aquapanel floors on top of concrete cement board floor...

AQUAPANEL® Cement Board Floor

F 38

Be certain, choose AQUAPANEL®

Floors on top of concrete and timber joist construction with AQUAPANEL® Cement Board Floor and AQUAPANEL® Cement Board Floor MF

F381 AQUAPANEL® Cement Board Floor

F382 AQUAPANEL® Cement Board Floor MF

F383 AQUAPANEL® Cement Board Floor on covering board

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AQUAPANEL® Cement Board technology has already revolutionised the design and construction of buildings world-wide. Now, the new generation of floor systems from Knauf USG Systems provides architects and construction professionals with a superior alternative to wet screeds which can be used for all kinds of floor constructions.

AQUAPANEL® Cement Board Floor has an innovative edge design with a slot on all four sides, making installation faster and easier. Simply apply the AQUAPANEL® Slot Adhesive (PU), insert the AQUAPANEL® Biscuit, and press the panels together. No screws are required. The system is self-levelling during installation so floor panels create a level surface.

When used with AQUAPANEL® Levelling Fill, AQUAPANEL® Cement Board Floor provides the perfect floor structure. An AQUAPANEL® Cement Board Floor system is suitable for all kinds of floor constructions, particularly for refurbishment projects.

Product description

Physical properties

AQUAPANEL® AQUAPANEL®

Cement Board Floor Cement Board Floor MF

Length (mm) 900 900

Width (mm) 600 600

Thickness (mm) 22 33

Weight per unit area (kg/m2) approx. 37 approx. 39

Dry density (kg/m3) approx. 1600 approx. 1600

Flexural strength (N/mm²) 3.0 3.0

Modulus of elasticity (N/mm²) 4000 - 7000 4000 - 7000

Water vapour permeability (DIN 4108) 70 / 150 70 / 150

Thermal conductivity λ (W/mK) 0.79 0.79 (0.04)

Alkalinity (pH) 12 12

Building material class A2 A2

Where surfaces are level, lay AQUAPANEL® Cement Board Floor MF

(laminated with impact sound insulation board) or lay AQUAPANEL®

Cement Board Floor on insulation board with high compressive strength

(check suitability for dry floors). For uneven surfaces, prepare a level,

load-bearing surface using AQUAPANEL® Levelling Fill. Then lay covering

board, finishing with a top layer of AQUAPANEL® Cement Board Floor.

Place edge insulation strips along the walls to avoid sound bridges.

Align floor panels against the wall and install them with joints offset.

Application


The first cement screed without water

• Durableandstablewithhighloadcapacity• Easytolay• Nodryingtimes• Noscrewsrequired• Optimalsound-andthermalinsulation• Idealforallkindsoffloorconstructionsincludingparquetandtiles

after 12 hours• Canbeusedwithunderfloorheating• Non-combustible• Meetsstringentregulationsforwetareas

Where necessary, cut to size using a handheld circular saw with

diamond-tipped saw blade. Before applying the adhesive, remove dust

from the edges of the panels using a damp brush. To lay the panels,

apply a thin bead of AQUAPANEL® Slot Adhesive (PU).

Put the AQUAPANEL® Biscuit into the slot and push the panels together

until the adhesive squeezes out. As soon as the AQUAPANEL® Slot

Adhesive (PU) has hardened (approx. 12 hours), scrape off excess

adhesive using a putty knife or scraper and prime the entire surface with

AQUAPANEL® Interior Primer. Before gluing down the floor covering,

check that the adhesive is compatible with a cement sub-surface. For

ceramic tiles, use a flexible waterproof adhesive with a suitable grout.

For gluing down parquet, follow the manufacturer’s instructions.

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Impact sound protection

System Dimensions Impact sound reduction Certificates

Thickness Component Total thickness d

Computed value ΔLw,R

Tested value Rw,R

Values may change with tests. Please consult technical department.

mm mm dB dB

F382 2211

AQUAPANEL® Cement Board Floor / Floor MF Mineral fibre insulating board

32 19 58 0231.00 - P272

F383 22820

AQUAPANEL® Cement Board Floor Soft fibre timber board AQUAPANEL® Levelling Fill

50 27 63 0230.00 - P272

F382 221121

AQUAPANEL® Cement Board Floor / Floor MF Mineral fibre insulating board Plain woodstrip flooring

54 6 57 0007.05 - P252 / 04

F383 2283021

AQUAPANEL® Cement Board FloorSoft fibre timber board AQUAPANEL® Levelling Fill Plain woodstrip flooring

81 13 63 0204.00 - P272

2211

22830

221121

2283021

2211

22830

221121

2283021

2211

22830

221121

2283021

2211

22830

221121

2283021

System Dimensions Weight U-Value

Board dimensions Thickness d

Rated board value λR

Board insulationλR

mm mm kg/m2 W/(mK) W/(mK)

F381 AQUAPANEL® Cement Board Floor

600 x 900

22 37 0.79 -

F381 AQUAPANEL® Cement Board Floor MF

600 x 900

33 39 0.79 0.04

13 887

600

D

13 887

600

D

134 22

4 33

13 12-1

Dry screed flooring

Technical data / Thermal conductivity

13 887

600

D

13 887

600

D

134 22

4 33

13 12-1

4 5

Installation

AQUAPANEL® Biscuit

The groove edge does not have to be cut off in the wall area

AQUAPANEL® Slot Adhesive (PU)applied with a flat nozzle

Detail of groove edge

AQUAPANEL® Biscuit

13 887

600

22

13

94

1

26

Characteristics

•Forareaswheresuperiorimpactsoundreductionisakeyrequirement•Forfireprotection:BuildingmaterialclassA2•Forprefinishedandmosaicparquet•Forlayingfloatingparquetfloors•ForPVC,linoleum,carpet•Fortilesupto33x33cm/forlargersizes,pleaseconsulttechnical

department•Incombinationwithunderfloorheatingsystemswithsupply

temperature up to 70°C.

Surface

Prime surface with AQUAPANEL® Interior Primer(consumption approx. 50g/m2,diluted1:1withwater)

Connection

AQUAPANEL® Biscuit, AQUAPANEL® Slot Adhesive (PU)

Details Scale 1:5

AQUAPANEL® Biscuit




AQUAPANEL® Biscuit

13 887

600

22

13

94

1

26

AQUAPANEL® Biscuit




AQUAPANEL® Biscuit

13 887

600

22

13

94

1

26

AQUAPANEL® Biscuit




AQUAPANEL® Biscuit

13 887

600

22

13

94

1

26

AQUAPANEL® Biscuit




AQUAPANEL® Biscuit

13 887

600

22

13

94

1

26

4 5

Vertical sections

Details Scale 1:5

F382-V5 Height compensation through levelling filling

F381-V3 Edge design in wet rooms

F382-V1 Edge design on a reinforced concrete ceiling

F382-V6 Floor on stopper

F382-V4 Installation on timber floor boards

F382-V7 Door sill area F382-V8 Piping in levelling filling

Note: Compacting loose fill on top of mineral fibre insulating board is only recommended up to 60 mm. Compacting up to 60 mm can be done by walking pressure. For heights of 60 <h< 200 mm, compacting is carried out with a hand tamper or compacting machine. Please lay shuttering board underneath.

Partition wall acc. to W111

PE film, if necessary

Edge insulation strip


Trickle protection open to diffusion

Edge insulation strip AQUAPANEL® Cement Board Floor Covering board (e.g. soft fibre timber board)

AQUAPANEL® Levelling Fill

Sealing e.g. Knauf Flächendicht

Tile covering with flex. adhesive

Embedded sealing tape

Elastic, fungicidal joint filler

Edge insulation strip e.g. MF

Covering board (e.g. soft fibre timber board)

Area seal e.g. Knauf Flächendicht

PE film, if necessary AQUAPANEL® Levelling Fill


AQUAPANEL® Biscuit

Planks/Timber joists

AQUAPANEL® Biscuit

AQUAPANEL® Levelling Compound

Mineral fibre insulation board

AQUAPANEL® Cement Board Floor / Floor MF






AQUAPANEL® BiscuitCovering board (e.g. soft fibre timber board)


Sill plate

≥ 10

mm

≥ 10

mm





~ 100 mm ~

















AQUAPANEL® Biscuit


AQUAPANEL® Biscuit











Sill plate

≥ 10

mm

≥ 10

mm





~ 100 mm ~

















AQUAPANEL® Biscuit


AQUAPANEL® Biscuit











Sill plate

≥ 10

mm

≥ 10

mm





~ 100 mm ~

















AQUAPANEL® Biscuit


AQUAPANEL® Biscuit











Sill plate

≥ 10

mm

≥ 10

mm





~ 100 mm ~

















AQUAPANEL® Biscuit


AQUAPANEL® Biscuit











Sill plate

≥ 10

mm

≥ 10

mm





~ 100 mm ~

















AQUAPANEL® Biscuit


AQUAPANEL® Biscuit











Sill plate

≥ 10

mm

≥ 10

mm





~ 100 mm ~

















AQUAPANEL® Biscuit


AQUAPANEL® Biscuit











Sill plate

≥ 10

mm

≥ 10

mm





~ 100 mm ~

















AQUAPANEL® Biscuit


AQUAPANEL® Biscuit











Sill plate

≥ 10

mm

≥ 10

mm





~ 100 mm ~

F382-V2 Edge design on a timber joist ceiling

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Installation can begin in either the left or right corner of the room

= Installation direction

Lini

ng

//

Mechanical load capacity

Layer composition Area load Concentrated load (4 x 4 cm)

Material kN /m2 kN

33 AQUAPANEL® Cement Board Floor MF Mineral fibre *) 3 3

22 AQUAPANEL® Cement Board Floor Covering board **) (soft fibre timber board, gypsum board)

3 3

22 AQUAPANEL® Cement Board Floor Covering board AQUAPANEL® Levelling Fill 60 mm

3 3

22 AQUAPANEL® Cement Board Floor AQUAPANEL® Cement Board IndoorCovering board AQUAPANEL® Levelling Fill 60 mm

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*) When using a mineral fibre insulating board with AQUAPANEL® Cement Board Floor, check suitability with the manufacturer. **) Covering boards such as gypsum boards or soft fibre timber boards are to be chosen in accordance with DIN EN 520 or DIN EN 13171.

Laying and processing on a separating layer/insulating layer, on AQUAPANEL® Levelling Fill

Edges of the boards do not have to be cut off. Elements can be laid immediately.

Note:Laying on a separating layer / insulating layerStart laying at the wall opposite the door. The elements can be laid continuously within door area. Line element joints in the door area.

Installation on loose fill:Installation is always carried out with a covering board such as soft fibre timber, gypsum board or similar

Installation plan / Load-bearing capacity

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Material consumption

Quantity per m2

Building materials printed in italics are not Knauf USG Systems productsAverage consumption

Unit F381 F382

Edge insulation strip with 10 mm mineral fibre or similar, depending on room perimeter

AQUAPANEL® Cement Board Floor, covered area 600 x 900, d = 22 mm m2/board 0.54 0.54

AQUAPANEL® Cement Board Floor MF, covered area 600 x 900, d = 33 mm m2/board 0.54 0.54

PE foil m2 1.20 1.20

AQUAPANEL® Slot Adhesive (PU), cartridge 310 ml ml 60 60

AQUAPANEL® Slot Adhesive (PU), sausage 600 ml ml 60 60

AQUAPANEL® Biscuit piece 7 7

AQUAPANEL® Levelling Fill l 11 11

AQUAPANEL® Levelling Compound kg/m2 per mm layer thickness

1.5 1.5

AQUAPANEL® Interior Primer g 50 50

Depth of fill

≤ 60 mm > 60 mm

Floor plan and boundary conditions Simple Difficult Simple Difficult

Fill plus cover board

3.5

7.0 min/m2

5.8

10.5 min/m2

Fill, cover board plus AQUAPANEL® Cement Board Floor 11.0 18.0 min/m2 13.0 23.0 min/m2

Note:Please consult the local partner organisation of Knauf USG Systems for more information on country-specific building requirements and legislation. Technical advice is based on standard criteria.

Knauf USG Systems GmbH & Co. KGZur Helle 1158638 Iserlohn, Germanywww.aquapanel.com

AQUAPANEL® is a registered trademark of Knauf USG Systems GmbH & Co. KG

Knauf USG Systems GmbH & Co. KG reserves the right to change specifications or design and supply products which may differ from those described and illustrated without notice and without liability. All weights and measures are nominal. © 2009 GB 04/09

aquapanel floors on top of concrete cement board floor...

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