apabilities - venture engineering & construction · apabilities . services ... ircuit...

16
Pisburgh, Pennsylvania Las Vegas, Nevada www.VentureEngr.com [email protected] Capabilies Capabilies

Upload: duongdiep

Post on 10-Jun-2018

214 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Pittsburgh, Pennsylvania Las Vegas, Nevada

www.VentureEngr.com [email protected]

CapabilitiesCapabilities

Page 2: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Services Front End Loading Block flow diagrams Process flow diagrams Mass and energy balances Process & instrumentation diagrams Equipment lists Line and valve lists (material compatibility) Equipment data sheets General arrangements Process descriptions and design basis Modeling (ChemCAD) Calculations HAZOPs Process equipment selection Vessel design and drawings Scope and estimating studies ROI analysis Feasibility studies Commissioning/start-up support Field services support

Equipment and Systems Specified Mixers, dryers, reactors, adsorption/desorption processes, reboilers, condensors, mills, centifuges, calciners, pumps, kilns, slitters, distillation col-umns, filtration, flares-candle stick and enclosed, thermal oxidizers, packaging systems– palletizers, marking systems, form/fill/seal systems, wrappers, sealers, vapor deposition systems, scrubbers, core cutters and notcher, blowers, compressors, heat exchangers, clarifiers, settlers, chillers, conservation vents and reliefs, vacuum pumps, etc.

Tools ChemCAD AutoCAD PID NAIMA 3E Plus HAZOP Manager Star-CCM+

Pittsburgh, Pennsylvania Las Vegas, Nevada www.VentureEngr.com [email protected]

Page 3: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Process EngineeringProcess Engineering With a Diverse Background Encompassing Refining, Gas Processing,

Wastewater Treatment, Plant Engineering, Environmental Technology, Green Fuels, Material Handling, Plastics and Chemicals, Venture’s Staff Offer Well-

Rounded Capabilities. In Addition to the Chemical Engineers in the Process Group, our Chemical Engineers in Other Management and Ownership Positions

Reflect Venture’s Commitment to Leadership in this Area.

Typical Focus Batch chemical processing Continuous chemical processing Material handling and packaging:

solids and liquids Conversions of composition, state or size Size and composition separation

HAZOP HAZOP studies occur after the equipment list and the PIDs have been finalized. A HAZOP study is typically conducted in a series of meetings, with a multidisciplinary team. Venture participates in HAZOPs, process safety reviews, pre-startup safety reviews, and other functions.

Recent HAZOP projects by Venture include:

An 18 MGY biodiesel plant producing biodiesel from multiple feed stocks including soy oil and animal fat. A 1.5 MGD wastewater treatment plant for a steel mill that included physical, chemical and biological treatment processes. A 2.8 MM and 6.0 MM landfill gas to high BTU gas plant.

A 10,000 scfm landfill gas desulfurization plant. Multiple landfill gas-to-energy plants. Multi-effect evaporation and crystallization plant for Marcellus frac water treatment.

Page 4: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Typical Focus Heat transfer Fluid dynamics Conceptual design through permitting support,

final detail design, and construction support Landfill gas power generation systems Combustion generator power systems Engine generator power systems Material handling and conveying Piping systems:

air, water, fuel, chemicals, high temperature steam Slurries and pneumatics Acid/waste acid systems Wastewater treatment HVAC

Services

Owner’s engineer, lender’s engineer Due diligence reviews Conceptual review and cost estimates Utility process and instrumentation diagrams Plant system review and upgrade design Problem identification, solution development

and evaluation, cost benefit analysis, implementation

Plant system Heat and mass modeling Mechanical equipment selection Brownfield and Greenfield

Tools

AutoCAD Plant 3D AutoCAD Inventor 3D Thermoflex Energy Balance Software Caesar II Pipe Stress Analysis

Pittsburgh, Pennsylvania Las Vegas, Nevada www.VentureEngr.com [email protected]

Page 5: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Mechanical / PipingMechanical / Piping EngineeringEngineering

The Mechanical Department Offers Experience in Chemical Process Plant and Steel Industry Layout and Design, Fossil Fuel and Waste Fired Power

Generation, Cogeneration, and Utility Systems Design and Upgrade. Our Design Team Brings Extensive Experience in Three-Dimensional Plant Modeling,

Mechanical and Process Equipment Design and Layout, Piping Systems Design and Layout, Power and Auxiliary System Evaluation and Improvement.

Pumps Boilers Steam turbines Cogeneration Combined heat and

power systems Pressure vessels Tanks Piping Combustion turbine

systems Heat exchangers Cooling towers Compressors Blowers Fans Fuel recovery

Processing, distribution and handling

Water pre-treatment Waste treatment Bulk materials handling Pneumatic conveying Flue gas treatment

equipment systems Landfill gas treatment

equipment HVAC/process ductwork Fume scrubbers Pickle lines Hot mills Melt shops Rolling mills

Example Projects Boiler steam system Biofuels production plant Steam power cycle evaluation, optimization and

application to plant design and upgrades Continuing mechanical and piping design services for

capital and maintenance projects for utilities, refineries, fuel processing and chemical processing facilities

Sizing and equipment selection for steam and power plants Landfill gas processing and power generation

Equipment and Systems Specified

Page 6: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Equipment and Systems Specified System hardware:

select appropriate platform and network PLC and I/O card selection Control logic Programming:

process logic and operator interface systems Motion control systems Liquid level transmitters:

capacitance, ultrasonic, differential pressure Solids level transmitters:

radar, capacitance Temperature transmitters:

T/C, RTD and thermistor Pressure transmitters Flow transmitters:

magnetic, vortex, venturi, orifice, thermal, coriolis Switches:

limit, level and position Bulk density meters Zero speed switches Gas monitors Bus protocols Control valves Analyzer systems/chromatographs

Tools AutoCAD Electrical Control Valve/PSV/Flow Element Software Instrument Database Software

Pittsburgh, Pennsylvania Las Vegas, Nevada www.VentureEngr.com [email protected]

Page 7: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Instrumentation & ControlsInstrumentation & Controls EngineeringEngineering

With Solid Experience in Heavy Manufacturing, Refining, Chemicals and Metals, Venture’s I/C Group Efficiently Translates Process Descriptions into Proper Control Logic, Completes PIDs, and Identifies the Correct

Instrument for Each Point in a Process. We Look for Client Buy-In and Approval Every Step of the Way and Seek “Best Value” Solutions

from Project Conceptualization through Commissioning.

Typical Focus All points in a process that require supervision Batch, continuous, SCADA and advanced process controls Instrument installation requirements

Services Network architecture, I/O lists Panel configuration drawings Instrumentation lists Instrument data sheets Typical instrument installation details Panel power distribution drawings Instrumentation location plans Control room plans and sections I/O module drawings Module wiring details Panel plans and schedules Start-up & commissioning Electrical area classifications Functional control specification Certified Rockwell Toolkit partner and

system integrator

Example Projects I/O drawings for three walking beam furnaces Complete I/C design and programming package for

tail gas compressor installation Complete I/C design package for glass plant

Improvements

Page 8: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Membrane processes Coalescers Coagulation/

flocculation Oxidation Settling Filtration Chemical feeds Catalytic or thermal

oxidation Baghouse Scrubber Electrostatic

precipitator Demister

Air filtration Site restoration

technology Biological processes:

activated sludge sequencing batch reactor anaerobic digester

Gas conditioning Selective catalytic

reduction (SCR)/catalytic oxidation (CATOX)

Example Projects With the operator and owner, developed a

wastewater treatment process for a refinery Source study for cooling water contamination Emissions estimating and scrubber design from

biodiesel plant Re-engineering elements of the design,

construction management and commissioning of an evaporization/crystallization plant for treatment of frac water

On-going construction management assistance for a membrane bioreactor

Equipment and Systems Specified

Pittsburgh, Pennsylvania Las Vegas, Nevada www.VentureEngr.com [email protected]

Page 9: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Environmental EngineeringEnvironmental Engineering We are a Client-Focused Group, Providing Value-Added Solutions to our

Customers Challenges. Our Environmental Staff has a Wide Range of Experience Serving Industry both Domestically and Internationally. We

Track Developments in Regulation and Technology, and Help our Clients Stay Current on Topical Issues such as the Anticipated Programs of the Incoming

Administration, State Agencies’ Positions on Disposal of Frac Water from Marcellus Shale Drilling, and other Regulatory Questions.

Typical Focus Regulatory support of engineering/construction projects Client-focused environmental regulatory permitting

and compliance Agency interface/negotiation Decommissioning Engineered, constructed and operated Environmental solutions

Services

Project “front end” planning/permitting Environmental permitting Frac water treatment Emissions modeling Wastewater characterization Waste characterization Environmental regulatory compliance assistance

NPDES, SARA 312/313, DMR reporting, waste reporting (haz/residual)

Control technology Site assessment and characterization Remediation, disposal, and excavation minimization

planning, audits Site/process decommissioning Operation and maintenance E&S control plans Hazardous materials transport training and compliance Environmental planning

SPCC, PPC, ICP, EERP, RMP

Page 10: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Example Projects Modeling and detailing of a walking beam

electric arc furnace Design of steel structure for coal processing

facility involving heavy dynamic loads at multiple levels

Layout and design of waste acid trench system Equipment and vessel foundations Trolley hoist systems Skid base analysis and design Renovations to existing structural steel frames Design of structural steel and reinforced

concrete foundations and pools for biofuel and other production facilities

Equipment and Systems Specified

Equipment foundation and pads Pipe rack foundations and structural steel Towers Platforms, stairs, ladders Industrial vessel support structures

and buildings Pre-engineering metal buildings Pole buildings Impoundments Site work

Pittsburgh, Pennsylvania Las Vegas, Nevada www.VentureEngr.com [email protected]

Page 11: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Civil & StructuralCivil & Structural EngineeringEngineering

With Diverse Backgrounds in Engineering, Design, Detailing and Consulting, our Staff is Well Prepared to take on the Civil and Structural

Requirements of our Industrial Clients.

Typical Focus Structural analysis and design for structure, enclosures,

foundations and impoundments Steel mills Industrial facilities Manufacturing facilities Chemical plants Biofuel facility/landfills Structural inspections Construction monitoring/management

Services

Manage site surveys Manage geotechnical and subsurface investigations Environmental investigations Site planning – roads, drainage, security fences Grading plans Concrete design – mats, spread footings, continuous

footings, deep foundations, piles and ring foundations Structural steel design – pipe racks, structures, bridges Masonry design Enclosure design Door and window schedules Room finish schedules

Tools STAAD Pro STAAD Foundations Enercalc sp Mats AutoCAD Civil 3D/AutoCAD Hilti PROFIS Anchor Design FOUNDATION

Page 12: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Equipment and Systems Specified Switchgear Transformers MCCs Panels Variable speed drives Motors Lighting Cable and conduit Power transmission

Example Projects Complete electrical design package

for a biodiesel plant Electrical plans for landfill gas

processing skids Consultation on NEC compliance High BTU facility arc flash studies Generation stations

Pittsburgh, Pennsylvania Las Vegas, Nevada www.VentureEngr.com [email protected]

Page 13: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Electrical EngineeringElectrical Engineering Our Electrical Engineers and Designers Understand all Facets of a Project

from the Switchgear to the Motors and Building Services. We Work Closely with the Suppliers to get the Right Equipment for the Right

Application, and We Follow-Through with Field Commissioning.

Typical Focus Any point in a process or associated

service that requires power

Services Motor lists and single lines Load studies Short circuit analysis Motor starting calculations Circuit protection and coordination studies Grounding plans AC schematics Site electrical plans Electrical area classification maps Power factor correction studies Equipment sizing MCC room plan & sections Electrical equipment specifications Lighting plans Power and control plans Cable tray plans Lighting schedules Cable and conduit schedules Arc flash analysis Heat trace system design

Tools AutoCAD Electrical ETAP– Power System Analysis Software SKM—Arc Flash and Power Study Software In-House sizing tools

Page 14: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Example Projects Preliminary design for a biodiesel plant in Brazil. Complete EPC of a landfill gas system. Complete design package

for a biodiesel plant in Canada. Owner’s engineer for a

1200 TPD waste-to-energy plant. Commissioning management/start-up

engineering for a 2.8 MW combined heat and power plant in Little Ferry, New Jersey.

Tools

Deltek Vision—Enterprise Software Document Management System Microsoft Project

Resource Management Cost Control / Reports Procurement / Inventory Control

HD Video Conferencing

Pittsburgh, Pennsylvania Las Vegas, Nevada www.VentureEngr.com [email protected]

Page 15: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Project / Program Project / Program ManagementManagement

Venture’s Project Management Team Offers Solid Experience in Metals, Power, Refining, Chemicals, and Environmental Systems both

Domestically and Internationally.

Typical Focus Channeling business goals to project goals Scope development and control Project planning and scheduling Resource planning Contract management Procurement strategy

Services

Project management Project planning Scheduling Estimating Cost control Contract administration Construction Management Program Management

Page 16: apabilities - Venture Engineering & Construction · apabilities . Services ... ircuit protection and coordination studies Grounding plans ... ETAP– Power System Analysis Software

Venture Engineering & Construction

Venture Engineering & Construction

www.VentureEngr.com [email protected]

Best Available Tools AutoCAD P&ID AutoCAD Inventor 3D AutoCAD Electrical AutoCAD Plant HAZOP Manager Caesar II Pipe Stress Analysis ChemCAD STAAD

Customer-Focused Immediate Support Experts to Take You from Project Concept Through Commissioning Multi-Disciplinary Engineering/Design Capabilities

Project/Program Management Process Mechanical/Piping Instrumentation and Controls Electrical Civil/Structural Environmental Construction Management Start-up and Commissioning

Pittsburgh Office 1501 Reedsdale Street Suite 505 Pittsburgh, PA 15233 Phone: (412) 231-5890

Las Vegas Office 8329 W. Sunset Road Suite 210 Las Vegas, NV 89113 Phone: (702) 891-0026