“ease up” tower instruction manual 3t …...for single width tower maximum working height for...

2
MANUFACTURER OF ALUMINIUM & FIBERGLASS SCAFFOLD TOWER AND LADDERS ALWAYS READ THE INSTRUCTION MANUAL FOR SAFER ASSEMBLY OF SCAFFOLD PASMA(UK)APPROVED SCAFFOLD TOWER TRAINING CENTER MAX SAFE WORKING LOAD STRUCTURE 600 KG MAX SAFE WORKING LOAD PLATFORM 250 KG “EASE UP” TOWER INSTRUCTION MANUAL 3T METHOD ASCEND ACCESS SYSTEMS SCAFFOLDING L.L.C. Tel : +971 4 885 5001 Toll Free : 800 722 33653 Email : [email protected] Website : www.ascenduae.com GENERAL SAFETY RULES A risk assessment has been done and safety equipment (Rope etc) and auxiliary tools are available on site for erec�on and dismantling the tower. The ground condi�on will take the working load as specified . The loca�on of tower should be checked to prevent hazards during erec�on & dismantling, moving and while working on the tower. Level and slope, obstruc�on and wind condi�on should be checked. Minimum 2,3 persons are required to safely erect and dismantle the tower. Check instruc�ons before use. Mobile access working towers may only be erected and dismantled by person competent for working on aluminium movable tower. Do not use any scaffold tower which is damaged, which has not been properly erected, which is not firm and stable, and which has any missing or damaged parts. Do not erect a scaffold tower on unstable ground, slopes or objects such as loose bricks, boxes or blocks. Only a sound rigid foo�ng must be used. Ensure that the scaffold tower is always level and the adjustable legs are engaged. Check that you have taken all necessary precau�ons to prevent the tower being moved, or rolling away. Always apply all castor brakes or use base plates. Ensure that all frames, braces and pla�orms are firmly in place and that all locking hooks are func�oning correctly. Ensure that all frame locking clips are engaged. If any missing, replace them. Never mix parts or components from other manufacturers. Damaged components should be replaced with the new components. It is recommended that the ver�cal distance between two pla�orm level is 2mtr. Maximum ver�cal distance between pla�orm level must not exceed 4 mtr. Ensure that the scaffold tower is within the maximum pla�orm height stated, and that the appropriate stabilizers are fi�ed. Outdoor scaffold towers should, wherever possible, be secured to a building or other structure. It is good prac�ce to �e in all scaffold towers of any height, especially when they are le� una�ended, or in exposed or windy condi�ons. A free standing scaffold tower must not be used in winds stronger than 17mph� 27kph� Beaufort scale 4 . Be cau�ous if erec�ng or using the tower in open places, such as hangers or un-cladded buildings. In such circumstances the wind forces can be increased, as a result of the funnelling effect. Do not use sheeted towers. Do not erect or use a scaffold tower near un-insulated, live or energised electrical machinery or circuits, or near machinery in opera�on. If an overhead hazard exists, head protec�on should be worn. Do not lean ladders against the tower, or climb outside of tower. Whatever your intended access system, it should only be used inside the tower. Never climb on horizontal or diagonal braces. Do not gain access or descend from the working pla�orm other than by the intended access system. 1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . 9 . 10 . 11 . 12 . 13 . 14 . 15 . 16 . 17 . 18 . Do not work from ladders or stairways, they are a means of access only. Always li� components from inside the tower. When li�ing materials or components always use reliable li�ing materials to ensure there is no possibility of it falling. Always �e the tower when it is le� una�ended . Guardrails and toe boards must be fi�ed to the working pla�orms. Never jump on to or off pla�orms. Never place the working pla�orm on the guardrail frame. Always keep double height guardrail at each pla�orm levels, never stand on an unguarded pla�orm. DO NOT exceed the safe working load of the pla�orm or structure by accumula�ng debris, material tools on pla�orms as these can be a significant addi�onal load. The tower should always be accessed from the inside using the ladder frame ,never climb up from outside. Ensure that the locking hooks on the pla�orm are func�oning correctly. Beware of horizontal forces (e.g. when using power tools), which could generate instability or overturning of the tower. Maximum horizontal force 20kg. Should you require addi�onal pla�orm height, add further frames. NEVER extend your adjustable legs to achieve extra height, these are for levelling only. NEVER use a ladder or other objects on the pla�orm to achieve addi�onal height. Do not throw the scaffold parts , always lower them to the ground. Mobile towers are not designed to be li�ed or suspended. Permissible load according to scaffold load group is 200 kg/m2 . It is not permissible to a�ach and use hois�ng facili�es on towers, unless specifically provided for by the manufacturer. According to HD 1004 the double width tower must not be exceeded 12 mtr to top pla�orm for indoor use and 8 Mtr pla�orm height (working height 10 mtr) for outdoor use. For single width tower maximum working height for both interior and exterior work is 8 mtr. • If the pla�orm height reaches more than 6 mtr for single width and 8 mtr for the double width scaffold, then it should be secured against the wall prior to use. Always �e to a solid structure, while tying the tower a�ach a �e at 4 mtr interval. The maximum working load on the Ascend span 50 is 600 kg for overall structure (including tower self weight) and 250 kg evenly distributed on the pla�orm. This must not be exceeded. Do not overload the scaffolding tower. Always take care of Aluminium scaffold tower equipment. Remember your safety depends on the safe erec�on and use of the equipment. 29 . 28 . 27 . 26 . 25 . 24 . 23 . 22 . 21 . 20 . 19 . 31 . 30 . 32 . 33 . 34 . 35 . MAINTENANCE RULES MOVING A TOWER : Ensure that the scaffold tower is kept clean. Grease all moving parts with commercial oil. Wipe off excess oil. Position the stabilizers symmetrically to obtain the MAXIMUM BASE Spigots and sockets should �it together with ease and be secured by an interlock clip. Check frames and braces, adjustable legs and boards for paint, grit, burrs etc. Remove any foreign substance with a light wire Where brace, ladder and platform hooks attach the frames, ensure that the frame rungs are kept clean. Ensure that all locking hooks function correctly. If necessary lubricate with light oil. Please check that spigot are in to the position and should �it easily into frames. The inside diameter of all hooks should be kept clean to ensure they �it to other components without being forced. If in any doubt about the proper use and maintenance of the scaffold tower equipment, consult the manufacturer. Do not misuse or abuse the scaffold tower with heavy objects, hammers etc. Do not throw components in and out of vehicles or to the ground when the tower is being dismantled. Such abuse may reduce the structural integrity of the scaffold tower. Adjustable leg's thread should be clean and lightly oiled. Under no circumstances damage or incorrect components shall be used , Either repair it or get replacement. USE OF STABILIZERS ALWAYS ENSURE STABILIZER SIZE IS CORRECT AND ABLE TO SUPPORT TOWER Stabilizers are to be used, when specified, to guarantee the structural stability of the tower Lightly tighten the upper clamps above the third rung on each corner post. Position the lower clamp above the bottom rung. Ensure the lower arm is as horizontal as possible. Position the stabilizers so that the footpads are approximately equidistant from each other, as shown in Fig 1. Adjust the stabilizer and reposition the clamps as required to make �irm contact with the ground. Ensure the clips with locking pin are in place. When in the correct position, tighten the clamps �irmly. To position the tower against a wall, do not remove the stabilizer; move parallel with the wall. (Fig 2) To position the tower in a corner, remove the inside stabilizer and place the outside two parallel with the wall. (Fig 3) Fig 1 Fig 2 Fig 3 1. If you must move a tower, remove all materials and personnel. When moving a scaffold tower, force must always be moved from the base. The tower should only be moved manually on �irm, level ground which is free from obstacles. Normal walking speed should not be exceeded during relocation. The ground over which a tower is moved should be capable of supporting the weight of the structure. Make sure tower height is not above 4 mtr while moving the tower. Recheck the tower level and reposition stabilizer before use . 2. Check the location is �irm and free from pot holes . 3. Raise the stabilizer feet only enough (25mm) to clear the obstructions. 4. Wind speed should not exceed 29km/h(Beau fort force 4). 5. Check that there are no power lines or obstruction overhead. 6. Before each use check that the MAT is vertical or need readjustment. 7. Whether the structure assembly is still correct and complete. 8. That no environmental changes in�luenc safe use of the MAT. WORKING HEIGHT 3.2 3.7 4.2 4.8 5.3 5.8 6.3 6.8 7.3 7.8 8.3 8.8 9.3 9.8 10.3 TOWER HEIGHT 2.2 2.7 3.2 3.8 4.3 4.8 5.3 5.8 6.3 6.8 7.3 7.8 8.3 8.8 9.3 PLATFORM HEIGHT 1.2 1.7 2.2 2.8 3.3 3.8 4.3 4.8 5.3 5.8 6.3 6.8 7.3 7.8 8.3 COMPONENTS UNIT WEIGHT 15 CM WHEEL WITH 60 CM ADJUSTABLE JACK & NUT 4.80 4 4 4 4 4 20 CM WHEEL WITH 60 CM ADJUSTABLE JACK & NUT 5.78 4 4 4 4 4 4 4 4 4 4 2 RUNG LADDER FRAME 4.10 1 1 1 1 1 1 1 1 2 RUNG SPAN FRAME 3.10 1 1 1 1 1 1 1 1 3 RUNG LADDER FRAME 5.70 1 1 1 1 1 1 1 3 RUNG SPAN FRAME 4.40 1 1 1 1 1 1 1 4 RUNG LADDER FRAME 7.60 1 1 1 2 1 2 2 3 2 3 3 4 3 4 4 RUNG SPAN FRAME 5.70 1 1 1 2 1 2 2 3 2 3 3 4 3 4 TRAPDOOR PLATFORM 13.25 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 HORIZONTAL BRACE 1.75 6 6 6 6 8 10 10 10 12 14 14 14 18 18 18 DIAGAONAL BRACE 1.87 2 2 2 4 4 6 6 8 8 10 11 12 13 14 14 SIDE TOE BOARD 1.66 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 END TOE BOARD 0.98 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 300 CM LONG STABLIZER 4.50 4 4 4 4 4 4 4 4 450CM LONG STABLIZER 5.60 4 4 4 4 600CM LONG STABLIZER 7.60 4 SNAPPINS 0.04 4 4 4 4 8 8 8 8 12 12 12 12 16 16 65.27 69.43 90.63 110.44 117.14 132.54 135.74 155.63 162.33 173.73 183.2 201.22 213.29 219.32 230.52 68.48 72.64 93.84 115.74 122.74 138.78 141.98 163.96 170.96 183.00 192.64 212.58 225.42 231.62 242.82 71.94 76.10 97.30 120.12 127.72 144.88 148.08 170.98 178.58 191.74 201.64 222.24 236.54 243.00 254.20 2.08 MTR LONG 2.55 MTR LONG EASE UP TOWER KIT LIST The ASCEND "EASE UP" gives an exceponally versale tower for working in normal applicaons. All frames can be used as upper or lower secons ,simply place the plaorm on the third rung from the top of the tower and correct guardrail height is achieved. The number of trapdoor plaorm in the tower kit is sucient to assemble and dismantle the tower using 3T method . SIZE: WIDTH 80 CM LENGTH 180CM, 208CM, 255 CM TOWER WEIGHT IN KGS 1.8 MTR LONG

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Page 1: “EASE UP” TOWER INSTRUCTION MANUAL 3T …...For single width tower maximum working height for both interior and exterior work is 8 mtr. • If the pla orm height reaches more than

MANUFACTURER OF ALUMINIUM & FIBERGLASS SCAFFOLD TOWER AND LADDERS

ALWAYS READ THE INSTRUCTION MANUAL FORSAFER ASSEMBLY OF SCAFFOLD

PASMA(UK)APPROVED SCAFFOLD TOWER TRAINING CENTER

MAX SAFE WORKING LOADSTRUCTURE 600 KG

MAX SAFE WORKING LOADPLATFORM 250 KG

“EASE UP” TOWER INSTRUCTION MANUAL 3T METHOD

ASCEND ACCESS SYSTEMS SCAFFOLDING L.L.C.Tel : +971 4 885 5001Toll Free : 800 722 33653Email : [email protected] : www.ascenduae.com

GEN

ERAL SAFETY RULES

A risk assessment has been done and safety equipm

ent (Rope etc) and auxiliary tools are available on site for erec�on and dism

antling the tower.

The ground condi�on will take the w

orking load as specified .

The loca�on of tower should be checked to prevent hazards during erec�on &

dism

antling, moving and w

hile working on the tow

er. Level and slope, obstruc�on and w

ind condi�on should be checked.

Minim

um 2,3 persons are required to safely erect and dism

antle the tower.

Check instruc�ons before use. Mobile access w

orking towers m

ay only be erected and dism

antled by person competent for w

orking on aluminium

movable tow

er.

Do not use any scaffold tower w

hich is damaged, w

hich has not been properly erected, w

hich is not firm and stable, and w

hich has any missing or dam

aged parts.

Do not erect a scaffold tower on unstable ground, slopes or objects such as loose bricks,

boxes or blocks. Only a sound rigid foo�ng m

ust be used.Ensure that the scaffold tow

er is always level and the adjustable legs are engaged. Check

that you have taken all necessary precau�ons to prevent the tower being m

oved, or rolling aw

ay. Always apply all castor brakes or use base plates.

Ensure that all frames, braces and pla�orm

s are firmly in place and that all locking hooks

are func�oning correctly. Ensure that all frame locking clips are engaged. If any m

issing, replace them

. Never mix parts or com

ponents from other m

anufacturers. Damaged

components should be replaced w

ith the new com

ponents.

It is recomm

ended that the ver�cal distance between tw

o pla�orm level is 2m

tr. M

aximum

ver�cal distance between pla�orm

level must not exceed 4 m

tr.

Ensure that the scaffold tower is w

ithin the maxim

um pla�orm

height stated, and that the appropriate stabilizers are fi�ed.

Outdoor scaffold tow

ers should, wherever possible, be secured to a building or other

structure. It is good prac�ce to �e in all scaffold towers of any height, especially w

hen they are le� una�ended, or in exposed or w

indy condi�ons.

A free standing scaffold tower m

ust not be used in winds stronger than 17m

ph�27kph� Beaufort scale 4 . Be cau�ous if erec�ng or using the tow

er in open places, such as hangers or un-cladded buildings. In such circum

stances the wind forces can be increased, as a

result of the funnelling effect.

Do not use sheeted towers.

Do not erect or use a scaffold tower near un-insulated, live or energised electrical

machinery or circuits, or near m

achinery in opera�on.

If an overhead hazard exists, head protec�on should be worn.

Do not lean ladders against the tower, or clim

b outside of tower. W

hatever your intended access system

, it should only be used inside the tower.

Never climb on horizontal or diagonal braces. Do not gain access or descend from

the w

orking pla�orm other than by the intended access system

.

1 .2 .3 .4 .5 .6 .7 .8 .9 .

10 .

11 .

12 .

13 .

14 .

15 .

16 .

17 .

18 .

Do not work from

ladders or stairways, they are a m

eans of access only.

Always li� com

ponents from inside the tow

er.

When li�ing m

aterials or components alw

ays use reliable li�ing materials to ensure there

is no possibility of it falling.

Always �e the tow

er when it is le� una�ended .

Guardrails and toe boards must be fi�ed to the w

orking pla�orms.

Never jump on to or off pla�orm

s.

Never place the working pla�orm

on the guardrail frame. Alw

ays keep double height guardrail at each pla�orm

levels, never stand on an unguarded pla�orm.

DO NOT exceed the safe w

orking load of the pla�orm or structure by accum

ula�ng debris, m

aterial tools on pla�orms as these can be a significant addi�onal load.

The tower should alw

ays be accessed from the inside using the ladder fram

e ,never climb

up from outside. Ensure that the locking hooks on the pla�orm

are func�oning correctly.Bew

are of horizontal forces (e.g. when using pow

er tools), which could generate

instability or overturning of the tower. M

aximum

horizontal force 20kg.Should you require addi�onal pla�orm

height, add further frames. NEVER extend your

adjustable legs to achieve extra height, these are for levelling only. NEVER use a ladder or other objects on the pla�orm

to achieve addi�onal height.

Do not throw the scaffold parts , alw

ays lower them

to the ground.

Mobile tow

ers are not designed to be li�ed or suspended. Permissible load according to

scaffold load group is 200 kg/m2 .

It is not permissible to a�ach and use hois�ng facili�es on tow

ers, unless specifically provided for by the m

anufacturer.

According to HD 1004 the double width tow

er must not be exceeded 12 m

tr to top pla�orm

for indoor use and 8 Mtr pla�orm

height (working height 10 m

tr) for outdoor use.

• For single width tow

er maxim

um w

orking height for both interior and exterior work is 8 m

tr.• If the pla�orm

height reaches more than 6 m

tr for single width and 8 m

tr for the double w

idth scaffold, then it should be secured against the wall prior to use.

• Always �e to a solid structure, w

hile tying the tower a�ach a �e at 4 m

tr interval.

The maxim

um w

orking load on the Ascend span 50 is 600 kg for overall structure (including tow

er self weight) and 250 kg evenly distributed on the pla�orm

. This must not

be exceeded. Do not overload the scaffolding tower.

Always take care of Alum

inium scaffold tow

er equipment. Rem

ember your safety depends

on the safe erec�on and use of the equipment.

29 .

28 .

27 .

26 .

25 .24 .23 .22 .

21 .20 .19 .

31 .30 .

32 .

33 .

34 .

35 .

MAINTENANCE RULES

MOVING A TOWER :

Ensure that the scaffold tower is kept clean.

Grease all moving parts with commercial oil. Wipe off excess oil.Position the stabilizers symmetrically to obtain the MAXIMUM BASE

Spigots and sockets should �it together with ease and be secured by an interlock clip. Check frames and braces, adjustable legs and boards for paint, grit, burrs etc. Remove any foreign substance with a light wire

Where brace, ladder and platform hooks attach the frames, ensure that the frame rungs are kept clean.

Ensure that all locking hooks function correctly. If necessarylubricate with light oil.

Please check that spigot are in to the position and should �iteasily into frames.

The inside diameter of all hooks should be kept clean to ensure they �it to other components without being forced.

If in any doubt about the proper use and maintenance of thescaffold tower equipment, consult the manufacturer.

Do not misuse or abuse the scaffold tower with heavy objects, hammers etc. Do not throw components in and out of vehicles or to the ground when the tower is being dismantled. Such abuse may reduce the structural integrity of the scaffold tower. Adjustable leg's thread should be clean and lightly oiled. Under no circumstances damage or incorrect components shall be used , Either repair it or get replacement.

USE OF STABILIZERS

ALWAYS ENSURE STABILIZER SIZE IS CORRECT ANDABLE TO SUPPORT TOWER

Stabilizers are to be used, when specified, to guarantee the structural stability of the tower

Lightly tighten the upper clamps above the third rung on each corner post. Position the lower clamp above the bottom rung. Ensure the lower arm is as horizontal as possible. Position the stabilizers so that the footpads are approximately equidistant from each other, as shown in Fig 1. Adjust the stabilizer and reposition the clamps as required to make �irm contact with the ground. Ensure the clips with locking pin are in place. When in the correct position, tighten the clamps �irmly.

To position the tower against a wall, do not remove the stabilizer; move parallel with the wall. (Fig 2)

To position the tower in a corner, remove the inside stabilizer and place the outside two parallel with the wall. (Fig 3)

Fig 1Fig 2Fig 3

1. If you must move a tower, remove all materials and personnel. When moving a scaffold tower, force must always be moved from the base. The tower should only be moved manually on �irm, level ground which is free from obstacles. Normal walking speed should not be exceeded during relocation. The ground over which a tower is moved should be capable of supporting the weight of the structure. Make sure tower height is not above 4 mtr while moving the tower. Recheck the tower level and reposition stabilizer before use .2. Check the location is �irm and free from pot holes .3. Raise the stabilizer feet only enough (25mm) to clear the obstructions. 4. Wind speed should not exceed 29km/h(Beau fort force 4).5. Check that there are no power lines or obstruction overhead.6. Before each use check that the MAT is vertical or need readjustment.7. Whether the structure assembly is still correct and complete.8. That no environmental changes in�luenc safe use of the MAT.

WO

RKIN

G H

EIG

HT

3.2

3.7

4.2

4.8

5.3

5.8

6.3

6.8

7.3

7.8

8.3

8.8

9.3

9.8

10.3

TOW

ER H

EIG

HT

2.2

2.7

3.2

3.8

4.3

4.8

5.3

5.8

6.3

6.8

7.3

7.8

8.3

8.8

9.3

PLA

TFO

RM H

EIG

HT

1.2

1.7

2.2

2.8

3.3

3.8

4.3

4.8

5.3

5.8

6.3

6.8

7.3

7.8

8.3

COM

PON

ENTS

UN

IT

WEI

GH

T

15 C

M W

HEE

L W

ITH

60

CM

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LE JA

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NU

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4

44

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78

4

44

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44

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4

2 RU

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LAD

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ME

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2 RU

NG

SPA

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RAM

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11

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11

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RUN

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3 RU

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40

1

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7.60

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12

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23

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RAM

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11

21

22

32

33

43

4TR

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1

11

22

22

33

33

44

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HO

RIZO

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L BR

ACE

1.75

66

66

810

1010

1214

1414

1818

18D

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AON

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1.87

22

24

46

68

810

1112

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D1.

66

2

22

22

22

22

22

22

22

END

TO

E BO

ARD

0.98

22

22

22

22

22

22

22

230

0 CM

LO

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STA

BLIZ

ER4.

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4

44

44

44

445

0CM

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ER7.

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SNAP

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48

88

812

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65.2

769

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311

0.44

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2.54

135.

7415

5.63

162.

3317

3.73

183.

220

1.22

213.

2921

9.32

230.

52

68.4

8

72.6

4

93.8

4

11

5.74

12

2.74

13

8.78

14

1.98

16

3.96

17

0.96

18

3.00

19

2.64

21

2.58

22

5.42

23

1.62

24

2.82

71.9

4

76.1

0

97.3

0

12

0.12

12

7.72

14

4.88

14

8.08

17

0.98

17

8.58

19

1.74

20

1.64

22

2.24

23

6.54

24

3.00

25

4.20

2.08

MTR

LO

NG

2.55

MTR

LO

NG

EASE

UP

TOW

ER K

IT L

IST

The

ASC

END

"EA

SE U

P" g

ives

an

exce

p�on

ally

ver

sa�l

e to

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for

wor

king

in n

orm

al a

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s. A

ll fr

ames

can

be

used

as

uppe

r or

low

er s

ec�o

ns ,s

impl

y pl

ace

the

pla�

orm

on

the

thir

d ru

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om th

e to

p of

the

tow

er a

nd c

orre

ct g

uard

rail

heig

ht is

ach

ieve

d. T

he n

umbe

r of

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door

pla

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m in

the

tow

er k

it is

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t to

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d di

sman

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usi

ng 3

T m

etho

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SIZE

: W

IDTH

80

CM L

ENG

TH 1

80CM

, 208

CM,

255

CM

TOW

ER W

EIG

HT

IN K

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LO

NG

Page 2: “EASE UP” TOWER INSTRUCTION MANUAL 3T …...For single width tower maximum working height for both interior and exterior work is 8 mtr. • If the pla orm height reaches more than

Step 10 Sitting through the trapdooradd two horizontal braces on 5th & 6th

rung ,two each on both end of theframe.

stabilizer

stabilizer

EASE UP

on 3rd rungs from the top

Continue to build the tower using the 3T method as step 4,5,6,7,10. Till the desired height is achieved. Sitting on the platform fit two

horizontal braces on both open sides of platform.

Step 13

(As Illustration 2)

(As ILLUSTRATION 3)

4)Wheel lock - Install castor / leg assem-bly to frame by pushing the leg into the frame tube. This Should be done with manual force only, no tools. Lock Castors before ascending any part of the tower.

Please Dismantle the Tower reverse from build process.

DISMANTALING THE TOWER

Assembly Process

3)Windlock - A windlock clip is installed on the platform at the hook. This is locked as shown here.

2)Snap pins - Unlock the interlock Clips on all frames. When installed, always move the interlock clip to the “Locked” Position.

1)Brace lock - Sort the braces into horizon-tal and diagonal braces, the diagonal brasses are slightly longer in size.

ILLUSTRATION

in to the 2 rung span and ladder(or base frame)