applications 2013 04 23 baja presion (atlas copco)
DESCRIPTION
Atlas Copco - Equipos Sopladores de Baja PresionTRANSCRIPT
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Aplicaciones de baja presión0,1 – 4 bar
Bert Dirks, Andrew Balberg, Simon Ding
Business Development Manager Low Pressure
Version 2013-4
Yoko Golding – Version 2013-1 español
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Agenda
2
Objetivos
Ejemplos
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Mostrar ejemplos de aplicaciones de baja presión
Diferenciar aplicaciones de presión
Encontrar nuevas aplicaciones
Encontrar aplicaciones en los clientes existentes
Para ser capaz de:
– Definir el mercado local
– Establecer objetivos
Objetivo
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WWTP I(Planta de Tratamiento de Aguas Residuales)
Municipal & Industrial
Tratamiento de Agua
Residual
500-1200 mbar
ZS, ZS+VSD, ZB, ZM
Bacteria + BOD + OXIGENO =
Dioxido de Carbono + Agua + Nueva bacteria
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WWTP II
5
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6
Cemento I
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Cemento IITransporte neumático
Convey Rates up to 100 tonnes/hr.
Convey velocities low 1-10 m/s
Convey distances high > 500 m
Compressed air requirement <2 to 6 Bar
Convey Rates from 1 – 50 tonnes /hr.
Convey velocities 15-30 m/s
Convey distances > 200 m
Compressed air requirement < 1 Bar
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Silos de material
crudo
Fluidizacion
0,7bar (10 psig)
Operacion Continua
Puente aéreo al silo de crudo
Transporte neumático
0,7bar (10 psig) – 2.0 Bar (30psig)
Operación Continua
Cemento IIIMezcla & almacenamiento – silo de crudo
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Cemento IVMolino de Carbón
Rotor de molino a escala
Sistema de molienda del Carbón
Operación Continua
Alimentación del Horno
Transporte neumático
Aire para combustión
0,7 bar
Operación Continua
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Cement VSilo de Cemento
Silo de Cemento
Fluidización
0,7 bar
Operación Continua
Puente aéreo al silo de
cemento
Transporte neumático
0,7bar (10 psig) – 2.0 Bar (30psig)
Operación Continua
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Cemento VI
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Cemento VII
600mbar lofting air
– 4x ZS
Cement plant
Combustion air kiln
Country : Turkey
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Cemento VIII
– ZS30-H-1000 + ZS-IB
– reemplazo 60 Sopladores Aerzen GMA12.5
con 20 años de servicio
Cement factory 2x
Conveying
Country : Oman
Que nos aseguro el negocio
- Suministro completo de ZA6, incluyendo
Elektronikon que Aerzen no ofrece
- ES4i para manejar los 2 compresores
- ComBox E para monitoreo remoto
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1414
Fundicion de Cobre
Clave:
Aplicar ofertas de Tecnologías distintas, pero efectivas para ambas aplicaciones
Copper smelting factory
Country : Russia
2nd order: – 2 x ZE 4 VSD for air lift system !!
2 bar Air lift waste water
– ZE4VSD
1 bar Filter regeneration
– 2x ZS132
– 2X IB
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Hornos Siderurgicos Combustion and after burn air
Design from Worley Parsons
Country : Bulgaria
1,25 bar Cooling air
– ZS160+VSD 1200
– ZS55+VSD 1200
– ES16
– HD96
1,75 bar Lance air
– 3x ZA6
– 2x ZE4
– ES16
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Plantas de Recuperacion de
Sulfatos
1,2 bar Compr air + hot air 150C + SO2
– ZS160+VSD
Creation of SO4, HSO4 & H2SO4
Country : Thailand & India
Repeat orders for other BASF plants globally !!
BSR process
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WWTP
0,3bar Tratamiento Aguas residuales
– ZS
Cruceros & Ferry
WWTP
Country : Germany, Finland, USA
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Caliza
350 mbar Aire de combustion
450-800 mbar Aire de enfriamiento
Limestone Burning
Combustion &
Enfriamiento
Country : Belgium Cada europeo utiliza
aproximadamente
150g de cal diario.
Esto promedia 55 kg
por año.
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Bubble curtain
1 bar
– 4x ZS
Cortina de burbujas
Wind energy mills
Country : Germany (AC Rental)
- Blowers installed on boat
- Curtain to prevent noise travelling during piling mast of windmill
- Oil protection or salt water curtain
http://vimeo.com/38231552
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Produccion de Etanol
0,5 – 1 bar
3.400 – 14.500 m3/hr
CO2 removal
Corn production
Country : USA
A multistage centrifugal blower is used as an exhauster to draw off the CO2 produced during fermentation and transport it to a compressor for storage in pressurized cylinders.
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Gases de Vertederos
HSI 8809 multi-stage blower: 4 units
2 units provided in 2009 and 2 units in 2010
All 4 units operated in 365 days/24 hours
Specifications:
Landfill gas
Flow: 3900 Nm3/hr
Inlet pressure: -300 mbar, discharge pressure: 300 mbar
Pressure rise: 60 kPa
Landfill Gas
Shenzhen, China
Landfill site
Power generation
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Textil
22
Non woven textile
Italy, Bulgaria, India
0,5 – 1,4 bar
ZB, ZA6
(spinning head)
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Non woven textiles Process, cooling &
disbursing
USA
Variable flow
0,275 – 1,8 bar
ZS, ZM, ZE/ZA
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Non woven textile2nd flow diagram
24
Primary air requirement
30 m3/min
580 mbar
Nonwoven production
980 kg
24 hrs operation
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TransporteAplicaciones
Injection sorbents
Quemadores
Lime
Lime, Pebble
Limestone chips
Limestone, pulv.
MgO
Petroleum Coke
Quicklime
Rice Hull Ash
Sawdust
Slag at 250°F
Sludge, Dried at 500°F
Soda Ash
Sodium Bicarb
Sorbents ( Misc.)
Spent Bed Mat'l / CFB
Wood Pellets
Activated Carbon
Additive, Slag Inhibitor
Alumina
Anthracite
Ash
Ash at 600°F
Ash at 1000°F
Calcium Carbonate
Calcium Oxide
Coal -
Coke Pellets
Coke, PET
Dolomite
Flyash
Hydrated Lime
Lignite Coke
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Vidrio
3,5bar hot air
ZE/ZEVSD
Produccion de Vidrios
Enfriamiento
Cooling air in every step
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Compact Fluorescent Lights (CFL)
800 mbar process air
2x ZS55+VSD
Lamp production
Process air
Country : Russia
30-40% Energy savings
since replacing lobe technology
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Agua Potable
1,8 bar
1x ZA2 (55kW)
Drinking water production
Aeration
Country : ME
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Automotriz
600 mbar aeration
5x ZS18
3x ZS55
Tratamiento de
Agua
Country : India
Replacing 10 lobe units
Payback 1,5 year
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Vidrio
600 mbar process air
3x ZS18
Pharmaceutical Packaging
Process air
Country : China
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Air lubrication system
2 bar 3x ZA5
1 bar 2X ZB130
Air
Country : Japan, Netherlands
“Air lubrication” uses compressors to
blow air under the vessel. The bubbles
cluster along the bottom of the ship,
reducing friction between the hull and
the water.
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Potash
1,8 bar
9x ZE4
Conveying & fertilization
Country : Kenya
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Truck
700 mbar
Mobile truck
Repair sewer
Country : Netherlands
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Jet air nozzle
Max 250 mbar
ZS
Blow and cooling
Bottling process
Air Edger blowing off water from under caps on a high speed bottling line
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Cuchillo de Aire
Limpieza de Vidrio
Enfriamiento de Paquetes
Enfriamiento envoltura de
productos
Limpieza de moldes
Limpieza de productos
Enfriamiento de moldes
inyectados
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Remover desechos Chip blowing
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Landfill Gas
Flare Systems
Soil Vapor Extraction
Coal Mine Venting
Methane Disposal
Flare System
Leaching Process
Gas Booster
Pressure boost to for cogeneration
or pipeline transfer
Medio Ambiente
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Escape de Gases 4 different applications
Gas/Methane extraction
USA, others
Digester
Landfill with gas wells
Waste water treatment
Active abandoned
coal mine
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Fluidificacion Unload (cement) products
Silo, hoppers, bulk trailers
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Silos de Flotacion Mineral extraction
700 mbar
ZM, ZE/ZA for high altitudes
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Filtracion
PCC, TiO2, silicates
Toner, organic pigments, dyes, ink
Starch and sugars
Edible oils
Vitamins & amino acids
Fermentation broth & drug intermediates
Cellulosic bioethanol & lignin
Sulphur removal & Industrial wastes
Polymers, resins & plastics
Pulp and paper lime mud & dregs
Industrial wastes
Processes :
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Rescue crafts Inflatable rescue boat
Greece
ZS 7,5kW
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Yeast production
46
Fermentation
Country : Sweden
3x Single stage turbo 400kW
1,1 bar
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CO2
47
Fermentation @ brewery
Country : USA
47
4x Multistage 15kW
480 mbar
Piston for CO2 compression
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Altitude pressure chamber
Hypobaric chamber
Recover high altitude effects
Country : India, USA
1 bar
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Customer share WWTP
Plant A Plant B
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Committed to
sustainable productivity
50
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