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P632 Transformer Differential Protection Device Version -304 -403/404 -606 ff Supporting Documents P632/EN IN/A54 (AFSV.11.09640 EN) This document does not replace the Technical Manual

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Page 1: Areva - p632

P632 Transformer

Differential Protection Device

Version -304 -403/404 -606 ff

Supporting Documents

P632/EN IN/A54 (AFSV.11.09640 EN)

This document does not replace the Technical Manual

Page 2: Areva - p632

!

Warning When electrical equipment is in operation dangerous voltage will be present in certain parts of the equipment. Failure to observe warning notices, incorrect use or improper use may endanger personnel and equipment and cause personal injury or physical damage.

Before working in the terminal strip area, the device must be isolated. Where stranded conductors are used, wire end ferrules must be employed.

Proper and safe operation of this device depends on appropriate shipping and handling, proper storage, installation and commissioning, and on careful operation, maintenance and servicing.

For this reason only qualified personnel may work on or operate this device.

For this reason only qualified personnel familiar with the content of the Safety Guide (SFTY/4LM/B11 or later version) may work on or operate this device.

Any modifications to this device must be in accordance with the manual. If any other modification is made without the express permission of AREVA T&D, it will invalidate the warranty, and may render the product unsafe.

Qualified Personnel are individuals who

are familiar with the installation, commissioning and operation of the device and of the system to which it is being connected;

are able to perform switching operations in accordance with safety engineering standards and are authorized to energize and de-energize equipment and to isolate, ground and label it;

are trained in the care and use of safety apparatus in accordance with safety engineering standards;

are trained in emergency procedures (first aid).

Note The operating manual for this device gives instructions for its installation, commissioning and operation. However, the manual cannot cover all conceivable circumstances or include detailed information on all topics. In the event of questions or specific problems, do not take any action without proper authorization. Contact the appropriate AREVA technical sales office and request the necessary information.

Any agreements, commitments, and legal relationships and any obligations on the part of AREVA, including settlement of warranties, result solely from the applicable purchase contract, which is not affected by the contents of the operating manual.

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P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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Stückprüfbescheinigung P632 Routine Test Certificate P632

AREVA Energietechnik GmbH ist ein DQS zertifiziertes Unternehmen.

Fertigung und Prüfung der Schutzeinrichtungen erfüllen die Anforderungen von DIN EN ISO 9001. AREVA Energietechnik GmbH has been awarded the DQS certificate by the internationally recognized, independent and impartial association for the certification of quality assurance systems, DQS (Deutsche Gesellschaft zur Zertifizierung von Qualitätssicherungssystemen), thereby certifying that ALSTOM has introduced and uses a state-of-the-art quality assurance system that complies with all requirements stated in EN ISO 9001 that apply to its products and services.

Stückprüfung Routine Test

Alle Prüfungen nach IEC 255-6 und DIN EN 60255-6. All tests according to IEC 255-6 and EN 60255-6.

Die folgenden Überprüfungen waren Gegenstand der Stückprüfung bei Referenzbedingungen: The following tests have been carried out as part of the routine test under reference conditions:

1 Übereinstimmung der Schutzeinrichtung mit Bestückungs- und Anschlußplan Conformity of the protection device with components list, location diagram and terminal connection diagram

2 Isolationsprüfung Insulation test

3 Stromversorgung im Bereich 0,8 UH,nom ≤ UH,nom ≤ 1,1 UH,nom Power supply within the range 0.8 VA,nom ≤ VA,nom ≤ 1.1 VA,nom

4 Prüfung der Genauigkeit der Einstellwerte Accuracy of the setting values

5 Ansprech- und Kommandozeiten für alle wesentlichen Funktionen Operate and command times for all essential functions

6 Funktionsprüfung aller binären Signaleingänge und Kontakte Functional testing of all binary signal inputs and contacts

7 100 % kontrollierter Wärmedauerlauf 100 % controlled thermal endurance test

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

Page 7: Areva - p632

Modifications After Going to Press

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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Contents

1 Order Information 10

2 Modifications 11

3 Dimensional Drawings 12 3.1 Surface-Mounting Case 40 T 12 3.2 Flush-Mounting Case 40 T 13 3.3 Flush-Mounting Case 84 T 15 3.4 PE Terminal 17 3.5 Panel Cutout for Case 40 T 18 3.6 Panel Cutout for Case 84 T 20 3.7 Case 40 T, Flush-Mounted 22 3.8 Case 84 T, Flush-Mounted 24 3.9 Combining 40 T Cases to Form a 19“ Mounting Rack 26 3.10 Fitting a 19” Mounting Rack into a Cabinet 27

4 Location Diagrams 28 4.1 Case 40 T, Pin-terminal Connection 28 4.2 Case 84 T, Ring-terminal Connection 29 4.3 Ethernet Module 30

5 Terminal Connection Diagrams 31 5.1 Case 40 T, Pin-terminal Connection 31 5.2 Case 84 T, Ring-terminal Connection 37 5.3 Ethernet Module 43

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 9

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1 Order Information

1 Order Information

MiCOM P632Name Order number Two Winding Transformer Diff. Prot. P 6 3 2 - 9 0 1 -304 -4xx -606 -46x -9x x -95 x -8xxBasic device:Basic device 40TE, pin-terminal connection, 3 -403Basic device 84TE, ring-terminal connection, 8 -404 basic complement with 4 binary inputs and 8 output relaysMounting option and display:Surface-mounted, local control panel with text display 3Flush-mounted, local control panel with text display 4Processor extension and Current transformer:With DSP-Coprocessor, Inom = 1 A / 5 A (T11...T13 / T21...23) 2) 8

Inom = 1 A / 5 A (T11...T14 / T21...24) 2) 9Voltage transformer:Vnom = 50 ... 130 V (1-pole) 1Additional binary I/O options:Without 0With 1 binary module (add. 6 binary inputs and 8 output relays) 1Power supply and additional outputs:VA,nom = 24 VDC 3VA,nom = 48 ... 250 VDC / 100 ... 230 VAC 4VA,nom = 24 VDC and 6 output relays, 4 with thyristor 6VA,nom = 48 ... 250 VDC / 100 ... 230 VAC 7 and 6 output relays, 4 with thyristorVA,nom = 24 VDC and 6 output relays 8VA,nom = 48 ... 250 VDC / 100 ... 230 VAC and 6 output relays 9Further add. options:Without 0With analogue module 2With binary module (add. 24 binary inputs) 4 Switching threshold on binary inputs:>18 V (standard variant) (Without order extension no.)

>90 V (60...70% of VA,nom = 125...150 V) 8) -461

>155 V (60...70% of VA,nom = 220...250 V) 8) -462

>73 V (67% of VA,nom = 110 V) 8) -463

>146 V (67% of VA,nom = 220 V) 8) -464With communication / information interface:Only IRIG-B input for clock synchronization -90 0Protocol IEC 60870-5-103 -91Protocol can be switched between: -92 IEC 60870-5-101/-103, Modbus, DNP3, Courier and IRIG-B input for clock synchronization and 2nd interface (RS485, IEC 60870-5-103)For connection to wire, RS485, isolated 1For connection to plastic fibre, FSMA connector 2For connection to glass fibre, ST connector 4Protocol UCA2 -93For connection to 10 MHz Ethernet, glass fibre ST and wire RJ45 5 and 2nd interface (RS485, IEC 60870-5-103)For connection to 100 MHz Ethernet, glass fibre SC and wire RJ45 6 and 2nd interface (RS485, IEC 60870-5-103)Language:English (German) 4) (Without order extension no.)

Px40 English (English) 4) (On request) -800

German (English) 4) -801

French (English) 4) (On request) -802

Spanish (English) 4) (On request) -803

Polish (English) 4) (On request) -804

Russian (English) 4) 7) (On request) -8052) Switching via parameter, default setting is underlined!4) Second included language in brackets7) Hardware option, supports cyrillic letters instead of special West. Europe characters8) Standard variant recommended, if higher pickup threshold not explicitly required by the application

10 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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2 Modifications

2 Modifications

The following area is reserved for documentation of design version modifications of this device, e.g. add-ons, by the factory or the user. It contains information on modification date and modifying person.

Modification Name Date

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 11

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3 Dimensional Drawings

3 Dimensional Drawings

3.1 Surface-Mounted Case 40 T

1 Dimensional drawing for surface-mounted case 40 T (dimensions in mm)

12 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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3 Dimensional Drawings (continued)

3.2 Flush-Mounted Case 40 T

2 Dimensional drawing for flush-mounted case 40 T, flush-mount method 1 (without angle brackets and frame) (dimensions in mm)

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 13

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3 Dimensional Drawings (continued)

3 Dimensional drawing for flush-mounted case 40 T, flush-mount method 2 (using the angle brackets and frame) (dimensions in mm)

14 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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3 Dimensional Drawings (continued)

3.3 Flush-Mounted Case 84 T

4 Dimensional drawing for flush-mounted case 84 T, flush-mount method 1 (without angle brackets and frame) (dimensions in mm)

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 15

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3 Dimensional Drawings (continued)

5 Dimensional drawing for flush-mounted case 84 T, flush-mount method 2 (using the angle brackets and frame) (dimensions in mm)

16 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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3 Dimensional Drawings (continued)

3.4 Protective Conductor Terminal (PCT) / Case Grounding / Protective Earth Terminal

19Y5220A_EN

6 Mounting the PCT / Mounting set for case grounding

PCT: Protective Conductor Terminal, formerly "Protective Earth Terminal" The clamp bracket is marked with a PCT symbol:

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 17

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3 Dimensional Drawings (continued)

3.5 Panel Cutout for Case 40 T

7 Dimensional drawing of panel cutout for case 40 T, flush-mount method 1 (without angle brackets and frame) (dimensions in mm)

18 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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3 Dimensional Drawings (continued)

8 Dimensional drawing of panel cutout for case 40 T, flush-mount method 2 (using the angle brackets and frame) (dimensions in mm)

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 19

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3 Dimensional Drawings (continued)

3.6 Panel Cutout for Case 84 T

9 Dimensional drawing of panel cutout for case 84 T, flush-mount method 1 (without angle brackets and frame) (dimensions in mm)

20 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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3 Dimensional Drawings (continued)

10 Dimensional drawing of panel cutout for case 84 T, flush-mount method 2 (using the angle brackets and frame) (dimensions in mm)

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 21

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3 Dimensional Drawings (continued)

3.7 Case 40 T, Flush-Mounted

11 Installation of case 40 T for flush-mounting, flush-mount method 1 (without angle brackets and frame)

Protective Conductor Terminal (PCT) / Case Grounding / Protective Earth Terminal: See Chapter 3.4

22 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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3 Dimensional Drawings (continued)

12 Installation of case 40 T for flush-mounting, flush-mount method 2 (using the angle brackets and frame)

Protective Conductor Terminal (PCT) / Case Grounding / Protective Earth Terminal: See Chapter 3.4

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 23

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3 Dimensional Drawings (continued)

3.8 Case 84 T, Flush-Mounted

13 Installation of case 84 T for flush-mounting, flush-mount method 1 (without angle brackets and frame)

Protective Conductor Terminal (PCT) / Case Grounding / Protective Earth Terminal: See Chapter 3.4

24 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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3 Dimensional Drawings (continued)

14 Installation of case 84 T for flush-mounting, flush-mount method 2 (using the angle brackets and frame)

Protective Conductor Terminal (PCT) / Case Grounding / Protective Earth Terminal: See Chapter 3.4

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 25

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3 Dimensional Drawings (continued)

3.9 Combining 40 T Cases to Form a 19” Mounting Rack

15 Combining 40 T flush-mounting cases to form a 19” mounting rack

Protective Conductor Terminal (PCT) / Case Grounding / Protective Earth Terminal: See Chapter 3.4

26 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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3 Dimensional Drawings (continued)

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 27

3.10 Fitting a 19” Mounting Rack into a Cabinet

16 Fitting a 19” mounting rack

Protective Conductor Terminal (PCT) / Case Grounding / Protective Earth Terminal: See Chapter 3.4

Page 28: Areva - p632

4 Location Diagrams

4 Location Diagrams

4.1 Case 40 T, Pin-terminal Connection

17 Location diagram P632 in case 40 T, pin-terminal connection

Location diagram of the Ethernet module see Chapter 4.3

28 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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4 Location Diagrams (Fortsetzung)

4.2 Case 84 T, Ring-terminal Connection

18 Location diagram P632 in case 84 T, ring-terminal connection

Location diagram of the Ethernet module see Chapter 4.3

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 29

Page 30: Areva - p632

4 Location Diagrams (continued)

30 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

4.3 Ethernet Module

Type

-X10

Type

A*

Px3x_Ethernet_01A_EN

A

Designation

Communication module

Item

-U17; -U18; -U20; -U25; -U26

Slot

02

01 02

01

* : Alternative module(see order information)

02

-X7

*

-X8

*-X

13 *

-X12

19 Location diagram of the Ethernet module

applicable to: Case 40 T, pin-terminal connection Case 84 T, ring-terminal connection

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5 Terminal Connection Diagrams

5 Terminal Connection Diagrams

5.1 Case 40 T, Pin-terminal Connection

20 Terminal connection diagram P632 in case 40 T, pin-terminal connection, diagram P632.403, part 1 of 6

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 31

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5 Terminal Connection Diagrams (continued)

21 Terminal connection diagram P632 in case 40 T, pin-terminal connection, diagram P632.403, part 2 of 6

32 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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5 Terminal Connection Diagrams (continued)

22 Terminal connection diagram P632 in case 40 T, pin-terminal connection, diagram P632.403, part 3 of 6

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 33

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5 Terminal Connection Diagrams (continued)

23 Terminal connection diagram P632 in case 40 T, pin-terminal connection, diagram P632.403, part 4 of 6

34 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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5 Terminal Connection Diagrams (continued)

24 Terminal connection diagram P632 in case 40 T, pin-terminal connection, diagram P632.403, part 5 of 6

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 35

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5 Terminal Connection Diagrams (continued)

25 Terminal connection diagram P632 in case 40 T, pin-terminal connection, diagram P632.403, part 6 of 6

Terminal connection diagram of the Ethernet module see chapter 5.3

36 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

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5 Terminal Connection Diagrams (continued)

5.2 Case 84 T, Ring-terminal Connection

26 Terminal connection diagram P632 in case 84 T, ring-terminal connection, diagram P632.404, part 1 of 6

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 37

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5 Terminal Connection Diagrams (continued)

27 Terminal connection diagram P632 in case 84 T, ring-terminal connection, diagram P632.404, part 2 of 6

38 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

Page 39: Areva - p632

5 Terminal Connection Diagrams (continued)

28 Terminal connection diagram P632 in case 84 T, ring-terminal connection, diagram P632.404, part 3 of 6

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 39

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5 Terminal Connection Diagrams (continued)

29 Terminal connection diagram P632 in case 84 T, ring-terminal connection, diagram P632.404, part 4 of 6

40 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

Page 41: Areva - p632

5 Terminal Connection Diagrams (continued)

30 Terminal connection diagram P632 in case 84 T, ring-terminal connection, diagram P632.404, part 5 of 6

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 41

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5 Terminal Connection Diagrams (continued)

31 Terminal connection diagram P632 in case 84 T, ring-terminal connection, diagram P632.404, part 6 of 6

Terminal connection diagram of the Ethernet module see chapter 5.3

42 P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN

Page 43: Areva - p632

5 Terminal Connection Diagrams (continued)

5.3 Ethernet Module

+

-

-X7

Px3x_Ethernet_02A_EN

*

* : Alternative module(see order inform.)

STAT

US

-X8

*

STAT

US

-X13

*

STAT

US

-X12

*

STAT

US

+

-

+

-

+

-

Comm. fiber interface Ethernet(10 Base - FL)

Comm. fiber interface Ethernet(10 Base - FL)

Comm. fiber interface Ethernet(100 Base - FX)

Comm. interface Ethernet(10 Base T / 100 Base TX)

LOCATION

ITEM DESIGN.

CONNECTOR

MEANING

ITEMREFER.

REFER.

LOCATION

ITEM DESIGN.

CONNECTOR

MEANING

ITEMREFER.

REFER.

LOCATION

ITEM DESIGN.

CONNECTOR

MEANING

ITEMREFER.

REFER.

LOCATION

ITEM DESIGN.

CONNECTOR

MEANING

ITEMREFER.

REFER.

X / YRX

X / YTX

-U17

-U18

ST

ST

-

+

RS 485

1

2

3

4

5

-U20

-

+

X // Y

D2[R]

D1[T]

X / Y

RX

TX -U26

SC

X // Y1

-U25

RJ45

-X10

*

STAT

US

+

-

Comm. interfaceChannel 2

LOCATION

ITEM DESIGN.

CONNECTOR

MEANING

ITEMREFER.

REFER.

32 Terminal connection diagram of the Ethernet module

applicable to: Case 40 T, pin-terminal connection, diagram P632.403 Case 84 T, ring-terminal connection, diagram P632.404

P632-304-403/404-606 // P632/EN IN/A54 // AFSV.11.09640 EN 43

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TRANSMISSION & DISTRIBUTION Energy Automation & Information [email protected] www.areva.com

Pub

licat

ion:

P63

2-30

4-40

3/40

4-60

6 //

P63

2/E

N IN

/A54

//

AFS

V.1

1.09

640

EN