arcmasterarcmaster 400 ms400 mst - asteco s.a€¦ · embedded microprocessor with digital...

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Excellent Performance! Embedded microprocessor with digital controls, delivering full multi process CC/CV with perfectly smooth, stable arc characteristics for MIG solid and Flux cored wires, Air Carbon Arc cutting and Gouging, E6010 Cellulose and low hydrogen electrodes. Smart Logic ® & Easy Link! Prevents damage to the internal components if installed to improper voltage. Multi voltage 208-230/460 1 or 3 phase providing maximum flexibility. Thermal Overload Protection! Indicator alerts the operator if duty cycle is exceeded or airflow is blocked. Twist Lock Output Terminals! Allows for easy polarity changing and cable connection. Remote Receptacle Fitted! Makes compatibility of Thermal Arc, competitive wire feeders and remote devices simple. Easy to use! Simple, user friendly set-up and operation. Smart Warning Diagnostics! Alerts operator to power supply abnormalities. Standards Compliant Integrated VRD! Voltage Reduction Device reduces the OCV when the power supply is not in use. This all but eliminates the risk of electrocution to the operator from the secondary welding circuit. Job Save & Load! Allows operator to store up to 5 exact optimized welding parameters then digitally recall them with perfect repeatability. Lift Start TIG! Provides TIG arc starting without use of high frequency. Hot Start! Adjustable Hot Start for optimized starting performance. Rack Systems! Available in 4, 6 or 8 pack packages with electrical. ArcMaster ® 400 MST power source comes with: Power cord 2 x dinse 50mm plugs Operating manual Order Information Part No: 10-3072 Description: ArcMaster 400 MST Tough, Compact . . . and Portable Quick Specifications Processes STICK (SMAW) TIG (GTAW) Lift MIG (GMAW) Flux Cored (FCAW) Air Carbon Arc Cutting & Gouging (CAG) Industrial Applications Maintenance & repair Industrial manufacturing Construction Input Voltage 208-230/460 VAC 1/3 Phase Input Frequency 50/60 Hz Rated Output @ Duty Cycle 400A/36V@25% (208-230/460V, 3 phase) 300A/32V@60% (208-230/460V, 3 phase) 200A/28V@100% (208-230/460V, 3 phase) 300A/32V@25% (208-230V, 1 phase) 230A/29V@60% (208-230V, 1 phase) 180A/27V@100% (208-230V, 1 phase) Output Range 5-400A Weight 62 lb (28 kg) 5Y e a r * 50 60 Hz 1/3 PHASE GTAW CAG SMAW GMAW FCAW 460 V CC CV DC 400 AMP ArcMaster ArcMaster 400 MS T 400 MST ® 230 V 208 V INVERTER Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MST Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 F * Limited warranty. Refer to warranty schedule.

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Excellent Performance! Embedded microprocessor with digitalcontrols, delivering full multi processCC/CV with perfectly smooth, stablearc characteristics for MIG solid andFlux cored wires, Air Carbon Arc cuttingand Gouging, E6010 Cellulose and lowhydrogen electrodes.

Smart Logic® & Easy Link!Prevents damage to the internalcomponents if installed to impropervoltage. Multi voltage 208-230/460 1 or 3 phase providing maximumflexibility.

Thermal Overload Protection!Indicator alerts the operator if dutycycle is exceeded or airflow is blocked.

Twist Lock Output Terminals!Allows for easy polarity changing andcable connection.

Remote Receptacle Fitted!Makes compatibility of Thermal Arc,competitive wire feeders and remotedevices simple.

Easy to use! Simple, user friendlyset-up and operation.

Smart Warning Diagnostics!Alerts operator to power supplyabnormalities.

Standards Compliant IntegratedVRD! Voltage Reduction Devicereduces the OCV when the power supplyis not in use. This all but eliminates therisk of electrocution to the operator fromthe secondary welding circuit.

Job Save & Load! Allows operatorto store up to 5 exact optimizedwelding parameters then digitally recallthem with perfect repeatability.

Lift Start TIG! Provides TIG arcstarting without use of high frequency.

Hot Start! Adjustable Hot Start foroptimized starting performance.

Rack Systems! Available in 4, 6 or8 pack packages with electrical.

ArcMaster® 400 MSTpower source comeswith:• Power cord

• 2 x dinse 50mm plugs

• Operating manual

Order InformationPart No: 10-3072Description: ArcMaster 400 MST

Tough, Compact . . . and Portable

Quick SpecificationsProcessesSTICK (SMAW)TIG (GTAW) LiftMIG (GMAW)Flux Cored (FCAW)Air Carbon Arc Cutting &Gouging (CAG)Industrial ApplicationsMaintenance & repairIndustrial manufacturingConstructionInput Voltage208-230/460 VAC 1/3 PhaseInput Frequency50/60 HzRated Output @ Duty Cycle400A/36V@25% (208-230/460V, 3 phase)300A/32V@60% (208-230/460V, 3 phase)200A/28V@100% (208-230/460V, 3 phase)300A/32V@25% (208-230V, 1 phase)230A/29V@60% (208-230V, 1 phase)180A/27V@100% (208-230V, 1 phase)Output Range5-400AWeight62 lb (28 kg)

5 Year *

5060

Hz1/3PHASEGTAWCAGSMAW

GMAWFCAW

460V

CCCV DC 400

AMPArcMasterArcMaster 400 MST400 MST®

230V

208V

INVERTER

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MST

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 F

* Limited warranty. Refer to warranty schedule.

Inbuilt ‘Smart Logic’prevents damage fromconnectiton to incorrectvoltage.

Integrated VRD. Simple to use operatorinterface.

Digital Displayincludes Volt/ampmeter, parametersetting, thermaloverload protection &warning circuitryindicator.

Process switch:STICK, Lift-StartTIG and MIGfunctions.

14 & 19 pin remotereceptacle

Twist lock 50mmdinse outputterminal

Features#

Digital ProcessControl: Hot start,Arc Force,Inductance andSave/Load function.

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MST

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 F

# Subject to change without notification.

5060

Hz1/3PHASEGTAWCAGSMAW

GMAWFCAW

460V

CCCV DC 400

AMPArcMasterArcMaster 400 MST400 MST®

230V

208V

INVERTER

ArcMaster 400 MSTInput voltage 208-230/460 VAC

1/3 phaseRated output 400A/36V @ 25% (208-230V/460V, 3 phase)@ duty cycle 300A/32V @ 60% (208-230/460V, 3 phase)

200A/28V @ 100% (208-230/460V, 3 phase)300A/32V @ 25% (208-230V, 1 phase)230A/29V @ 60% (208-230V, 1 phase)180A/27V @ 100% (208-230V, 1 phase)

OCV 65Welding Voltage Range10-36VOutput range 5-400AApprovals CSA (pending); IP23S; IEC 60974-1 (CE)Primary cable length 10ft

Specifications#

Output Characteristics#

Dimensions & WeightDimensions HxWxD 16.5 x 8.3 x 17.7 in (420 x 210 x 450 mm)Weight 62 lb (28 kg)

400A5A (A)

(V)

OCV

18V

420A

160A

400A25A (A)

(V)

OCV

10V

STICK PROCESS LIFT TIG PROCESS

5A (A)

(V)

OCV

10V

36V

400A

MIG PROCESS

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MST

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 F

Input Voltage (VAC)Duty Output OCV Output No. phase 208 Input 230 Input 460 Input kVA kwCycle Amps Voltage Amps Amps Amps

Output 25% 400 65 36 3 67 60 30 24.0 18.0

60% 300 65 32 3 44 40 20 16.0 12.0

100% 200 65 28 3 26 23 11.5 9.2 6.9

No Load – – – 3 1.4 1.1 0.7 0.5 0.13

Output 25% 300 65 32 1 96 87 – 20.0 12.0

60% 230 65 29 1 67 60 – 13.9 8.3

100% 180 65 27 1 49 44 – 10.2 6.1

No Load – – – 1 2.5 1.8 – 0.5 0.13

# Subject to change without notification.

5060

Hz1/3PHASEGTAWCAGSMAW

GMAWFCAW

460V

CCCV DC 400

AMPArcMasterArcMaster 400 MST400 MST®

230V

208V

INVERTER

Control Panel#

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MST

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 F

# Subject to change without notification.

1. VRD - (Voltage Reduction Device) lightsindicate on or off

2. STICK/MIG Parameters - Pressing thisbutton scrolls through the STICKfunctions (Hot Start, Arc Control,Current) or MIG functions (Volts,Inductance).

3. Digital LED display – welding amperageand voltage or parameter values aredisplayed in these windows. Internalwarnings such as over temperature, lowor high input voltage applied aresignaled to the operator by a warningsound and error message on the screen.

4. Save/Load Buttons - By using the Save& Load buttons the operator can easilysave up to 5 welding programs.

5. Control knob – allows the operator toadjust the output amperage or voltagewithin the entire range of the powersource, also used to set each parametervalue.

6. Process functions – pressing this buttonscrolls through the output processmodes (STICK, Lift TIG, MIG ).

7. Remote current function - pressing thisbutton enables remote current.

8. Remote contactor function - pressingthis button enables remote contactor onor off.

2

1

3 5 6 7 84

5060

Hz1/3PHASEGTAWCAGSMAW

GMAWFCAW

460V

CCCV DC 400

AMPArcMasterArcMaster 400 MST400 MST®

230V

208V

INVERTER

Options & Accessories#

Stick KitPart No. 10-4082AWork clamp with 25’ 1 AWG cable and stickelectrode holder with 25’ 1 AWG cable.

TIG KitPart No. 10-4080Includes regulator/flowgauge,12.5ft 200 AmpTIG torch with valve. Accessory kit including 1ea of 0.040”x7”, 1/16”x7” & 3/32”x7” 2%Tungsten with collet & collet bodies, 1 ea 1/4”,5/16”, 3/8” alumina cup.

Dinse ConnectorPart No. 10-2020T-50mm dinse style male plug.

Hand Held PendantPart No. 10-2005Includes contactor On/Off switch & currentcontrol with 25ft cable and 14-pin male plug.

Torch Switch On/Off w/current controlPart No. 10-2002 25ft for CK9 HandlePart No. 10-2003 25ft for CK17 HandlePart No. 10-2004 25ft for CK26 HandleTorch mounted with 14-pin male plug.

Torch Switch On/OffPart No. 10-2001 25ftTorch mounted with 14-pin male plug.

Foot ControlPart No. 10-2008 15ftPart No. 10-2007 25ftContactor On/Off & current controlwith cable & 14-pin.

Extension CablePart No. 10-2030 3ftPart No. 10-2031 15ftPart No. 10-2032 25ftPart No. 10-2033 50ftPart No. 10-2034 75ftWith 14-pin male plug and 14-pin femalecable receptacle.

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MST

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 F

# Subject to change without notification.

Running Gear/Cylinder CartPart No. 205199For welding power source and/or gas cylinders.

5060

Hz1/3PHASEGTAWCAGSMAW

GMAWFCAW

460V

CCCV DC 400

AMPArcMasterArcMaster 400 MST400 MST®

230V

208V

INVERTER

ArcMaster® Racks arethe ideal system foronsite applicationsincluding constructionand shipbuilding.

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster Racks

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.:

Easily Moved & Transported! All 4, 6 and 8 pack racks are availablewith two lifting eyes, Lift truck forkpockets in base and rugged skid forease of transportation and moving.

Quick Connect! Electricaldisconnect allows for easy connectionwith one primary power input cord.

Circuit Breaker Fitted! All racksfactory equipped with environmentallyprotected circuit breaker panel toprovide primary power line protectionfor each inverter power supply.

Rack Packages! Available as a400MST package with power suppliesinstalled and commonly used with theThermal Arc Portafeed VS212 suitcasefeeder to provide a reliable and durablesolution to construction MIG (GMAW)and Flux Cored (FCAW) welding.

Approvals Compliant! MeetsIP23S and NEC requirements whenproperly installed.

Compact size! Small foot printmakes it ideal for easy transportation inpickup trucks or through doorways.

# Subject to change without notification.^Weight does not include power supplies.^^ArcMaster racks electrics are rated for 3 phase power only.**Power supplies not included.

Quick Specifications#

ProcessesMIG (GMAW)Stick (SMAW)TIG and Lift-Arc TIG (GTAW)Flux Cored (FCAW)Air Carbon ArcCutting and Gouging (CAG)Industrial ApplicationsConstructionFabricationShipbuildingRental FleetsInput Voltage208-230/460 VAC 3 Phase^^Rack CapacityAccommodates ArcMaster 300A& 400A inverter power sourcesWeight & Dimensions^4 pack w/electrical250lb H55.5” x W26” x D41”6 pack w/electrical400lb H55.5” x W26” x D51”8 pack w/electrical470lb H55.5” x W26” x D61”

Order InformationPart No: 10-4029 Description: ArcMaster 4 pack**Part No: 10-4031 Description: ArcMaster 6 pack**Part No: 10-4033 Description: ArcMaster 8 pack**Part No: W4009113 Description: ArcMaster 4 pack

400MST package

5060

Hz1/3PHASEGTAWCAGSMAW

GMAWFCAW

460V

CCCV DC 400

AMPArcMasterArcMaster 400 MST400 MST®

230V

208V

INVERTER

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MST

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 F

Ordering Information•ArcMaster 400 MST Power Source 10-3072

EasyFind Guide - build your own package#

# Subject to change without notification. **Power supplies not included.

Gas Metal Arc WeldingFlux Cored Arc Welding

Shielded MetalArc Welding

Carbon Arc Gouging- Air

GMAWFCAW GTAW SMAW CAG

Description Part No.Ultrafeed VA2000 W3300001Ultrafeed VA4000 W3400001Ultrafeed VA4000D W3420001Portafeed VS212 W3512002

Description Part No.TIG Kit 10-4080

Description Part No.Stick Kit 25ft 10-4082A

Description Part No.Hand Pendant 25ft 10-2005

Description Part No.Work Lead, 1 AWG cable, 10ft P001912810

Description Part No.Arcair K4000 Torch Assy 7ft 61082008

Description Part No.On/Off Switch 25ft 10-2001Slider Control CK9 Handle 10-2002Slider Control CK17 Handle 10-2003Slider Control CK26 Handle 10-2004Foot Control 15ft 10-2008Foot Control 25ft 10-2007

Description Part No.Tweco® Spraymaster 12ft MS312-3545Tweco® Spraymaster 15ft MS315-3545Tweco® Spraymaster 12ft MS312-116Tweco® Spraymaster 15ft MS315-116

Description Part No.Interconnection Assy 6ft W4009204Interconnection Assy 15ft W4009205Interconnection Assy 25ft W4009206Interconnection Assy 50ft W4009207

Description Part No.Victor Reg/flowmeter (mixed) 0781-3873Victor Reg/flowmeter (CO2) 0781-0353

Wirefeeder

MIG Gun

Gas Regulator

Description Part No.Work Lead, 1 AWG cable, 10ft P001912810

Work Lead

Remote Control Device

26V TIG Torch Kit - Air Cooled Gouging Torch

Work LeadRemote Control Device

Interconnection Cables

Gas TungstenArc Welding

Electrode Work Lead Kit

ArcMaster 400 MST is capable of• GMAW (Gas Metal Arc Welding)• FCAW (Flux Cored Arc Welding)• GTAW (Gas Tungsten Arc Welding)• SMAW (Shielded Metal Arc Welding)• CAG (Carbon Arc Gouging)

5060

Hz1/3PHASEGTAWCAGSMAW

GMAWFCAW

460V

CCCV DC 400

AMPArcMasterArcMaster 400 MST400 MST®

230V

208V

INVERTER

For detailed accessory descriptions see ordering information

Description Part No.ArcMaster 4 Rack** 10-4029ArcMaster 6 Rack** 10-4031Arcmaster 8 Rack** 10-4033

Running Gear4,6 & 8 Rack Systems

Part No. 205199

PRODUCT PART NO. DESCRIPTION QTY PRICE

ArcMaster® 400MST 10-3072 Power supply only: includes 400MST with power cord and 2 each dinse 50mm plugs

ArcMaster® 4 pack 400MST package W4009113 4 x ArcMaster 400 MST, 4 pack rack, circuit breaker panel

ACCESSORIES

Stick Kit 10-4082A Work clamp with 25’ cable, and stick electrode with 25’ 1 AWG cable

TIG Kit 10-4080 Includes regulator/flowgauge, 12.5ft 150 Amp TIG torch with valve,accessory kit includes 1 ea of .040”x7”, 1/16”x7”, 3/32”x7” 2% Tungsten withcollet & collet bodies, 1 ea 1/4”, 5/16”, 3/8” alumina cup

Dinse Connector 10-2020 T50mm Dinse style male plug

Hand Held Pendant 10-2005 Includes contactor On/Off switch and current control with 25ft cableand 14-pin male plug

Foot Control 10-2008 Contactor On/Off and current control with 15ft cable and 14-pin male plug

10-2007 Contactor On/Off and current control with 25ft cable and 14-pin male plug

Extension Cable 10-2030 3ft with 14-pin male plug and 14-pin female cable receptacle

10-2031 15ft with 14-pin male plug and 14-pin female cable receptacle

10-2032 25ft with 14-pin male plug and 14-pin female cable receptacle

10-2033 50ft with 14-pin male plug and 14-pin female cable receptacle

10-2034 75ft with 14-pin male plug and 14-pin female cable receptacle

Torch Switch On/Off 10-2001 25ft torch mounted with 14-pin male plug

Torch Switch On/Off w/current control 10-2002 25ft torch mounted with 14-pin male plug - adapts to CK9 torch handle

10-2003 25ft torch mounted with 14-pin male plug - adapts to CK17 torch handle

10-2004 25ft torch mounted with 14-pin male plug - adapts to CK26 torch handle

Rack Systems* 10-4029 4 pack w/electrical

10-4031 6 pack w/electrical

10-4033 8 pack w/electrical

Running Gear/Cylinder Cart 205199 For welding power source and/or gas cylinders

Tweco® Spraymaster 12ft MS312-3545 Gun assembly with 12ft cable, 350 Amp @ 80%, suits .035” - .045” wire

Tweco® Spraymaster 15ft MS315-3545 Gun assembly with 15ft cable, 350 Amp @ 80%, suits .035” - .045” wire

Tweco® Spraymaster 12ft MS312-116 Gun assembly with 12ft cable, 350 Amp @ 80%, suits 1/16” wire

Tweco® Spraymaster 15ft MS315-116 Gun assembly with 15ft cable, 350 Amp @ 80%, suits 1/16” wire

Victor® Regulator/Flowmeter mixed gases 0781-3873 HSR regulator/flowmeter, Argon-Argon/CO2 mixed gases

Victor® Regulator/Flowmeter CO2 0781-0353 SR311 regulator/flowmeter, CO2 gas

Arcair® K4000 Gouging Torch 61082008 K4000 torch and 7ft cable, 1000 Amp @ 100%

WIRE FEEDERS##

Ultrafeed A2000 W3300001 110V, 50/60 Hz, heavy duty 2-roll wirefeeder

Ultrafeed VA2000 W3400001 110V, 50/60 Hz, heavy duty 2-roll wirefeeder

Ultrafeed VA4000 W3420001 110V, 50/60 Hz, heavy duty 4-roll wirefeeder

Portafeed VS 212* W3512002 15-100V DC, heavy duty, CC/CV operation, 2 roll wirefeeder

TOTAL QUOTE PRICE

# Subject to change without notification.

*Used in CC or CV mode for GMAW & FCAW welding.

**Power supplies not included. See Rack Systems brochure for details.

## See corresponding literature for further details and features of wirefeeders.

Ordering Information#

Customer Care - USA Thermadyne Canada International Customer Care www.thermalarc.com

Tel: 800 255 5846 Tel: 905 827 1111 Tel: 905 827 9777 ArcMaster 400MST

Fax: 800 332 0946 Fax: 905 827 0813 Fax: 905 827 9797 Form No.: 84-2645 F

5060

Hz1/3PHASEGTAWCAGSMAW

GMAWFCAW

460V

CCCV DC 400

AMPArcMasterArcMaster 400 MST400 MST®

230V

208V

INVERTER