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APV CU3 Valve-Net ProfibusCONTROL UNIT

FORM NO.: H317051 REVISION: UK-6 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

INSTRUCTION MANUAL

APV_CU3 Valve-Net Profibus_UK-6_082017.indd

UK

Control UnitCU3 Valve-Net ProfibusInstruction Manual: UK-6

APV

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1. Information 22. Safety Instructions 2–32.1. General terms2.2. Welding instructions2.4. Connecting terminals2.5. Guarantee3. General description 4–53.1. Description of the electronic module3.1.1. Description of the electronic module4. Cabling and power supply 6-114.1. Installation example 14.2. Installation example 24.3. Supply Merge 4.4. Supply Link4.5. Supply Merge with repeater 4.6. Supply Link with repeater4.7. Calculation Examples4.8. Calculation Example 14.9. Calculation Example 25. ConnectionwithotherProfibusSystems 12-135.1. CU3 Valve-Net Profibus & external equipment with galvanic isolation5.2. CU3 Valve-Net Profibus & external equipment without galvanic isolation6. PLC Connection 137. Cable and Plugs 148. Connection of Electronic Module 15–178.1. Installation of internal and external sensors8.2. Sensor signals to monitor valve status incl. Seat Lift Detection8.3. Double seat mixproof valves8.4. Replacement of a CU3 control unit9. LED Indication 18-1910. Functionality and Features 20-2110.1. Set-up of Profibus communication10.2. Replacement of old control units CU2 Profibus in existing installations10.3. APV Toolbox – for easy and simple configuration11. Set-up of Slave Address 22-2311.1. Setting up the slave address11.2. Using the service port 12. Technical Data 2412.2. General technical data12.2. Power Supply

Spare parts list

Table of Contents Page


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1. Information

SymbolsThe following symbols are used in the instruction manual.

Attention: Indicates information which, if not followed, can lead to danger to your health or to the functionality of the machine.

Note : Indicates important additional information, tips and recommendations.

2. Safety Instructions

Important Information

2.1. General terms To ensure that the device works properly and will have a longservice life, you have to comply with the information given in thisinstruction manual as well as with the operating conditions andpermissible data specified in the data sheets of the control unitfor process valves.

- When planning the application of the device, and during its operation, observe the general technical rules!

- Installation and maintenance work may only be carried out by specialist staff using the proper tools!

- Observe the relevant accident prevention and safety regulations applicable for electrical equipment while operating and servicing the device!

- Always switch off the electrical power supply before carrying out any work on the system!

- Note that piping or valves must not be removed from a system that is under pressure!

- Take suitable measures to prevent unintented operation or impermissible impairment!

- Following an interruption of the electric or pneumatic supply, provide for a defined and controlled re-start of the process!

- If these instructions are not observed, we will not accept any liability and the guarantee for the device and its accessories will expire.

Always read the manual BEFOREusing the control unit!


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Control UnitCU3 Valve-Net Profibus

Instruction Manual: UK-6

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2. Safety Instructions

2.2. Welding instructionsIn general, it is recommended to avoid welding work inprocess plants if the control units are already installed andelectrically connected.If welding is absolutely necessary, switch off power in the completenetwork and always earth the devices in the welding area.

- Always ground the welding torch close to the welding point.

- Remove the cable of the control unit from the welding point so that the magnetic field around the welding arc does not enter the cable and damages the electronic parts.

2.3. Connecting terminals To connect cables with the terminals at the electronic module

only use short wire end ferrules without plastic collar!

2.4. GuaranteeThis document does not contain any guarantee commitment.We refer to our general terms of sale and delivery. Prerequisitefor a guarantee is the correct use of the device in compliance withthe specified application conditions.

Attention!

This guarantee only applies to the control unit.No liability will be accepted for consequential

damage of any kind arising from failureor malfunction of the device.


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3. General description

The control unit consists of an electronic part which scans theposition of the valve and provides the information as signals whichare compatible with Profibus DP protocol.For further information please study the Programners Guidefor CU3 Valve-Net Profibus!

The solenoid valve is arranged in the control unit. The solenoidvalve which is electrically activated, controls the compressed air.The solenoid valve is equipped with a throttling system for supplyand exhaust air which provides for the reduction of the opening andclosing speed of the valve.

The control unit for DELTA DE3 / DA3+ double seat mixproof valves is available with 1 solenoid valve and with 3 solenoid valves.

The control unit is equipped with LEDs which ensure quick visual indication of the valve position, solenoid status and service messages. Please see chapter 6. LED indication!

Connections for air and power supply are installed in the controlunit together with a valve which cuts off the air supply for removalof the control unit. The control unit can be removed by release of aquick coupling. This permits fast servicing of the valve.

The complete control unit is encapsulated, and all cable passagesand air supplies are sealed so that the control unit complies withthe requirements of IP 67.

3.1. Description of the electronic module

The solenoid valve and feedback signals are controlled by anelectronic module.

The sensors for the upper and lower valve position consist of twoHall effect sensors or of two external proximity switches for APV DA3+ and DE3 double seat mixproof valves.

See chapter 5. Connections with other Profibus EquipmentFor the use of mixproof valves DA3+ with Seat Lift Detection (SLD)4 sensors can be installed to the electronic module.See chapter 5. Connections with other Profibus Equipment.

DELTA CU3

Valve-Net

Profibus

1 Profibus A (-)

Profibus B (+)

5V DC

5V DC

Sensor 1

Sensor 3

Sensor 4

Sensor 2

Gnd

Gnd

Shield

Power supply +

Power supply -

2

3

4

5

6

7

8

9

10

12

13

11

LabelDELTA CU3 Valve-Net Profibus


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3. General description

3.1.1. Description of the electronic module Valve-Net Profibus

The CU3 Valve-Net Profibus is made as Profibus DP slave,according to EN 50170.

Beside signals to control the solenoids and to receivethe feedback signals a comprehensive information packagefor diagnosis and service is implemented.

Please see appropriate Programmer Guide for Profibus.All the information and valve settings can be observed via thePLC or via the service terminal with APV Toolbx Software orhandheld terminal.

Please see Programmers Guide for Toolbox.


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4. Cabling and Power supply

4.1. Installation Example 1 Segment divided into 16 valves per fuse/power supply

Supply Merge with Repeater

supply central

28.8V DC

PLC

fig. 7

fig. 5

fig.. 6

fig. 1

fig. 3

Link Term(bus-terminating resistor)(both end of network)

16 v

alve

s16

val

ves

max

. 200

m

Supply Merge without Repeater

Supply Merge without Repeater



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4.2. Installation Example 2 Segment with 32 valves on same supply/fuse

PLC

fig. 7 fig. 2

fig. 4

fig. 1

max

. len

gth:

200

m /

max

. 32

valv

es

Supply Mergefor division to more fuses

Supply Linkwith Repeater

Supply Link




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4.3. Supply Merge

4.4. Supply Link

fig. 1

Bus out tonextbus segment

Bus in frompreviousbus segment

24-30 V DCpower supply

Pow

ersh

ield

Pow

er+

- 4

2

5

3

1

1

2

4

3

5

+

Pow

er-

Dat

agn

d.D

ata

+(B

)D

ata

-(A

)D

ata

gnd.

Pow

er+

Pow

er-

Abb. 2



if requiredpower supply forSupply Merge

110-230 V ACpower supply

Pow

ersh

ield

Pow

er-

Pow

er-

---

-

N

N

N

SSPE

PE

power supply

PE

4

2

F2 F15

3

1

1

2

4

3

5

+++

+

L

L

L

Pow

er-

Pow

ersh

ield

Dat

agn

d.D

ata

+(B

)D

ata

-(A

)D

ata

gnd.

Pow

er+

Pow

er+

Pow

er-


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4.5. Supply Merge with repeater

4.6. Supply Link with repeater

fig. 3



24-30 V DCpower supply

Pow

er-

Pow

er+

Dat

agn

d.

Dat

a(A

)

Dat

a(B

)

Pow

ersh

ield

Pow

er+

Pow

er-

Pow

er+

Pow

er-

Dat

a(A

)

Dat

a(B

)

Dat

agn

d.

Dat

agn

d.

4 5 1 2 3 5

AA-

- 1 2 34

BB+

+S

repeater

fig. 4


110-230 V ACpower supply

Pow

er-

Pow

er+

Dat

agn

d.

Dat

a(A

)

Dat

a(B

)

Pow

ersh

ield

Pow

er+

Pow

er-

Pow

er+

Pow

er-

Dat

a(A

)

Dat

a(B

)

Dat

agn

d.

Dat

agn

d.

4 5 1 2 3 5

AA-

- 1 2 34

BB+

+S

repeaterpower supply


if requiredpower supply forSupply Merge

Pow

ersh

ield

Pow

er-

Pow

er-

--

-N

N S

PE

PEF2 F1

++

+L

L

NPE L


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4.7. Calculation examplesThe cable type used for CU3 Valve-Net Profibus can have amaximum length of 200 metres per segment. A repeater can beinserted which amplifies the communication signal and thus startsa new segment which can again be 200 metres long, where yetanother repeater can be placed, and so on. A maximum of 32 units can be connected with each segment. This means that arepeater must be used either after 200 metres of cable, or after32 units.The maximum distance between the different types ofSupply Merge, Supply Merge Link and Supply Merge LinkTerm units is therefore 200 metres.The following two examples calculate with power consumptionof 16 and 32 CU3 Valve-Net Profibus per segment respectively.In a segment one or more Supply Merges can be inserted eitherif the voltage becomes too low or if distribution over several fusesper segment is required.Example 1 with 16 valves calculates with all 16 valves mountedat the outermost end of the cable.Example 2 with 32 valves calculates with the first 16 valves after100 metres and the last sixteen at the farthest end of the cable.

4.8. Calculation Example 1The following example shows the calculation basis for 200 metres and 16 valves.

Valve consumption:1.56 W (0.065 A at 24V DC) with active solenoid valve0.96 W (0.04 A at 24V DC) with passive solenoid valve

Total consumption for the 16 valves with a demand factor of 0.5:(0.065 x 16 x 0.5) active + (0.04 x 16 x 0.5) passive = 0.84 A

Resistance for the bus is:1.41 Ohm/100 metres for bus cable - wire - supply voltage and328 Ohm/100 metres for the bus cable - wire - shield

The return route for the current from one valve goes through theneutral conductor and shield. So the total resistance for theparallel connection of the neutral conductor and the shield for the200 metres is 0.98 Ohm/100 metres.

The voltage drop over 200 metres is:(1.41 x 2) x 0.84 A + (0.98 x 2) x 0.84 = 4 volt

The minimum voltage for a valve is 20 volt.If the output voltage for the power supply module is 28 volt,this means that the maximum permissible voltage drop betweenthe power supply module and the SupplyMerge boxes with orwithout repeater is 28 - 4 - 20 = 4 volt.

Table 1 shows the specific resistance for the different cablecross-sections.In the power supply module each output is protected separately.

Cable crosssection

mm²

Cables forfixed installation

copper conductor

Ohm/km 20°C

1,5 12,1

2,5 7,41

4,0 4,61

6,0 3,08

10,0 1,83


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4.9. Calculation Example 2

The following example shows the calculation basis for 200 metres and 32 valves.

Valve consumption:1.56 W (0.065 A at 24 VDC) with active solenoid valve0.96 W (0.04 A at 24 VDC) with passive solenoid valve

Total consumption for the 32 valves with a demand factor of 0.5:(0.065 x 32 x 0,5) active + (0.04 x 32 x 0.5) passive = 1.68 A

Resistance for the bus is:1.41 Ohm/100 metres for the bus cable - wire - voltage supply3.28 Ohm/100 metres for the bus cable - wire - shield

The return route for the current from one valve goes throughDC-GND and shield. So the total resistance for the parallelconnection of DC-GND and the screen is 0.98 Ohm/100 metres.

The voltage drop to the last valve will therefore be:100 metres of cable with 1.68 A followed by 100 metres of cablewith 0.84A

The voltage drop over the 200 metres is:(1.41 x 1.68) + (0.98 x 1.68) + (1.41 x 0.84) + (0.98 x 0.84) = 6 volt

The minimum voltage for a valve is 20 volt.

If the voltage for the power supply module is 28 volt,this means that the maximum permissible voltage drop betweenthe power supply module and the Supply Merge boxes with orwithout repeater is 28 - 6 - 20 = 2 volt.

It should be mentioned that the above calculation examples showa worst-case situation.

Normally the mounted valves are distributed over the whole bus.The demand factor may be different from 0.5, and the numberof mounted valves may be different. These are all importantfactors for the cable length between the various boxes.

We recommend that the grounding for the PLC and power supplyis taken from the same grounding system so that the voltagepotential at these two points is the same. The voltage differencebetween the valve frame and PLC frame must not be more than 4V.Similarly, the Supply Merge boxes must not be terminated toground.

If the PLC or repeater has an isolated Profibus output, data-groundin the plug must be connected to ground.


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5. ConnectionwithotherProfibusSytems

To get the best possible protection against disturbances thecommunication interface is not galvanically isolated from thepower supply. Supply and communication are carried by the same cable and from the same point.

This means, however, that some factors must be consideredwhen linking CU3 Valve Net Profibus with other equipment.

Profibus equipment normally has an external power supply and,thus, has galvanic isolation.

If the external equipment has a separate power supply it will normally have galvanic isolation. This type of equipment can be connected direct to CU3 Valve-Net Profibus.

If the external equipment does not have galvanic isolation, a repeater must be inserted between the external equipment and theCU3 Valve-Net Profibus segments.

It is important that the shield and DC return can be connectedto ground at one point.

If screen/DC return are connected to the plant, the communicationcable will function as potential equalization cable which willcause disturbances in the communication and can destroy the CU3 Valve-Net Profibus units, in the worst case.

I/O

CU3 Valve-Net Profibus

I/O


I/O


220V AC

isolated device

DC supply

DC supply

220V AC

PLCRS 485

DC supplyµP µP

5V DC 5V DC 5V DC

µPLL NN

N P+

GG

G

N PGRS 485

N PGRS 485

N PGRS 485

N PGRS 485

N PGRS 485

-

220V AC

isolated device

5.1. CU3 Valve-Net Profibus & external equipment with galvanic isolaton


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5. ConnectionwithotherProfibusSytems

6. PLC Connection

Connection of standard Profibus plug. Connect the data-groundto the shield in the cable. The installation must be grounded. The data-ground / ground potential must be used as shared communication reference.

The Profibus standard plug is a 9-pole D-sub plug.

Normally PIN 1 is internally connected to the protective conductor. If this is not the case, the shield in the cable must be connected with an external protective conductor.

I/O


I/O


I/O


220V AC

non-isolated device

DC supply

DC supply

220V AC

PLC

RS 485

DC supply

µP µP

5V DC 5V DCga

lvan

ical

ly

isol

ated

galv

anic

ally

is

olat

ed

5V DC

µPLL NN

N P+

GG

G

N PGRS 485

N PGRS 485

N PGRS 485

N PGRS 485

N PGRS 485

-

220V AC

non-isolated device

5.2. CU3 Valve-Net Profibus & external equipment without galvanic isolaton

fig..71 gnd. (PE)

2

4

7

9

3 Data + (B)

5 Data gnd.

6 + 5V DC/DC

8 Data - (A)


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7. Cable and Plugs

Pin Colour Function1 Screen / Ground2 brown Bus Power V+3 blue Bus Power V-4 black Communication + (B)5 white Communication - (A)

For a simple installation of the Profibus cable connections we recommend to grease the stainless steel screw thread.

Ensure that the grease does not get in contact with the elctric contacts of the plugs!

We recommend grease type Klüber UH1184-201 which can be used with stainless steel.

1

2

3

4

51

2

3

4

5

male plug - front female plug - front

If you have to dismantle the cables, you should always check the designation of the standard which is printed on the cable.

Valve-NetDeviceNetdesignation

Valve-NetProfibus

designation

SDScable

Device-Netcable

Mini connectorround 5-pole

connector

Shield Shield shield shield 1

Power + Power + brown red 2

Power gnd. Power gnd. blue black 3

Device Net high Profibus high / B black white 4

Device Net low Profibus low / A white blue 5


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8. Connection of Electronic Module

Standard valves a) 2 sensors: for activated / not activated valve position

Double mixproof valves with Seat Lift Detection (SLD) b) 4 sensors: for activated / not activated valve position and additional seat lift detection at DA3+ double seat mixproof valve

1

2

+ 5V DC

Profibus A (-)

Profibus B (+)

Shield

Profibus Supply -

Profibus Supply +

Sensor 1

Sensor 3

Gnd

+ 5V DC

Ser

vice

por

t

Sensor 2

Sensor 4

Gnd

3

4

5

6

7

8

9

10

11

12

13

red

red brown

brown

blue

blue

Hallsensor

Hallsensor

NI15-K11K-AN5X

NI15-K11K-AN5Xwhite

white

black

black

black

black

activ

ated

valv

e po

sitio

nno

t act

ivat

edva

lve

posi

tion

+ 5V DC

Profibus A (-)

Profibus B (+)

Shield

Profibus Supply -

Profibus Supply +

Sensor 1

Sensor 3

Gnd

+ 5V DC

Ser

vice

por

t

Sensor 2

Sensor 4

Gnd

1

2

3

4

5

6

7

8

9

10

11

12

13

Sensor 1

Sensor 3

Sensor 2

Sensor 4

brown

brown

brown

brown

blue

blue

black

black

black

black


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8.1. Installation of internal and external sensors

External sensorA 5V DC NPN sensor must be used.Operating distance: 5 mm

5 mmfig. for 3.6

sensor

Sensor 2(internal Hall sensor)

Sensor 2(internal Hall sensor)

Sensor 3(external proximity switch)

Sensor 4(external proximity switch)


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8.2. Sensor signals to monitor valve status incl. Seat Lift Detection

feedback sensorSensor 1internalHall sensor

Sensor 2internalHall sensor

Sensor 3externalproximity switch

Sensor 4externalproximity switch

valve position LED indication

closed upper LED ON 0 1 1 1open lower LED ON 1 0 0 0upper seat lift upper LED 2 blink 0 1 1 0lower seat lift upper LED 1 blink 0 0 1 1

The open and closed position are shown at the LEDs.

The appropriate seat lift position are indicated as follow:

- lower seat lift LED for closed valve position will blink with 1 short blink

- upper seat lift LED for closed valve position will blink with 2 short blink

The solenoid status is indicated as well:

- main valve LED continuos ON

- lower seat lift solenoid LED 1 blink

- upper seat lift solenoid LED 2 blink

All signals are communicated via Profibus DP “response byte”.PLEASE SEE DELTA CU3 Valve-Net PROGRAMMER GUIDE.


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9. LED Indication

1 x short

long

Constant OFF

Error / Service Request LED

No Error

1 long and 5 short

Supply Voltage Error

Feedback Error

3 x short blinks

Master Not Found

Service Request

green indication

red indication

red indication

red indication

1 short blink

1 short break

Constant OFF

Solenoid Valve LED

No Solenoid Controlled

Constant ON

Lower Seat Lift Activated

Main Solenoid Activated

2 short blinks

Upper Seat Lift Activated

Solenoid Power Consumption too low

green indication

green indication

green indication

green indication

green indication


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9. LED Indication

Position sensor signal OK

No position sensor signal

Position sensor signal not expected

Constant OFF

Feedback LED (standard valves - 2 sensors)

No feedback signal

Constant ON

1 short blink

1 short break

yellow indication

yellow indication

yellow indication

1 blink

1 blink

yellow indication

yellow indication

Feedback LED (mixproof valves with Seat Lift Detection, SLD - 4 sensors)

upper Feedback LED

Lower seat lift activated

Upper seat lift activated


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10. Functionality and Features

A CU3 Valve-Net Profibus unit is built up as a DP slave and can thus communicate using Profibus DP.

Maximum communication speed is 1,5 Mbps with automatic detection of communication speed.

The DP communication is as follows:ID number 08F9 for CU3Output: 4 bytes with consistency (data to Valve-Net) = A3h = 163Input: 4 bytes with consistency (data from Valve-Net) = 93H = 147

Layout of the 4 byte DP dataControl Command Data 1 Data 2Response Command Data 1 Data 2

All signals are communicatedvia Profibus DP “response byte”.

PLEASE SEE DELTA CU3 Valve-NetPROGRAMMER GUIDE.

10.1. Configuration of Profibus Communication

IdnumberforCU3Profibus:08F9, GSD file available via SPX FLOW APV Sharepoint

IdnumberforCU2Profibus:6715, GSD file available via SPX FLOW APV Sharepoint

The best way to configure the control units is to usethe software APV Toolbox, available via SPX FLOW APV Sharepoint

10.2. Replacement of old CU2 Profibus control units in existent installations

The CU3 Valve-Net Profibus control unit can be used to replacethe old CU2 in existent installations (spare part).The main functionality of CU2 and CU3 is similar; responseand control byte for DP communication consists of the sameinformation.

For an easy replacement of control units CU2 against CU3 without changing hardware configuration of the PLC, the CU3 must be set into CU2 mode only! To do this set-up in CU2 mode please use the SPX FLOW APV Toolbox!


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10. Functionality and Features

10.3. APV Toolbox – for a simple configuration

For a quick configuration and set-up of the control unit SPX FLOW APV provides the Toolbox software. You will find all functions andfeatures in the APV Toolbox Programmer Guide!

The pictures below show the principle use and set-up.

Only 3 examples of the APV Toolbox (screenshots).

CU for24VDC

APV RS232 Toolboxadapter (H207654)


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11. Set-up of Slave Address

The slave address is stored in the internal FLASH PROM inCU3 Valve-Net Profibus. To change the slave address the unitmust be linked with a Profibus master station - this may be aPLC or a PC with APV Toolbox configuration software.

During production a CU3 Valve-Net Profibus is configured to theslave address 124. The units are connected individually to the bus,and each unit is assigned an address. Then the next is connected, etc. At first the new slave number is sent to the unit, then a command issent which transfers all the data to the FLASH memory.

Command for new slave numberControl Command Data 1 Data 2XX 27 XX new mode no.Response Command Data 1 Data 2XX echo (27) echo (XX) echo (new mode no.

Command for save data in FLASH (DP)Control Command Data 1 Data 2XX 1 XX XXResponse Command Data 1 Data 2XX echo (1) echo (XX) echo (XX)

Please also see Command system.

PLEASE SEE DELTA CU3 Valve-NetPROGRAMMER GUIDE.


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11. Set-up of Slave Address

11.1. Setting up the slave address

Profibus slave address can be set by a PC or handheld terminalconnected to the service port of the CU.

To read out the slave addressthe command: “R12 <CR>” is used.

To change the bus address,the command: W12 XX <CR> is used.

For a simple set-up of the slave address, the APV Toolbox can be used!

11.2. Using the service port

Serial interface:Default communication:9600, 8 bit, 1 stop bit, no parity, no flow control.All received characters are repeated.

RS232 communication adapter pinout on 9-pole D-sub female:Pin 2 TX dataPin 3 RX dataPin 5 groundPin 9 5V DC max. 100 mA

Connection to standard PC Comm-port:Com Port Serial adapterPin: Pin:2 - 23 - 35 - 5

Normally the serial adapter is connected direct to the PC comport and a flat ribbon cable connects the adapter to the Valve-Net Profibus control unit.

converter cable

(H207654)

PCrunning Pocket Toolbox

RS232

flat ribbon cable

CU3


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12. Technical Data

12.1. General technical data

Ambient temperature : - 20 ....... + 70 °CEnclosure rating: IP 67EU: EMC 2014/30/EU (89/336/EEC)

- Control air: quality class acc. to DIN ISO 8573-1

- Content of solid particles: quality class 3, max. number of particles per m³10000 of 0.5 μm < d ≤ 1.0 μm500 of 1.0 μm < d ≤ 5.0 μm

- Content of water: quality class 3, max. dew point temperature -20 °CFor installations at lower temperatures or at higher altitudes, additional measures must be considered to reduce the pressure dew point accordingly.

- Content of oil: quality class 1, max. 0.01 mg/m³

The oil applied must be compatible with Polyurethane elastomer materials.

12.2. Power Supply

The complete unit is power supplied from the Valve-Net Profibus

Supply voltage: 20-30 V DC, as specified for the Valve-Net Profibus.Supply current: max. 45 mA at 24V DC supply, without active solenoid. Max. 80 mA at 24V DC supply, with one solenoid active.

Electrical connection: Direct cable PGDrop cable: The unit is supplied with a 0.5 m drop cable.

Control unit DELTA CU31 Valve-Net Profibus

CU3 Profibus 12.05

DELTA CU3 Valve-Net ProfibusErsatzteillisten / Spare Parts Lists

Rev.0 12.05

38

NC

1

39

21 a

21 b 21

19

18

17

16

1

2

330

31

33

34

36

3735

29

32

Red dot

NOT-Element

6

9

11

12

10

28

26

25

23

22

24

40

27

13

14

15

4

7

5

8

21 c

APV

Control unit DELTA CU31 Valve-Net Profibus

CU3 Profibus 12.05

H315495H315496

H308788-

H208623--

H310428--

H208826

H310429-----

H208827

H315524H208851H208850

H311500

-

H310425--

H310431--

H208825

H310432H208834

-H310433

--

H310434--

H208841H316338H208811

Pos Description

--

12

3- 4- 5

6- 7- 8

9

10- 11- 12- 13- 14- 15

16

17- 18∗- 19∗

21- 21a- 21b- 21c

22- 23- 24

25- 26- 27

28

29- 30- 31- 32- 33∗∗- 34

35- 36- 37

38∗∗∗3940

CU31-Profibus - StandardCU31N-Profibus withNOT-element

CU CapO-ring

Solenoid Valve CU3 completeTORX-screwSolenoid Valve with seal

Air Distributing Plate CU31 cpl.Air Distributing PlateGasket for Air Distributing Plate

Sound Reducer

Shut-off Piston Comp. Air CU3cpl.

O-ringPistonO-ringWasherScrew

TORX-screw

CU31 E-Box Profibus cpl.connector 8-poleconnector 5-pole

Hall sensor completeO-ringHall SensorAdjusting screw

CU31 Base completeBasePressure relief Valve

Screwed Cable Gland completeO-RingPG9 Cable Inlet 5-10mm

Elbow Connector

NOT-element CU3 completeTORX-screwNOT-elementSeal kit NOT - elementO-RingSeal

Air Distributing Plate CU31N cpl.Air Distributing PlateSeal for Air Distributing Plate

Pressure reducer valve Ferrit bush for CU3 ProfibusDrop cable for Device-NET

Benennung

CU31-Profibus - StandardCU31N-Profibus mit NOT - Element

CU HaubeO-Ring

Magnetventil CU3 komplettTORX - SchraubeMagnetventil mit Dichtung

Luftverteilerplatte CU31 komplettLuftverteilerplatteDichtung für Luftverteilerplatte

Schalldämpfer

Druckluftabsperrkolben CU3 kpl.O-RingKolbenO-RingScheibeSchraube

TORX - Schraube

CU31 E-Box Profibus kpl.Stecker 8-poligStecker 5-polig

Hall Sensor komplettO-RingHall SensorJustierschraube

CU31 Sockel komplettSockelÜberströmventil

Kabelverschraubung komplettO-ringPG9 Kabelverschraubung 5-10mm

Winkelverschraubung

NOT - Element CU3 komplettSchraubeNOT - ElementDichtungssatz NOT - ElementO-ringDichtung

Luftverteilerplatte CU31N kpl.LuftverteilerplatteDichtung für Luftverteilerplatte

Druckreduzierventil Ferrithülse für CU3 Profibus Kabel

für Device-NET

Stk/Qty

--

11

121

111

1

111211

2

111

1222

111

111

1

121131

111

111

Maße / Dim.

Ø105x2.5 /NBR

Ø7.65x1.78 /NBR

Ø9.25x1.78 /NBRØ4.3 A2 /DIN 902140x12 /WN 1451

40x45 /WN 1451

Ø3x2 / NBR

M4x80 /DIN 84A A2

Ø12.42x1.78 /NBR

40x50 /WN 1452

Ø3.68x1.78 /NBR

16x9x28mm

Ws.-Nr./Part No.

∗ Ersatzteile für Elektronikbox / Spare part for Electronic Box

∗∗ Ersatzteile für NOT - Element / Spare part for NOT - element

∗∗∗ Das Druckreduzierventil wird nur bei der Control Unit mit NOT - Element eingesezt. Für die Montage in den Antrieb ist das Druckreduzierventil beigefügt.The pressure reducing valves is used only for the Control Unit with NOT - element. For assembly in the actuator the pressure reducing valve forms part of the scope of supply.

DE

UK

DELTA CU3 Valve-Net ProfibusErsatzteillisten / Spare Parts ListsRev.0 12.05

APV

CU3 Profibus DA3+ / DE3.cdr 12.05

Control unit DELTA CU3 Valve-Net for DA3+ / DE3

Position der Initiatoren /Position of proximity switchers

geschlossene Position /closed position

geöffnete Positionnur für DN 40, 1,5” /open positiononly for DN 40, 1,5”

geöffnete Positionnur für DN 50-100, 2”-4” /open positiononly for DN 50-100, 2”-4”

geschlossene Position /closed position

geöffnete Positionnur für DN 40-50, 1,5”-2” /open positiononly for DN 40-50, 1,5”-2”

geöffnete Positionnur für DN 65-100, 2,5”-4” /open positiononly for DN 65-100, 2,5”-4”

DA3+ - CUDE3 - CU

29

331 0a

28a

17 / 17a

18

34

26

27

29

30

28

25

33

2221

21a23

19

16

1

2

3

7a

6a

8a 7

8

6

9

10

32

11

12

13

14

15

4

5

DELTA CU3 Valve-Net ProfibusErsatzteillisten / Spare Parts Lists

Rev.0 12.05

APV

CU3 Profibus DA3+ / DE3 12.05

Control unit DELTA CU3 Valve-Net for DA3+ / DE3

H315497H315498

H208788-

H208623--

H310428--

H310435--

H208826

H310429-----

H208827

H315491H315492H208851H208850

H310426H310427

--

H310431--

H310437--

H310444--

H208844H208825H316338H208811

Pos. Description

--

1

2

3

- 4- 5

6

- 7- 8

6a

- 7a- 8a

9

10

- 11- 12- 13- 14- 15

16

17

17a

- 18∗- 19∗

21

21a

- 22- 23

25

- 26- 27

28

- 29- 30

28a

- 29- 30a

31

32

33

34

CU31 DE3 Profibus 1 Solenoid ValveCU33 DA3+ Profibus 3 Sol. Valves

CapO-ring

Solenoid Valve CU3 completeTORX-screwSolenoid Valve

Air Distributing Plate CU31 cpl.Air Distributing PlateSeal for Air Distributing Plate

Air Distributing Plate CU33 cpl.Air Distributing PlateSeal for Air Distributing Plate

Sound Reducer

Shut-off Piston Comp. Air CU3 cpl.O-ringPistonO-ringWasherScrew

TORX-screw

CU31 E-BoxCU33 E-Boxconnector 8-poleconnector 5-pole

CU31 - DE3 Base cpl. - 1 SVCU33 - DA3+ Base cpl. - 3 SVBasePressure relief Valve

Screwed Cable Gland cpl. 4-8mmO-ringPG9 Cable Inlet

Screw. Cable Gland f. 2 Prox.switch

O-ringCable InletScrew. Cable Gland f. 1 Prox.

switchO-ring

PG 13.5 Cable InletProximity Switch for DA3+, DE3, D3Elbow ConnectorFerrit bush for CU3 ProfibusDrop cable for Device-NET

Benennung

CU31 DE3 Profibus 1EMVCU33 DA3+ Profibus 3EMV

CU HaubeO-Ring

Magnetventil CU3 komplettTORX - SchraubeMagnetventil



Schalldämpfer

Druckluftabsperrkolben CU3 kpl.O-RingKolbenO-RingScheibeSchraube

TORX - Schraube

CU31 E-Box CU33 E-Box Stecker 8-poligStecker 5-polig

CU31 - DE3 Sockel kpl. 1EMVCU33 - DA3+ Sockel kpl. 3EMVSockelÜbertrömventil

Kabelverschraubung 4-8mm kpl.O-RingPG9 Kabelverschraubung

Kabelverschraubung f. 2xInitiatorenkpl.

O-RingKabelverschraubungKabelverschraubung f. 1xInitiator

kpl.O-Ring

PG13.5 KabelverschraubungInitiator für DA3+, DE3, D3WinkelverschraubungFerrithülse für CU3 ProfibusKabel für Device-NET

--

11

121

111

111

1

111211

2

1111

1111

111

111

111

2111

Ws.-Nr. / Part No.Maße / Dim.

Ø105x2,5 /NBR

40x25 /WN 1451

Ø7,65x1,78 /NBR

Ø9,25x1,78 /NBRØ4,3 A2 /DIN 902140x12 /WN 1451

40x45 /WN 1451

Ø12,42x1,78 /NBR

Ø18,77x1,78 NBR 70

Ø18,77x1,78 NBR 70

16x9x28mm

Stk/Qty

DE

UK

∗ Ersatzteile für Elektronikbox / Spare part for Electronic Box

DELTA CU3 Valve-Net ProfibusErsatzteillisten / Spare Parts ListsRev.0 12.05

APV

Description Part No.-APV

Converter Cable RS232 for CU3 Toolbox

Suitable for PC / Laptop08–46–011/93 / H207654

Software PC Toolbox for CU3 Valve-Net

Profibus / Device Net

APV utility software toolbox to use on PC or Laptop08–46–510/00 / H316465

Valve-Net Profibus Link Term 08–46–340/13 / H207932

Valve-Net Profibus Link Guard 08–46–341/13 / H207933

Valve-Net Toolbox cable

sub-D 9pole / mini-T08–46–334/13 / H311499

Profibus extension cable 1,5m / 9pole sub-D 08–46–450/93 / H312098

Valve-Net Supply Hub 1

230VAC/24VDC-10A Merger + Utility 1 Segment08–46–300/13 / H207910

Valve-Net Supply Hub 1 + OLM

230VAC/24VDC-10A Merger + optical Utility 08–46–301/13 / H207911


230VAC/24VDC-10A Merger + Utility 2 Segments08–46–302/13 / H207912

Valve-Net Supply Hub 2 + OLM 08–46–303/13 / H207913

Valve-Net Supply Hub 2 + Repeater 08–46–304/13 / H207914


230VAC/24VDC-10A Merger + Utility 3 Segments08–46–305/13 / H207915

Valve-Net Supply Hub 3 + OLM

230VAC/24VDC-10A Merger + optical Utility 08–46–306/13 / H207916



Valve-Net Supply Link with Optic 08–46–320/13 / H207919

Valve-Net Supply Link with Optic + Repeater 08–46–321/13 / H207920

Valve-Net Supply Link with Optic + 2 Repeater 08–46–322/13 / H207921

Valve-Net Supply Merge 08–46–330/13 / H207922

Valve-Net Supply + Repeater 08–46–331/13 / H207923

Auxiliary Equipment CU3 Valve-Net

Auxiliary Epuipment CU3 Valve Net / 01.2006

UK

Auxiliary Epuipment CU3 Valve Net 01.2006

APV

Description

Type / SDSPart No.- Turck

Description

Alternative Type / Device Net

Alternative

Part No.- Turck

Mid-Cable 0,3M

Type: RSV-RKV531-0,3M/S48666 03 401

Mid-Cable 0,3M

Alternative Type :

RSV-RKV5711-0,3M/ROS66 03 277

Mid-Cable 1,0M

Type: RSV-RKV531-1M/S48666 02 585

Mid-Cable 1,0M

Alternative Type :

RSV-RKV5711-1M/ROS66 03 272

Mid-Cable 2,0M

Type: RSV-RKV531-2M/S486 66 02 587

Mid-Cable 2,0M

Alternative Type :

RSV-RKV5711-2M/ROS66 03 273

Mid-Cable 4,0M

Type: RSV-RKV531-4M/S486 66 02 588

Mid-Cable 4,0M

Alternative Type :

RSV-RKV5711-4M/ROS66 03 274

Mid-Cable 8,0M

Type: RSV-RKV531-8M/S486 66 03 224

Mid-Cable 8,0M

Alternative Type :

RSV-RKV5711-8M/ROS66 03 275

Mid-Cable 15,0M

Type: RSV-RKV531-15M/S486 66 03 223

Mid-Cable 15,0M

Alternative Type :

RSV-RKV5711-15M/ROS66 03 276

Mid Cable / M

Type: SDS-BUSKABEL 531 66 02 305

Mid Cable / M

Alternative Type :

CABLE 571169 58 116

Mini Tee

Type: RSV-2RKV50/ROS 66 02 429

Mini Tee

Alternative Type :

RSV-2RKV50/ROS66 02 429

Auxiliary Equipment CU3 Valve-Net

Auxiliary Epuipment CU3 Valve Net / 01.2006

UK

Auxiliary Epuipment CU3 Valve Net 01.2006

Cables and connectors to be purchased direct from Turck.

APV

APV CU3 Valve-Net ProfibusCONTROL UNIT

SPX FLOW SPX FLOW

Design Center Production

Gottlieb-Daimler-Straße 13 Stefana Rolbieskiego 2

D-59439 Holzwickede, Germany PL- Bydgoszcz 85-862, Poland

P: (+49) (0) 2301-9186-0 P: (+48) 52 566 76 00

F: (+49) (0) 2301-9186-300 F: (+48) 52 525 99 09

SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation.

Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not

be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region.

For more information visit www.spxflow.com.

ISSUED 08/2017 - Original Manual

COPYRIGHT ©2017 SPX FLOW, Inc.

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