arcelormittal tubular products jubail project (“amtpj”) 2 nd sept 2013
DESCRIPTION
ArcelorMittal Tubular Products Jubail Project (“AMTPJ”) 2 nd Sept 2013. 0. ArcelorMittal Jubail Project overview capability highlights . Constructing a 600,000 t/yr Seamless Tube Mill in Saudi Arabia to supply the energy tubes market of the Middle East & North Africa from a local source: - PowerPoint PPT PresentationTRANSCRIPT
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ArcelorMittal Tubular ProductsJubail Project (“AMTPJ”)2nd Sept 2013
Confidential Information
•Constructing a 600,000 t/yr Seamless Tube Mill in Saudi Arabia to supply the energy tubes market of the Middle East & North Africa from a local source:
– Product: OCTG (Oil Country Tubular Goods) & Line Pipe for Oil and Gas
– Manufacturing Size range from 4 1/2” to 16” – Finishing Size range 2 3/8” to 16” (Green pipe
sourced from inter-company units)– Approximate split: 60/40: OCTG / Line Pipe– Heat treatment capability at 330 kt/yr
•Joint venture with Al-Tanmiah Company for Industrial and Commercial Investment of Riyadh:
Jubail
ArcelorMittal JubailProject overview capability highlights
Man hour worked to Date 21 822 822
Frequency Rate 0.14WEEK No :2
10th to 16th Aug
AMJ IBSF NSH SAS IICS GTS AAF PICO AQY KTZ EBTI
Total to
week
Accident 0 0 0 0 0 0 0 0 0 0 0 0
Incident 0 0 0 0 0 0 0 0 0 0 0 0
Near Miss 1 0 0 0 0 0 0 0 0 0 0 1
W*letter 0 0 7 1 0 0 0 1 0 0 0 9
T** letter 0 0 0 0 0 0 0 0 0 0 0 0
*W : Warning letter ** T: Termination letter
Severity Rate * 0.0003
Safety focus for the week : STORAGE OF FLAMMABLE LIQUIDS SUBSTANCE
Man hour for the week (total) 94748
LTI Free Hour From Last LTI 7 949 849
WEEK No : 2 AMJ IBSF NSH SAS IICS GTS AAF PICO AQY KTZ EBTI
Man hour 23892 407 60005 1370 0 660 0 2808 0 5606 0
Safety Concern: - Housekeeping- Repeated none compliance to AMJ Safety requirements Mitigation:- AMJ Site Management to assist in enforcing safety requirements
AMTPJ – Health & Safety Performance Health and Safety – June 2013
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Project OverviewPlant Layout and Equipment Capacities
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ArcelorMittal JubailBuilt with state-of-the-art technology
Hot mill: PQF® (premium quality finishing) SMS Meer (Germany)
Heat treating: SMS Elotherm (Germany) and Tenova LOI Italiampianti (Italy)
Furnace: Tenova LOI Italiampianti (Italy) Electrical systems: ABB (Switzerland) Cutting: Linsinger (Austria) Straightening & hydrotesting: Bronx
(USA) Non destructive testing: Tuboscope
(USA) Threading: PMC–Colinet (Belgium and
USA)12-stand sizing mill
Priority 1Q1 ‘13
•Health & Safety•People•Product Quality•Supply Chain
Priority 2
Q2/3 ‘13
•Performance Management•Organizational Structure•Marketing & Sales•SystemsPriority
3Q3/4 ‘13
•Government Relations•Professional Maintenance•Autonomous Maintenance•Environment & CSR•Cost Deployment•Projects
(9) Operational Readiness – Our Business Pillars Launch Priority
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Product: Specification and Grades
Seamless OCTG Casing & TubingGrades: H40, J55, K55, M65, L80, C95, N80-1, N80-Q, C90, T95, P110, Q125
High collapse grades also available.End finishes include: P-plain end, S-short round thread, L-long round thread, B-buttress thread, H-Hunting Energy Services premium connection
Seamless Line PipeGrades: API5L B, X42, X46, X52, X56, X60, X65, X70 EN 10208-2 L245NB, L290NB, L360NB, L360QB, L415QB, L450QB ASTM A53* A, B A106* A, B, C ASTM A333* 1, 3, 6 * Standard pipe; high and low temperature services
• Around 1,300 full time researchers • Annual R&D expenditure of $300 million• Number one R&D in the industry• Working on all development axes
– Research into products & steel solutions
– Process research– Technical assistance to the plants
• Worldwide network of 11 research centres, further supported by a network of scientific and academic partners worldwide
• R&D spending focused on 7 areas: – Automotive, Packaging, Construction,
Energy, General Industry, Long products and Special Plates
R&D Key challenges in accordance with the Group strategy
• Product: Differentiated product offer• Geography: Support the transfer of technology
between plants• Value chain: Transverse projects optimising the
product value along the complete value chain
from mining to finished products
Research & development enables to realize our ambitions in technological innovation and sustainability
… strongly supporting specialtiesArcelorMittal R&D…
ArcelorMittal – Global R&D
• Fully equipped chemical characterisation laboratory
• Extensive electron microscope facilities
• Complete coating laboratory including novel curing techniques and corrosion laboratory
• All major welding and cutting techniques available ((hybrid) laser, SAW, MIG/MAG/TIG)
• Forming and rapid prototyping capabilities
• Complete facilities for electromagnetic characterisation
• Large experience in Finite Element Modeling
• Wide range of casting possibilities
• 5 rolling stand of which 2 continuous
• Multi-purpose dynamic annealing line with transverse flux inductor
• Complete mechanical testing facilities
• Advanced characterisation equipment like dilatometry, torsion and easy access to high speed-compression
• Complete sampling preparation facilities including waterjet cutting
• Unique reactive continuous annealing simulator
• Fully equipped hydrogen lab
Unique facilities in processing, characterization and testing of metal alloys
Unique facilities in processing and characterization of metal alloys
Completely integrated metallurgical processing center
R&D Centre – Gent, Belgium
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APPENDIX – A Picture paints a thousand words
AM Jubail – OverviewBuilding
AM Jubail – OverviewBillet Preparation Area
• Construction completed• Equipment Commissioning ongoing• First billet cut on 9 May 2013
AM Jubail – OverviewRotary Heart Furnace
• 200t/hr Capacity• 48m diameter – 5.5m max billet
length• Construction completed• Under Commissioning
AM Jubail – OverviewCone Type Piercer
• Construction walkthrough• Under Commissioning
AM Jubail – OverviewPQF – Premium Quality Finishing Mill
• Construction walkthrough• Under Pre-Commissioning
AM Jubail – OverviewInduction Furnace
• Construction completed - walkthrough
AM Jubail – Overview12 Stand Sizing Mill
• Under Construction
AM Jubail – OverviewCooling Bed
• Construction completed• Under Commissioning
AM Jubail – OverviewHydraulic Systems
• Construction completed• Under Pre-Commissioning
AM Jubail – OverviewLayer Saw Line
• Most Construction completed• Under Pre-Commissioning
AM Jubail – OverviewStraightening
• Most Construction completed• Under Pre-Commissioning
AM Jubail – OverviewInspection and Prove-up Area
• Most Construction completed• Under Pre-Commissioning
AM Jubail – OverviewHeat Treatment 1 - Induction Furnace
• Construction ongoing• Under Pre-Commissioning
Quench
Induction
AM Jubail – OverviewHeat Treatment 2 – Gas fired Furnace
• Construction ongoing• Under Pre-Commissioning
Hardening Furnace
Tempering Furnace
AM Jubail – OverviewOCTG Line
• Construction completed• Under Pre-Commissioning
Threading Machine
MPI End Inspection
CouplingTorque
AM Jubail – OverviewHydrostatic Machine
• Construction completed• Under Pre-Commissioning
AM Jubail – OverviewCoating System
• Construction completed• Under Pre-Commissioning
Coating System
AM Jubail – OverviewBundling for OCTG 2
• Areas still under Construction• Under Pre-Commissioning
Bundling System
AM Jubail – OverviewFinal Material Storage
• Area ready
AM Jubail – OverviewLPG / SNG Storage
• LPG Storage ready• Access road completed• Awaiting final approval before gas
delivery
AM Jubail – OverviewWater Treatment Stock
• Construction completed• Under Commissioning
Sea Water Cooling TowerWater Treatment Filter
AM Jubail – Overview115kV Substation
• Completed