aon-underwriting information production facility
TRANSCRIPT
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Aon Norway
JotunUnderwriting Information 2015
PRODUCTION PLANTS
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General Information:(Please note that all Information gien !elow is meant to !e for "ot#n
Pro$#%tion Plants only&
Co#ntry Indonesia
Com'any name PT Jotun Indonesia
A$$ress(es&Kawasan Industri MM2100 Blok KK-1 Cikarang Barat BekasiIndonesia
Conta%t Person Nelson
Position Title Finance Manager
Tele'hone +221 !""!2#$
)*mail Nelson%n&'otun%co(
Comments
Aon Norway ) *nderwriting Inor(ation 201#
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Des%ri'tion of +#siness A%tiity an$ ,or- Pro%ess
O'eration
Please gi,e a rie descri.tion o t/eo.erations carried out at t/e siteincluding inor(ation on w/at is.roduced%
1% Is t/e .lant I certi3cated42% 5re ot/er 6ualit7 certi3cations in
.lace4
Manuacturing Paints% Produce wet and .owder .aint%Certi3cate I "001 18001 1!000
Des%ri'tion of Pro$#%tion Lines.Ca'a%ity an$ Ca'a%ity Utili/ation
Please gi,e a rie descri.tion o t/etotal .roduction ca.acit7 or eac/ (ain.roduct .er annu( and t/e current7earl7 .roduction in .ercentage o t/etotal ca.acit7 ased on a 7earl7a,erage
ol,ent ased .aint 1# Mill 9tr :%%%
;ater ased .aint 2# Mill 9tr
Powder000 Ton .er
annu(
t/er
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N#m!er of )m'loyees
Non o0%ewor-ers
O0%e Total
2$ !# 22
,or-ing 1o#rs
1% >ow (an7 s/its .er da742% >ow (an7 /ours is t/e .lant
o.erational .er s/it4
Paint actor7 2 s/it .er da7Powder actor7 s/it .er da7! /ours .er s/it
,or-ing Shift
1% >ow (an7 da7s .er week is t/e.lant o.erational4
2% Is t/e .lant o.erational duringt/e weekend4
% Is t/e .lant o.erational at nig/t4
# da7s .er week
;orking on weekend i needed ased on de(and%
Ges% Factor7 running at nig/t
Sh#t$own 2aintenan%e'hiloso'hy
Pre,enti,e (aintenance s/ould .re,ente6ui.(ent to reak down and cause not.laned sto.s in .roduction%Please s.eci7 t/e re6uenc7 oreakdownE.laned Please sees/utdowns% ow is it tracked
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2aintenan%e Performan%e
>ow is (aintenance .eror(ance(easured4ow are /istoric e,ents 3led E recorded4
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S'are Parts
Please descrie t/e general ke7 s.are.arts ./iloso./7 and (ore s.eci3c t/e.lants .olic7 in res.ect o a re.lace(ento long lead s.are .arts or ke7e6ui.(ent and (ac/iner7%
;e /a,e (ec/anical Q electrical s.are .art roo( and recordor In.ut-out.ut stock wit/ t/e work order /istor7 7Faciliworks% ;e set e-order .oint and e-order 6uantit7 wit/lead ti(e Q consu(e rate to kee. t/e s.are .art out o stock%
)le%tri%al )4#i'ment
2aintenan%e
1% Please .ro,ide a su((ar7 list o(aintenance on criticalEke7e6ui.(ent%
2% Is transor(er oil
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Des%ri'tion of +#il$ing 5a%ilities (owne$ an$ lease$&
Please co(.lete t/e tale% T/e construction (aterials colu(n and t/e.rotection colu(n s/ould e co(.leted wit/ reerence to t/e IndeConstruction Materials and t/e Inde Protection res.ecti,el7
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9 200# Power >ouse ## 1 C t C C B B
M 200# Pu(. >ouse "$ 1 C t C C B B
N 200# Parking area " 1 - t C P - -
200# uard >ouse 8 2 C t C C B B
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5ire Tr#%-(s&
1% Please s.eci7 t/e nu(er o Fire Trucks on site and t/eir ca.acit7res.ecti,el7%
2% Do t/e7 co,er all areas o t/esite4
NE5% T/e nearest Fire truck is a.% # (inutes ro( our actor7 stillinside t/e sa(e industrial area%
5oam )4#i'ment
1% Please s.eci7 t/e nu(er o3ed installed Foa( ?6ui.(enton site and t/eir ca.acit7res.ecti,el7%
2% ;/ic/ areas do t/e7 co,er4
1% For Foa( ?6ui.(ent we /a,e one o Foa( ?lectricalPu(. Motor one Diesel Pu(. or water one Jocke7Pu(.
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)6ternal ,ater S#''ly
Please gi,e a descri.tion o t/edi(ensions and .ressure o su..l7 aswell as nu(er o su..l7 lines E ack u.su..l7
ar .ressure o inc/ .i.e line water ro( MM2100
Internal ,ater S#''ly
1% Please gi,e a descri.tion o t/edi(ensions and .ressure osu..l7 as well as nu(er osu..l7 lines E ack u. su..l7%
2% 5re t/ere or ea(.le a ring
(ain and an7 underground/7drants4
1% *. to 8# ar .ressure o inc/ .i.e line2% G? we /a,e ing (ain s7ste( o >7drant
underground .i.e%
A#tomati% 5ire Alarm
Please .ro,ide inor(ation aout an75uto(atic Fire 5lar(s
,hereinstalle$
To whatstan$ar$s
Transmitte$ to%ontrol roomor lo%al ;re
!riga$e
T/e w/ole siteactor7 and oRce
NFP5
Trans(itted toecurit7 uard 2
and can (onitor inMaintenance
oo(
S'rin-ler Systems
Please .ro,ide inor(ation aout an7.rinkler 7ste(s% Please attac/ latests.rinkler re.ort%
,hereinstalle$
To whatstan$ar$s
Transmitte$ to%ontrol roomor lo%al ;re
!riga$eIn Productionactor7 Production Rce;are/ouse awMaterials and TankFar(
NFP5
Trans(itted toecurit7 uard 2
and can (onitor inMaintenance
oo(
Aon Norway ) *nderwriting Inor(ation 201#
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Lo%al )mergen%y Pro%e$#res
1% Is t/ere an estalis/ed?(ergenc7 Plan
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Smo-ing on Premises
1% Is s(oking .er(itted on t/e.re(ises4
2% 5re t/ese locations inside oroutside t/e uildings4
% 5re t/ese locations e6ui..edwit/ as/ dis.osal acilities4
1% (oking is onl7 allowed in designated areas2% Inside t/e .re(ises% G?
Ro#tines for 1o#se-ee'ing
1% Please gi,e a rie descri.tion ow/ic/ areas are ke.t clear and
cleaned and re6uenc7 ocleaning%
2% ;/o carries out t/e cleaninge%g% sta ro( a .roessionalcleaning co(.an74
1% 5ll areas in Factor7 and ;are/ouse cleaned e,er7 da7 ande,er7 s/it wit/ Person In C/arge .er area% For oRce cleaned
e,er7 da7%2% For Factor7 and ;are/ouse Person In C/arge is .roductionand ware/ouse o.erator% For Rce ro( a .roessionalcleaning co(.an7%
Ro#tines for testing ;re $oors gates
1% Please s.eci7 t/e re6uenc7%2% 5re 3re doors closed at t/e end
o eac/ working da74
1% ;eekl7 egular c/eck or T/e Fire Doors2% G? T/e Fire Door alwa7s closed at t/e end o
working da7%
Se%tioning
1% Is t/e .roduction .lant E actor7di,ided into sections4
2% ;/ic/ acti,ities E storage arese.arated 7 sectioning andindicate w/ere 7 ./7sicalarriers%
T/e actor7 di,ided into 2 sections1= ;ater ased and sol,ent ased actor7 se.arated
7 3re wall% T/e e6ui.(ent in sol,ent ased actor7all are ro( ? t7.e%
2= Production area and arrel store se.arated 7 t/euilding to allocated t/e risk%
)mergen%y )6its
1% 5re t/e e(ergenc7 eits inaccordance wit/ regulator7re6uire(ents4
2% 5re t/e e(ergenc7 eits .ro.erl7(arked4
Ges
Ges
)mergen%y Lighting
Is e(ergenc7 lig/ting in accordance wit/regulator7 standards
Ges
Aon Norway ) *nderwriting Inor(ation 201#
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Storage of 5lamma!le Li4#i$s
1% ;/ere are a((ale li6uidske.t4
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2a%hinery
Please .ro,ide a list o (ain (ac/iner7t/at could cause a usiness interru.tionloss in e,ent o (ac/iner7 loss Ereakdown%
1% Production ?6ui.(ent
2% ?(ergenc7 E Fire Fig/ting ?6ui.(ent
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5NIT5
Neigh!o#rhoo$ Pro'erty
Please gi,e a rie descri.tiono t/e acti,ities in t/eneig/ouring .ro.erties wit/in#00 ( o ite
A%tiity Distan%e (-m&
North No Neig/our/ood
)ast.are .art (otorike