ZCLP, together with other corporate groups, were claimed damages by direct and indirect purchasers of NBR in the United States for price fixing associated with NBR (a civil class action and individual lawsuits). Since ZCLP reached a settlement with some major purchasers, some cases have already been withdrawn. The Company and ZCLP have cooperated in dealing with the remaining cases. The amounts of damages have not been explicitly claimed in these cases. Also, the Company and its subsidiary in the United Kingdom have been undergoing an investigation by the European Committee on suspicion of restricting competition in transactions associated with NBR.
■ Cash FlowsCash and cash equivalents, the total amount of our funds, at the end of the year under review, stood at ¥10,295 million, down ¥2,625 million (20.3%) from a year earlier. This decrease came about mainly because cash flows from operating activities and investing activities diminished. These funds will be used to improve our capital efficiency through efforts to maintain the soundness of our balance sheet, keep a proper level of liquidity and secure funds necessary for business activities. At the same time, we will carry out various investment activities necessary for our future growth, while we strive to reduce liabilities.
Cash Flows from Operating ActivitiesCash generated from operating activities during the year under review diminished by ¥7,061 million (25.6%) from the previous year, to ¥20,556 million. This decline came about despite several factors causing cash to increase, including the considerable growth of income before income taxes and minority interests and depreciation and amortization expenses, and an increase in purchasing debts, in reflection of surging raw materials prices. Major factors behind the drop in cash flow were a fall in foreign exchange gains, an increase in trade receivables because of increased sales and increases in inventories and income
taxes and other payments. Additionally, in the previous year, part of the tax-qualified pension program of the Company and certain domestic consolidated subsidiaries had been transferred to a defined-contribution and other pension programs, and this measure caused a temporary increase in allowance for employee’s retirement benefits. This was another factor behind the decline in cash in this category.
0
55,000
60,000
65,000
70,000
75,000
80,000
0
2.0
4.0
8.0
6.0
10.0
12.0
’01 ’02 ’03 ’04 ’05
(Millions of yen) (%)
Summary of cash flows
Cash flow from
operating activities
Cash flow from
investing activities
Cash flow from
financing activities
Cash and cash equivalents as of March 31, 2005
Year ended March 31,
2005
20,556
(17,666 )
( 5,489 )
10,295
Year ended March 31,
2004
27,617
(11,920 )
(11,939 )
12,920
Change
(7,061)
(5,746 )
6,450
(2,625)
Millions of yen
0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
’01 ’02 ’03 ’04 ’05
(%)
See accompanying notes to consolidated financial statements.
Millions of yen Thousands of U.S. dollars(Note 3)
2005 2004 2005 2004
¥10,295
109
40,831
4,945
37,702
2,641
18,377
(89)
114,811
12,435
44,191
171,064
7,020
234,710
(153,081)
81,629
6,227
28,194
1,906
437
4,740
(1,089)
34,188
6
¥236,861
AssetsCurrent assets:
Cash and cash equivalents (Note 15)
Short-term investments (Note 7)
Receivables, trade:
Notes and accounts
Unconsolidated subsidiaries and affiliates
Inventories (Note 5)
Deferred tax assets (Note 12)
Other current assets (Note 8)
Allowance for doubtful accounts
Total current assets
Property, plant and equipment, at cost (Notes 7 and 9):
Land
Buildings and structures
Machinery and equipment
Construction in progress
Less accumulated depreciation
Property, plant and equipment, net
Intangible assets
Investments and other assets (Note 6):
Investment securities (Note 7 and 15)
Unconsolidated subsidiaries and affiliates
Deferred tax assets (Note 12)
Other investments
Allowance for doubtful accounts
Total investments and other assets
Deferred charges
Total assets
¥12,920
109
39,386
3,315
31,812
1,761
16,536
(112)
105,727
12,279
41,623
161,937
6,278
222,117
(146,393)
75,724
6,542
26,702
2,054
1,429
5,145
(1,076)
34,254
7
¥222,254
$120,287
1,015
366,688
30,863
296,174
16,395
153,951
(1,043)
984,330
114,319
387,515
1,507,653
58,449
2,067,936
(1,362,936)
705,000
60,907
248,599
19,123
13,304
47,901
(10,018)
318,909
65
$2,069,211
$95,848
1,015
380,142
46,039
351,010
24,588
171,091
(829)
1,068,904
115,771
411,424
1,592,626
65,357
2,185,178
(1,425,202)
759,976
57,974
262,490
17,745
4,069
44,129
(10,139)
318,294
56
$2,205,204
Millions of yen Thousands of U.S. dollars(Note 3)
2005 2004 2005 2004
¥19,108
2,450
16,500
50,897
4,589
10,803
3,121
4,995
12,508
124,971
15,580
11,749
750
5,257
33,336
2,197
24,211
18,372
32,078
5,710
(2,432)
(1,582)
–
76,357
¥236,861
Liabilities and shareholders’ equity
Current liabilities:
Short-term loans payable (Note 7)
Current portion of long-term debt (Note 7)
Commercial paper
Payables, trade:
Notes and accounts
Unconsolidated subsidiaries and affiliates
Payables, other (Note 8)
Accrued income taxes
Accrued expenses (Note 8)
Other current liabilities (Note 8 and 12)
Total current liabilities
Long-term liabilities:
Long-term debt (Note 7)
Allowance for employees’ retirement
benefits (Note 11)
Deferred tax liabilities (Note 12)
Other long-term liabilities
Total long-term liabilities
Minority interests
Contingent liabilities (Note 13)
Shareholders' equity:
Common stock
Authorized — 800,000,000 shares
Issued — 242,075,556 shares
Capital surplus
Retained earnings (Note 4)
Net unrealized holding gain on available-for -sale securities
Foreign currency translation adjustments
Treasury stock, at cost:
2004 — 22,336 shares 2005 — 2,031,277 shares
2003 — 333,206 shares 2004 — 22,336 shares
Total shareholders’ equity
Total liabilities and shareholders’ equity
¥25,752
12,754
–
42,517
4,436
10,829
3,766
3,880
4,790
108,724
17,752
10,083
414
11,747
39,996
1,959
24,211
18,372
26,413
4,920
(2,329)
–
(12)
71,575
¥222,254
$239,754
118,741
–
395,838
41,300
100,819
35,062
36,123
44,596
1,012,233
165,273
93,874
3,854
109,366
372,367
18,239
225,407
171,046
245,908
45,806
(21,683)
–
(112)
666,372
$2,069,211
$177,898
22,810
153,617
473,857
42,724
100,577
29,057
46,504
116,451
1,163,495
145,052
109,385
6,983
48,942
310,362
20,454
225,407
171,046
298,650
53,161
(22,642)
(14,729)
–
710,893
$2,205,204
Consolidated Balance SheetsZEON Corporation and Consolidated Subsidiaries As of March 31, 2005 and 2004
26 27
See accompanying notes to consolidated financial statements.
See accompanying notes to consolidated financial statements.
Thousands
2005 2004 2005 2004
¥231,364
170,694
60,670
41,367
19,303
968
(642)
32
(6,137)
(5,779)
13,524
5,587
(116)
8,053
(280)
¥7,773
¥32.01
7.00
Net sales
Cost of sales (Notes 9 and 11)
Gross profit
Selling, general and administrative expenses (Notes 9, 10 and 11)
Operating income
Other income (expenses):
Interest and dividend income
Interest expenses
Equity in earnings of unconsolidated subsidiaries and affiliates, net
Other, net (Notes 15 and 17)
Income before income taxes and minority interests
Income taxes:
Current
Deferred
Income before minority interests
Minority interests
Net income
Amounts per share:
Net income
Cash dividends
¥213,297
153,987
59,310
41,413
17,897
637
(1,072)
37
(11,334)
(11,732)
6,165
5,281
(3,920)
4,804
(216)
¥4,588
¥18.74
6.00
$1,985,821
1,433,637
552,184
385,560
166,624
5,931
(9,980)
344
(105,522)
(109,227)
57,397
49,167
(36,496)
44,726
(2,011)
$42,715
$0.17
0.06
$2,154,027
1,589,182
564,845
385,132
179,713
9,012
(5,977)
298
(57,136)
(53,803)
125,910
52,016
(1,080)
74,974
(2,607)
$72,367
$0.30
0.07
Millions of yen
Thousands of U.S. dollars (Note 3)
Retained earnings
¥24,168
–
75
121
4,588
(964)
(1,330)
(54)
(191)
–
26,413
7,773
(221)
(1,449)
(55)
(383)–
¥32,078
Balance at March 31, 2003
Surplus from sales of treasury stock
Increase due to change in number of consolidated subsidiaries
Increase due to merger of consolidated and unconsolidated subsidiaries
Net income for the year
Decrease due to change in number of consolidated subsidiaries
Cash dividends paid
Bonuses to directors and statutory auditors
Adjustment in minimum pension liability of consolidated subsidiaries in U.S.A.
Net change during the year
Balance at March 31, 2004
Net income for the year
Decrease due to change in number of consolidated subsidiaries
Cash dividends paid
Bonuses to directors and statutory auditors
Adjustment in minimum pension liability of consolidated subsidiaries in U.S.A.
Net change during the year
Balance at March 31, 2005
Balance at March 31, 2003
Surplus from sales of treasury stock
Increase due to change in number of consolidated subsidiaries
Increase due to merger of consolidated and unconsolidated subsidiaries
Net income for the year
Decrease due to change in number of consolidated subsidiaries
Cash dividends paid
Bonuses to directors and statutory auditors
Adjustment in minimum pension liability of consolidated subsidiaries in U.S.A.
Net change during the year
Balance at March 31, 2004
Net income for the year
Decrease due to change in number of consolidated subsidiaries
Cash dividends paid
Bonuses to directors and statutory auditors
Adjustment in minimum pension liability of consolidated subsidiaries in U.S.A.
Net change during the year
Balance at March 31, 2005
Net unrealized holding gain on
available-for -sale securities
¥16
–
–
–
–
–
–
–
–
4,904
4,920
–
–
–
–
–
790
¥5,710
Treasury stock
(¥181)
–
–
–
–
–
–
–
–
(169)
(12)
–
–
–
–
–
(1,570)
(¥1,582)
Foreign currency
translation adjustments
(¥1,380)
–
–
–
–
–
–
–
–
(949)
(2,329)
–
–
–
–
–
(103)
(¥2,432)
Number of shares of common
stock
242,076
–
–
–
–
–
–
–
–
–
242,076
–
–
–
–
–
–
242,076
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
$225,407
–
–
–
–
–
–
–
–
–
225,407
–
–
–
–
–
–
$225,407
$170,710
336
–
–
–
–
–
–
–
–
171,046
–
–
–
–
–
–
$171,046
$225,007
–
698
1,127
42,715
(8,975)
(12,382)
(503)
(1,778)
–
245,909
72,367
(2,057)
(13,490)
(512)
(3,566)
–
298,651
$149
–
–
–
–
–
–
–
–
45,657
45,806
–
–
–
–
–
7,355
$$53,161
($1,685)
–
–
–
–
–
–
–
–
1,573
(112)
–
–
–
–
–
(14,617)
($14,729)
($12,848)
–
–
–
–
–
–
–
–
(8,835)
(21,683)
–
–
–
–
–
(959)
($22,642)
Common stock
¥24,211
–
–
–
–
–
–
–
–
–
24,211
–
–
–
–
–
–
¥24,211
Capital surplus
¥18,336
36
–
–
–
–
–
–
–
–
18,372
–
–
–
–
–
–
¥18,372
Millions of yen Thousands of U.S. dollars(Note 3)
Consolidated Statements of Shareholders’ Equity ZEON Corporation and Consolidated Subsidiaries As of March 31, 2005 and 2004
Consolidated Statements of IncomeZEON Corporation and Consolidated Subsidiaries As of March 31, 2005 and 2004
28 29
30 31
See accompanying notes to consolidated financial statements.
2005 2004 2005 2004
¥ 13,524
12,881
1,694
(968)
642
(3,042)
(6,041)
8,649
(620)
26,719
958
(696)
(6,425)
20,556
(15,720)
(989)
(564)
(1,207)
814
(17,666)
(6,508)
16,500
7,154
(19,598)
(1,467)
(1,570)
(5,489)
(88)
(2,687)
12,920
85
–
(23)
¥ 10,295
Cash flows from operating activities:
Income before income taxes and minority interests
Adjustments to reconcile income before income taxes and minority
interests to net cash provided by operating activities:
Depreciation and amortization
Increase in allowance for employees’ retirement benefits
Interest and dividend income
Interest expenses
(Increase) decrease in receivables, trade
(Increase) decrease in inventories
Increase (decrease) in payables, trade
Other, net
Cash generated from operations
Interest and dividends received
Interest paid
Income taxes paid
Net cash provided by operating activities
Cash flows from investing activities:
Purchases of property, plant and equipment
Purchases of intangible assets
Purchases of investment securities
Increase in loans receivable
Other, net
Net cash used in investing activities
Cash flows from financing activities:
Decrease in short-term borrowings
Increase in commercial paper
Proceeds from long-term debt
Repayment of long-term debt
Dividends paid
Other, net
Net cash used in financing activities
Effect of exchange rate changes on cash and cash equivalents
Net increase (decrease) in cash and cash equivalents
Cash and cash equivalents at beginning of year
Increase in cash due to increase in number of consolidated subsidiaries
Increase in cash due to merger of consolidated and unconsolidated
subsidiaries
Decrease in cash due to decrease in number of consolidated subsidiaries
Cash and cash equivalents at end of year
¥ 6,165
10,328
6,080
(637)
1,072
2,829
920
(1,732)
6,975
32,000
584
(1,141)
(3,826)
27,617
(11,281)
(702)
(705)
(1,069)
1,837
(11,920)
(1,122)
–
15,541
(25,451)
(1,338)
431
(11,939)
(251)
3,507
9,334
6
73
¥ 12,920
$ 57,397
96,155
56,606
(5,931)
9,980
26,338
8,565
(16,125)
64,938
297,923
5,437
(10,623)
(35,621)
257,116
(105,027)
(6,536)
(6,564)
(9,953)
17,103
(110,977)
(10,446)
–
144,689
(236,952)
(12,457)
4,013
(111,153)
(2,337)
32,649
86,901
57
680
–
$120,287
$ 125,910
119,924
15,771
(9,012)
5,977
(28,321)
(56,242)
80,523
(5,772)
248,758
8,919
(6,480)
(59,818)
191,379
(146,355)
(9,208)
(5,251)
(11,237)
7,578
(164,473)
(60,590)
153,617
66,605
(182,460)
(13,658)
(14,617)
(51,103)
(819)
(25,016)
120,287
791
–
(214)
$ 95,848
1. Basis of Presentation
ZEON CORPORATION (the “Company”) and its domestic
consolidated subsidiaries maintain their accounting records
and prepare their financial statements in accordance with
accounting principles generally accepted in Japan, and its
overseas consolidated subsidiaries maintain their books of
account in conformity with those of their countries of domicile.
The accompanying consolidated financial statements have
been compiled from the accounts prepared by the Company in
accordance with the provisions set forth in the Securities and
Exchange Law of Japan and in conformity with accounting
principles generally accepted in Japan, which are different in
certain respects as to the application and disclosure
requirements of International Financial Reporting Standards.
In addition, the notes to the consolidated financial statements
include information that is not required under accounting
principles generally accepted in Japan but is presented herein
as additional information.
Certain amounts in the prior year’s financial statements have
been reclassified to conform to the current year’s presentation.
2. Summary of Significant Accounting Policies
(1) Principles of Consolidation
The accompanying consolidated financial statements include
the accounts of the Company and its significant subsidiaries
(23 subsidiaries as of March 31, 2005 and 24 subsidiaries as
of March 31, 2004). All significant intercompany accounts
and transactions have been eliminated in consolidation.
Investments in certain unconsolidated subsidiaries and
significant affiliates are accounted for by the equity method.
All significant unrealized intercompany items have been
eliminated in consolidation.
Investments in other affiliates and unconsolidated
subsidiaries, not significant in amounts, are carried at cost.
(2) Cash and Cash Equivalents
Cash and cash equivalents include all highly liquid debt
instruments with a maturity of three months or less when
purchased.
(3) Securities
Securities other than investments in affiliates have been
classified as “held-to-maturity securities” and “available-
for-sale securities.” Available-for-sale securities are
securities other than trading securities and held-to-
maturity securities. Held-to-maturity securities are carried
at amortized cost or accumulated cost calculated by the
straight-line method.
Available-for-sale securities whose fair value is readily
determinable are carried at fair value with the
corresponding unrealized gain/loss recorded directly as a
separate component of shareholders’ equity, and those
whose fair value is not readily determinable are carried at
moving average cost.
(4) Allowance for Doubtful Accounts
The allowance for doubtful accounts is provided at an amount
considered sufficient to cover estimated future losses.
(5) Inventories
Inventories, in general, are stated at cost determined
principally by the average method.
(6) Depreciation
Depreciation of property, plant and equipment is computed
primarily by the declining-balance method based on the
estimated useful lives of the respective assets determined
according to their type of construction and use.
Maintenance and repairs, including minor renewals and
improvements, are charged to income as incurred.
<Changes in accounting policy>
Effective April 1, 2004, the Company and one domestic
consolidated subsidiary changed their method of
depreciation for its property, plant and equipment, except
buildings, from the straight-line to the declining-balance
method over the estimated useful lives of the assets. This
change in method was made mainly to better reflect the
Company’s ability to recover invested funds in response to
recent environmental changes, including rising
investments in businesses with shorter product cycles,
such as electronic materials and optical resins, and the
accelerated obsolescence of entire facilities due to
remarkable technological progress, along with the changes
in the business structures of the Company and its
subsidiaries.
Millions of yen Thousands of U.S. dollars(Note 3)
Years ended March 31
ZEON Corporation and Consolidated Subsidiaries For the years ended March 31, 2005 and 2004
Consolidated Statements of Cash Flows Notes to Consolidated Financial StatementsZEON Corporation and Consolidated Subsidiaries
–
32 33
As a result of this change, compared with the previous accounting method, depreciation and amortization for the year increased by ¥1,838 million ($17,112 thousand), operating income decreased by ¥1,518 million ($14,133 thousand), and ordinary income and income before income taxes and minority interests decreased by ¥1,519 million ($14,142 thousand). The effects of this change on the segment information are separately stated in note 18.
(7) LeasesFinance leases that are not deemed to transfer ownership of leased property to lessee are accounted for in the same manner as operating leases for the Company and domestic consolidated subsidiaries, and principally as finance leases for foreign consolidated subsidiaries.
(8) Employees’ Retirement BenefitsThe allowance for employees’ retirement benefits is provided at the amount incurred during the fiscal year based on the present value of the projected benefit obligation less the fair value of pension plan assets at the end of this fiscal year. The net retirement benefit obligation at transition is being amortized as incurred on a pro-rata basis by the straight-line method over five years, excluding the portion covered by the employees’ retirement benefit trust. The retirement benefit obligation for certain domestic consolidated subsidiaries corresponds to the amount that would be required to be paid for retirement benefits if all eligible employees voluntarily quit their companies as of the balance-sheet dates or the amount of liability reserve in pension financing.Prior service cost for the Company and certain foreign consolidated subsidiaries is amortized as incurred on a straight-line basis over a certain period (13–15 years).Actuarial gain or loss is amortized by the straight-line method over a certain period (9–13 years), which is not over than the average remaining service years for employees when incurred, from the following fiscal year of the accrual.
(9) Income TaxesDeferred income taxes reflect the net tax effect of the temporary differences between the carrying amounts of the assets and liabilities for financial reporting purposes and the amounts reported for income tax purposes.
(10) Foreign Currency TranslationBoth current and noncurrent receivables and payables denominated in foreign currencies have been translated into yen at the exchange rates in effect at the respective balance sheet dates.The Company translates the asset and liability accounts, except for shareholders’ equity, of its foreign consolidated subsidiaries at the exchange rates in effect at the respective balance sheet dates. The components of shareholders’ equity are translated at their historical exchange rates. Revenue and expense accounts are
translated at the average exchange rate in effect during the year. The resulting translation differences have been recorded as a component of shareholders’ equity except for those corresponding to minority interests that are recorded as “Foreign currency translation adjustments.”
(11) Appropriation of Retained EarningsCash dividends, transfers to the legal reserve and bonuses to directors and statutory auditors are recorded in the financial year in which such proposed appropriations of retained earnings are approved by the shareholders.
(12) Net Income per ShareThe computation of basic net income per share is based on the weighted average number of shares outstanding during the respective years. Presentation of fully diluted net income per share is not applicable as there were no potentially dilutive convertible bonds or warrants outstanding in either year.
3. U.S. Dollar Amounts
The Company maintains its accounting records in yen. The U.S. dollar amounts included in the accompanying consolidated financial statements and the notes thereto represent the arithmetic results of translating yen into U.S. dollars at ¥107.41 = US$1.00, the rate of exchange prevailing on March 31, 2005. The inclusion of such U.S. dollar amounts is solely for the convenience of the reader and is not intended to imply that assets and liabilities which originated in yen have been or could readily be converted, realized or settled in U.S. dollars at the above or any other rate.
4. Shareholders’ Equity
The Commercial Code of Japan (the “Code”) provides that an amount equal to at least 10% of the amounts to be disbursed as distributions of earnings be appropriated to the legal reserve until the sum of the legal reserve and additional paid-in capital, which is included in Capital surplus, equals 25% of the common stock account. The Code provides that neither additional paid-in capital nor the legal reserve in available for dividends, but both may be used to reduce or eliminate a deficit by resolution of the shareholders or may be transferred to common stock upon approval by the Board of Directors. Accordingly, the Code provides that if the total amount of additional paid-in capital and the legal reserve exceeds 25% of the amount of common stock, the excess may be distributed to the shareholders either as a return of capital or as dividends subject to the approval of the shareholders. The Company’s shares of common stock had no par value in accordance with the Code.
The retained earnings account in the accompanying consolidated financial statements at March 31, 2005 and 2004 included the legal reserve of ¥3,162 million ($29,439 thousand ) and ¥3,162 million ($29,439 thousand ).
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥27,332
3,600
6,770
¥37,702
Finished products
Work in process
Raw materials and supplies
¥24,614
2,426
4,772
¥31,812
$229,159
22,587
44,428
$296,174
$254,464
33,516
63,030
$351,010
5. Inventories
Inventories at March 31, 2005 and 2004 consisted of the following:
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥1,540
366
¥1,906
Capital investments
Long-term loans
¥1,758
296
¥2,054
$16,367
2,756
$19,123
$14,338
3,407
$17,745
6. Investments and Other Assets
Investments in and long-term loans to unconsolidated subsidiaries and affiliates at March 31,2005 and 2004 consisted of the following:
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥ –
18,030
18,030
(2,450)
¥15,580
2.5% Japanese yen unsecured bonds due 2004
Loans (principally from banks and insurance companies)
Less current portion
¥10,000
20,506
30,506
(12,754)
¥17,752
$93,101
190,913
284,014
(118,741)
$165,273
$ –
167,862
167,862
(22,810)
$145,052
7. Short-Term Loans Payable and Long-Term Debt
Short-term loans payable at March 31, 2005 and 2004 were unsecured.
Long-term debt at March 31, 2005 and 2004 consisted of the following:
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥1,201
3,539
¥4,740
Long-term prepayments
Other
¥1,454
3,691
¥5,145
$13,537
34,364
$47,901
$11,181
32,948
$44,129
Other investments at March 31, 2005 and 2004 consisted of the following:
34 35
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
(¥20,281)
4,604
(15,677)
¥ –
4,915
(422)
(565)
(¥11,749)
Projected benefit obligation
Plan assets at fair value
Projected benefit obligation in excess of plan assets
Unrecognized net retirement benefit obligation at transition
Unrecognized net actuarial loss
Unrecognized prior service cost
Prepaid pension cost
Allowance for employees' retirement benefits
(¥19,446)
4,466
(14,980)
1,987
4,011
(404)
(697)
(¥10,083)
($181,045)
41,579
(139,466)
18,499
37,343
(3,761)
(6,489)
($93,874)
($188,819)
42,864
(145,955)
$ –
45,759
(3,929)
(5,260)
($109,385)
The table below sets forth funded status of the plans and the amounts recognized in the balance sheets at March 31, 2005 and 2004:
Millions of yen Thousands of U.S. dollars
¥ 5,040
8,154
2,349
37
–
¥15,580
Year ending March 31,
2007
2008
2009
2010
2011 and thereafter
$ 46,923
75,915
21,870
344
–
$145,052
The aggregate annual maturities of long-term debt subsequent to March 31, 2005 are summarized as follows:
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥ 100
25
1,003
Time deposits
Property, plant and equipment, at net book value
Investment securities
¥ 100
27
2,802
$ 931
251
26,087
$ 931
233
9,338
Assets pledged as collateral for long-term debt at March 31, 2005 and 2004 consisted of the following:
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥ 5,008
73
419
296
Other current assets
Accounts payable-other
Accrued expenses
Other current liabilities
¥ 1,321
64
371
367
$ 12,299
596
3,454
3,417
$ 46,625
680
3,901
2,756
8. Supplementary Information to the Consolidated Balance Sheets
Balances with unconsolidated subsidiaries and affiliates at March 31, 2005 and 2004 were principally as follows:
9. Depreciation and Amortization
Depreciation and amortization charges for the years ended
March 31, 2005 and 2004 were ¥12,881 million
($119,924 thousand) and ¥10,328 million($96,155 thousand),
respectively.
10. Research and Development Expenses
Research and development expenses included in selling,
general and administrative expenses for the years ended
March 31, 2005 and 2004 were ¥8,962 million ($83,437
thousand) and ¥8,491 million ($79,052 thousand),
respectively.
11. Retirement Benefits
The Company and certain domestic consolidated subsidiaries
have defined contribution pension plans, advanced
retirement allowance plans and lump-sum severance
indemnity plans.
Certain foreign consolidated subsidiaries have defined
benefit pension plans covering substantially all their
employees.
Millions of yen Thousands of U.S. dollars
2005 2004
2005 2004
2005 2004
¥ 633
602
(191)
1,985
353
(28)
3,354
¥ –
3,354
291
¥ 3,645
(a) Service cost
(b) Interest cost
(c) Expected return on plan assets
(d) Amortization of net retirement benefit obligation at transition
(e) Allocation of actuarial loss
( f ) Amortization of prior service cost
(g) Net retirement benefit expenses [(a)+(b)+(c)+(d)+(e)+(f)]
(h) Loss resulted from transfer to defined contribution pension plans etc.
( i ) Sub total [(g)+(h)]
( j ) Employer match contribution to defined contribution pension plans
(k) Total [(i)+(j)]
¥ 1,056
844
(177)
2,103
741
16
4,583
3,533
8,116
23
¥ 8,139
$ 9,831
7,858
(1,648)
19,579
6,899
149
42,668
32,893
75,561
214
$ 75,775
$ 5,893
5,605
(1,778)
18,481
3,286
(261)
31,226
$ –
31,226
2,709
$ 33,935
Retirement benefit expenses related to the plans, including amortization of the unfunded projected benefit obligation for the
years ended March 31, 2005 and 2004 are summarized as follows:
The assumptions at March 31, 2005 and 2004, which were used in determining retirement benefit expenses and the allowance for
employees' retirement benefits shown above were as follows:
Flat allocation
2.5% ˜ 6.0%
1.0% ˜ 8.25%
13 ˜ 15 years
9 ˜ 13 years
5 years
Allocation of retirement benefit expenses
Discount rates
Expected rates of return on plan assets
Period of amortization of past service cost
Period of allocation of actuarial loss
Period of amortization of net retirement benefit obligation at transition
Flat allocation
2.5% ˜ 6.5%
1.0% ˜ 8.25%
13 ˜ 15 years
9 ˜ 13 years
5 years
36 37
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥ 286
486
742
82
324
1,397
630
4,888
311
873
647
479
11,145
(1,110)
10,035
(1,447)
(311)
(411)
(1,017)
(321)
(201)
(3,931)
(68)
(7,707)
¥ 2,328
Deferred tax assets:
Inventories
Investment securities
Net unrealized gain
Allowance for doubtful accounts
Accrued enterprise tax
Payables, other
Accrued expenses
Allowance for employees' retirement benefits
Retirement allowances for directors and statutory auditors
Operating losses carried forward
Foreign exchange loss
Other
Gross deferred tax assets
Valuation allowance
Total deferred tax assets
Deferred tax liabilities:
Depreciation and amortization
Land
Investment securities
Reserve for deferred gain on fixed assets for tax purposes
Retained earnings
Foreign exchange gain
Net unrealized holding gain on available-for -sale securities
Other
Total deferred tax liabilities
Net deferred tax assets
¥ 323
387
831
248
344
1,981
571
3,741
284
534
991
642
10,877
(608)
10,269
(1,945)
(311)
(411)
(1,171)
(270)
(148)
(3,412)
(12)
(7,680)
¥ 2,589
$ 3,007
3,603
7,737
2,309
3,203
18,443
5,316
34,829
2,644
4,972
9,227
5,977
101,267
(5,661)
95,606
(18,108)
(2,895)
(3,827)
(10,902)
(2,514)
(1,378)
(31,766)
(112)
(71,502)
$ 24,104
$ 2,663
4,525
6,908
763
3,016
13,006
5,865
45,508
2,895
8,128
6,024
4,460
103,761
(10,334)
93,427
(13,472)
(2,895)
(3,827)
(9,468)
(2,989)
(1,871)
(36,598)
(633)
(71,753)
$ 21,674
12. Income Taxes
The significant components of deferred tax assets and liabilities are summarized as follows:Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥ 248
2,228
Notes discounted and endorsed
Guarantees
¥ 111
2,423
$ 1,033
22,558
$ 2309
20,743
13. Contingent Liabilities
Contingent liabilities at March 31,2005 and 2004 were as follows:
Future minimum lease payments (including the interest portion thereon) subsequent to March 31, 2005 and 2004 for operating leases
are summarized as follows:
14. Leases
The Company and its wholly owned U.S. subsidiary, Zeon
Chemicals L.P. (“ZCLP”, located in Kentucky, U.S.) have been
sued for damages (class action and individual lawsuits) by direct
and indirect purchasers of NBR alleging price fixing regarding
NBR in the U.S. Other corporate groups have also been sued.
ZCLP has reached a settlement agreement with respect to an
individual lawsuit filed by certain large direct purchasers, who
consequently filed a motion for dismissal of the suit against the
Company and ZCLP. The Company and ZCLP are cooperatively
dealing with the remaining litigation. The complaints do not
explicitly assert the amounts of damages.
In addition, the Company and its European subsidiary are being
investigated by the European Commission regarding an
allegation of restraint of trade of NBR.
Lease payments relating to finance lease transactions
accounted for as operating leases amounted to ¥965 million
($8,984 thousand) and ¥1,113 million ($10,362 thousand) for
the years ended March 31, 2005 and 2004, respectively.
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥ 684
726
¥ 1,410
Due within one year
Due after one year
Total
¥ 787
753
¥ 1,540
$ 7,327
7,011
$ 14,338
$ 6,368
6,759
$ 13,127
2005 2004 2005 2004
¥ 190
341
¥ 531
Due within one year
Due after one year
Total
¥ 163
51
¥ 214
$ 1,517
475
$ 1,992
$ 1,769
3,175
$ 4,944
A reconciliation of the differences between the statutory tax rate and the effective tax rates for the years ended March 31, 2004
is as follows:
The differences between the statutory tax rate and the effective tax rate reflected in the accompanyingconsolidated statement of operations for the year ended March 31, 2005 was less than 5% of the statutory tax rate and, therefore, no reconciliation has been disclosed.
2004
42.0
1.3 (2.0)(0.1)6.1
(9.2)(9.2)0.7
(7.2)(0.3)22.1
Statutory tax rate Increase (reduction) in taxes resulting from: Non-deductible expenses Unrealized gains Equity in losses of unconsolidated subsidiaries and affiliates, net Net losses of consolidated subsidiaries Tax credit Changes in retained earninngs of foreign subsidiaries Rate difference from foreign subsidiaries Allowance for doubtful accounts OtherEffective tax rates
Millions of yen Thousands of U.S. dollars
¥24,421
–
¥24,421
¥ 252
1
¥ 253
¥24,674
¥14,527
–
¥14,527
¥ 317
1
¥ 318
¥14,845
Securities whose fair value exceeds their acquisition cost:
Equity securities
Bonds and debentures
Subtotal
Securities whose acquisition cost exceeds their fair value:
Equity securities
Bonds and debentures
Subtotal
Total
¥ 9,894
–
¥ 9,894
(¥65)
–
(¥65)
¥ 9,829
$92,114
–
$92,114
($605)
–
($605)
$91,509
$227,362
–
$227,362
$ 2,347
9
$ 2,356
$229,718
$135,248
–
$135,248
$ 2,952
9
$ 2,961
$138,209
15. Securities
The fair value at March 31, 2005 and 2004 of available-for-sale securities is summarized as follows:
Acquisition cost
Unrealized gain (loss)
Acquisition cost Fair value
Unrealized gain (loss) Fair value
Current fiscal year (As of March 31, 2004)
Future minimum lease payments (including the interest portion thereon) subsequent to March 31,2005 and 2004 for finance leases
accounted for as operating leases are summarized as follows:
38 39
Millions of yen Thousands of U.S. dollars
Total sales of available-for-sale securities and the related net realized gain for the years ended March 31, 2005 and 2004 were as follows:
2005 2004 2005 2004
¥ 14
12
Total sales
Net realized gain
¥ 142
72
$ 1,322
670
$ 130
112
Millions of yen Thousands of U.S. dollars
$ 28
$ 28
$ 84
$ 84
Bonds
Total
$ –
$ –
$ –
$ –
The carrying amounts of held-to-maturity securities and available-for-sale securities which had maturities as of
March 31, 2005 and 2004 were as follows:
Within 1 year
5 to 10 years
Over 10 years
1 to 5 years
¥ 3
¥ 3
¥ 9
¥ 9
¥ –
¥ –
¥ –
¥ –
Within 1 year
5 to 10 years
Over 10 years
1 to 5 years
Current fiscal year (As of March 31, 2004)
$ 112
$ 112
$ 65
$ 65
Bonds
Total
$ –
$ –
$ –
$ –
Within 1 year
5 to 10 years
Over 10 years
1 to 5 years
¥ 12
¥ 12
¥ 7
¥ 7
¥ –
¥ –
¥ –
¥ –
Within 1 year
5 to 10 years
Over 10 years
1 to 5 years
Previous fiscal year (As of March 31, 2003)
¥22,660
–
¥22,660
¥ 356
1
¥ 357
¥23,017
¥14,045
–
¥14,045
¥ 432
¥ 1
¥ 433
¥14,478
Securities whose fair value exceeds their acquisition cost:
Equity securities
Bonds and debentures
Subtotal
Securities whose acquisition cost exceeds their fair value:
Equity securities
Bonds and debentures
Subtotal
Total
¥ 8,615
–
¥ 8,615
(¥ 76)
0
(¥ 76)
¥ 8,539
$80,207
–
$80,207
($ 708)
0
($ 708)
$79,499
$210,968
–
$210,968
$ 3,314
9
$ 3,323
$214,291
$130,761
–
$130,761
$ 4,022
9
$ 4,031
$134,792
Acquisition cost
Unrealized gain (loss)
Acquisition cost Fair value
Unrealized gain (loss) Fair value
Previous fiscal year (As of March 31, 2003)
Millions of yen Thousands of U.S. dollars
Securities whose fair value was not known as of March 31, 2005 and 2004 principally consisted of the following:
2005 2004 2005 2004
¥ 6
5
3,509
–
25
Held-to-maturity securities:
Corporate bonds
Municipal bonds
Available-for-sale securities:
Unlisted equity securities
Unlisted foreign bond
Money management fund
¥ 6
12
3,667
–
25
$ 56
112
34,140
–
233
$ 56
47
32,669
–
233
Millions of yen Thousands of U.S. dollars
¥7,958
219
¥8,177
¥6,145
230
¥6,375
Forward foreign exchange contracts:
To sell foreign currencies
To buy foreign currencies
(¥1,813)
(11)
(¥1,824)
($16,879)
(102)
($16,981)
$74,090
2,039
$76,129
$57,211
2,141
$59,352
16. Fair value of derivatives positions
The fair value of derivatives positions at
March 31, 2005 and 2004 is summarized as follows:
Contract amount
Unrealized gain (loss)
Contract amount Fair value
Unrealized gain (loss) Fair value
Current fiscal year (As of March 31, 2005)
Current fiscal year (As of March 31, 2004)
¥18,288
638
¥18,926
¥15,479
669
¥16,148
Forward foreign exchange contracts:
To sell foreign currencies
To buy foreign currencies
(¥2,809)
(31)
(¥2,840)
($26,152)
289
($26,441)
$170,263
5,940
$176,203
$144,111
6,229
$150,340
Millions of yen Thousands of U.S. dollars
2005 2004 2005 2004
¥ 12
189
1
(111)
(1,084)
(335)
(1,985)
–
(491)
(1,615)
(718)
(¥6,137)
Gain on sales of investment securities
Rental income
Gain on sales of property, plant and equipment
Foreign exchange gain, net
Loss on disposal of property, plant and equipment
Loss on devaluation of investment securities
Amortization of net retirement benefit obligation at transition
Loss resulted from transfer to defined contribution pension plans etc.
Head office moving expense
Litigation costs
Other, net
¥ 124
177
41
(3,557)
(1,069)
(155)
(2,103)
(3,534)
–
–
(1,258)
(¥11,334)
$ 1,154
1,648
382
(33,116)
(9,953)
(1,443)
(19,579)
(32,902)
–
–
(11,713)
($105,522)
$ 112
1,760
9
(1,033)
(10,092)
(3,119)
(18,481)
–
(4,571)
(15,036)
(6,685)
($57,136)
17. Other Income (Expenses) - Other, Net
Other income (expenses) - other, net for the years ended
March 31, 2005 and 2004 consisted of the following:
Millions of yen
¥ 36,897
–
36,897
28,294
¥ 8,603
¥ 41,429
4,422
10,914
¥ 138,408
9
138,417
128,255
¥ 10,162
¥ 116,065
6,080
5,201
I. Sales and operating income:
Sales to third parties
Inter-group sales and transfers
Total
Operating expenses
Operating income
II. Assets, depreciation and capital expenditures:
Total assets
Depreciation
Capital expenditures
¥ 56,059
350
56,409
55,842
¥ 567
¥ 30,899
754
1,041
¥ 231,364
–
231,364
212,061
¥ 19,303
¥ 236,861
12,881
18,951
–
(359)
(359)
(330)
(¥ 29)
¥ 48,468
1,625
1,795
¥ 231,364
359
231,723
212,391
¥ 19,332
¥ 188,393
11,256
17,156
18. Segment Information
The business and geographical segments of the Company and its consolidated subsidiaries for the years ended
March 31,2005 and 2004 are outlined as follows:
Business Segments
Current fiscal year (From April 1, 2004, to March 31, 2005)
Elastomer Others Total
Specialty High Performance
materials Consolidated
Eliminations / corporate
assets
40 41
Millions of yen
Thousands of U.S. dollars
Thousands of U.S. dollars
$ 291,537
158
291,695
221,702
$ 69,993
$ 314,971
23,722
43,050
$ 1,173,885
568
1,174,453
1,087,245
$ 87,208
$ 1,044,568
52,947
35,667
I. Sales and operating income:
Sales to third parties
Inter-group sales and transfers
Total
Operating expenses
Operating income
II. Assets, depreciation and capital expenditures:
Total assets
Depreciation
Capital expenditures
Elastomer
Specialty High Performance materials
Others
$ 520,399
3,184
523,583
514,579
$ 9,004
$ 308,499
10,185
4,311
$ 1,985,821
–
1,985,821
1,819,197
$ 166,624
$ 2,069,211
96,155
93,409
$ –
(3,910)
(3,910)
(4,329)
$ 419
$ 401,173
9,301
10,381
$ 1,985,821
3,910
1,989,731
1,823,526
$ 166,205
$ 1,668,038
86,854
83,028
Previous fiscal year (From April 1, 2003, to March 31, 2004)
Elastomer Others Total
Specialty High Performance
materials Consolidated
Eliminations and
corporate assets
¥ 31,314
17
31,331
23,813
¥ 7,518
¥ 33,831
2,548
4,624
¥ 126,087
61
126,148
116,781
¥ 9,367
¥ 112,197
5,687
3,831
I. Sales and operating income:
Sales to third parties
Inter-group sales and transfers
Total
Operating expenses
Operating income
II. Assets, depreciation and capital expenditures:
Total assets
Depreciation
Capital expenditures
¥ 55,896
342
56,238
55,271
¥ 967
¥ 33,136
1,094
463
¥ 213,297
–
213,297
195,400
¥ 17,897
¥ 222,254
10,328
10,033
¥ –
(420)
(420)
(465)
¥ 45
¥ 43,090
999
1,115
¥ 213,297
420
213,717
195,865
¥ 17,852
¥ 179,164
9,329
8,918
Previous fiscal year (From April 1, 2003, to March 31, 2004)
$ 343,516
–
343,516
263,421
$ 80,095
$ 385,709
41,169
101,611
$ 1,288,595
84
1,288,679
1,194,069
$ 94,610
$ 1,080,579
56,606
48,422
I. Sales and operating income:
Sales to third parties
Inter-group sales and transfers
Total
Operating expenses
Operating income
II. Assets, depreciation and capital expenditures:
Total assets
Depreciation
Capital expenditures
$ 521,916
3,258
525,174
519,896
$ 5,278
$ 287,673
7,020
9,691
$ 2,154,027
–
2,154,027
1,974,314
$ 179,713
$ 2,205,204
119,924
176,436
$ –
(3,342)
(3,342)
(3,072)
($ 270)
$ 451,243
15,129
16,712
$ 2,154,027
3,342
2,157,369
1,977,386
$ 179,983
$ 1,753,961
104,795
159,724
Current fiscal year (From April 1, 2004, to March 31, 2005)
Notes:1. According to the ZEON Group’s segmentation categories for business management purposes2. Major products by business segment are as follows:
Major business line and products
Synthetic rubbers, Synthetic latices, Chemicals (e.g., C5 Petroleum resins, Thermoplastic elastomers)
Specialty Chemicals (e.g., Synthetic aroma, Synthetic organic pharmaceuticals), Information materials (e.g., Electronic materials, Polymerized toners), Specialty plastics (Cyclo-olefin polymer (COP) and fine processed products with COP)
RIM blending liquid, RIM molding products, Medical equipment, Gene recombination vaccines, Butadiene extraction technology, Outsourced production of vinyl chloride resins, Vinyl chloride compounds, Packaging and distribution materials, Housing materials, etc.
Business segment
3. Change in the depreciation method of property, plant and equipment As described in the “2. Summary of Significant Accounting Policies”, effective April 1, 2004, the Company and one domestic consolidated
subsidiary changed their method of depreciation for its property, plant and equipment, except buildings, from the straight-line to the declining-balance method over the estimated useful lives of the assets.
As a result of this change, compared with the previous accounting method, operating expenses for the year increased ¥584 million ($5,437 thousand) for “Elastomer,” ¥754 million ($7,020 thousand) for “Specialty High Performance materials” and ¥180 million ($1,676 thousand) for “Others,” whereas operating income decreased by the same amount for the respective segments.
Millions of yen
¥ 15,223
181
15,404
15,434
(¥30)
¥ 8,705
¥ 19,381
7,863
27,244
24,368
¥ 2,876
¥ 29,175
I. Sales and operating income:
Sales to third parties
Inter-group sales and transfers
Total
Operating expenses
Operating income
II. Assets at end of year:
Total assets
¥ 7,605
828
8,433
8,268
¥ 165
¥ 3,468
¥ 231,364
–
231,364
212,061
¥ 19,303
¥ 236,861
–
(25,302)
(25,302)
(25,575)
(¥ 273)
¥ 26,758
¥ 231,364
25,302
256,666
237,636
¥ 19,030
¥ 210,103
Geographical Segments
Current fiscal year (From April 1, 2004, to March 31, 2005)
Previous fiscal year (From April 1, 2003, to March 31, 2004)
North America
¥ 189,155
16,430
205,585
189,566
¥ 16,019
¥ 168,755
Japan Asia Total Europe Consolidated
Eliminations/ corporate
assets
Millions of yen
¥ 15,011
206
15,217
15,156
¥ 61
¥ 8,420
¥ 17,638
7,171
24,809
22,946
¥ 1,863
¥ 29,006
I. Sales and operating income:
Sales to third parties
Inter-group sales and transfers
Total
Operating expenses
Operating income
II. Assets at end of year:
Total assets
¥ 7,456
1,092
8,548
8,232
¥ 316
¥ 3,407
¥ 213,297
–
213,297
195,400
¥ 17,897
¥ 222,254
–
(23,842)
(23,842)
(23,697)
(¥145)
¥ 24,653
¥ 213,297
23,842
237,139
219,097
¥ 18,042
¥ 197,601
¥ 173,192
15,373
188,565
172,763
¥ 15,802
¥ 156,768
42 43
$ 139,754
1,918
141,672
141,104
$ 568
$ 78,391
$ 164,212
66,763
230,975
213,630
$ 17,345
$ 270,049
I. Sales and operating income:
Sales to third parties
Inter-group sales and transfers
Total
Operating expenses
Operating income
II. Assets at end of year:
Total assets
$ 69,416
10,167
79,583
76,641
$ 2,942
$ 31,720
$ 1,985,821
–
1,985,821
1,819,197
$ 166,624
$ 2,069,211
$ –
(221,972)
(221,972)
(220,622)
($1,350)
$ 229,522
$ 1,985,821
221,972
2,207,793
2,039,819
$ 167,974
$ 1,839,689
North America
$ 1,612,439
143,124
1,755,563
1,608,444
$ 147,119
$ 1,459,529
Japan Asia Total Europe Consolidated
Eliminations and
corporate assets
Current fiscal year (From April 1, 2004, to March 31, 2005)
Thousands of U.S. dollars
$ 141,728
1,685
143,413
143,692
($279)
$ 81,045
$ 180,439
73,205
253,644
226,869
$ 26,775
$ 271,623
I. Sales and operating income:
Sales to third parties
Inter-group sales and transfers
Total
Operating expenses
Operating income
II. Assets at end of year:
Total assets
$ 70,803
7,709
78,512
76,976
$ 1,536
$ 32,287
$ 2,154,027
–
2,154,027
1,974,314
$ 179,713
$ 2,205,204
$ –
(235,564)
(235,564)
(238,106)
$2,542
$ 249,120
$ 2,154,027
235,564
2,389,591
2,212,420
$ 177,171
$ 1,956,084
$ 1,761,057
152,965
1,914,022
1,764,883
$ 149,139
$ 1,571,129
Previous fiscal year (From April 1, 2003, to March 31, 2004)
Millions of yen Thousands of U.S. dollars
Thousands of
U.S. dollars
2005 2004 2005 2004
¥ 133,424
24,317
24,182
47,359
2,082
¥ 231,364
¥ 960
50
$ 8,938
466
Sales designated for:
Japan
North America
Europe
Asia
Other
Total
¥ 128,480
22,618
23,446
36,614
2,139
¥ 213,297
$ 1,196,164
210,576
218,285
340,881
19,915
$ 1,985,821
$ 1,242,193
226,394
225,137
440,918
19,385
$ 2,154,027
Overseas Sales
Sales are analyzed geographically as follows:
Cash dividends (¥4.00 = $0.04 per share)
Bonuses to directors and statutory auditors
Notes: Change in the depreciation method of property, plant and equipment As described in the “2. Summary of Significant Accounting Policies”, effective April 1, 2004, the Company and one domestic consolidated subsidiary changed their method of depreciation for its property, plant and equipment, except buildings, from the straight-line to the declining-balance method over the estimated useful lives of the assets. As a result of this change, compared with the previous accounting method, operating expenses for the year ended March 31, 2005, increased ¥1,518 million ($14,133 thousand) in Japan, whereas operating income decreased by the same amount in Japan.
19. Subsequent Event
I. Sale of a subsidiary's shares In line with resolution of the Board of Directors' meeting of the Company held on May 18, 2005, ZEON CHEMICALS INC., a U.S. subsidiary, sold common shares of ZEON BIOMUNE INC. as follows:(1) Substance of the sale
Number of shares to be sold: 1,000 (100% of the shares held) Date of conclusion of the sales contract: June 10, 2005
(2) Counterparty to whom they are assigned CEVA SANTE ANIMALE S.A. (3) Reason for the assignment
To allow ZEON CHEMICALS INC. to focus its management resources on the mainstay synthetic rubber business and to build a solid financial capability by selling the animal vaccine business as a non-staple business.
(4) Effects on consolidated performance Relative to this sale, a gain on sale of shares of approximately ¥2.0 billion is expected for the year ending March 31, 2006.
II . Appropriations of retained earnings
The following appropriations of retained earnings
of the Company were approved at a shaholders'
meeting held on June 29, 2005:
Millions of yen
We have audited the accompanying consolidated balance sheets of ZEON CORPORATION and
consolidated subsidiaries as of March 31, 2005 and 2004, and the related consolidated statements
of income, shareholders’ equity, and cash flows for the years then ended, all expressed in yen.
These financial statements are the responsibility of the Company’s management. Our responsibility
is to express an opinion on these financial statements based on our audits.
We conducted our audits in accordance with auditing standards generally accepted in Japan. Those
standards require that we plan and perform the audit to obtain reasonable assurance about
whether the financial statements are free of material misstatement. An audit includes examining,
on a test basis, evidence supporting the amounts and disclosures in the financial statements. An
audit also includes assessing the accounting principles used and significant estimates made by
management, as well as evaluating the overall financial statement presentation. We believe that
our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material respects, the
consolidated financial position of ZEON CORPORATION and consolidated subsidiaries at March
31, 2005 and 2004, and the consolidated results of their operations and their cash flows for the
years then ended in conformity with accounting principles generally accepted in Japan.
Supplemental Information
As described in Note 2.(6), the Company and one domestic consolidated subsidiary changed their
method of depreciation for its property, plant and equipment, except buildings.
As described in Note 19.I, ZEON CHEMICALS INC. a U.S. subsidiary, sold common shares of ZEON
BIOMUNE INC. to CEVA SANTE ANIMALE S.A., under the sales contract on June 10, 2005.
The U.S. dollar amounts in the accompanying consolidated financial statements with respect to the
years ended March 31, 2005 and 2004 are presented solely for convenience. Our audit also included
the translation of yen amounts into U.S. dollar amounts and, in our opinion, such translation has
been made on the basis described in Note 3.
June 29, 2005
Report of Independent Auditors
The Board of DirectorsZEON CORPORATION
Certified Public AccountantsHibiya Kokusai Bldg.2-2-3, Uchisaiwai-cho,Chiyoda-ku, Tokyo 100-0011C.P.O. Box 1196, Tokyo, Japan 100-8641
Tel: 03 3503-1100Fax: 03 3503-1197
44 45
Corporate History Corporate Data
Nippon Zeon Co., Ltd. founded to manufacture and sell
synthetic resins with starting capital of 5 million yen. Head
Office set up within Nippon Light Metal Co., Ltd. (7-3 Ginza
Nishi, Chuo-ku, Tokyo).
Polyvinyl chloride resin (PVC) production begins at Kanbara
Plant (Shizuoka Prefecture).
PVC production begins at Takaoka Plant (Toyama Prefecture).
Production of Japan’s first synthetic rubbers begins at
Kawasaki Plant (Kanagawa Prefecture). Central Research
Laboratory opens.
Listed on the Tokyo Stock Exchange. Listed on the Osaka and
Nagoya Stock Exchanges in October.
Head Office moves to present location in Marunouchi,
Chiyoda-ku, Tokyo.
Butadiene and SBR production using the GPB Process
(Nippon Zeon's proprietary technology for extracting
butadiene) begins at Tokuyama Plant (Yamaguchi Prefecture).
Kanbara Plant closed for rationalization.
PVC production begins at Mizushima Plant (Okayama
Prefecture).
GPI (ZEON’s proprietary technology for extracting isoprene)
facility completed in Mizushima Plant and production of IR at
the plant.
Establishes Zeon Chemicals, Inc. in the U.S. The company,
now a consolidated subsidiary, is engaged in local
production of hydrogenated acrylonitril butadiene rubber.
Establishes Zeon Chemicals Europe Limited in the U.K. The
company, now a consolidated subsidiary, acquires the nitrile
rubber division of BP Chemicals Ltd. and starts operations
on April 1.
Establishes Zeon Chemicals USA, Inc. in the U.S. The
following month the company acquires the specialty rubber
division of BF Goodrich Chemical Co. of the U.S.
Moves into the electronic materials business in China and
establishes Suzuhou Rui Hong Electronic Chemicals Co.,
Ltd., a joint venture with Suzuhou Electronic Materials Co.,
Ltd. and Marubeni Corporation.
Spins off vinyl chloride business, transferring it to Shin Dai-
Ichi Vinyl Corporation.
Establishes Zeon Chemicals (Thailand) Co., Ltd. to produce
C5 hydrocarbon resins. The company, now a consolidated
subsidiary, starts production in April 1998.
Completes Yonezawa Plant (Yamagata Prefecture), now Zeon
Chemicals Yonezawa Co., Ltd., to manufacture fine
chemicals.
Establishes Chesin Co., Ltd., an electronic materials sales
company, in South Korea as a joint venture with Sinwa
Trading Co., Ltd.
Zeon Chemicals USA, Inc. (now a consolidated subsidiary)
acquires the goodwill of acrylic rubber business from
EniChem Elastomerie, Inc. of Italy.
Zeon Chemicals L.P. (now a consolidated subsidiary)
acquires from DMS Copolymer, Inc., a Dutch company, its
North American NBR operation.
Concludes an agreement with the parent companies of Shin
Dai-Ichi Vinyl Corporation on structural reform
Zeon Chemicals L.P. (now a consolidated subsidiary)
acquires a specialty rubber operation from Goodyear Tire &
Rubber, of the U.S.
Discontinues production of PVC at Mizushima Plant and
withdraws from the PVC business.
Changes the English company name to ZEON
CORPORATION.
Tokyo Zairyo Co., Ltd. (now a consolidated subsidiary) and
Zeon Trading Co., Ltd. merge.
Zeon Kasei Co., Ltd. (now a consolidated subsidiary) and
Asahi Chemical Co., Ltd. merge.
Establishes Zeon CSC Corporation, a sales company
handling specialty materials, in Taiwan and launches
business operations in earnest.
Zeon Environmental Materials Co., Ltd. (now a consolidated
subsidiary) begins business.
Completes a factory for processing light-guide plates for
highly functional (thermoplastic transparent) resin COP
liquid crystal displays, along with an optical film technical
center in Takaoka .
Completes a second plant for medical equipment and
materials in Takaoka.
Consolidates the manufacturing and R&D departments for
medical equipment and materials as Zeon Medical Inc. (now
a consolidated subsidiary).
Applies for delisting of stock on the Nagoya Stock Exchange.
(Delisted in April 2003.)
Transfers DCPD-RIM operations to RIMTEC Corporation by
means of a company breakup.
Head office moves to present location.
Apr. 1950
Apr. 1952
Nov. 1956 Jul. 1959
Sep. 1961
Jun. 1965
Aug. 1965
Mar. 1967Sep. 1969
Nov. 1971
Jul. 1988
Mar. 1989
Sep.1989
Oct. 1993
Jul. 1995
May 1996
Apr. 1997
Jul. 1997
Sep. 1997
Dec. 1998
May 1999
Sep. 1999
Mar. 2000
Jul. 2000Jul. 2000
Jan. 2001
May 2001
Jul. 2001
Dec. 2001
Mar. 2002
Apr. 2002
Mar. 2003
Aug. 2003
Mar. 2005
ZEON Corporation Shin Marunouchi Center Building, 1-6-2 Marunouchi, Chiyoda-ku, Tokyo 100-8246, Japan
Directors and Auditors
Consolidation
EstablishedCapital Number of Employees
Chairman
President & CEO
Representative Executive Managing Director
Managing Director
Director
Standing Auditors
Auditors
Optes Inc. Zeon Kasei Co., Ltd.Zeon Polymix Inc. Zeon Medical Inc.Zeon Yamaguchi Co., Ltd.Zeon North Co., Ltd.Tokyo Zairyo Co., Ltd.Zeon Environmental Material Co., Ltd.Zeon F&B Co., Ltd.RIMTEC CorporationZeon Logistical Materials Co., Ltd.Zeon Bio-science Co., Ltd.
April 12,1950¥24,211 million 2,784 (Consolidated: March 31,2005) (as of June 29,2005)
Katsuhiko Nakano
Naozumi Furukawa
Masahiro Yamazaki
Masafumi MiyamotoTadao Natsuume
Seiichi OkadaYoshiro OguraTadayuki MinamiKohei ArakawaYoshimasa FushimiMinero IwataShuichi MitsuboriHiroshi TakegamiKimiaki TanakaShuichi Kakinuma
Masaru KagawaTeruaki Hiramatsu
Yasuo TominagaYuzuru FujitaTamiki Ishihara
100.0100.0100.0100.0100.0100.053.9
100.0100.060.0
100.0100.0
Principal Domestic Subsidiaries and Affiliates Consolidated or Accounted for by the Equity Method
Percentage Owned
Equity method
Zeon Analysis Center Co., Ltd. 100.0Percentage Owned
Number of Stocks Issued
Number of Shareholders
Major Shareholders
242,075,556
15,037 (as of March 31,2005)Japan Trustee Services Bank, Ltd.The Master Trust Bank of Japan, Ltd.Furukawa Electric Co., Ltd.Yokohama Rubber Co., Ltd.Asahi Mutual Life Insurance CompanyTrust and Custody Services Bank, Ltd.Asahi Kasei Chemicals Corp.Mizuho Corporate Bank, Ltd.Mizuho Bank, Ltd.Sompo Japan Insurance Inc.
Distribution of Stock Ownership
Closing Date
Stock Exchange
Transfer Agent
March 31st of each year
Tokyo (First Section) Osaka (First Section)
The Chuo Mitsui Trust and Banking Company, Limited
Financial Institutions 53.5%
Other corporate bodies 20.2%
Individuals & Others 14.5%
Securities Companies 0.2%Foreign corporate bodies 11.6%
Public Relations Dept.
Export Sales
Home Page
Tel: +81-3-3216-2747Fax: +81-3-3216-0501
Tel: +81-3-3216-1807Fax: +81-3-3216-0503
http:// www.zeon.co.jp/index_ e.html
ZEORORA®-H received the Green & Sustainable Chemistry, Minister of the Environment Award Unique fluorine cleaning solvent “ZEORORA®-H”, having no harmful effects on the ozone layer and less impact on global warming. We
were honored to receive the Green and Sustainable Chemistry (GSC), Minister of the Environment Award. In addition, ZEORORA®-H has
received many other commendations, including the U.S. Environmental Protection Agency's Stratospheric Ozone Protection Award,
recognizing its outstanding features as an environment-friendly cleaning agent. It is widely used in products such as electronics
components as a degreasing cleaner in place of CFC or chlorine solvents, and it is being extensively applied to many fields.
1998
2000
2000
2003
Year Award issuing organization Award name and technologyEnvironmental Protection Agency (U.S.A.)
Japan Chemical Industry Association
Tsukuba Foundation for Chemical and Bio-Technology
The Green Sustainable Chemistry Network (GSCN)
Stratospheric Ozone Protection Award (October 27)Environment Technology Award"Development and manufacturing of environmentally friendly fluorinated materials." (May 25)
The 8th Award "Development and evaluation of cyclic fluorinated compounds as environmentally safe materials." (May 29)
The Green Sustainable Chemistry (GSC), Minister of the Environment Award