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Page 1: API 579 Training Application - Dacondacon-inspection.com/.../2013/04/API579_Training_Application.pdf · ♦ API 510 – Authorized ... ♦ API 653 – Authorised Above storage Tank

API 579Fitness For Service Assessments days Training Course5

Dacon Inspection Services Co.,Ltd.78/4 Moo 6, Sukhumvit Road, BanChang, Rayong, 21130Tel : 038 880788, Fax : 038 880727

Course DescriptionQuantitative engineering evaluation to determine if anin-service equipment is Safe and Reliable to operate atSpecific Conditions during a Determined Time.

♦ Assessment or re-rating of components designed and constructed to: ♦ ASME B&PV Codes Section VIII Division 1 & 2 ♦ ASME Codes Section I ♦ ASME B31.3 Piping Code ♦ ASME B31.1 Piping Code ♦ API Standards: ♦ API 650 ♦ API 620 ♦ Other recognized codes and standards, including International Standards (review attributes/ compare to API & ASME codes) ♦ Methods and procedures intended to supplement API 510, API 570, and API 653

♦ Asset lacks original design information or it may have exceeded its useful life. ♦ Assets manufactured before 1987, equipment operate at relatively low temperature - exposed to self-refrigeration ♦ Decommissioned asset that may be used in a different service ♦ Equipment operating in either high temperature and/or cyclic Service ♦ Asset that have undergone any event that might have affected its serviceability like: temperature excursions, overloads, different feed/external environment or a fire. ♦ Inspection findings revealed a condition that may impact the future operation of the asset, such as metal loss, distortion (misalignment, out of roundness, bulges or dents), laminations, cracking or blisters, etc.

When is FFS needed

Date : 23-27 April, 2012Venue : Dacon Inspection Services Co.,Ltd. 78/4 Moo 6, Sukhumvit Road, BanChang, Rayong, 21130

Scope of FFS Assessmentper API/ASME StandardAPI 579-1 / ASME FFS-1

Students should bring to class: a scientific calculator,a straight edge (or triangle), pencils, highlighters,lots of questions, and a “CAN-DO” attitude.

Bring to Class

8:30a.m. – 5:00p.m.(Workshop)

Daily Schedule

Page 2: API 579 Training Application - Dacondacon-inspection.com/.../2013/04/API579_Training_Application.pdf · ♦ API 510 – Authorized ... ♦ API 653 – Authorised Above storage Tank

Date : 23-27 April, 2012Venue : Dacon Inspection Services Co.,Ltd. 78/4 Moo 6, Sukhumvit Road, BanChang, Rayong, 21130

API 579Fitness For Service Assessments days Training Course5

Tentative training scheduleDAY 1Session 1 ♦ Introduction to API 579 ♦ Fundamentals of Pressure vessels and piping ♦ Review of Design formulas ♦ Calculation of required thickness ♦ Concept of MAWPSession 2 ♦ Scope and limitations of API 579 ♦ Definition of technical terms ♦ FFS assessment procedures ♦ Levels of assessments ♦ Remaining strength factor ♦ Failure assessment Diagrams ♦ Reduced permissible MAWP ♦ Remaining life assessment ♦ Overview of flaw damage and assessment procedures.Session 3 ♦ Modes of deterioration and metal loss ♦ Assessment for Brittle Fracture (Level 1) ♦ Critical Exposure temperature (CET) ♦ Minimum allowable temperature (MAT) ♦ Daily Exam-1

DAY 2Session 1 ♦ Definition of general metal loss ♦ Assessment general metal loss ♦ Required data and measurements ♦ Procedures for level1 assessmentSession 2 ♦ Assessment techniques and acceptance criteria ♦ Step-by step assessment method ♦ Calculation of minimum required thickness ♦ Calculation of average thickness ♦ Coefficient of variationSession 3 ♦ Case studies and exercise on application of API 579 Methodology ♦ Assessment of local metal loss. ♦ Required data and measurements ♦ Procedure for level 1 assessment ♦ Daily Exam-2

DAY 3Session 1 ♦ Summary points day-2 ♦ Brief discussion on Pitting Corrosion ♦ Step by step assessment method ♦ Case study and Exercise ♦ Assessment techniques and acceptance criteria for pittingSession 2 ♦ Assessment of Hydrogen damage-Hydrogen Induced Cracking ♦ Assessment of Hydrogen blisters ♦ Assessment techniques and acceptance criteria ♦ Case study and Exercise

Session 3 ♦ Assessment of weld Mis-alignments ♦ Assessment of Shell distortion ♦ Assessment techniques and acceptance criteria ♦ Daily Exam-3

Page 3: API 579 Training Application - Dacondacon-inspection.com/.../2013/04/API579_Training_Application.pdf · ♦ API 510 – Authorized ... ♦ API 653 – Authorised Above storage Tank

Tentative training schedule

Instructor Profile

DAY 4Session 1 ♦ Summary points day-3 ♦ Assessment of Crack like flaws. ♦ Assessment techniques (Level 1) ♦ Flaw Characterization- single cracks ♦ Flaw Characterization- multiple cracks ♦ Step by step assessment methodSession 2 ♦ Failure assessment curves for crack-like flaws ♦ Selection of FAD curves. ♦ Maximum permissible crack dimension. ♦ Level-1 Assessment of cracks ♦ Case study and ExerciseSession 3 ♦ Assessment of creep damage ♦ Creep range temperatures for various materials ♦ Creep curves for various materials ♦ Case studies on creep damage assessment ♦ Daily Exam-4

DAY 5Session 1 ♦ Assessment of fire damage ♦ Deciding fire zones ♦ Case studies on fire damage assessment ♦ Summary points day-4Session 2 ♦ Assessment of dents, gouges ♦ Assessment techniques and acceptance criteria ♦ Case studies on dents, gouges assessment ♦ Assessment of Laminations ♦ Case studies on lamination assessmentSession 3 ♦ Final Review Exam – Closed Book ♦ Final Review Exam – Open Book ♦ Closing Session.

Date : 23-27 April, 2012Venue : Dacon Inspection Services Co.,Ltd. 78/4 Moo 6, Sukhumvit Road, BanChang, Rayong, 21130

API 579Fitness For Service Assessments days Training Course5

♦ Master of Engineering: M.E. (Mechanical),♦ Chartered Engineer, Institution of Engineers (India)Professional Qualifications :♦ API 510 – Authorized Pressure Vessel Inspector♦ API 653 – Authorised Above storage Tank Inspector♦ API 580 – Risk Based Inspection♦ Certified Welding Inspector ( AWS)♦ CSWIP 3.1 Certificate No. 4613♦ ACCP Professional Level III (RT, UT, MT, VT) ASNT♦ RT 2 - Certified Site Incharge (BARC, India)♦ ASNT NDT Level III (RT, UT, MT, VT, PT), ASNT♦ Level III as per EN 473 (UT, RT, MT)♦ UT Level II in TKY Welds as per API RP 2X♦ IRATA Level I- Rope Access Technician

Memberships of Professional Organizations:♦ American Society for Non Destructive Testing♦ American Welding Society♦ Indian Society for Non Destructive Testing♦ Indian Institute of Welding♦ Institution of Engineers (India)Experience:Present Job: Director, M/s KUB Quality Services, Pune, India,Responsibilities handled include Plant inspection during shut-downs,Inspection during fabrication Welding inspection & NDT services to variousorganizations.RBI Experience:Gone through specialized trainings in RBI and presently doing trainings inRBI and Integrity Assessment. Also member of RBI Study group for wellknown Oil Refineries in India.

Uday B. Kale.

Page 4: API 579 Training Application - Dacondacon-inspection.com/.../2013/04/API579_Training_Application.pdf · ♦ API 510 – Authorized ... ♦ API 653 – Authorised Above storage Tank

REGISTRATION FORM

Dacon Inspection Services Co.,Ltd.78/4 Moo 6, Sukhumvit Road, BanChang, Rayong, 21130Tel : 038 880788, Fax : 038 880727

API 579Fitness For Service Assessments days Training Course5

Name : ............................................................................................................................................

Company name : ............................................................................................................................

Department : ..................................................................................................................................

Address : ........................................................................................................................................

Tel : ...............................................................Email : .....................................................................

Date : 23-27 Apirl, 2012Venue : Dacon Inspection Services Co.,Ltd. 78/4 Moo 6, Sukhumvit Road, BanChang, Rayong, 21130

Please fax / email your completedform, or for further information,contact: Jintana Dacon Inspection Services Co.,Ltd.78/4 Moo 6, Sukhumvit Road,T. BanChang, A. BanChang,Rayong, 21130 THAILAND.Phone: +66 38 880788 ext 114Fax: +66 38 880727Email: [email protected]

Please Tick accordingly,

Course Fee THB 40,000 (per person) Self Sponsor Company Sponsor

* Inclusive Of Lunches, All tea breaks, Course Materials (excluding code books)

Please indicode your preferred exam date. : _______________________________________________Hotel Accommodation Required? Yes ( ) No ( ) If Yes, please fill in the followings,Name Of Hotel: _______________ Check In On: ______________ Check Out On: ________________