aquaculture - mat ras · engineering team, which consists of highly-skilled and motivated...

AQUACULTURE FILTRATION TECHNOLOGIES

RECIRCULATING

AQUACULTURE

SYSTEMS

(RAS)

MAT Aquaculture Filtration was established to provide the highest possible efficiency equipment and s e r v i c e s o n R e c i r c u l a t e d Aquaculture Systems (RAS). MAT was established in 2012 in Izmir, Turkey and was founded by fish husbandry industry experts. Our expertise in animal husbandry for over 35 years is our biggest c o m p e t i t i v e a d v a n t a g e . Furthermore, we understand animal behavior and we know in depth the operational needs to run a facility correctly. Our company develops a n d t e s t s t h e e q u i p m e n t performance and ensures its ease of operation on our marine f ish quarantine facility in Izmir. MAT has developed to become a design, manufacturing, and contracting leader in the field of RAS filtration technologies. Currently, we employ over 120 highly-skilled staff of m u l t i p l e n a t i o n a l i t i e s . O u r organization is structured to deliver successfully completed projects on-time and on-budget in any part of the world.

O u r s t r o n g e s t a s s e t i s o u r engineering team, which consists of h igh ly-sk i l led and mot ivated aquaculture engineers, marine biologists, and MEP engineers. Our engineering team has the capability to calculate and specify hydraulic requirements and specially MEP features of any RAS filtration system. In addition, MAT carries a 10 million Euro global professional indemnity policy covering all its design works. MAT designs and builds custom-sized filtration equipment for RAS systems delivers the requirements of each project from plans to smoothly running facilities.

INTRODUCTION ENGINEERING TEAM

C O M P A N YP R O F I L E

1 2

Additionally, our company has an immaculate track record of successfully completed projects around the world. Due to our understanding the constantly changing demands of the filtration technology in RAS, we aim to offer the highest possible quality and professional approach. MAT develops its R&D on its own tanks and quarantine facility, observing closely the water parameters and the ease of operation of the systems designed. To clarify, MAT is not just an integrator who buys various components from different vendors, we are industry innovators.

MAT’s competitive advantage lies in our capacity to provide value engineering designs and in-house manufacturing to deliver robust equipment simple in operation & highly effective. Moreover, MAT has a vast experience in fish and marine mammal husbandry and we take pride in the engineering we provide for the wellbeing of the animals entrusted to our care. This deep knowledge in filtering water, led MAT to expand its filtration technology to Recirculated Aquaculture Systems.

W H Y T OC H O O S E M A T ?

We work closely with MEP vendors from Germany, Italy, Netherlands, Spain, and the USA, and we cooperate with design firms all around the world. Our R&D ( R e s e a r c h & D e v e l o p m e n t ) manufacturing and assembly line in Izmir. Specifically it is a 30,000 sq.ft purpose built facility and it is equipped with state of the art technology. MAT procures all its main components from European and U.S. manufacturers. Furthermore, MAT operates with ISO 14001 and 9001 protocols, and carries UL, SASO, and CE c e r t i f i c a t i o n o f a l l e q u i p m e n t manufactured.

SUPPLIERS & CERTIFICATIONS

MAT headquarter is located in İzmir, Turkey. MAT Sales & Office Support offices are also open in Athens, Greece and Dubai, UAE. Our ERP is integrated to secure optimum after-sales service for our clients, keeping in stock spare parts for immediate d i s p a tc h . A l l o f o u r p l a s t i c components come with a 5 year warranty. We take pride in our clientele and commit to supporting our clients in the best possible way.

SALES & SUPPORT

PROTEIN SKIMMERSFor Recirculated Aquaculture Systems (RAS)

MAT PS units, optionally, arrive with sludge Auto Wash System, allowing the outer cap to be rinsed with fresh water and the inner neck rinsed with system water minimizing the loss of water. MAT PS units may be manufactured upon request to operate with fresh water. MAT PS come with a pre-fitted IP67 electrical switch board in line with the most stringent safety regulations. All components and materials are rated to operate under high salinity & humidity condensed environments.

MAT PS units competitive advantage is the quality of fabrication & ease of operation. PS units carry MAT’s uniquely engineered Venturi, infusing the correctly balanced amount of Oxygen and Ozone inside to the PS body, achieving maximum saturation of Ozone in the treated water. Furthermore, the PS’s internal design is made in such a way as to create & retain the finest air bubbles up to the skimmer cup. This process results in maximum performance, producing a bio/ protein waste that is significantly thicker than industry standard. MAT PS units are not “ temperamental” in their operat ion; therefore, there is no need for constant fine adjustment once the PS is commissioned.

MAT PROTEIN SKIMMERS (PS) have been designed after many years of testing on high bioload water conditions at our research faci l ity. Designed to provide quality performance, ease of operation & robust fabrication. MAT PS units manufactured in-house in polyethylene (PE) or polypropylene (PP) plastic, by SIMONA A.G. MAT PS come in a variety of standard sizes and can be customized to suit any facility size and flow parameters.

MAT Protein Skimmers are core elements in the Recirculated Aquaculture Systems, and are complementary to pressurized sand filters, paper filters, algae scrappers, moving bed filters, cartridge filters, drum filters and trickle filters.

Auto-wash system for inner and for outer tube.

Removal of fine particulate material (<40 micron) that attaches to the foam

MAT Protein Skimmer Filtration Systems remove mechanically 90% of the dissolved organics, proteins, fish food remains and tints from the water column

Control and monitoring of ozone dosing by ORP probe as part of the water quality monitoring package

Reduced load imposed on the pressure sand filters, allows a higher filtration velocity through them

Design is focused on simplicity and user-friendly operation

Maximize oxygen saturation in the water while it mixes and dissolves oxygen and ozone.

Easy foam level fine tuning

Custom made sizes Protein Skimmers are also available

MAT Protein Skimmers are constructed of materials capable of withstanding thecorrosive nature of the marine aquatic environment, and have a proven commercial

Protein skimmer shall serve to reduce levels of COD (Chemical Oxygen Demand), BOD (Biological Oxygen Demand)

performance record.

Resistant and robust fabrication

and TOC (Total Organic Carbon) in one step.

DESCRIPTION APPLICATION

43

PROTEIN SKIMMERSSpecification

PROTEIN SKIMMERSSpecification

5 6

MAT Protein Skimmer operation is based on the centrifugal mechanical removal of organic compounds. MAT PS operation is optimized through ozonated air which is injected into the treated water, as a stream of fine bubbles, by a low-pressure venturi set. As the bubbles rise up through the water column, proteins and other surface-active compounds are attracted to each other. The organic coat/ bio sludge is clogged in fine bubbles as they rise up through the water

column. This foam is rejected from the protein skimmer through the effluent pipe and is discharged to the sewer or the backwash treatment. An important secondary effect of protein skimming is the removal of fine particulate material (<40 micron) that attaches to the foam.

OPERATION & ENGINEERING

Diameter HeightBasic Unit

Total Electric Power

Supply Voltage

50Hz

Inlet Connection

Size

Inlet Level

Outlet Connect

Size

Outlet Level

@1.5 min dwell time

flow

@2 min dwell time

flow

Dry weight

Operational Weight

Recommended Ozone Dosage

Venturi Pump

Number

mm mm mm mm kW/h V (mm) (mm) (mm) (mm) m³/hr m³/hr kg (kgs) g/h qty

MAT PS-300 655 768 315 1799 0,45 1~230V 50 1116 75 1156 3 3 50 140 PE/PP 1 1 44-8

MAT PS-500 700 988 500 1896 0,71 3~400/230V 50 1085 90 1172 11 8 80 400 PE/PP 2 1 21-40/53 H

MAT PS-630 822 1180 630 2288 0,97 3~400/230V 75 1410 110 1343 20 15 85 550 PP 2 1 21-40/54H

MAT PS-750 1098 1234 750 2398 0,97 3~400/230V 90 1500 140 1518 31 23 150 920 PE/PP 4 1 21-40/54 H

MAT PS-1000 1390 1635 1000 2670 1,85 3~400/230V 110 1590 225 1585 63 47 210 1750 PE/PP 8 1 21-40/58 H

MAT PS-1250 1665 1790 1250 3102 2,64 3~400/230V 160 1778 250 1845 123 92 332 2850 PP 12 1 21-50/44

MAT PS-1500 1900 2300 1500 3674 5,28 3~400/230V 160 2300 280 2259 201 151 465 4700 PE/PP 25 2 21-50/44

MAT PS-2000 2506 3274 2000 3987 7,10 3~400/230V 280 2185 315 2179 358 269 820 8900 PE/PP 36 2 21-81/33

MAT PS-2350 2900 3100 2300 4000 9,40 3~400/230V 315 TBD 400 TBD 494 371 TBD 14500 PE/PP 50 2 21-81/34

MAT PS-3000 3220 3600 3000 4670 14,10 3~400/230V 2X315 2723 2X400 TBD 805 604 TBD 32500 PP 100 3 21-81/34

Venturi Pump Model

Footprint (mm)

Body Material

MODEL

RAS SKIDFor Recirculated Aquaculture Systems SKID

Resistant and robust fabrication

Optimized Total Ammonia Nitrogen removal rate

Decreased operational cost through automated operation

Design focused on simplicity and user-friendly operation

Custom made sizes for RAS Skids are also available

Integration of the required RAS Filtration Equipment in one platform

Low energy consumption

Compact design for plug and play direct application

ADVANTAGES OF MAT RAS SKID UNITS

The MAT RAS SKID Filtration System is a complete fi ltration unit designed for Recirculating Aquaculture Systems and fulfills possible treatment requirements in the smallest footprint with minimum energy consumption. The RAS SKID is designed to provide complete mechanical, biological filtration and disinfection.RAS Skid Units integrate automated operation decreasing the operational cost of the facility.

Sand filter is not available for shellfish aquaculture applications.

The MAT RAS SKID unit covers a wide range of the Recirculated Aquaculture Systems needs. RAS Skid Unit forms a user-friendly plug and play system for Biological filtration, Protein skimming and Ozone-UV disinfection.

DESCRIPTION

APPLICATION

7 8

De-Gassing

Protein Skimming

Biological Filtration Aeration

Ozonation Dis-InfectionUV-C Dis-InfectionOxygen Enrichment

Mechanical Particle Filtration

RAS SKIDFor Recirculated Aquaculture Systems SKID

The Unit is equipped with High Performance built in Protein Fractionator (Skimmer) with optional autowash system.

MATS RAS Unit is an integrated system consisting of all the essential equipment for Recirculated Aquaculture Systems, focusing on increased efficiency of mechanical, biological, chemical fi ltration and uv disinfection. RAS Skid is designed for optimized Total Ammonia Nitrogen removal rate in the lower footprint.

All units come as pre-assembled modules and assembled and hydrotested for fast & trouble-free installation on site. For optimum mechanica l f i l t rat ion capacity, MAT recommends the addition of an activated med ia f i l te r to ach ieve lower tank recirculation, providing energy saving and less maintenance.

The Unit is made from Polypropylene which offers robustness and durability against harsh operational conditions.


System Main Pump

Trickle Filter Bio Reactor with Air Blower

Protein Skimmer Venturi Pump

Ultraviolet Disinfection System

Ozone Generator System

Pump Motor VFD

IP64 Electrical Board

Basic Functions Button Console

PLC (optional)

On/off alarm indicator

ORP Sensors

Temperature Sensor

Flowmeter & Pressure Gauges

pH Sensor

Heat Pump

All bolts and nuts SS 316

Water level sensors with alarm

9 10

RAS SKIDSpecification

RAS SKIDSpecification

11 12

Max Height

Skimmer Dia.

Pump QTY

Media FilterTank Diameter

SystemPumpModel

Basic UnitTotal Electric

Supply

VenturiPumpModel

BLOWERMODEL

Supply Voltage 50Hz

INLET

UV Radiation

Outlet

UV Lamp

Total PowerUV MODEL

PS/BIOLOGICAL/UV-C

FLOWRATE NOMİNAL

Recommended

Ozone Dosage

mm

(m3/h)

mm

(gr TAN/day)

mm

(gr TAN/day)

mm

Pcs.

mm kW V mm

(J/m2)

mm

kW

(m3/h)

g/h

RAS SKD 500

RAS SKD 300

RAS SKD 750

RAS SKD 1000

RAS SKD 1250

RAS SKD 1500

RAS SKD 2000

RAS SKD 500

RAS SKD 300

RAS SKD 750

RAS SKD 1000

RAS SKD 1250

RAS SKD 1500

RAS SKD 2000

1300

1200

1300

1600

4800

5600

3000

5

3

11

22

28

65

95

1800

1600

166

66

2500

2000

615

198

500

300

2

2

500

400

Prime 13

44/4

1,9

1,3

21-40/53 H

44/8

3~400/230V

1~230V

10DL-MD

10DL-MD

63

40

400

400

90

63

0,15 MR2-75PP

10

4

2

1

2000

420

3200

1633

750

2

750

Prime 25

3

21-40/54 H

3~400/230V

15DH-MD

90

400

140

0,3 MR1-220PP

20

2

3700

831

4100

3258

1000

2

1050

Prime 40

5,3

21-40/58 H

3~400/230V

R20MD

140

400

160

0,7 MR3-220PP

40

10

1900

1305

3400

5048

1250

2

1200

Resort 70 AK

7,6

21-50/44

3~400/230V

R30MD

140

400

250

1,1 MR4-220PP

100

10

2000

1752

4400

6526

1500

4

1800

Resort 110 AK

18

21-50/44

3~400/230V

R30MD

160

400

280

2 MR8-220PP

175

15

7500

3347

4800

12928

2000

4

2000

Badu Multi 100/250

31,2

21-81/33

3~400/230V

K05MS

2x225

400

2x315

2 MR8-220PP

300

25

Skid System

Skid System

Footprint

MEDIA FILTERFLOWRATE

TAN RemovalRate withBM-1000

TAN RemovalRate withBM-4500

13 14

WE FABRICATE LOW ENERGY CONSUMPTION MEP EQUIPMENT FOR

BIOLOGICAL FILTRATION, MECHANICAL FILTRATION, AND

DISINFECTION SOLUTIONS IN THE AQUACULTURE INDUSTRY.

RA

S S

KID

OZONE GENERATORSEffective Operation With a Corrosion Resistent Design

MAT OZONE GENERATORS are designed & manufactured in-house to provide stable and actual ozone del ivery in h igh humidity environments. MAT Ozone Generators are sensitive electrical equipment fabricated specifically for aquarium and aquaculture filtration room conditions. MAT Ozone units cover a wide variety of high quality Ozone Production needs, starting from 5g/h up to 100g/h. MAT Ozone generators maximize the efficiency of the water treatment process when paired with one of the MAT integrated Compact System components, or used as a stand-alone disinfection system. MAT Ozone Generators are designed for stable use, low power consumption, minimized footprint and operation in saline and humid ambient conditions. Fitted with regenerative air dryers, MAT Ozone generators provide efficient dry air supply.

MAT OZONE GENERATORS offer the solution for an effective, safe & natural disinfection process. Ozone is a dangerous and unstable gas and must be produced & distributed under strict operations conditions. MAT has the technology and expertise to design safe ozone systems to deliver the actual ozone specified output.

DESCRIPTION

APPLICATION

MAT OZONE GENERATORS are applicable to Recirculate Aquaculture Systems.


MAT OZONE GENERATORS utilize one low energy consumption air dryer, to supply dry air to the Oxygen Concentrators. The dried air is supplied to the Oxygen Concentrators by an oil free compressor. These Oxygen Concentrators work on the PSA (Pressure Swing Adsorption) principle, leading to a high purity ~93%, discriminated from air Oxygen, which is ready for the final process step through the Ceramic Corona Cell. The process inside to the Ceramic Corona Cell involves a powerful electric discharge that splits Oxygen molecule to atoms, which for stability reasons, they are attached to other intact Oxygen molecules forming Ozone. All the components of the MAT ozone generators are repairable.

ADVANTAGES OFMAT OZONE GENERATORS

Simplicity in use

Built-in Air Dryers to increase Ozone G e n e ra to r e f f i c i e n c y & a m p ; performance

Low energy consumption Air Dryer

Built-in Oxygen Concentrators

Built-in Oxygen Concentrators to produce high quality Ozone

Built-in Oil free air compressor

Compact design for plug and play application

Built-in Ventilation

Ceramic Corona Cell

Low pressure drop

User friendly interface

+3 °C pressure dew-point

Long service periods

Suitable for tropical and high humidity conditions operation

Small footprint

R-134a, environmentally friendly gas

Fi lter bypass implementat ion capability

Maintenance friendly design

Automated, smart control of operation

Durable robust design excellent resistance to harsh environment

Compact Unit with increased treating process capacity

Oil free compressor –elongates the Air Dryer and Oxygen Concentrator Lifetime

15 16

OZONE GENERATORSpecification

OZONE GENERATORSpecification

1 117 18

Max Height

Ozone Output

Ozone Concentration

Compressor Power

Total CurrentSupply Voltage

50HzCorona

Frequency

Ozone Outlet Size-

SS316

Ozone Flow-Rate

Air ConditionerDeviceWeight

Ozone Production

Method

mm mm mm g/h g/m3 W/h A V Hz mm lpm Filter+Dryer Kg

OZ-5 900 605 1250 5 25 800 3,5 1~220V 50 8 5 1 100Corona

Discharge

OZ-10 900 605 1250 10 50 800 3,5 1~220V 50 8 5 1 100Corona

Discharge

OZ-20 1050 680 1250 20 50 1100 5 1~220V 50 8 10 1 145Corona

Discharge

OZ-30 1050 680 1250 30 50 1320 6 1~220V 50 8 10 1 158Corona

Discharge

OZ-50 1050 680 1250 50 60 1500 7 1~220V 50 8 15 1 170Corona

Discharge

OZ-75 1250 750 1615 75 75 3000 14 1~220V 50 8 20 1 190Corona

Discharge

OZ-100 1250 750 1615 100 80 4000 18 1~220V 50 8 20 1 210Corona

Discharge

Ozone Generator

Footprint

MAT OZONE GENERATORS utilize one low energy consumption air dryer, to supply dry air to the Oxygen Concentrators. The dried air is supplied to the Oxygen Concentrators by an oil free compressor. These Oxygen Concentrators work on the PSA (Pressure Swing Adsorption) principle, leading to a high purity ~93%, discriminated from air Oxygen, which is ready for the final process step through the Ceramic Corona Cell.


The process inside to the Ceramic Corona Cell involves a powerful electric discharge that splits Oxygen molecule to atoms, which for stability reasons, they are attached to other intact Oxygen molecules forming Ozone. All the components of the MAT ozone generators are repairable.

PRESSURIZED MEDIA FILTERImproved Performance Over Sand Filters

MAT Pressurized Media Filters are rapid, pressurized multilayer filters filled in with Activated Glass Filter Media instead of sand to double the process performance. The PMF media offers 300 times more surface area than the sand media, is electrostatically charged in order to absorb organic substances and small particles and finally the metal oxide catalysts located on its surface make the PMF self-sterilizing, as well. The developed filtration speed varies between 20-25m/h at pressure rate of 3 or 4.5 bar. The specific filter configuration offers extra resistance to bio-fouling, to bio-coagulation and does not permit any unfiltered water to escape due to transient wormhole water channeling.

The wastewater is dispersed evenly over the Activated Filter Media by diffusers which are located on the upper part of the vessel. As the water permeates down through the media

MAT PMF are applicable to Aquaculture Facilities and to Recirculated Aquaculture Systems.


MAT PMF present the solution for optimal and total water fi ltration at lower power consumption rates when compared to traditional sand filters. The media used allow ease of operation and although a higher initial investment, the ROI is fast.

MAT PMF may be backwashed by reversing the water delivery to flow from the lower to the higher media layers collecting and discharging the deposited particulate matter to the effluent waste line. The MAT PMF vessels are made from Bobbin Wound FRP or laminated FRP vessels, venilester coated offering optimum ozone osmosis protection, pneumatic or motor actuated manifold, manometers and air pressure relief valves.

APPLICATION

More than doubled performance over a conventional sand filtration system

Higher effective filtration surface than sand

Presents Biodynamic Stability

Does not permit untreated water escape

Around 50% lower backwash water need

PMF is a Self-Sterilizing Media

No bacteria bio-fouling

No bio-coagulation

PMF optionally, coated for extraozone osmosis protection, pneumatic or motor actuatedmanifold, manometers and air relief valves.

Resistive and durable structure

Small footprint

Automated, smart control of operation

PMF media is never changed or replaced


No problems due to sludge bulking

CE Certification

Low head pressure loss

Durable robust design excellent resistance to harsh environment

No sludge bulking

No filter clogs

No need of periodic backwashing

Reduced sludge production

No need of periodic backwashing


Complete organic load removal

layers, the particulate material carried in the water is deposited to the Activated Filter Media . The Act ivated Fi l ter Media is manufactured from amorphous aluminosilicate glass.

DESCRIPTION

ADVANTAGES OF MAT PMF

19 20

Dis_Infection by UV-C

Removes excess feed, and other organic matter.

Temperature control by means of Heat Exchangers

PRESSURIZED PMFSpecification Specification

PRESSURIZED PMF

21 22

Basic UnitFoot Print

Max. Height Basic Unit Total Electric Power

Supply Voltage 50Hz

Skid inlet Skid Outlet Backwash

Connection Nominal Flowrate

(mm) (mm) (mm) (m²) kW/h V (mm) (mm) (mm) (m³/h)

PMF 500 2123 x 760 1840 500 0,19 FT500-3-A 0,75 3~400/230V 50 50 40 5Speck Prime 13

AK


AK


AK


AK

PMF 1200 2400x1800 2400 1200 1,13 FT1200-3-A 3 3~400/230V 110 90 90 27Speck Prime 48

AK

PMF 1400 2600x2000 2520 1400 1,54 FT1400-3-A 3,45 3~400/230V 140 110 110 38Speck Resort 50

AK


AK


AK

PMF 2000 3400x2600 2700 2000 3,14 FT2000-3-A 6,15 3~400/230V 200 160 140 78 Speck Resort 110 AK

PMF SKIDFILTER TANK

MODELSystem Pump

Model

PMF Tank Diameter & Area

MBBR FILTERSAdvanced biological reactor for aquaculture facilities

23 24

MAT MOVING BED BIO REACTORS are biological filters, designed to efficiently enable the organic load degradation, either as a part of a Recirculated Aquaculture System. The MAT MBBR biotower, is made of Polypropylene, robust to withstand harsh operation conditions. The MAT MBBR range covers the treatment needs for Biomass load from 31 up to 850kgs per bio-tower, utilizing low water volume and small footprint. The non-treated water stream is continuously mixed with air in the MAT MBBR, while the organic load is degraded biologically by microorganisms. This bio-film layer is formed on and in suspended polyethylene media.

MAT provides optimal pure PE biological media types between 1000m2/m3 and 4850 m2/m3 specific surface area.

DESCRIPTION

MAT Moving Bed Bio Reactor is an advanced and complete solution for Total Ammonia Nitrogen Removal for high biomas/feeding rate of aquaculture applications.

APPLICATION

MAT Moving Bed Bio Reactor receives the overflowed and loaded with organic pollutants from service facilities water, at its vessel base, leading it subsequently upwards through the moving filter bed, to be discharged on the top and inside to the reactor vessel.


The polyethylene bio-balls surface is used for the moving bed biofilm layer of the micro-organisms growth and activity. The micro-organisms biofilm activity conversion of the organic load to NO3 is enhanced by continuous air injection into the moving bed volume. MAT special design has optimized the air mixing process through high pressure air injection and fine air bubble subsequent formulation.

Advanced Reactor design, Robust and Proper for saline water useCombination of the advantages of fixed film and suspended growth processLong Lasting Polyethylene moving bed mediaHigher suspended biomassConcentrations leading to long sludge retention timeEnhanced process stabilitySmall Biological Reactor volumeSmaller required surface for micro-organisms growth and activity

Compact Unit with increased treating process capacityComplete organic load removal

Ease in maintenance

Low head pressure lossLow energy consumption


Reduced sludge productionComplete organic load removal

ADVANTAGES OF MAT MBBR

MBBR FILTERSSpecification

25 26

Diameter Height

Basic Unit Total

Electric Power

Supply Voltage

50Hz

Water Inlet Level

Inlet Outlet Water Outlet Level

Max Flow

Air Flow Rate

TAN Removal Rate with BM-

1000

TAN Removal Rate with BM-4500

Max BM-1000 media

Max BM-4500 media

mm mm kW/h V mm mm mm mm m3/h

m3/h gr TAN/day gr TAN/day m3 m3

MAT MBBR-500

MAT MBBR-500

500 1373 0,433~400/230

V1172 110 110 872 15

4,7 10DL-MDVACON

20X113 471 0,19 0,16 FOOD

GRADE PP

MAT MBBR-750

MAT MBBR-750

750 1776 0,633~400/230

V1518 160 160 1218 55

20 15DH-MDVACON

20X330 1370 0,55 0,47 FOOD

GRADE PP

MAT MBBR-1000

MAT MBBR-1000

1000 1978 0,753~400/230

V1585 250 250 1285 80

23 R20MDVACON

20X652 2712 1,09 0,93 FOOD

GRADE PP

MAT MBBR-1250

MAT MBBR-1250

1250 2223 1,53~400/230

V1845 280 280 1545 120

44 R30MDVACON

20X1146 4763 1,91 1,64 FOOD

GRADE PP

MAT MBBR-1500

MAT MBBR-1500

1500 2775 1,53~400/230

V2259 315 315 1959 220

44 R30MDVACON

20X2060 8562 3,43 2,94 FOOD

GRADE PP

MAT MBBR-2000

MAT MBBR-2000

2000 2850 2,23~400/230

V2179 355 355 1879 280

95 K05MSVACON

20X3760 15633 6,27 5,37 FOOD

GRADE PP

MODEL

MODEL

BLOWER Driver ModelBlower

ModelBody

Material

TRICKLE FILTERSImproved wet dry filtration

MAT TRICKLE FILTERS are applicable to Recirculated Aquaculture Systems.

DESCRIPTION

MAT TRICKLE FILTERS are fixed-bed, aerated, biological filters designed to convert the tox ic , n i t rogen waste found in Aquaculture Facilities water to non-toxic and easily removable by products. MAT Trickle Filters use an air blower to reinforce the presence of Oxygen inside the bio-tower. The use of Polyethylene (PE) bio balls provides the maximum surface area, not only for the micro-organisms activity but also for the gaseous exchange process restoring the levels of CO2 and O2 to required values. MAT TRICKLE FILTERS range covers the TAN (Total Ammonia Nitrogen) Removal Rate needs from 30 gr TAN/day up to 1800 gr TAN/day and from 42kg up to 2600kg, of Max Biomass at 2% feeding ratio, per bio-tower.

APPLICATION

MAT TRICKLE FILTERS, combined with other Recirculated Aquaculture System equipment is the ideal solution for Total Ammonia Nitrogen (TAN)

Advanced TRICKLE FILTER designTotal Ammonia Nitrogen removalEnhanced process stabilityHigh BOD treatment capacityMaximized trickling surface for the same vessel volumeThe fixed solid media consists of polyethylene bio ballsUniform air-water mixing by air blower and via proper chamber designControl of Oxygen presenceImproved Gas exchange interface to restore CO2 and O2 levels in the waterControl of microorganisms’ health, growth, and activity

No filter clogLow head pressure loss


No filter channeling

Simplicity in design and ease in operation and maintenance

ADVANTAGES OF TRICKLE FILTERS

27 28

TRICKLE FILTERSSpecification

29 30


MAT TRICKLE FILTER bio-tower, receives pre-filtered aquaculture wastewater and it trickles it through aerated solid media (PE bioballs). The media surface offers the layer onto which a biomass of suitable microorganisms is being attached and growing. These are the bacteria that remove the ammonia from the wastewater through chemical reactions in the presence of Oxygen reinforced by an air blower. The released energy is necessary for the bacteria growth and as well, the required amount of Oxygen represents the measure of the TAN load to be removed. MAT design team has paid special attention for the TRICKLE FILTERS to maintain the conditions for maximum microorganism population growth and dead zone elimination. MAT TRICKLE FILTERS are the solution for high TAN Load Removal, by maximizing the wastewater trickling surface, providing uniform mixing of wastewater & air and by infusing high Oxygen concentrations into the process.

MAT-RAS MARINE BIOLOGISTS, HYDRAULIC & AQUACULTURE ENGINEERS CONSTANTLY DESIGN NEW

EQUIPMENT SIMPLE IN OPERATION THAT DELIVER OPTIMUM WATER QUALITY.

Diameter HeightWater Inlet

Level Inlet Outlet

Water Outlet

Level (mm)

mm mm mm mm mm mm

MAT T-500

MAT T-500

500 1513 1513 63 63 1260

MAT T-750

MAT T-750

750 1807 1807 140 140 1400

MAT T-1000

MAT T-1000

950 2000 2100 200 200 1600

MAT T-1250

MAT T-1250

1250 2010 2400 250 250 1900

MAT T-1500

MAT T-1500

1500 2020 2700 280 280 2200

MAT T-2000

MAT T-2000

2000 2500 3000 315 450 2500

MAT T-3000

MAT T-3000

3000 3000 3300 450 710 2800

Trickle Filter

– model

Trickle Filter

– model

Degas Blower Connection

(mm)

Max Flow TAN Removal Rate with BM-

500

Max BM-500 media

mm m3/h gr TAN/day m3

25 7 62 0,21 PP

32 35 168 0,56 PP

40 75 298 0,99 PP

50 115 518 1,73 PP

50 145 750 2,50 PP

63 400 1649 5,50 PP

63 1100 4453 14,84 PP

Body Material

SPECK PUMPSEffective operation with a corrosion resistent design

MAT is cooperating with SPECK PUMPS, a reliable manufacturer with service centers around the world. MAT designed SPECK pumps, coming only in color yellow, meet the corrosion resistant requirements of saline water, offering a wide range of pumps delivering from 4m3/h up to 250m3/h. MAT SPECK Pumps are fabricated to withstand harsh operating conditions and to transfer acidic andsaline fluids. To achieve this, the pump motor and bearings are completely isolated from fluids that could contaminate them, ensuring longer operating periods than the standard Speck pump version models. Maintenance of the Speck pump is simple due to the large strainer canister and the robust materials used.

DESCRIPTION

APPLICATION

The special version AK pumps correspond to

the standard vers ions in our Speck

programmed, however they are designed for

use in diverse salt water and problem medias.

Media that could potentially leak or minerals

and salts which could crystallize do not come

into contact with the motor or bearings.

Therefore, this ensures considerably longer

operating times for these fields of application

compared to the standard version.

Silent working

Monoblock-type pump with a below-type mechanical seal mounted on a plastic shaft protector sleeve

Complete electrical separation

Threaded inlet and outlet connections suitable for union

Custom sealing materials with High Salt-Water, Chemical and Ozone Resistance

Discharge outlet swivels progressively

Long-Life Span

No-vibration Creation

ADVANTAGES OF SPECK PUMPS

Robust and durable structure

Corrosion resistant

High efficiency motors

Simple maintenance

31 32

SPECK PUMPSSpecification

SPECK PUMPSSpecification

33 34

Orientation

Flow

Rate

Total Head

MotorPower

(P1)

TOTAL CURRENT

ELECTRICAL DATA

m3/h m kW/h A V

PRIME 7 HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

450 500 7 8 0,44 0,953~400/230

V

PRIME 11

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

500 610 11 8 0,63 1,253~400/230

V

PRIME 13

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

500 610 13 8 0,75 1,553~400/230

V

PRIME 15

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

610 650 15 8 0,93 1,933~400/230

V

PRIME 20

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

750 800 20 8 1,26 2,253~400/230

V

PRIME 25

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

800 920 25 8 1,55 2,953~400/230

V

PRIME 30

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

920 1100 30 8 1,77 3,33~400/230

V

PRIME 40

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

1100 1300 40 8 2,55 4,63~400/230

V

Pump Type

FilterSize

mm

Orientation

Flow

Rate

Total Head

MotorPower

(P1)

TOTAL CURRENT

ELECTRICAL DATA

m3/h m kW/h A V

Pump Type

FilterSize

mm

3~400/230

V

3~400/230

V

3~690/400

V

3~690/400

V

3~400/230

V

3~400/230

V

3~400/230

V

3~400/230

V

3~400/230

V

3~400/230

V

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

RESORT 30

920 1100 30 10 1,77

RESORT 40

1100 1400 40 10 2,55

RESORT 45

1100 1400 45 10 3

RESORT 50

1100 1400 50 10 3,45

RESORT 60

1100 1400 60 10 3

RESORT 70

1100 1400 70 10 3,45

RESORT 80

1100 1400 80 10 4

RESORT 110

1100 1400 110 10 5,5

BLOCK MULTI 65-250

VERTICAL 105 25 7,5

BLOCK MULTI

100-250VERTICAL 250 20 11

9Liter9Liter

19Liter19Liter

3,3

4,6

5,5

6,2

5,5

6,2

7,9

10,4

14,4

21

PRIME 483~400/230

V

PLASTIC IMPELLER/

SALT WATER

RESISTANT SEALINGS

1100 1400 48 8 3 5,5HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

HORIZONTAL

UV DISINFECTION SYSTEMImproved wet dry filtration

MAT UV Disinfection devices are applicable to Aquaculture Facilities, and Recirculated Aquaculture Systems

MAT UV DISINFECTION SYSTEM is a sterilizing device for wastewater treatment, where the Ultra Violet radiation targets directly to ‘microorganisms’ genetic material (DNA & RNA) destruction. The comparative advantage of the UV disinfection system over various chemical disinfection methods is the maintained and unaffected physical and chemical composition of water after the UV radiation activity. The UV is effective against any type of microorganism such as algae, bacteria, virus, fungi, yeasts, etc.

DESCRIPTION

APPLICATION

MAT UV Disinfection devices is the solution for total water sterilization.

Pre-filtered water flows into the UV Disinfection device, where Ultraviolet Radiation is emitted to destroy the genetic material of the microorganisms contained in the water. Moreover, the MAT medium pressure UV lamps, are capable of multi-frequency emission, resulting in chloramines elimination through a photochemical reaction. The combined chlorine is reduced up to more than 50%. MAT UV sterilizers are made by HDPE plastic to guarantee high resistance to aggressive water, sea water & thermal water. They have multiple advantages over chemical disinfection systems since UV radiation does not alter the physical & chemical composition of water. UV sterilization is effective against all types of algae, bacteria, virus, fungi, yeasts, etc. Commonly used for the disinfection of water for human consumption, UV systems eliminate chloramines through a photochemical action, reducing the combined chlorine up to more than 50%. MAT UV systems come with control panel to monitor the operation and effectiveness of the UV lamps.


A D VA N TA G E S O F M AT U V DISINFECTION

Effective against any type of harmful microorganism

Minimised risk of handling and dosing hazardous chemical products

Maintaining unaffected physical and chemical composition of the water

Avoidance of hyper chlorination

35 36

UV DISINFECTION SYSTEMSpecification

UV DISINFECTION SYSTEMSpecification

37 38

Requested

Flowrate

Requested

Dosing Rate

Reactor

Diameter

Reactor

Length

Per Lamp

Power

Total Current Supply

Voltage

50/60Hz(m3/h) J/m2 mm mm W A V

MR1-75PP STD L-

shape3 400 0,98 1 1/2" BSP PP 90 980 75W 1 75 0,35 1~230V

MR1-75PP STD L-

shape5 400 0,98 1 1/2" BSP PP 90 980 75W 1 75 0,35 1~230V

MR2-75PP 3" 8 400 0,98 3" BSP PP 140 912 150W 2 75 0,7 1~230V

MR2-75PP 3" 15 400 0,98 3" BSP PP 140 912 150W 2 75 0,7 1~230V

MR3-75PP 3" 22 400 0,98 3" BSP PP 160 912 225W 3 75 1 1~230V

MR4-75PP 3" 35 400 0,98 3" BSP PP 180 912 295W 4 75 1,1 1~230V

MR1-350PP 45 400 0,98 DN100 PP 160 1818 0,4kW 1 350 1,7 1~230V

MR3-220PP 61 400 0,98 DN150 PP 250 1318 0,7kW 3 220 3,2 1~230V

MR3-220PP 90 400 0,98 DN150 PP 250 1318 0,7kW 3 220 3,2 1~230V

MR4-220PP 110 400 0,98 DN150 PP 315 1318 1,1kW 4 220 5 1~230V

MR4-350PP 150 400 0,98 DN200 PP 315 1818 1,6kW 4 350 7,2 1~230V

MR4-350PP 200 400 0,98 DN200 PP 315 1818 1,6kW 4 350 7,2 1~230V

MR4-350PP 250 400 0,98 DN200 PP 315 1818 1,6kW 4 350 7,2 1~230V

MR4-350PP 300 400 0,98 DN200 PP 315 1818 1,6kW 4 350 7,2 1~230V

MR6-350PP 350 400 0,98 DN250 PP 355 1818 2,4kW 6 350 11 1~230V

MR8-350PP 450 400 0,98 DN300 PP 450 1818 3,1kW 8 350 14 1~230V

MR8-350PP 600 400 0,98 DN350 PP 450 1818 3,1kW 8 350 14 1~230V

MR12-350PP 850 400 0,98 DN400 PP 500 1818 4,7kW 12 350 21 1~230V

MR12-350PP 1000 400 0,98 DN400 PP 500 1818 4,7kW 12 350 21 1~230V

Design Water UVT

Ratio

Flange/ Pipe

Connection Sizes

BODYMATERIAL

Number Of

UV LampsUV Spesification

(Metric System)

Total

Power

C O N T A C T

matglobal.tech

GREECE, ATHENS

Phone: (+30) 210 9816418Fax: (+30) 2109816414Email: [email protected]

Address: 20 Varis – Koropiou Av., Vari, 16672

TURKEY, IZMIR UAE, DUBAI

Phone: (+90) 232 234 24 04 Fax: (+90) 232 234 24 05 Email: [email protected]

Address: Istikbal Cad. 120 Guzelbahce, Izmir

Email: [email protected]: (+971) 445 423 10

Address: Austria Business Centre, Dubai Media City Concord Tower 6th floor, Dubai UAEPhone: (+971) 445 497 43

aquaculture - mat ras · engineering team, which consists of highly-skilled and motivated...

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