arial latest developements in gyratory crushers and their ... · latest developments in gyratory...

Date 30. Jan .2016 Mr. Yashwant Sakhardande

Latest Developments in Gyratory Crushers and their installation on steel structures

Content of Presentation� Current leadtime of project with Gyratory crusher

� History and Development of tk Gyratory Crushers

� Main Advantages of tk Gyratory Crushers

�tk Gyratory Crusher References�tk Gyratory Crusher References

� Semi-Mobile-Crushing-Plants (SMCP) with tk Gyratory

Crushers

� Reduced Capex and Reduced project leadtime – value

proposition from thyssenkrupp

Content of Presentation

�Current leadtime of project with Gyratory crusher



�tk �tk Gyratory Crusher References


Crushers



Current Project leadtime with Gyratory crusher ⇒ Currently the Gyratory crusher manufactured in India is of 1970 vintage

design with long delivery of 20 to 24 months

⇒ Crusher is very heavy and bulky with corresponding high foundation loads, higher dynamic loads and larger building size

⇒ Typically Gyratory crusher is installed on concrete foundation as an underground installation

⇒⇒ Considering large and deep excavation, heavy concrete work required -the construction time varies between 25 to 30 months. Risks due to hard strata, rains, land slide invariably causes delays.

⇒ Crushing plant is fixed

⇒ Larger truckfleet is required, with consequent higher energy for truck transportation and higher carbon foot print


� Current leadtime of project with Gyratory crusher

�History and Development of tk Gyratory Crushers




Crushers



History and Development of tk Gyratory Crushers

KB 54”- 75”1990200 t

KB 63”-114”1996550 t

History and Development of tk Gyratory Crushers

KB 63”-114”1996550 t

KB 63”-130”2015450 t

Height –1.5 m

Drive 1500kW

tk- Gyratory crushers and its variations Gyratory crusher “KB” develops into jaw type gyratory crusher “BK”

Crusher mouth is

increased at one side

8 | 30th Jan 2016 | Gyratory | Y Sakhardande

⇒ Major components are basically the

same as for gyratory crushers

⇒ “BK” can be fed with larger lump sizes

⇒ “BK” combines the functions of primary

and secondary crushers

⇒ High crushing ratio is possible

⇒ Low percentage of fines in the

product sizeBoth figures are principle sketches and therefore

not comparable regarding scaling.

Type “BK”Possible feed

direction

Type “KB”

tk- Gyratory crushers and its variations Gyratory crusher “KB” develops into jaw type gyratory crusher “BK”


Feed with largest lump sizes -

Feeding by chute / plate feeder -

⇒ High crushing ratio

⇒ Smaller capacity

- Direct feeding by trucks is possible

- Large feed opening, circular

⇒ High capacity

Possible feed directions




�Main Advantages of tk Gyratory Crushers



Crushers



Main Advantages of tk Gyratory Crushers

Biggest Crusher Drive due to

Integrated Zyclopaloid Gear Set


Best Coupling ArrangementMulti-disc coupling

Hydraulic safe set coupling

No gearboxes or Vee belt drives!

1.2.

Easy Dismantling of countershaft assembly. Drive is not disturbed.


1.2.


Integrated Gyramatic Control System

Main Advantages of tk Gyratory CrushersLowest Crusher Weight due to Optimized Shell Design


Auxilliary Equipment Available







Crushers



TK Gyratory Crusher References Today

60 Gyratory Crushers in 12 years

TK Gyratory Crusher References today


2 0 19 11 9 25 4

TK Gyratory Crusher References17 x Gyratory Crushers only

15 x Gyratory Crushers Underground

28 x Gyratory Crushers with SMCP

Total 60 Gyratory Crushers

Gyratory Crushers only

• 1 x BK 63x75 Ellatsite Copper Bulgaria max. 2,200 mtph

• 1 x KB 54x75 Anshan Steel China max. 2,600 mtph

• 1 x KB 54x75 Sangan Iron Ore Iran max. 2,000 mtph

• 1 x KB 54x75 Chador Malu Iran max. 2.600 mtph


• 1 x KB 54x75 Chador Malu Iran max. 2.600 mtph

• 1 x KB 63x114 Collahuasi Chile max.10,400 mtph

• 1 x KB 54x75 Shougang Hierro Peru max. 2,500 mtph

• 1 x KB 54x67 Great King Malaysia max. 1.800 mtph

• 1 x KB 54x67 Semen Bosova Indonesia max. 2.000 mtph

• 1 x KB 54x75 China Gold China max. 2.800 mtph

• 1 x KB 54x75 Wengeng China max. 2.000 mtph

• 1 x KB 54x75 Dacita Chile max. 2.000 mtph

• 1 x KB 54x75 Furong Iron Group China max. 2.500 mtph

• 1 x KB 63x75 Baogang Iron Group China max. 3.500 mtph

• 1 x KB 63x89 Darkhan Mongolia max. 4.000 mtph

• 3 x KB 63x75 Northern Coalfields Ltd India max. 2.000 mtph

TK Gyratory Crusher References

17 x Gyratory Crushers only




Gyratory Crushers Underground

• 1 x BK 63x75 Northparkes Australia max. 1,000 mtph

• 2 x BK 63x75 Argyle Diamonds Australia max. 1,000 mtph

• 1 x BK 63x75 Northparkes Australia max. 1,000 mtph

• 2 x BK 63x75 LKAB Sweden max. 3,000 mtph


• 2 x BK 63x75 LKAB Sweden max. 3,000 mtph

• 2 x BK 63x75 Cadia Australia max. 2.000 mtph

• 1 x KB 54x75 Ernest Henry Australia max. 1.500 mtph

• 5 x KB 63x89 Freeport Indonesia max. 4.500 mtph

• 1 x BK 63x75 Cadia Australia max. 2.000 mtph

TK Gyratory Crusher References

17 x Gyratory Crushers only




Gyratory Crushers with SMCP• 2 x KB 63x75 Shougang China max. 5.400 mtph

• 1 x KB 63x75 Norsk Stein Norway max. 2,600 mtph

• 1 x KB 63x89 Moly Mines/Yamana Australia/Brazil max. 4,000 mtph

• 4 x KB 63x89 Sino Iron Australia max. 4,600 mtph

• 2 x KB 63x89 Sinotrans Tangshan China max. 6,100 mtph



• 1 x KB 63x89 Assarel Bulgaria max. 5,000 mtph


• 2 x KB 63x89 Tisco China max. 6,100 mtph

• 1 x KB 63x89 MMH Codelco Chile max. 4.500 mtph

• 3 x KB 63x89 Sentinel Zambia max.. 3.000 mtph

• 1 x KB 63x75 Shougang Hierro Peru max. 3.050 mtph

• 2 x KB 63x89 Kansanshi Zambia max.. 3.000 mtph

• 2 x KB 63x89 Cobre de Panama Panama max. 3.000 mtph

• 1 x KB 63x114 Cuajone Peru max. 8.000 mtph

• 2 x KB 63x75 Yunnan Gold China max. 4.600 mtph

• 1 x KB 63x89 Apatite Russia max. 6.000 mtph





�tk Gyratory Crusher References

�Semi-Mobile-Crushing-Plants (SMCP) with tk

Gyratory Crushers



SMCPs with TK Gyratory Crushers


Latest Edition of SMCPs


SMCPs with TK Gyratory Crushers

43.5 m43.5 m

17

17

--24

m2

4 m

43.5 m43.5 m

SMCPs with thyssenkrupp Gyratory Crushers

Crushing Plant with Indirect feed

Crushing Plant with Direct feed

SHOUGANG MINING COMPANY China, 2004

Shuichang Iron Ore Mine Capacity 3650 – max. 4400 mt/h 0 – 280 mm Ore

Direct feeding by trucks Gyratory Crusher KB 63“ x 75“ – 600 kW

Service weight 860 mt One module, semi-mobile





�tk Gyratory Crusher References


Crushers

�Reduced Capex and Reduced project leadtime –

value proposition from thyssenkrupp

Conclusion⇒ Less engineering cost, standard design easily to be adapted to the

project requirements or to be completed with accessories i.e. crane, rock breaker, dust suppression systems, elevator etc.

⇒ Supply of the crusher, plant and related Service from one single source in short time of 20 months. Steel structure of the plant is manufactured in local workshop and delivered well before delivery of the Gyratory crusher.

⇒ Less erection time due to modular design⇒ Less erection time due to modular design

⇒ Minimized concrete work, no foundations required

⇒ Integrated system solution, no internal battery limits

⇒ Process warranty for the system

⇒ Smaller truckfleet, in addition the mechanical energy used for belt conveyors is about a quarter of that for truck transportation and the carbon emissions are about one fifth for the same duty

thyssenkrupp Industries India Pvt. Ltd.Pimpri, Pune – 411018

India

www.thyssenkruppindia.com

Thank You…for your Attention!

engineering.tomorrow.together

www.thyssenkruppindia.com

[email protected]

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