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    Aon Norway

     JotunUnderwriting Information 2015

    PRODUCTION PLANTS

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    General Information:(Please note that all Information gien !elow is meant to !e for "ot#n

    Pro$#%tion Plants only&

    Co#ntry Indonesia

    Com'any name PT Jotun Indonesia

    A$$ress(es&Kawasan Industri MM2100 Blok KK-1 Cikarang Barat BekasiIndonesia

    Conta%t Person Nelson

    Position Title Finance Manager

    Tele'hone +221 !""!2#$

    )*mail Nelson%n&'otun%co(

    Comments

    Aon Norway ) *nderwriting Inor(ation 201#

    mailto:[email protected]:[email protected]

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    Des%ri'tion of +#siness A%tiity an$ ,or- Pro%ess

    O'eration

    Please gi,e a rie descri.tion o t/eo.erations carried out at t/e siteincluding inor(ation on w/at is.roduced%

    1% Is t/e .lant I certi3cated42% 5re ot/er 6ualit7 certi3cations in

    .lace4

    Manuacturing Paints% Produce wet and .owder .aint%Certi3cate I "001 18001 1!000

    Des%ri'tion of Pro$#%tion Lines.Ca'a%ity an$ Ca'a%ity Utili/ation

    Please gi,e a rie descri.tion o t/etotal .roduction ca.acit7 or eac/ (ain.roduct .er annu( and t/e current7earl7 .roduction in .ercentage o t/etotal ca.acit7 ased on a 7earl7a,erage

    ol,ent ased .aint 1# Mill 9tr :%%%

    ;ater ased .aint 2# Mill 9tr

    Powder000 Ton .er

    annu(

    t/er

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    N#m!er of )m'loyees

    Non o0%ewor-ers

    O0%e Total

    2$ !# 22

    ,or-ing 1o#rs

    1% >ow (an7 s/its .er da742% >ow (an7 /ours is t/e .lant

    o.erational .er s/it4

    Paint actor7 2 s/it .er da7Powder actor7 s/it .er da7! /ours .er s/it

    ,or-ing Shift

    1% >ow (an7 da7s .er week is t/e.lant o.erational4

    2% Is t/e .lant o.erational duringt/e weekend4

    % Is t/e .lant o.erational at nig/t4

    # da7s .er week

    ;orking on weekend i needed ased on de(and%

     Ges% Factor7 running at nig/t

    Sh#t$own 2aintenan%e'hiloso'hy

    Pre,enti,e (aintenance s/ould .re,ente6ui.(ent to reak down and cause not.laned sto.s in .roduction%Please s.eci7 t/e re6uenc7 oreakdownE.laned Please sees/utdowns% ow is it tracked

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    2aintenan%e Performan%e

    >ow is (aintenance .eror(ance(easured4ow are /istoric e,ents 3led E recorded4

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    S'are Parts

    Please descrie t/e general ke7 s.are.arts ./iloso./7 and (ore s.eci3c t/e.lants .olic7 in res.ect o a re.lace(ento long lead s.are .arts or ke7e6ui.(ent and (ac/iner7%

    ;e /a,e (ec/anical Q electrical s.are .art roo( and recordor In.ut-out.ut stock wit/ t/e work order /istor7 7Faciliworks% ;e set e-order .oint and e-order 6uantit7 wit/lead ti(e Q consu(e rate to kee. t/e s.are .art out o stock%

    )le%tri%al )4#i'ment

    2aintenan%e

    1% Please .ro,ide a su((ar7 list o(aintenance on criticalEke7e6ui.(ent%

    2% Is transor(er oil

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    Des%ri'tion of +#il$ing 5a%ilities (owne$ an$ lease$&

    Please co(.lete t/e tale% T/e construction (aterials colu(n and t/e.rotection colu(n s/ould e co(.leted wit/ reerence to t/e IndeConstruction Materials and t/e Inde Protection res.ecti,el7

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    9 200# Power >ouse ## 1 C t C C B B

    M 200# Pu(. >ouse "$ 1 C t C C B B

    N 200# Parking area " 1 - t C P - -

    200# uard >ouse 8 2 C t C C B B

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    5ire Tr#%-(s&

    1% Please s.eci7 t/e nu(er o Fire Trucks on site and t/eir ca.acit7res.ecti,el7%

    2% Do t/e7 co,er all areas o t/esite4

    NE5% T/e nearest Fire truck is a.% # (inutes ro( our actor7 stillinside t/e sa(e industrial area%

    5oam )4#i'ment

    1% Please s.eci7 t/e nu(er o3ed installed Foa( ?6ui.(enton site and t/eir ca.acit7res.ecti,el7%

    2% ;/ic/ areas do t/e7 co,er4

    1% For Foa( ?6ui.(ent we /a,e one o Foa( ?lectricalPu(. Motor one Diesel Pu(. or water one Jocke7Pu(.

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    )6ternal ,ater S#''ly

    Please gi,e a descri.tion o t/edi(ensions and .ressure o su..l7 aswell as nu(er o su..l7 lines E ack u.su..l7

    ar .ressure o inc/ .i.e line water ro( MM2100

    Internal ,ater S#''ly

    1% Please gi,e a descri.tion o t/edi(ensions and .ressure osu..l7 as well as nu(er osu..l7 lines E ack u. su..l7%

    2% 5re t/ere or ea(.le a ring

    (ain and an7 underground/7drants4

    1% *. to 8# ar .ressure o inc/ .i.e line2% G? we /a,e ing (ain s7ste( o >7drant

    underground .i.e%

    A#tomati% 5ire Alarm

    Please .ro,ide inor(ation aout an75uto(atic Fire 5lar(s

    ,hereinstalle$

    To whatstan$ar$s

    Transmitte$ to%ontrol roomor lo%al ;re

    !riga$e

     T/e w/ole siteactor7 and oRce

    NFP5

     Trans(itted toecurit7 uard 2

    and can (onitor inMaintenance

    oo(

    S'rin-ler Systems 

    Please .ro,ide inor(ation aout an7.rinkler 7ste(s% Please attac/ latests.rinkler re.ort%

    ,hereinstalle$

    To whatstan$ar$s

    Transmitte$ to%ontrol roomor lo%al ;re

    !riga$eIn Productionactor7 Production Rce;are/ouse awMaterials and TankFar(

    NFP5

     Trans(itted toecurit7 uard 2

    and can (onitor inMaintenance

    oo(

    Aon Norway ) *nderwriting Inor(ation 201#

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    Lo%al )mergen%y Pro%e$#res

    1% Is t/ere an estalis/ed?(ergenc7 Plan

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    Smo-ing on Premises

    1% Is s(oking .er(itted on t/e.re(ises4

    2% 5re t/ese locations inside oroutside t/e uildings4

    % 5re t/ese locations e6ui..edwit/ as/ dis.osal acilities4

    1% (oking is onl7 allowed in designated areas2% Inside t/e .re(ises% G?

    Ro#tines for 1o#se-ee'ing

    1% Please gi,e a rie descri.tion ow/ic/ areas are ke.t clear and

    cleaned and re6uenc7 ocleaning%

    2% ;/o carries out t/e cleaninge%g% sta ro( a .roessionalcleaning co(.an74

    1% 5ll areas in Factor7 and ;are/ouse cleaned e,er7 da7 ande,er7 s/it wit/ Person In C/arge .er area% For oRce cleaned

    e,er7 da7%2% For Factor7 and ;are/ouse Person In C/arge is .roductionand ware/ouse o.erator% For Rce ro( a .roessionalcleaning co(.an7%

    Ro#tines for testing ;re $oors gates

    1% Please s.eci7 t/e re6uenc7%2% 5re 3re doors closed at t/e end

    o eac/ working da74

    1% ;eekl7 egular c/eck or T/e Fire Doors2% G? T/e Fire Door alwa7s closed at t/e end o

    working da7%

    Se%tioning

    1% Is t/e .roduction .lant E actor7di,ided into sections4

    2% ;/ic/ acti,ities E storage arese.arated 7 sectioning andindicate w/ere 7 ./7sicalarriers%

     T/e actor7 di,ided into 2 sections1= ;ater ased and sol,ent ased actor7 se.arated

    7 3re wall% T/e e6ui.(ent in sol,ent ased actor7all are ro( ? t7.e%

    2= Production area and arrel store  se.arated 7 t/euilding to allocated t/e risk%

    )mergen%y )6its

    1% 5re t/e e(ergenc7 eits inaccordance wit/ regulator7re6uire(ents4

    2% 5re t/e e(ergenc7 eits .ro.erl7(arked4

     Ges

     Ges

    )mergen%y Lighting

    Is e(ergenc7 lig/ting in accordance wit/regulator7 standards

     Ges

    Aon Norway ) *nderwriting Inor(ation 201#

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    Storage of 5lamma!le Li4#i$s

    1% ;/ere are a((ale li6uidske.t4

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    2a%hinery

    Please .ro,ide a list o (ain (ac/iner7t/at could cause a usiness interru.tionloss in e,ent o (ac/iner7 loss Ereakdown%

    1% Production ?6ui.(ent

    2% ?(ergenc7 E Fire Fig/ting ?6ui.(ent

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    5NIT5

    Neigh!o#rhoo$ Pro'erty

    Please gi,e a rie descri.tiono t/e acti,ities in t/eneig/ouring .ro.erties wit/in#00 ( o ite

    A%tiity Distan%e (-m&

    North No Neig/our/ood

    )ast.are .art (otorike