Application Introduction

APAC-5000 in AOI Equipment

Application Introduction

APAC-5000 in AOI Equipment

Ver.1.0/2014-04

Project Information1

2

3

A-LNC Solution

Key of Winning

Agenda

Project information:￭ Country: Taiwan￭ Application: AOI Equipment (Automatic Optical Inspection)￭ Project Size: Current: 50pc/Month, Expect: 100 above/month

Project Information

Optical Inspection

Customers’ products

What Does Customer Need?:Customer is looking for a control system to do:1.Position Control of the Optical CCTV Device2 Trigger Signal Generation (to trig camera scanning and photographing ) concern: ￭ signal frequency: Higher frequency, higher camera working speed ￭ Positioning accuracy: better image comparing efficiency

Project Information

Position control

Trigger Signal

Project Time Frame

First C

onta

ctSolution introduction

Other products adoption

Pro

ject Initia

lSPEC discussion

Project Consulting

SW

Develo

pin

gCustom

ize SW Function

Programm

ing

Mass P

roductio

nLead Tim

e, Quality….

Next solution discussion

Tria

l Run

Trainings

Product quality control

First S

am

ple

Adjustment and Polishing

Customer developing process

2013-Feb.

Project Information

2013-Jan.

2013-Mar.

2014-Jan.

2011-Aug.

2013-Oct.

Project Requirement￭ Performance: 1. Frequency of Trigger Signal (>100KHz)

2. Accuracy of positioning

￭ Product Lifecycle ￭ Flexibility of Developing ￭ Cost

Project Information

PLC

APAC5000

APAC5000: An integrated solution of HMI, PLC, Motion and Communication

HMI

COMM.Motion

A-LNC Solution-APAC5000-

• Integrated solution of IPC,IO, Axis-control• Linux Real-time kernel, stable and reliable• Complete core functions, could fit various applications: single-axis, multi-axis or system• Various Developing Interface: HMI. PLC, Macro, and communication• Powerful built-in functions, components and library to reduce solution developing time• Easy expansion and communication interface, save flexibility of peripheral and devices integration

APAC5000 Hardware SpecificationHardware SPEC.Display VGA

USB 1 set

COM COM1 RS232COM2 RS232/422/485COM3 RS422/485

Pulse Axis Supports AB, P/D, CW/CCW(6 Axis max. Speed: up to 3MHz)

Power output -10V~10V (2 sets max.)

MPG 6-Axis max.

IO 2 sets of (20 in/16 out) Expansion: 9X Relay max.

Fast Input 2 points

OP Interface Scanning, 80in/80out max.

QualityQuality

StabilityStability

Longevity

Longevity

APAC5000 is a ALNC-self-made IPC system, no worries about product quality and life cycle.

A-LNC Solution- Hardware Detail -

9

Communication：Modbus, Fx

CAD/CAMIntegration Dynamic Simulation

EthernetSmart Vision

RS232RS422RS485

OP

MPG Pulse Control Voltage Control Input Fast InputOutput

Full control by communication library• File transfer, select Macro file, start process• Set working parameter, manual adjust

Macro file : action flow control•Act according your design, can co-work with

PC process.

Internal software PLC： Save money• Logical and IO device control

A-LNC SolutionSystem Configuration ( Typical )

- Hardware Detail -

Sensor/cylinder /solenoid valve Indicator/ Peripherals

Servo Motor

Co-work IPC/Remote monitoring

APAC5000

CCTV Inspection Equip.

Trigger Signal

Axis Control

IO Control

Project System Diagram

A-LNC Solution- Hardware Detail -

Ethernet

Kernel resourceI(Input:1000), O(Output:1000)C(Command:4096), S(Status:4096)A(Aid:4096), R(Register:6,000,000)

2. PLCReCON ServerService

3.Macro(Program Flow)(Mathematics)(Kernel access)(Motion control)

CNC multi axes controlSingle axes controlIO access

1. PC process

ReCON Lib(Communication)

A-LNC Solution

Kernel function

Developed by Customer

Built-in function by LNC

- Software Developing -

1. Flexibility of Development: Resources and protocol between

machine and pc-site are open; users are able to design their own functions in

this platform.2. copy-right and know-how

All functions developed by customers and unique know-how will be kept by

their own. ALNC only involve with developing process and provide

essential assistance.

Advantages of this platform

3. Macro：1. Read trigger parameter and set to kernel system2. Read moving path parameter and set to kernel system3. Moving according to setting.

Design Assistance

-Product Training-Design Sample

-Design Resource-Programming

consulting-

2. PLC：1. Logical and IO control2. Non-multi axes control.

1. PC Process1. Image compare2. Set trigger parameter3. Set moving path parameter4. Control Macro running

Items developed by Customers in this Project

a

Integration

-Communication between modules-Protocol integration-Devices Integration

ALNC Assistance

ALNC Assistance

A-LNC Solution- Software Developing -

Fully scanning (whole board/device scan)Corner can be modified into curve to reduce vibration

Interval trigger Position trigger Software trigger

Specific points only: different from position trigger, drawing the shortest path for scanning by software

Specific points only:Scanning with Rectangular path. This scanning path is controlled by hardware

3 Ways of Positioning: Interval, Position, Software

A-LNC Solution- Project Required Function: Accurate positioning-

Project Requirements

Performance:

1. Frequency of Trigger Signal (>100KHz)

2. Accuracy of positioning

Flexibility of Developing

How ALNC Solution Fits

Performance

1. Higher Frequency than expectation (Max 500KHz

trigger signal According to encoder feedback)

2. 3 Ways for posistioning: interval, position, software

Users are able to develope their own solution

since APAC5000 is an open pltform with

powerful built-in functions and library

Key of Winning

Perfectly Fit Project Requirements and something MORE!

Customer Requirement

A-LNC Solution: APAC5000

Time of Project Developing

Technical Support

Project Requirements

Product Life cycle

Cost

How ALNC Solution Fits

ALNC-made IPC, no worries about longevity Cost-effective: 1. System cost: Lower than traditional solution (IPC+Motion Card) 2. Save cost of PLC because APAC5000 is a platform with built-in PLC function

Key of Winning

Customer Requirement

A-LNC Solution: APAC5000

Other Concern ALNC Service

Project initialization to Mass production: less than 1 year, Time of SW developing: In 1 Month!

SW/HW resource sharing / Engineers on-site, on-time support/ Quick Response

Perfectly Fit Project Requirements and something MORE!

THANKS!