april 30, 2015 parker intraflow tm and process analytics: deployment status, technology development,...
TRANSCRIPT
April 18, 2023
Parker IntraflowTM and Process Analytics: Deployment Status, Technology Development, and BeyondCPAC – Fall Meeting: NeSSi Session 11/8/07CPAC – Fall Meeting: NeSSi Session 11/8/07
Mike Cost – Applications/Innovation Engineer
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Where We’re Are and Where We’re Going
• Field Applications and Growth TrendField Applications and Growth Trend
• Smart Systems and Current Architecture Smart Systems and Current Architecture
• Merging Analytics with IntraflowMerging Analytics with IntraflowTM TM – The – The Final Frontier Final Frontier
• Hardware Development and Applications Hardware Development and Applications Flexibility – Improving the BaseFlexibility – Improving the Base
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IntraflowTM Global Installed Customer Base
Lead Users- Multiple systems per site• ExxonMobil: Sarnia, ONT / Nanticoke, ONT/ Antwerp, Belgium / Baytown, TX / Baton Rouge, LA / Notre Dame de
Gravenchon, France/ SPT Mega plant project• Eastman Chemical: Kingsport, TN• OMV: Burghausen, Germany• UOP: Des Plaines, IL• Lanxess: Sarnia, ONT • Total: Across France• BP: Whiting, IN / Marseille, France• Formosa Plastics: Port Lavaca, TX• Imperial Oil: Nanticoke, ONT• Dow Chemical: Ft. Saskatchewan, AB• BASF: Port Arthur, TX• Chevron: Pascagoula, MS / Richmond, CA
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IntraflowTM Growth Review
Intraflow Sales vs. Projected Sales
42.33%
86.90%
115.80%
0%
20%
40%
60%
80%
100%
120%
140%
FY06 FY07 FY08
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Applications Flexibility10-Stream Natural Gas BTU Analysis System
• Coalescing & Membrane Separator Drain
Header• Restricted Orifice Header
Pressure Control• Freeze Protection Heating
How Did We Get There?
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Sub-Systems for Integration by Others
Low Sulfur Diesel Application
• 0-1ppm C2H4measurement in high purity C3H6 stream
• Low volume SCS a plus
• Silco-steel treatment imperative to avoid C2H4 sticking to stainless
• Silco-steel treated modular components simplifies system integration
How Did We Get There?
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High Pressure Development Lab Application
• Gas delivery system for glove box experiments
How Did We Get There?
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Partnerships Expanding Modularity
• Working closely with SpectraSensors• Achieving 100ppb moisture LDL• Providing scalable
system platform allowing numerous performance options
How Did We Get There?
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Smart Systems Platform: NeSSITM Gen II
Parker HMI with PLC
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Current Gen II Architecture
Ethernet to Technician Workstation
It’s all about the information!
PLC
4-20mA
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• Lanxess / Sarnia; lack of confidence led to Lanxess / Sarnia; lack of confidence led to moisture related upsets & shutdowns of moisture related upsets & shutdowns of butyl rubber plant butyl rubber plant
• New tools deployed: remote validation and New tools deployed: remote validation and bypass & analyzer 4-20mA flow indication bypass & analyzer 4-20mA flow indication via DCSvia DCS
• 100% uptime since June, 2005100% uptime since June, 2005• Plant shutdowns have been averted (@ Plant shutdowns have been averted (@
$300K ea…)$300K ea…)
‘Smart’ System Application – It Really Works
“Operators Don’t Trust the Analyzer”
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Complete smart sample system integration
• Ethylene glycol liquid service• Flow & pressure sensing• Conductive heating• Conventional grab
sample & system functionalities
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Non-IS 24VDC Power Supply for Solenoid Valves and possibly sensor IS power supplyBus Communications & possibly power supply
Typically Div 1
Typically Div 2
Bus Conversion Card• Multi-bus chipset applicated for specific bus
• On-board IS barriers supporting wide range of sensor voltage requirements• Bus signal conversion to relay output for non-IS solenoid valve actuation
Communication Developments
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IntraflowTM and Analytical Hardware
• GE Sensing analyzers
• Hardware Development
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Extraction Point In-Line Filtration, Sample Conditioning and
Process Analysis
CCIMS or ProBloc Mount
Micro Analytical
Device
Sample Extraction/Conditioning System
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NeSSITM with Analytics: The Final Frontier
micromixer
diluent in
column
mobile phase in
sample in
Scott Gilbert, CPAC Visiting ScholarCrystal Vision Microsystems LLCAtofluidic Technologies, LLC
• Split flow approach to sampling
• -fluidic LC Chip for On-line Sample Pretreatment
• Pulsed electrochemical detection (on-chip)
Liters per minute
microliters per minute
nanoliters per minute
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Complete Sampling and Pretreatment Assembly Prototype for NeSSITM
Modular fluid block designed for NeSSI mounted on a Parker-Hannifin Intraflow substrate – Courtesy of Scott Gilbert, CPAC Visiting Scholar
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NeSSiTM Gen III: IntraflowTM and microAnalytics
• Actively seeking analyzer systems for integration into NeSSiTM platform
• Progressive concurrent move to Gen II and Gen III architecture
• Current analytical platforms are developing SP76 compliant hardware
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Key Elements for Continued Growth
• Continue systems solutions approach – Tap to Termination capabilities
• Continue development of key sample conditioning components (pressure, flow, filtration, etc.)
•Continue development of analytical systems and interfaces for SP76 protocol
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Cal Gas Delivery
IntraFlow™ Smart SHS w/ remote flow & pressure indication, CTC-Human
Machine Interface, solenoid pilot valve package
Sample Extraction
Sample Transport
Environmentally Compliant Sample Return or Disposal
Analyzer (by others)
Thank You! Sample of HMI Screens; pressure & flow, alarms, maintenance & more!
Gas Generators