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Arizona Chemical A World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

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Page 1: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

Arizona Chemical A World of Good Ideas

Industry Perspective on Air Issues

Richard Lee, Environmental Manager

Page 2: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

• Wholly owned by International Paper

• World-class supplier ofpine chemicals

• 1,800 employees worldwide

• 14 manufacturing facilities worldwide

• 3 manufacturing facilities in Florida

• Headquarters in Jacksonville, Florida

• Welcome and respectedcorporate citizen

Who is Arizona Chemical?

Page 3: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

United States

Where are we located?

FLORIDAPanama CityPort St. JoePensacola

GEORGIASavannahValdosta

MISSISSIPPIPicayune

OHIODover

Page 4: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

1930 International Paper & American Cyanamid JV formed

1936 Begin crude sulfate turpentine fractionation in Panama

City

1949 Begin crude tall oil fractionation in Panama city

1985 Wholly-owned subsidiary of International Paper

1986 Sylvachem acquisition, Port St. Joe

1989 Reichhold/Newport division acquisition, Pensacola

History

Page 5: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

KRAFTPULPING

Crude Turpentine(CST)

Crude Tall Oil(CTO)

BetaPinene

OtherDistillates

PressureSensitiveAdhesives

SpecialtyPackagingAdhesives

NonwovenAdhesives

AniseFlavoring

AlphaPinene

OtherDistillates

Tall OilFatty Acids

Tall OilRosin

Paints & Coatings

Flexographic Inks

Ink Solvents

Adhesives

Packaging

Nonwovens

Bookbinding

Tapes

LithographicInks

LithographicGravure Inks

Chewing Gum

SyntheticRubber-making

Pine Oil Cleaners

PackagingAdhesives

PressureSensitiveAdhesives

PolymerAdditives

ChewingGum

Ore FlotationRubber ProcessingEmulsifiers

Page 6: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

• Adhesives

• Agriculture

• Automotive

• Chewing Gum

• Coatings

• Construction

• Flavor & Fragrance

• Food & Beverages

• Graphic Arts

• Lubricants

• Metalworking

• Mining

• Oil Field

• Paper

• Polymer Additive

• Rubber

• Soaps & Cleaners

• Textiles

Customer Industries

Page 7: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

• 80+% reduction in TRI emissions (EPA Hammer Award)

• 60+% reduction in hazardous waste generation

• 51% reduction in consumptive use of well water

• 300+ TPY reduction in air emissions (VOCs and TRS)

Panama City Plant P2 Activities

Page 8: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

Factors Affecting the Project

• Major production units installed prior to air permitting regulations

• Major production units remained unregulated in the Title V Permit issued in 1998

• Very high potentials to emit for these unregulated units.

• EPA’s PSD reinterpretation

• Challenge to increase production quickly

Page 9: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

Options

• Modify process only (Construction Permit required)

• Modify the process and install new pollution control equipment (Construction Permit required)

• Emission increase, decrease, or no change

• Complete or partial emissions control

Page 10: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

Our Solution

• Installation of pollution control device pictured at the right

• Partial control of process emissions

• Emissions reductions exceeding 300 TPY

• Increase in allowable production rates of >25%

• Met project timelines

Page 11: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

Thermal Oxidizer Process Flow

Page 12: Arizona ChemicalA World of Good Ideas Industry Perspective on Air Issues Richard Lee, Environmental Manager

Lessons Learned

• Involve FDEP early and often

• If possible, treat your regulator as a project team member

• Put yourself in the regulator’s place, the more you can offer the faster the project timeline

• Make sure that all parties involved are getting something from the project