arm over clamp for assembly and welding · clamp compatibility clamp torque nm 14 23 28 45 64 102...
TRANSCRIPT
Patent PendingPEC02B
ARM OVER CLAMP FOR ASSEMBLY AND WELDING
• Superior part holding
• Provides widest range of high clamping force in its class
AD001 AU001 AL001 AR000 SW42 PS1E1
OPTIONS:
2(800) 624-8511
www.phdinc.com/pec PEC02B
© Copyright 2016, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.
ORDERING DATA: SERIES PEC CLAMPS
INDEX:Ordering Data Page 2
Benefits Page 3
Dimensions Pages 4 and 5
Engineering Data Page 6
Cam Design Page 7
Options & Kits Pages 8 to 11
Switch Options Pages 12 to 14
Exploded View & Parts List Page 15
TO O
RD
ER S
PECI
FY:
Mod
el, C
lam
p Si
ze, B
ore
Size
, Out
put S
haft,
Des
ign
No.
,Ar
m R
otat
ion,
and
add
ition
al o
ptio
ns if
des
ired.
PEC
3-
2D
NO
TES:
1)M
agne
t will
be
inst
alle
d if
cylin
der s
witc
hes
are
orde
red.
Uni
tsw
ith -V
4 op
tion
are
not a
vaila
ble
with
mag
net i
n cy
linde
r (Sw
xx o
ptio
n).
2)Al
l uni
ts c
ome
stan
dard
with
PSx
xx/P
Rxx
x sw
itch
targ
et.
3)M
odel
PEC
xxD
mus
t be
orde
red
for A
Uxx
x ar
m o
ptio
ns.
4)Al
l U-a
rms
com
e st
anda
rd w
ith 9
6 ro
tatio
n. C
onta
ct P
HD
for u
nits
that
requ
ire 1
05 ro
tatio
n an
d U
-arm
com
bina
tions
.
P3-
DES
IGN
NO
.2
- Im
peria
l6
- Met
ric
BOR
E SI
ZE2
- 25
mm
3 - 3
2 m
m4
- 40
mm
5 - 5
0 m
mSe
e Cl
amp
Com
patib
ility
char
t.
-LA
A
CLAM
P SI
ZE2,
3, 4
See
Clam
pCo
mpa
tibili
tych
art.
105
--
4
D-D
oubl
eL
-Lef
tR
-Rig
ht
OU
TPU
T SH
AFT
ARM
RO
TATI
ON
(deg
rees
)96
- U
-Sty
le A
rmSe
e N
ote
4.10
5 -
Stan
dard
PORT
FIT
TIN
GS
(BO
TH P
ORT
S)BL
ANK
-N
one
LAA
-90
Sw
ivel
Elb
ow, M
etal
LBB
-90
Sw
ivel
Elb
ow, P
last
ic
-M
001
MO
UN
TIN
G O
PTIO
NS
BLAN
K -
Stan
dard
M00
1 -
Flan
ge m
ount
ing
cylin
der b
ody
Avai
labl
e on
PEC
34 o
nly.
M00
2 -
Flan
ge m
ount
ing
plat
e Av
aila
ble
on P
EC23
& P
EC45
onl
y.
CON
NEC
TOR
PO
SITI
ON
1 - P
aral
lel t
o ou
tput
sha
ft9
- Per
pend
icul
ar to
out
put s
haft
SWIT
CH H
OU
SIN
GPO
SITI
ON
1 - P
ositi
on 1
SEN
SIN
G O
PTIO
NS
- Sta
ndar
dR
- R
ever
sedPS
1D1
-
POSI
TIO
NAL
SEN
SIN
GBL
ANK
- Non
eSe
e N
ote
2.
-SW
42-
CYLI
ND
ER S
WIT
CH O
PTIO
NBL
ANK
-N
one
(See
Not
e 1)
SW00
-M
agne
t for
Sw
itche
s In
stal
led
SW41
-1
NPN
Sw
itch
Inst
alle
dSW
42 -
2 N
PN S
witc
hes
Inst
alle
dSW
51 -
1 PN
P Sw
itch
Inst
alle
dSW
52 -
2 PN
P Sw
itche
s In
stal
led
Avai
labl
e on
PEC
22, P
EC3x
, PEC
44 o
nly.
See
Not
e 1.
SEAL
OPT
ION
BLAN
K - S
tand
ard
V4
- Har
sh E
nviro
nmen
tSe
e N
ote
1.
MO
DEL
PORT
LO
CATI
ON
BLAN
K is
Sta
ndar
dPo
sitio
n 1
P2-P
ositi
on 2
P3-P
ositi
on 3
P4-P
ositi
on 4
P2 &
P4
avai
labl
eon
PEC
22, P
EC33
,PE
C44
units
onl
y.
MO
DEL
PEC2
2PE
C23
PEC3
3PE
C34
PEC4
4PE
C45
BOR
Em
m 25 32 32 40 40 50
in-l
b12
520
525
040
057
090
0
Nm 14 23 28 45 64 102
CLAM
P TO
RQ
UE
CLAM
P CO
MPA
TIBI
LITY
CLAM
PSI
ZE 2 2 3 3 4 4
MO
DEL
PEC2
2PE
C23
PEC3
3PE
C34
PEC4
4PE
C45
OPT
ION
OPT
ION
CO
MPA
TIBI
LITY
-P2
YES
NO
YES
NO
YES
NO
-P4
YES
NO
YES
NO
YES
NO
-M00
1N
ON
ON
OYE
SN
ON
O
-M00
2N
OYE
SN
ON
ON
OYE
S
-SW
xxYE
SN
OYE
SYE
SYE
SN
O
PECx
xRPE
CxxL
PECx
xD
Opt
ions
not
list
ed a
re a
vaila
ble
on a
ll un
its.
A L
0 01
D-S
trai
ght,
Both
Sid
esL
-Str
aigh
t, Le
ftR
-Str
aigh
t, R
ight
U-U
-Sty
le, C
ente
red
SHAP
E/LO
CATI
ON
ARM
OPT
ION
SBL
ANK
- Non
e
0 - 0
Cla
mp
9 - 9
0 C
lam
p
OR
IEN
TATI
ON
00 -
Blan
k01
- St
anda
rd M
ount
ing
MO
UN
TIN
G S
TYLE
SWIT
CH O
PTIO
NN
- No
Switc
hA
- 5-p
in A
C/D
C Sw
itch
(Tur
ck)
D- 4
-pin
PN
P D
C Sw
itch
(P +
F)
E- 4
-pin
PN
P D
C Sw
itch
(Tur
ck)
F- 4
-pin
PN
P D
C Sw
itch
(Efe
ctor
)H
- 4-p
in N
PN D
C Sw
itch
(P +
F)
J- 4
-pin
NPN
DC
Switc
h (T
urck
)
3(800) 624-8511
www.phdinc.com/pecPEC02B
SERIES PEC CLAMPS
multiple output shaft options available for mounting arms on either or both sides providing clamping flexibility depending on your application requirements
cylinder mounted switches provide a low cost solution for position sensing of non-welding applications
each clamp size is available in two bore sizes, providing a variety of
configurations and options to fit a wide range of clamping solutions
cam design locks clamp in closed position for the last 6° of rotation, ensuring part retention if air pressure is lost and makes
initial setups easier
cam design provides widestrange of high clamping
force in its class
Our cam
design sets us
apart from
typical toggles
see page 7
for more info!
enclosed design prevents particles and weld slag from entering
WELDING APPLICATIONThis application depicts a typical welding application where the
PEC clamps hold down the parts while the robot welds smaller parts into place. The PHD cam design provides the means to have more part variation without having to adjust for part variation.
Major Benefits
• Manualreleaseofclampisachievedbyusingcommontools without removing plugs while providing contamination resistance.
• Self-lockinginternalthreadsthroughouteliminateneed for thread locking adhesives or additional locking components.
• Flangemountingoptionprovidesauniquealternativetotypical clamp mounting configurations.
• Allunitsarepositionalswitchready.
Industry Uses
• AssemblyandWelding
PATENT PENDING
4(800) 624-8511
www.phdinc.com/pec PEC02B
DIMENSIONS: SERIES PEC CLAMPS
All dimensions are reference only unless specifically toleranced.
LETTERDIMB12B13B14B15P2P3P4
in1.870.9352.201.5053.3673.147.610
PEC33mm
MODEL NUMBER
47.523.755.912.885.579.915.5
in1.890.9452.362.5873.4253.031.512
PEC34mm48.024.060.014.987.077.013.0
PEC3xNote: PEC33D dimensioned
CL
1.377[35]
.689[17.5]
9.212[234]
2.323[59]
6.889[175]
.906[23]
1.811[46]
P2
P3
B12
B13
P4
1/8 NPT [1/8 BSPP]CLOSE PORT(CLAMP)
1/8 NPT [1/8 BSPP]OPEN PORT(UNCLAMP)
.253[6.4]
2.874[73]
.866[22]
2.520[64]
.754[19.2]
2X .510[13]
.787[20]
1.181[30]
R 2.638[67]
.315[8]
1.240[31.5]S
1.653[42] 2.440
[62] 2.992[76]
B15B14
2X 6 mm SLIP-FIT DOWELHOLE x .236 [6] DPBOTH SIDES
2X M5 x 0.8 THD x .394 [10] DPBOTH SIDES
DETAIL S
.432[11]
CL
LETTERDIMB12B13B14B15P2P3P4
in1.576.7881.855.3913.5041.988.630
PEC22mm
MODEL NUMBER
40.020.047.19.989.050.516.0
in1.634.8171.851.4202.9922.413.304
PEC23mm41.520.847.010.776.061.37.7
S
DETAIL S
1/8 NPT [1/8 BSPP]OPEN PORT(UNCLAMP)
PEC2xNote: PEC22D dimensioned
1/8 NPT [1/8 BSPP]CLOSE PORT(CLAMP)
P4
B13
B12
P3
5.866[149]
7.815[198.5]
P2
1.949[49.5]
.788[20]1.576[40]
.689[17.5]
1.378[35]
.253[6.4]
2.204[56]
2.219[56.4]
.630[16]
2X .394[10]
.709 [18]
1.181[30]
R 2.107[53.5]
.197[5]
.118[3]
2.480[63]
1.890[48]
1.181[30]
.984[25]
.709[18]
2X M5 x 0.8 THD x .394 [10] DPBOTH SIDES
2X 5 mm SLIP-FIT DOWELHOLE x .197 [5] DPBOTH SIDES
B15
B14
4X M5 x 0.8 THDx .394 [10] DP
1.102[28]
.709[18]
.866[22]
.669[17]
.984[25]
.354[9]
CLCL
CL
5(800) 624-8511
www.phdinc.com/pecPEC02B
DIMENSIONS: SERIES PEC CLAMPS
LETTERDIMB12B13B14B15P2P3P4
in2.2051.1022.680.6104.3113.839.748
PEC44mm
MODEL NUMBER
56.028.068.115.5109.597.519.0
in2.2831.1422.788.6104.3903.662.709
PEC45mm58.029.070.815.5111.593.018.0
PEC4xNote: PEC44D dimensioned .253
[6.4]
2X .630[16]
3.386[86]
.965[24.5]
CL2.913[74]
.827[21]
1.378[35]
.354[9]
R 3.149[80]
1.969[50] 2.953
[75] 3.484[88.5]
3.878[98.5]
.984[25]
2X 6 mm SLIP-FIT DOWELHOLE x .236 [6] DPBOTH SIDES
2X M6 x 1 THD x .394 [10] DPBOTH SIDES
B15
B14
1.574[40]CL
.787[20]
1.025[26]
2.050[52.1]
B12
B13
P4
1/8 NPT [1/8 BSPP]CLOSE PORT(CLAMP)
1/8 NPT [1/8 BSPP]OPEN PORT(UNCLAMP)P3
P2
2.913[74]
8.583[218]
11.496[292]
DETAIL S
.630[16]
S
4X M10 x 1.5 THDx .591 [15] DP
2.047[52]
1.772[45]
.140[3.5]
1.024[26]
PEC45CYLINDER
MOUNT
OUTPUT SHAFT CONFIGURATIONS
PECxxR PECxxLPECxxD
All dimensions are reference only unless specifically toleranced.
6(800) 624-8511
www.phdinc.com/pec PEC02B
ENGINEERING DATA: SERIES PEC CLAMPS
LOCKING MECHANISMThe Series PEC Clamp incorporates a cam/roller locking
mechanism that prevents the arm from opening if air pressure is lost. The lock works in a range of 6 degrees from the fully closed position.
SPECIFICATIONSPISTON SEALSWORKING PRESSUREOPERATING TEMPERATURELUBRICATION
SERIES PECCarboxilated Nitrile, compression type
40 psi min. - 100 psi max.-20 to +180 F [-28 to +82 C]
Factory lubricated for life
MODELSIZE
PEC22PEC23PEC33PEC34PEC44PEC45
BOREmm253232404050
in-lb125205250400570900
Nm1423284564102
CLAMP TORQUE87 psi [6 bar]
in-lb663663
1593159333633363
Nm7575180180380380
MAX. HOLDINGTORQUE
sec0.60.60.60.60.60.6
CLOSE OROPEN TIME
in3
1.532.513.225.036.329.87
DISPLACEMENT
in3
1.182.162.414.225.318.86
WEIGHTlb2.02.13.23.54.95.4
kg0.910.951.451.592.222.45
TYPICALBACKLASH
1 .51 .51 .51 .51 .51 .5
cm3
25.141.152.882.4103.6161.7
CLOSEcm3
19.335.439.569.287.0
145.2
OPENCv.04.06.08.13.16.25
MIN. VALVERATING
7
6
5
4
3
2
1
0
[3.2]
[2.7]
[2.3]
[1.8]
[1.4]
[.9]
[.5]
WEI
GH
T lb
[kg]
LENGTH OF CLAMP ARM in [mm]
2 3 4 5 6 7 8[50.8] [76.2] [101.6] [127] [152.4] [177.8] [203.2]
MAXIMUM TOOLING WEIGHT
PEC4
PEC3
PEC2
LOCKING RANGE/HIGH FORCE REGION
6�
To manually unlock the clamp, first remove air pressure, then insert a small screwdriver or hex wrench (approximately 4 mm) through the slit in the lock release cover. Press down firmly and move the cam approximately one inch to get it out of the locking area. The lock release cover is made of a durable urethane material that will reclose and form a dust cover once the screwdriver or hex wrench is removed.
Press downfirmly tounlock arm
Release
LOCKING RANGE/HIGHFORCEREGION
Clamp force is clamp torque divided by the distance from clamp pivot.
Holding torque is the maximum external torque that can be applied against the arm without destroying the clamp once the clamp has entered the locking/high force region.
Maximum tooling weight is the recommended maximum additional weight at a given distance from the pivot that will provide reliability after millions of cycles.
7(800) 624-8511
www.phdinc.com/pecPEC02B
CLAMPANGLE
0�.1�.6�1�2�4�6�
% OF FORCE100%70%55%50%40%30%25%
% OF FORCE100%100%100%100%100%100%70%
JAW ISLOCKED
YesYesYesYesYesYesYes
JAW ISLOCKED
YesYes
MaybeNoNoNoNo
PARTVARIATION
00.0050.0310.0520.1050.2100.314
CLAMP FORCElb [N]
Shaded areas indicate values do not meet requirements for toggle designs.
400280220200160120100
[1779][1245][979][890][712][534][458]
300300300300300300210
[1334][1334][1334][1334][1334][1334][934]
PHD CAM TYPICAL TOGGLECLAMP FORCE
lb [N]
Example: PHD Cam vs. Toggle Toggle clamp with 1200 in-lb [136 Nm] torque vs. PHD clamp with 900 in-lb [102 Nm] torqueTypical part variation = .04" [1 mm]Clamp force required = 250 lb [1112 N]Unit must stay locked during clampingDistance from clamp pivot to hold down location = 3" [76 mm]Force=Torque/Distance
CAM DESIGN: SERIES PEC CLAMPS
PHD’s cam design maintains clamp force and locking range without the need for adjustable features. Toggle clamps require adjustable features or shims to maintain clamp force and locking feature.
CLAMPDISTANCE
CLAMP FORCE
PARTVARIATION
CLAMP ANGLE
PEC45
PEC45 VS. TOGGLE COMPARISON
TYPICAL TOGGLECLAM
P TO
RQ
UE
in-l
b [N
m]
ROTATION degree0 1 2 3 4 5
1200
1000
800
600
400
200
PHDCAM
LOCKSTOGGLELOCKS
CAM VS. TOGGLE COMPARISON
8(800) 624-8511
www.phdinc.com/pec PEC02B
OPTIONS & KITS: SERIES PEC CLAMPS
Axxxx ARM OPTION
ARM OPTIONS - ORIENTATION90�
ARM OPTIONS - SHAPE/LOCATION
Ax0xx - 0� Ax9xx - 90�
Open/Unclamped Closed/Clamped
Closed/Clamped
Open/Unclamped
AR001 AL001AD001
Double Right Left
AU001
Centered
AUxxx
A R 0 01
D - Straight, Both SidesL - Straight, LeftR - Straight, RightU - U-Style. Centered
SHAPE/LOCATION0 - 0� Clamp9 - 90� Clamp
ORIENTATION00 - Blank01 - Standard Mounting
MOUNTING STYLE
0�
CAUTION:Clamps with U-Style arms in the 90� clamp position (AU9xx)and positional sensors require units to have no more than96� rotation to prevent damage to unit.
This option provides a clamping arm at multiple locations and orientations in both standard and blank mounting configurations. Consult PHD for alternative arm designs.
9(800) 624-8511
www.phdinc.com/pecPEC02B
All dimensions are reference only unless specifically toleranced.
AUxxx
NOTE:DIMENSIONS A4 THROUGH A10 NOT AVAILABLE WITH Axx00 OPTION
LETTERDIMA1A2A3A4A5A6A7A8A9A10A11A12A13
in1.181.5914.0963.071.394.787.787.472.256
75 in-lb
4 mm SLIP FITM5 SHCSM4 HEX
PEC2xmm
MODEL NUMBER
30.015.0104.078.010.020.020.012.06.5
8.5 Nm
in1.653.7354.4483.110.394.787.787.500.276
125 in-lb
6 mm SLIP FITM6 SHCSM5 HEX
PEC3xmm42.018.7114.079.010.020.020.012.77.0
14 Nm
inPEC4x
mm1.969.8665.2764.174.394.787.787.625.276
250 in-lb
50.022.0134.0106.010.020.020.015.97.0
28 Nm
6 mm SLIP FITM8 SHCSM6 HEX
ARM KITS INCLUDE ARM, ARM CLAMP AND SCREWS.ROTATION KITS ADD PARTS TO PISTON AND REQUIRESSOME DISASSEMBLY.
MODELPEC2xPEC3xPEC4x
80569-0278585-0280570-02
ARM, U-STYLEBLANK (-AUx00)
KITSARM, U-STYLESTD (-AUx01)
80569-0378585-0380570-03
Must be ordered as: PECxxD-x-96
96�ROTATION78600-0178600-0278600-03
A3
A2
A1
2X A11 SHCSA12 HEXA13 TORQUE
A7A4
A5
A8
2X A10DOWEL HOLE
2X � A9A6
Standard U-Style Kit
Blank U-Style Kit
OPTIONS & KITS: SERIES PEC CLAMPS
Blank Arm Kits
2X � A9
2X A10DOWEL HOLE
A8
A4
A6
A7
A5
2X A11 SHCSA12 HEXA13 TORQUE
A1
A2
A3
ARxxx
Standard Arm Kits
NOTE:DIMENSIONS A4 THROUGH A10 NOT AVAILABLE WITH Axx00 OPTION
KITS INCLUDE ARM, ARM CLAMP AND SCREWS
LETTERDIMA1A2A3A4A5A6A7A8A9A10A11A12A13
in1.181.5913.6612.559.394.787.787.375.256
75 in-lb
4 mm SLIP FITM5 SHCSM4 HEX
PEC2xmm
MODEL NUMBER
30.015.093.065.010.020.020.09.56.5
8.5 Nm
in1.653.7354.1343.110.394.787.787.500.276
125 in-lb
6 mm SLIP FITM6 SHCSM5 HEX
PEC3xmm42.018.7105.079.010.020.020.012.77.0
14 Nm
inPEC4x
mm
MODELPEC2xPEC3xPEC4x
80569-0078585-0080570-00
ARM, STRAIGHTBLANK (-Axx00)
ARM KITSARM, STRAIGHT
STD (-Axx01)80569-0178585-0180570-01
1.969.8664.2133.150.394.787.787.625.276
250 in-lb
50.022.0107.080.010.020.020.015.97.0
28 Nm
6 mm SLIP FITM8 SHCSM6 HEX
10(800) 624-8511
www.phdinc.com/pec PEC02B
OPTIONS & KITS: SERIES PEC CLAMPS
All dimensions are reference only unless specifically toleranced.
M001 FLANGE MOUNTING CYLINDER BODY
This option provides an integrated flange mount to the bottom of the clamp to simplify mounting. This option is only available on PEC34 units. Consult PHD for alternative mounting options.
M002 FLANGE MOUNTING PLATE
This option provides a bolt-on mount to the bottom of the clamp to simplify mounting. This option is only available on PEC23 and PEC45 units. Consult PHD for alternative mounting options.
LETTERDIMB2B12B14B17B18B19B20B21B22B23B24
in6.8891.8902.362.492.5512.9922.4411.772.2681.795.023
PEC34mm
MODEL NUMBER
175486012147662456.845.6.6
4X � B22
B21
B20
B14 B23B24
B2
B17
B19B12
B18
PEC34
KIT 80578-02INCLUDESMOUNTING PLATEAND MOUNTINGSCREWS
TORQUE TO500 in-lb [56 Nm]
LETTERDIMB2B12B14B17B18B19B20B21B22B23B24
in6.2601.6341.851.394.4332.5002.1261.102.2681.254.151
PEC23mm
MODEL NUMBER
159424710116454286.831.93.8
PEC45in
9.2922.2832.750.709.6093.5002.9531.890.3462.108.218
mm236587018158975488.853.55.5
KIT 80578-01 INCLUDESMOUNTING PLATE ANDMOUNTING SCREWS -
2 SCREWS FROM EXISTINGCYLINDER WILL BE REPLACED
BY LONGER SCREWS
TORQUE TO 70 in-lb [8 Nm] PEC23
PEC45
4X � B22
B21
B20
B14 B23
B24
B2
B17
B19B12
B18
11(800) 624-8511
www.phdinc.com/pecPEC02B
Px PORT LOCATION
This option specifies alternate port locations for the cylinder providing flexibility and customer convenience.
V4 SEAL OPTION
This option provides polyurethane piston seals for longer life in harsh environment applications. This option does not allow the use of magnets in the cylinder and therefore is not compatible with SWxxswitchoptions.
OPTIONS & KITS: SERIES PEC CLAMPS
All dimensions are reference only unless specifically toleranced.
Lxx PORT FITTINGS
NOTES:1) NUMBERS ENCLOSED IN HEX
INDICATE PORT POSITION2) POSITIONS 2 AND 4 ARE ONLY
AVAILABLE ON PEC22, PEC33, ANDPEC44 UNITS
1
PORT POSITION 1IS STANDARD ON
ALL UNITS
4
32
CLOSE PORT P1(CLAMP)
PF1
OPEN PORT P1(UNCLAMP)
FITTINGS MAYSWIVEL 360�FROM LOCATIONSHOWNPF3 HEX
SELF SEALINGSWIVEL MALEELBOW FOR 1/4"[6 mm] TUBING
PF2
LETTERDIMP1PF1PF2PF3
in1/8 NPT
.629
.885
.472
PECxxmm
MODEL NUMBER
1/8 BSPP16.022.512.0
OPTIONCODELAALBB
IMPERIAL62178-00371120-001
METRIC62195-00571121-001
PART NUMBER
LAA (metal) or LBB (plastic) option provides 90° swivel fittings for ease of air line hook up.
12(800) 624-8511
www.phdinc.com/pec PEC02B
SWITCH OPTION: SERIES PEC CLAMPS
PSxxx STANDARD POSITION SENSING
PRxxx REVERSED POSITION SENSING
All dimensions are reference only unless specifically toleranced.
LETTERDIMPS1PS2PS3PS4PS5PS6PS7PS8
in.354.5471.1813.3662.480
70 in-lb
M5 SHCSM4 HEX
PEC2xmm
MODEL NUMBER
9.013.930.085.563.0
7.9 Nm
MATCHING CORDSETS 2 METERS LONGSWITCHOPTION
ADEFHJ
PHD PARTNUMBER
73317-00-0265440-001-0278039-00-0265440-001-0278039-00-0265440-001-02
CORDSETPART NUMBER
KB 5T-2V1-G-YE2M-PVC
RK 4.4T-2V1-G-YE2M-PVC
RK 4.4T-2V1-G-YE2M-PVC
in.354.5471.1753.3602.992
70 in-lb
M5 SHCSM4 HEX
PEC3xmm9.013.929.885.376.0
7.9 Nm
in.354.5471.1814.2543.878
70 in-lb
M5 SHCSM4 HEX
PEC4xmm9.013.930.0108.098.5
7.9 Nm
POSITIONAL SENSORMOUNTING
MODELPEC2xPEC3xPEC4x
KIT N0.805758057580576
CONNECTOR POSITION1 - Parallel to output shaft9 - Perpendicular to output shaft*
SWITCH OPTIONN - No SwitchA - 5-pin AC/DC SwitchD - 4-pin PNP DC Switch (P + F)E - 4-pin PNP DC Switch (Turck)F - 4-pin PNP DC Switch (Efector)H - 4-pin NPN DC Switch (P + F)J - 4-pin NPN DC Switch (Turck)
SWITCH HOUSINGPOSITION
1 - Position 1
SENSING OPTIONS - StandardR - Reversed
PS1D9
*NOTE: Connector position 9 isnot available with switch option A
2X PS6 SHCS PS7 HEX PS8 TORQUE
PS2
PS4
PS3
PS5
PS1x1
PS1x9
90�
PS1
HOLE LOCATIONSPS1xx
CABLE GROOVE GEOMETRY NOTSHOWN FOR CLARITY
(CLOSED- CLAMP)POSITION 1-2
(OPEN- UNCLAMP)POSITION 7-9
LOOP CABLESAS SHOWN
PS1xx
��������
��������
1 4
32
�����
����
PR1xx
��������
��������
�����
����
Italicized indicates default positions
CLAMPCLOSED0���3�2���6�
PS1xxS01S01
SWITCH SENSORPR1xx
S02S02
SWITCHLOCATION
CLOSED SENSOR
HOLE 1-2HOLE 2-3
CLAMPCLOSED45���59�60���74�75���89�
90���105�
PS1xxS02S02S02S02
SWITCH SENSORPR1xx
S01S01S01S01
SWITCHLOCATION
OPEN SENSOR
HOLE 4-6HOLE 5-7HOLE 6-8HOLE 7-9
1 4
32
Includes switch housingand mounting hardware
This option provides arm open and arm closed sensing by affixing an aluminum housing to the back of the clamp body. The adjustable switches sense the position of a target on the cam as the clamp opens and closes. PS positions satellite switch S02/S2 to sense open and S01/S1 to sense close. PR positions the satellite switch S01/S1 to sense open and S02/S2 to sense close. See tables and diagrams for satellite switch to quick disconnect pin number relationships.
13(800) 624-8511
www.phdinc.com/pecPEC02B
SWITCH OPTION: SERIES PEC CLAMPS
All dimensions are reference only unless specifically toleranced.
1
2 3
4 LOAD
+
–
BN
BK
BU
WH
SENSOR S01
SENSOR S02
NPN DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)
LOAD
1
2 3
4 LOAD 1
+
–
BN
BK
BU
LOAD 2WH
SENSOR S1
SENSOR S2
1
2 3
4 LOAD 1
+
–
BN
BK
BU
LOAD 2WH
SENSOR S1
SENSOR S2
12
34
LOAD 1RD/WH RD/BK
LOAD 2RD
L1
L1
5
RD/YE
L2
L2
GN
SENSOR S01
SENSOR S02
SWITCH OPTION A 71483-002-PEC Turck Part #: Ni 2-Q6.5-ADZ32-0.16-FSB 5.4X4/S304
4-WIRE AC/DC
PNP DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)
PNP DUAL NORMALLY OPEN4-WIRE DC
SENSOR S01
SENSOR S02
1
2 3
4 LOAD 1
+
–
BN
BK
BU
LOAD 2WH
PNP DUAL NORMALLY OPEN4-WIRE DC
OPTIONCODEPSxAxPRxAx
SATELLITE QUICK DISCONNECTPIN NUMBERS01 = PIN 5S02 = PIN 4
UNCLAMPEDS02S01
CLAMPEDS01S02
OPTIONCODEPSxDxPRxDx
SATELLITE QUICK DISCONNECTPIN NUMBER
S1 = PIN 4S2 = PIN 2
UNCLAMPEDS2S1
CLAMPEDS1S2
OPTIONCODEPSxExPRxEx
SATELLITE QUICK DISCONNECTPIN NUMBERS01 = PIN 4S02 = PIN 2
UNCLAMPEDS02S01
CLAMPEDS01S02
OPTIONCODEPSxFxPRxFx
SATELLITE QUICK DISCONNECTPIN NUMBER
S1 = PIN 4S2 = PIN 2
UNCLAMPEDS2S1
CLAMPEDS1S2
1/2-20 UNF
THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX
.709[18.0]
1.850[47.0]
.906[23.0]
.925[23.5]
SO1
SO2
LEDsGREEN: POWER
YELLOW: OUTPUT STATUS (S01)RED: OUTPUT STATUS (S02)
CONNECTORPOSITION 9
CONNECTORPOSITION 1
90
M12 x 1
LEDsGREEN: POWER
YELLOW: OUTPUT STATUS (S1)RED: OUTPUT STATUS (S2)
THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX
.925[23.5]
1.850[47.0]
.709[18.0]
.709[18.0]
SWITCH OPTION D 71483-001-PEC P + F Part #: NBN2-F581-160S6-E8-V1 (PNP)SWITCH OPTION H 71483-005-PEC P + F Part #: NBN2-F581-160S6-E10-V1 (NPN)
SWITCH OPTION E 71483-003-PEC Turck Part #: Ni 2-Q6.5-0.16-BDS-2AP6X3-H1141/S34 (PNP)SWITCH OPTION J 71483-006-PEC Turck Part #: Ni-2-Q6.5-AN6-0.16-FS 4.4X3/S304 (NPN)
CONNECTORPOSITION 9
CONNECTORPOSITION 1
90
.925[23.5]
LEDsGREEN: POWER
YELLOW: OUTPUT STATUS (S01)RED: OUTPUT STATUS (S02)
THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX
M12 x 1
1.850[47.0]
.709[18.0]
.713[18.1]
SWITCH OPTION F 71483-004-PEC Efector Part #: IN 5375 (PNP)
CONNECTORPOSITION 9
CONNECTORPOSITION 1
90
M12 x 1
LEDsGREEN: POWER
YELLOW: OUTPUT STATUS (S1)RED: OUTPUT STATUS (S2)
THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX
.925[23.5]
1.850[47.0]
.709[18.0]
.709[18.0]
1
2 3
4 LOAD
+
–
BN
BK
BU
WH
SENSOR S1
SENSOR S2
NPN DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)
LOAD
14(800) 624-8511
www.phdinc.com/pec PEC02B
SWITCH OPTION: SERIES PEC CLAMPS
All dimensions are reference only unless specifically toleranced.
SW41 1 NPN SWITCH INSTALLED
SW42 2 NPN SWITCHES INSTALLED
SW51 1 PNP SWITCH INSTALLED
SW52 2 PNP SWITCHES INSTALLED
M8 x 1.0 THREAD
1.004[25.5]
.079[2.0]
(6.500)([165.1])
1.236[31.4]
� .157[4.0]
.110[2.8]
.177[4.5]
PIN 1(BROWN)
PIN 3(BLUE)
PIN 4(BLACK)
- DC
+ DCSINK(NPN)
BLACK
BROWN
LOAD
BLUE BLUE
LOAD
BROWN
BLACKSOURCE(PNP)
+ DC
- DC
PIN 1(BROWN)
PIN 3(BLUE)
PIN 4(BLACK)
PART NO.73360-01
DESCRIPTIONSolid State NPN (Sink) 5 - 28V DC, 165 mm Cable withQuick Disconnect
SPECIFICATIONS 73360-01SWITCHING LOGIC Solid State Output, Normally OpenSENSOR TYPE NPN Current SinkingOPERATING VOLTAGE 5 - 28 VDCSWITCHING CURRENT 200 mA maxSWITCHING RATING 6 W maxCURRENT CONSUMPTION 20 Ma @ 24V max (Switch Active)VOLTAGE DROP 0.5 V @ 200 mA maxLEAKAGE CURRENT 0.01 mA maxINDICATOR Red LEDCABLE � 2.8, 3C, PVCSENSITIVITY 40 GaussTEMPERATURE RANGE -10� to 70�CSHOCK 50GVIBRATION 9GENCLOSURE CLASSIFICATION IP67 (NEMA 6)PROTECTION CIRCUIT Power Source Reverse Polarity,
Surge Suppression
PART NO.73360-02
DESCRIPTIONSolid State PNP (Source) 5 - 28V DC, 165 mm Cable withQuick Disconnect
SPECIFICATIONS 73360-02SWITCHING LOGIC Solid State Output, Normally OpenSENSOR TYPE PNP Current SourcingOPERATING VOLTAGE 5 - 28 VDCSWITCHING CURRENT 200 mA maxSWITCHING RATING 6 W maxCURRENT CONSUMPTION 20 Ma @ 24V max (Switch Active)VOLTAGE DROP 0.5 V @ 200 mA maxLEAKAGE CURRENT 0.01 mA maxINDICATOR Green LEDCABLE � 2.8, 3C, PVCSENSITIVITY 40 GaussTEMPERATURE RANGE -10� to 70�CSHOCK 50GVIBRATION 9GENCLOSURE CLASSIFICATION IP67 (NEMA 6)PROTECTION CIRCUIT Power Source Reverse Polarity,
Surge Suppression
SWITCH SLOT LOCATIONS
63549-xx CORDSET WITH FEMALE QUICK CONNECTMODEL NO.63549-0263549-05
A78.74 [2 m]196.85 [5 m]
LETTER DIM.PIN 2/4
WIRE COLORBLACK
PIN 1WIRE COLORBROWN
PIN 3WIRE COLORBLUE
A
� .402[10.2]
.689 [19.3]
1.299 [34.8]
CABLE x � .177 [4.5]
NOTE: ALL NUMBERS IN [ ] ARE METRIC AND ARE IN mm
PEC22, PEC33, PEC44 PEC34
SWITCHES INSTALLEDON THIS SIDE
15(800) 624-8511
www.phdinc.com/pecPEC02B
EXPLODED VIEW & PARTS LIST: SERIES PEC CLAMPS
*Consult PHD for cylinder assembly replacement part numbers
80569-0080569-0180569-0280569-0378600-01
8057580578-01
78585-0078585-0178585-0278585-0378600-02
80575
80570-0080570-0180570-0280570-0378600-03
8057680578-02
NOTES:1) Cylinder repair kits include all seals,
retaining rings, and shock pads requiredto rebuild cylinder. Consult PHD for pistonrod, bushing and bore plug replacements.
2) Position sensor mounting kit includesswitch housing and mounting hardware.
PEC22/PEC2378595-1-178596-1-1
785977859878599
78559-05-178560-01
7856180517
17831-10617831-09859104-10259104-098
78577* 78601-xx-xx-xx-xxx
74675-729
PEC2280573-0180573-02
1
10
20
35
9
4
2
11
13
3
712
56
80509-3-180510-3-1
805118051280513
80514-03-180515-01
8051680517
17831-09817831-04959104-10259104-098
78577* 80521-xx-xx-xx-xxx
74675-728
80534-1-180535-1-1
805368053780538
80539-03-180540-01
8054180542
17831-11717831-09859104-10259104-098
78577* 80546-xx-xx-xx-xxx
74675-730
PEC33/PEC34 PEC44/PEC45
PEC2380573-0380573-04
PEC3378586-0178586-02
PEC3478586-0378586-04
PEC4480574-0178586-02
PEC4580574-0380574-04
KEY123
45679101112132035
DESCRIPTIONRight BodyLeft BodyPinion Assembly PEC3xxD - Double
PEC3xxL - LeftPEC3xxR - Right
CamLinkRoller BearingSwitch Slot CoverDowel Pin Roller-Link-CamDowel Pin Piston Rod-CamBody Mounting ScrewsSwitch Slot Cover ScrewLock Release CoverCylinder AssemblyCylinder Mounting Screws
KIT DESCRIPTIONCylinder Repair Kit (Standard)Cylinder Repair Kit (-V4 Option)Blank Straight Arm KitStraight Arm KitBlank U-Style Arm KitU-Style Arm Kit96 Rotation KitPositional Sensor Mounting KitFlange Mounting Kit (-M002)
PEC02B
5/16 9837