apm coprporate profile 2014-new

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ISO/TS 16949 International Quality Management System ISO 14001 Environmental Management System APM AUTOMOTIVE HOLDINGS BERHAD (424838-D) Headquarters (HQ) Address: Lot 600 Pandamaran Industrial Estate, Jalan Raja Lumu, Locked Bag No 218, 42009 Port Klang, Selangor Darul Ehsan, Malaysia. Tel : 603-3161 8888 Fax : 603-3161 8833 Email : [email protected] URL : www.apm.com.my CORPORATE PROFILE A GLOBAL ASPIRATION suspension | electrical & heat exchange | interior & plastics | marketing APM AUTOMOTIVE HOLDINGS BERHAD The largest autoparts manufacturing group in Malaysia

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Page 1: APM coprporate Profile 2014-new

ISO/TS 16949 International Quality Management SystemISO 14001 Environmental Management System

APM AUTOMOTIVE HOLDINGS BERHAD (424838-D)

Headquarters (HQ) Address:Lot 600 Pandamaran Industrial Estate,Jalan Raja Lumu, Locked Bag No 218, 42009 Port Klang, Selangor Darul Ehsan,Malaysia.

Tel : 603-3161 8888 Fax : 603-3161 8833 Email : [email protected]

URL : www.apm.com.my

CORPORATE PROFILE

A GLOBAL ASPIRATION

suspension | electrical & heat exchange | interior & plastics | marketing

APM AUTOMOTIVE HOLDINGS BERHADThe largest autoparts manufacturing group in Malaysia

Page 2: APM coprporate Profile 2014-new

CORPORATE PHILOSOPHY

“ Striving to be a world-class automotive component manufacturerin terms of quality, cost, delivery and in making customer satisfaction

our highest priority.”

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Page 3: APM coprporate Profile 2014-new

TABLE OF CONTENTS

SECTION 1.0 /Corporate Message, APM’s Vision 02- 0 3

SECTION 2.0 /Brief History, Group Turnover, Manufacturing Locations 04 - 05

SECTION 3.0 /Suspension Division, Electrical & Heat Exchange Division,Interior & Plastics Division, Marketing Division 06 - 11

SECTION 4.0 /Malaysian Joint-Ventures, Overseas Joint-Ventures,Wholly Owned Overseas Operations 12 - 17

SECTION 5.0 /Quality Certifications & Accreditions, Clients 18 - 21

SECTION 6.0 /International Scene & Overseas Operations 22 - 23

0124

GROUP OF COMPANIESMANUFACTURING LOCATIONS

Page 4: APM coprporate Profile 2014-new

The APM brand of automotive parts is poised to grow more dominant in the regional area. The scene is also set for the company to achieve further global recognition.

APM’s goal has always been clear; tobe a competitive regional automotivecomponents manufacturer in themid-term and a global supplier inthe long-term. Starting off as a small Malaysian-centric automotive parts manufacturer, APM has expanded tobecome a major supplier, firstto regional and now increasingly toglobal markets.

In recent years our establishment of manufacturing sites in ASEANmember countries, particularly Vietnam and Indonesia, have startedto yield results.

Continuous efforts to streamline manufacturing operations and use efficient alternative sources of energyhave already yielded positiveresults. We are confident that we can overcome the challenges ahead and remain ahead.

VISION AND MISSION

02

The symbiotic relationship between human and the environment is made more apparent by the recent weather events that echoed around the world. As the world industrializes the effects on the environment magnifies; green house effects, toxic emissions anddischarges cause havoc to mother earth.

At APM we recognize that our growth efforts must in no way compromise the need to protect our environment. We believe that through our commitment and action we can make a difference in achieving a clean manufacturing environment.

All of our manufacturing units have been awarded the IS14001certification, an added testimony that we are serious about our commitment. APM will continue its efforts to be a responsible corporate citizen.

In addition to taking care of our environment, APM is also committed to maintaining a high standard in occupational safety and health at the work place. Our human resource team is actively participating in providing training on a regular basis to our workforce.

APM’s comprehensive annual safetyand health programs include continuous medical surveillance and regularly conducted activities by both external and internal teams toimprove the safety of the work area.

MAKING A DIFFERENCE

03

Page 5: APM coprporate Profile 2014-new

AWARDS & ACCOLADESIMPORTANT TIMELINE

04 05

1971

1992-1993

1999

2001

2004

2005

2006 2010

2011 2013

20121971

• A PM achieved QS 9000 quality management system certification• A PM Springs Sdn Bhd was honoured with Ford’s 2000 World Excellence Award for Quality & Delivery

• F ormation of APM Tachi-S Seating Systems Sdn. Bhd.• A PM launched a new export company APM Auto Parts Marketing (M) Sdn Bhd to lead the export for

all APM products

• A PM Shock Absorbers Sdn Bhd was overall winner of Majaico Model Company• A ward APM Coil Springs was awarded The BrandLaureate Awards 2010-2011 for “Product Branding” Best Brands Automotive Coil Springs.

EstablishedAPM Springs(Vietnam) Co.

Ltd. in Vietnam

All manufacturing subsidiary companies achieved ISO 14001

certification from TUV

All manufacturingsubsidiary companies

achieved TS16949

• A PM achieved RM 1 billion revenue• C ompletion of Plant 2 at APM Springs Sdn Bhd and installation of new line to manufacture Parabolic springs• E stablished APM Engineering & Research Co Sdn Bhd to conduct R&D for automotive parts

APM Automotive Holdings BerhadDate of listing on the Main Board of KLSE

Auto Parts Manufacturers Co Sdn BhdDate of Incorporation

All auto parts manufacturingcompanies assumed “APM”

identity

• E stablished APM IAC Automotive Systems Sdn Bhd; a joint venture company, to design and manufacture automotive interior components and systems• E stablished a new company in Indonesia by PT APM Auto Components Indonesia to assemble heat exchange products.• C ompleted installation of new racking system in APM Springs Sdn Bhd new warehouse in December 2013

All auto parts manufacturing

Page 6: APM coprporate Profile 2014-new

Our suspension division prides itself on being one of the fewmanufacturers in the world whichproduces Leaf Springs, Coil Springs, Shock Absorbers and auxiliarycomponents under one roof.

With these facilities, we are able to provide added advantages toour customers in terms ofconvenience and availability ofcomplete suspension kits.

Aided by the latest computer software and expertise of our engineers, we are able to design and develop complete suspension parts thus making us the leading OEM supplier in Malaysia.

All APM suspension parts aremanufactured according to the quality standards recognized by international manufacturers: ISO 14001 and ISO/TS 16949.

Pitch Profile Test

Robotic Parabolic ProcessParabolic Finger Press Process

INTRODUCTION

SUSPENSIONDIVISION PROFILE

06

APM SHOCK ABSORBERS SDN BHD

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Struts, Shock Absorbers, Gas Springsand Gas Lifts

Shock Absorber : 200,000 units per month.Gas Spring : 100,000 units per month.

4-point CrimpingComputerized Damping Force Machine.High Speed Endurance Tester with Side Force.Sound Proof Room with Noise Tester.Gas Reaction Force and Stimulation Tester.Micro Amplitude & Sliding Resistance Test.Endurance and Static Tester

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Parabolic Springs, Laminated Leaf Springsand Air Suspension Springs

Malaysia Plant : 2,400 tonnes per monthVietnam Plant : 800 tonnes per month

Automatic Parabolic Taper Rolling Line (Complete with Robotic Handling System)Computerized Fatigue Testing MachineOES Spectrometer for Chemical Analysis.Micro-Vickers Hardness TesterMetallurgical Microscope

APM SPRINGS SDN BHD

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Automotive Coil Springs, U-Bolts,Agricultural Blades, High Tensile Bolts,Shackle Assembly,Springs Pins and King Pins Kits

Coil Spring : 150,000 units per monthU-Bolt : 70,000 units per month

Walking beam Heating Furnace4-Zone Tempering FurnaceAutomatic Powder Coating LineAutomatic Load Testing MachineFatigue TesterHigh Tensile TesterSalt-Spray Tester3-D Side Force TesterPitch ProfilerMetallurgy MicroscopeSpectrum MeterBrinell / Vickers Hardness Testers

APM COIL SPRINGS SDN BHD

07

Page 7: APM coprporate Profile 2014-new

ELECTRICAL & HEAT EXCHANGEDIVISION PROFILE

“With today’s world being more stressful than ever, achieving interior comfort is a vital part of creating a vehicle that will improve customers’ lives”.

Equipped with the latest technology and state of the art equipment, APM is poised to be the major manufacturer of quality air-conditioner systems and components. Our systems only use R134a refrigerant, a product rated as being friendly to the environment.

Advances in micro electroniccomponent technology have enabled engines to be managed withoptimal efficiency. This translates togreater fuel efficiency and lowermaintenance costs.

At APM we work closely withour technical partners to provideengine management systems (EMS)incorporating the latest sensor and control devices.

Helium Leak TesterOven Brazing

Core Assembly

INTRODUCTION

08

APM AUTO ELECTRICS SDN BHD

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Starter Motors, Alternators, Wiper Motor System, Windshield Washer System, Distributors, Electronic Control Unit (ECU), Throttle Body, Radiator Fan Motor, Horns,Power Window Motors. Alternating Current Generator (ACG), Capacitor DischargeIgniter (CDI Unit) and Starter Motors for Motorcycles.

Starter Motor : 16,000 units per monthAlternator : 16,000 units per monthWiper Motor System : 10,000 units per month.Windshield Washer System : 10,000 units per month.

Alternator Performance Testing MachineWiper Motor Magnetizing MachineECU Performance Testing MachineHigh Voltage Spark Testing MachineRobotic Sealant ApplicatorCrank Angle Sencor Testing MachineDistributor Performance Testing MachineStarter Motor Performance testing MachineWindshield Washer Performance Testing Machine.

APM - COACHAIR SDN BHD

Major Product :

Production Capacity :

Major Production &Testing Facilities :

APM CLIMATE CONTROL SDN BHD

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Automotive Radiators, Automotive Air-Conditioning and Components

Air-Cond. : 25,000 units per monthRadiator : 15,000 units per month / shift

CNC Tube Bending MachineCNC Pipe Bending MachineSemi Auto Core BuilderContinous Controlled Atmospheric (Nocolok).Brazing FurnaceHigh Precision Fin Forming MachineVacuum Chamber Helium Leak Detection System.Auto Brazing MachineA/C Performance Test BenchPressure Cycle Test Bench (Oil)CATIA 2D-3D Design (1 seat) Autocad R2002 (4 seats)Vibration Test MachinePressure-Repeated Cycle Test Machine (Water)

Bus Air-ConditionersTruck Refrigeration Systems

Bus Air-Conditioner : 80 units per monthTruck Refrigeration System : 250 units per month

End of line tester Solid Edge - 3D designData Logger

09

Alternator Performance Testing Machine

Distributor Performance Testing MachineStarter Motor Performance testing MachineWindshield Washer Performance Testing Machine.

Distributor Performance Testing MachineStarter Motor Performance testing MachineWindshield Washer Performance Testing Machine.

Page 8: APM coprporate Profile 2014-new

INTERIOR & PLASTICSDIVISION PROFILE

Robotic Frame Welding Line

2700 Ton Injection MachineTri-Co Extrusion Machine

AUTO PARTS MANUFACTURERS CO. SDN BHD(Seat Division)

APM SEATINGS SDN BHD

APM PLASTICS SDN BHD

APM AUTOMOTIVE MODULES SDN BHD

APM AUTO SAFETY SYSTEMS SDN BHD

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Major Product :

Production Capacity :

Major Production :

Testing Facilities :

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Automotive Seats including Car Seats

18,000 vehicle seats per month

Measuring and Testing EquipmentsComputer-Aided-Engineering (CAE)Seat Static Testing Facilities

Bus & coach seats (including ADR68 compliant bus seats), van seats, recreational & sports vehicle seats, marine & ferry seats, train & LRT seats, cinema & auditorium seats, industrial vehicle seats, and customized leather seat covers.

5,500 units of seats per month1,000 car sets per month (Leather production line on single shift)

3 x assembly lines, 4 x leather cover sewing cells, and seat recliner & slide production line.

In-house Lab for total seat endurance and wear tests, 9–axis static pullseat structure test, soft materials wear & flammability test.

PVC Side/Metal Insert Mouldings, Injection Parts, Edge Protectors,Bumpers, PU Paddings, Door Trims, Door Panels, Roof/Booth Linings, Weather Strips and Other Interior Parts

180 tonnes per month for Polyurethane200 tonnes per month for Plastic Injection.

Temperature & Humidity ChamberQUV Accelerated Weathering TesterSpectrophotometerXenon Weatherability Chamber

Door Module & Front End Module

2646 vehicle sets per month for Door Trim

Heat Aging TesterTemperature & Humidity ChamberVibration Test

Safety Belts, Air Bags, Steering Wheels

18,000 vehicle sets per month

Multiple Lock Test Machine, Spinning Machine,Industrial Sewing Machine, Bracket TighteningMachine & Retraction/Extraction Test Machine.

1110

Robotic Frame Welding Line

“At APM our seats are designed to incorporate and integrate the most complex form of designs - the human form. We go through great length to ensure that we fostera harmonious and joyous drivingexperience.

In our quest to satisfy customersatisfactions, we left no stoneunturned in our attempts to pleaseeven the most selective of customersin terms of styling, comfort, safetyand ergonomics.

The exterior and interior of vehicles that are shaped by automotive designers have beencompletely revolutionised byplastics”.

From the most complex one-piece door panel to the simplest ashtraywe are dedicated to supplying the best possible products.

Our comprehensive range of injectionand extrusion machines ensures top quality, precision manufacturing.

INTRODUCTION

200 tonnes per month for Plastic Injection.

2646 vehicle sets per month for Door Trim

Page 9: APM coprporate Profile 2014-new

MALAYSIAN JOINT-VENTURESDIVISION PROFILE

APM Tachi-S Seating Systems Sdn Bhd

INTRODUCTION

FUJI SEATS (MALAYSIA) SDN BHD

APM IAC AUTOMOTIVE SYSTEMS SDN BHD

APM TACHI-S SEATING SYSTEMS SDN BHD

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Major Product :

Production Capacity :

Major Production &Testing Facilities :

Vehicle Seats.

20,000 vehicle seats per month

Multi-Storey Storage Rack for VehicleSeats structured for JIT Sequence Delivery.Three Conveyonised Seat Assembly Line.

Instrument Panels/Cockpits,Headlining Overhead Systems,Door Trims Panels, Floor Carpets

200,000 vehicle sets

Headlining Sandwich Manufacturing,Substrate Press and Waterjet CuttingAutomation.

Automotive seats

5,000 vehicle seats per month

Conveyor Seats Assembly System &Multi-Storey Storage Rack for VehicleSeat for JIT delivery.

1312

Strategic alliances with local Malaysian Joint-Ventures has allowed APM tocollaborate better in terms of technology transfer, marketing and promotional synergies which spans a wider distribution network and enhanced productdevelopment. Our partner contributes towards a mutual shared goal to realise our business commitments and values.

APM local joint ventures include Fuji Seats (Malaysia) Sdn Bhd, APM IACAutomotive Systems Sdn Bhd and APM Tachi-S Seating Systems Sdn Bhd. They specialised in Vehicle/Automotive Seats and Interior Plastic Components and Systems.

Conveyor Seats Assembly System &Multi-Storey Storage Rack for VehicleConveyor Seats Assembly System &Multi-Storey Storage Rack for Vehicle

Evoque Major Interior

Flooring Mats

Evoque Headliner

Page 10: APM coprporate Profile 2014-new

OVERSEAS JOINT-VENTURESDIVISION PROFILE

Since globalization of trade is a two-way process, integration of the Malaysian economy with the rest of the world with all its attendant benefits is achieved through overseas investment.

APM Overseas Joint Ventures or Wholly Owned Subsidiaries abroad promote economic co-operation between Malaysia and the host countries. It results in transfer of technology and skills, sharing the results of Research & Development, access to global market, promotion of brand image, generation ofemployment and utilization of raw materials that are available in Malaysia and the host country.

APM Joint-Ventures profile PT Armada Johnson Controls and PT APM ArmadaAutoparts in Indonesia as well as IAC APM Automotive Systems Limited inThailand. Their major products include Automotive Seats, Interior Automotive Components, Consoles, Door Trims, Instrument Panels, IP Pads and Soft Trims.

INTRODUCTION

PT ARMADA JOHNSON CONTROLS - INDONESIA

IAC APM AUTOMOTIVE SYSTEMS LTD. - THAILAND

PT APM ARMADA AUTOPARTS - INDONESIA

Major Product :

Major Product :

Major Product :

Automotive Seats

Console, Door Trims, Instrument Panels,IP Pads and Soft Trims

Interior Automotive Components

1514

Waterjet Cell

PT Armada Johnson Controls

PICTURE

Substrate Press

Door Trim

Corvette Door Panel

Page 11: APM coprporate Profile 2014-new

WHOLLY OWNED OVERSEAS OPERATIONSDIVISION PROFILE

APM expanded its overseas operation to countries like Vietnam, Indonesia,Thailand, Myanmar and USA. These operations are poised to be APM’s key business in the near future.

Throughout all APM overseas operations, we share the same corporatephilosophy as our holding company in Malaysia, the same commitment to our service and product quality, and comply to high internationalstandards with in-depth technical and technology know-how.

APM Springs (Vietnam) Co. Ltd.

INTRODUCTION

APM SPRINGS (VIETNAM) CO. LTD. - VIETNAM

APM AUTO COMPONENTS (VIETNAM) CO. LTD. - VIETNAM

Major Product :

Production Capacity :

Major Product :

Production Capacity :

Laminated Leaf Springs

800 tonnes per month

Vehicle Seats, Struts, Shock Absorbers, AutomotiveAir-Conditioner Systems and Radiators

500 pcs per month (seats)

APM AUTO COMPONENTS (USA) INC. - USA

Major Product : Warehousing and Marketing of Auto Components

McCONNELL SEATS AUSTRALIA PTY LTD - AUSTRALIA

Major Product : Manufacturing & Distributor of Seats for Buses, Coaches, Trains & Trams

PT APM ARMADA SUSPENSION - INDONESIA

Major Product :

Production Capacity :

Automotive Coil Springs and Distributor of AutomotiveSuspension Parts

150,000 pcs per month

APM AUTO COMPONENTS MYANMAR CO. LTD. - MYANMAR

Major Product : Manufacturing and Assembly of Seats, Electrical Products,Suspension Modules, Automotive Air Conditioners & Interior Components

APM AUTO COMPONENTS (THAILAND) LTD. - THAILAND

Major Product : Extrusion & Injection Parts, Import & Export Auto Components

PT APM AUTO COMPONENTS INDONESIA - INDONESIA

Major Product : Heat Exchange including Radiators andAir Conditioning Cooling System/Components

1716

Airlink Spring Heat Treatment Process

Page 12: APM coprporate Profile 2014-new

ENGINEERING & RESEARCHDESIGN SERVICES

International Quality Management System ISO/TS 16949Environmental Management System ISO 14001

Faster Design-Analysis Iteration throughIntegrated Design Simulation Software

“Simulation has proven to be a time and cost-effective alternative to physical testing - allowing more design optionsto be considered in shorter time frames. APM is seeking to further expand the use of simulation by bringing itforward even earlier in the design process.

However, the challenges of implementing a simulation-based design strategy include the absence of an engineering environment and process that can keep pace with the design team”.

SEATING SYSTEMComplete Seating System for OEM.

New seating mechanisms (Track, Recliner, Height adjustment, Lumbar etc).

INTERIORS & PLASTICSDoor Panel and Interior trims.

Instrument Panel, Bumper System

SUSPENSION SYSTEMRange of coil, leaf and parabolic springs, gas springs and air bellow.

Shock absorbers.

Corner Module.

Complete Leaf Spring Suspension Module.

CLIMATE CONTROLRadiator, Condenser and Evaporator coresand assembly.

Blower fan and shroud.

Complete A/C Cooling module.

18

SIMULATION DRIVEN DESIGN

SUSPENSION TESTING FACILITIES

19

RequirementStudies

Benchmarking

Packaging

Target Setting

Styling

Concept Design

Prototyping

Testing

VAVE

Drawing for production

Product Design(CAD, DFMEA)

VirtualValidation and Optimization

Mechanism Integration

CAD and CAE Cycles

Corner Module.

INTERIORS & PLASTICS

Complete Leaf Spring Suspension Module.

To design and develop best-in-class Safer, Lighter, Eco-Friendly, Durable, Cost Competitive passenger vehiclesuspension modules by focusing the research activities in the following areas :

CAE Driven Design Process for Coil Spring, Shock Absorber and Gas Spring

DOE of physical testing and virtual validation

Passenger Vehicle Dynamics

Road Data Acquisition & virtual track buildup

Material Characterization

Use of composites, plastics and epp

New mechanisms concept

Comfort analysis

Modular design concepts

Power seats

Benchmarking

CAE driven seats design

Seat structure optimization

CAE D

rivEn

MoDulAr DEsign

CoMfort AnAlysis

MEChAnisM PowEr

sEAt

INTERIORS TESTING FACILITIES

Page 13: APM coprporate Profile 2014-new

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PAST & PRESENT CUSTOMERS

TECHNICAL COLLABORATORS

CLIENTELECOLLABORATORS

DOMESTIC SCENEOUR FACILITIES

21

Port Klang

Bukit Beruntung

Tanjung Malim

Kulim

APM Manufacturing Plant Port Klang, Malaysia.

APM Auto Electrics Sdn Bhd

APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)

APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)APM Plastics Sdn BhdFuji Seats ( Malaysia ) Sdn BhdAPM Seatings Sdn Bhd

APM Automotive Modules Sdn. Bhd.

APM Manufacturing Plant Port Klang, Malaysia.

APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)

APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)APM Auto Parts Manufacturers Co. Sdn. Bhd. (Seats Div.)

Page 14: APM coprporate Profile 2014-new

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MARKETING & INTERNATIONAL SCENEDIVISION PROFILE

“Auto Parts Marketing (Malaysia) Sdn Bhd was formed to act as the marketing arm for APM Group’sproducts. In the domestic market, we are proud to be associated with more than 500 stockiststhroughout Malaysia.

We have also grown to become the country’s largest auto parts exporter since the company wasfounded in 1984 and now export to more than 50 countries.

APM continually strive to achieve client satisfaction in all aspect of their deliveries. Theexpansions to Vietnam, Indonesia, Thailand, Myanmar and USA are APM’s commitment to furtherbroaden its business operations to accomodate international exposure.

Our achievement and growth in both the domestic and international market pivot from our commitmentto provide Quality, Reliability and Safety products and services”.

Apart from our commitment to quality, teamwork is the cornerstone of our approach in other functional areas such as the Research and Development, Production and Quality departments. This has contributedsignificantly to meeting customers’ expectations in terms of delivery, design and quality.

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APM Overseas Operations

APM International Customers

APM Springs (Vietnam) Co. Ltd.

PT. APM Armada Suspension (Indonesia)

McConnell Seats Australia Pty Ltd (Australia)

APM Auto Components (USA) Inc. (USA)