arm52_r01

AIRFRAME R E P A I R MANUAL

DOORS RECORD OF REVISIONS

C .

Chapter: 52

RECORD OF REVISIONS

1 Page: ............... Nav 30/92 . . .-. . . . . . .. . . . . . . . . . . .

Revision No.

Chapter

Section

No.

Sub j ect

Pages

Revised

1 New Pages

Deleted

Pa

ge

s

DO cumen t

Number

Operator -s

Logging

Reference and

Date

Signature

Date of

Revision

-

Chapter Sect ion Subject

i t l e p a g e

e c b r d of e v i s i o n s

i s t of ff. p a g e s

L 4 1 0 UVP-E

AIRFRAME REPAIR YANUAL

CHAPTER 5 2

L I S T OF EFFECTIVE PAGES

Page Date

-- -

- Nov 30/92

3 e p t 30/88 Nov 30 /92

3 e p t 30/88

Nov 30/92

Nov 30/92

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e ? t 30/88

S e ? t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

S e p t 30/88

Chapter S e c t i o n Subject

S e p t 30/88

S e p t 30/88

e p t 30/88

e p t 30/88

Chapter: 5 2 LIST OF E F F . P A G E S

1

Page . . . . . . ' . . . . . . . . . Nov 3 0 / 9 2 . . . . . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E


DOORS

CHAPTER 52

LIST OF EFFECTIIrE PAGES

C h a p t e r : 5 2 L I S T OF EFF. PAGES

2 Page ............... Sept 3 0 / 8 8 ....................

D a t e C h a p t e r S e c t i o n S u b j e c t

L

C h a p t e r S e c t i o n S u b j e c t

Page Page D a t e

L 410 UVP-E


GENERAL .......................................

CONTENTS

52.00.00 GENERAL

General information

Repair organisation

Doors and covers disassembly

Technical state determination

Doors covering repair of the front undercarriage

Doors bracing repair of the front undercarriage

Doors and covers assembly

List of test equipment, jigs, fixtures and tools

Page

1

52-Contents n . . . . . . . . . . . . . . .

1 Page ........... Sept 30/88

L 410 CL'P-E

A 1 RFRAME REP.\I R YANUL

DOORS .......................................

I n t e n t i o n a l l y l e f t b l ank

I 2 Page ........... I S e p t 3 0 / 8 8 ................

L 410 UVP-E

AIRFRAME REPAIR MANUAL

GENERAL .......................................

1. GENERAL INFORMATION

T h i s c h a p t e r covers t h e work p rocedures f o r t h e r e p a i r of

d o o r s , openings and c o v e r s .

T e c h n i c a l d e s c r i p t i o n of d o o r s , openings and covers i s

s p e c i f i e d i n t h e Maintenance ~ a n u a l .

2 . REPAIR ORGANISATION

A i r c r a f t r e p a i r , d isassembly and assembly of d o o r s , openings

and c o v e r s s h a l l be performed by an approved o r g a n i s a t i o n .

1 . . . . . . . . . . . Page Nov 3 0 / 9 2 ................

L 4 1 0 UVP-E

A1 RFRAME REPAI R YANUL

GENERAL .......................................

Intentionally left blank.

52.00.00 I ................ I

2 Page ........... I Nov 3 0 / 9 2 ................

L 4 1 0 UVP-E

AIRFRAME R E P A I R YANUAL

GENERAL .......................................

--

Yame of work:

Doors and covers disassembly

S t e p . xo .

1

Work items

Perform t h e d isassembly of main doors ,

c a r g o depar tment doors , i n l e t d o o r s ,

emergency e x i t doors , f r o n t space d o o r s ,

r e a r and f r o n t doors of f r o n t under-

c a r r i a g e , u n d e r c a r r i a g e n a c e l l e c o v e r s

i n accordance w i t h t h e Maintenance

Manual.

On Pages:

101

Tools and materials

52 .00 .00 . . . . . . . . . . . . . . . 10 1 Page . . . . . . . . . .

.:ep.t. .w.v. . .

L 4 1 0 UTJP-E

AIRFRAVIE R E P A I R MANUAL

GENERAL .......................................

Name of work

I_

S t e p . No. -

Work i tess

Intentionally left blank

On Pages :

Tools and mterials

Sep t 30/88 ................

L 410 UVP-E

A1 RFgAYE REPAI R YANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name of w o r k :

- j t e p . so. - 1

2

T e c h n i c a l s t a t e d e t e r m i n a t i o n

Work i tems

Check t h e c o r r o d e d p a r t o f t h e door

c o v e r i n g o f t h e L.H./R.H./ f r o n t s p a c e

d o o r s , main d o o r s and emergency e x i t

d o o r s and u n d e r c a r r i a g e c o v e r s , s p e c i f y

t h e c o r r o s i o n r e a s o n and mark t h e corrodec

p l a c e s w i t h a r e d wax p e n c i l .

Note t h a t t h e c o r r o s i o n may be a l s o unde r

t h e c o a t which w i l l r e s u l t i n t h e

b l i s t e r s .

Pe r fo rm t h e r e p a i r o f t h e c o r r o d e d

c o v e r i n g a c c o r d i n g t o work p r o c e d u r e ,

men t ioned i n Chap te r 51.

Check t h e r i v e t e d j o i n t s and mark t h e

p l a c e s o f l o o s e n r i v e t e d j o i n t s w i t h a

r e d wax p e n c i l .

When r e p a i r i n g t h e l o o s e n r i v e t e d j o i n t s

p r o c e e d a c c o r i d n g t o t h e work p r o c e d u r e

s p e c i f i e d i n Chap te r 51.

x magn i fy ing g l a s s

wax p e n c i l

wax p e n c i l

3 0 1 Page . . . . . . . . . . . S e p t 3 0 / 8 8

L 4 1 0 U V P - E

A I R F R A X E R E P A I R MANUAL

GENERAL .......................................

Name of work

T e c h n i c a l s t a t e d e t e r m i n a t i o n

On Pages :

301 t o 303

Check t h e L.H. s i d e , R.H. s i d e and r e a r

d o o r s o f t h e f r o n t u n d e r c a r r i a g e a n d

mark t h e damaged c o v e r i n g w i t h t h e r e d

p e n c i l .

I n t h e l e f t hand s i d e and r i g h t hand

s i d e d o o r s o f t h e f r o n t u n d e r c a r r i a g e

t h e r e p a i r o f one damaged p l a c e i n d o o r s

f r o n t s e c t i o n and t h e r e p a i r o f one

damaged p l a c e i n t h e d o o r s r e a r s e c t i o n

a r e p e r m i t t e d .

A l s o , t h e r e p a i r o f f o u r damaged p l a c e s

i n t h e L.H. side and R.H. s i d e d o o r s

b r a c i n g s i n t h e f r o n t u n d e r c a r r i a g e i s

p e r m i t t e d . But t h e i n d i v i d u a l p l a c e s

must b e a t a d i s t a n c e o f min. 150 rnm

from e a c h o t h e r .

The r e p a i r o f f o u r damaged p l a c e s i n t h e

f r o n t u n d e r c a r r i a g e r e a r d o o r s i s

p e r m i t t e d . I n t h e f i e l d l i m i t e d w i t h two

p r e s s i n g s , o n l y one r e p a i r i s a l l o w e d .

Per form t h e r e p a i r o f f r o n t u n d e r c a r r i a g e

c o v e r i n g s and door b r a c i n g a c c o r d i n g t o

t h e work p r o c e d u r e s s p e c i f i e d i n t h i s

s e c t i o n .

S t e p . No.

Red wax p e n c i l

S t e e l gauge

1 - 500 mrn

Work items Tools and matsrials

L 410 UVP-E

AIRFWUVE R E P A I R YANUAL

GENERAL .......................................

Name of work:

T e c h n i c a l s t a t e de te rmina t ion

- S t e p .

No. - 4

5

-

Work i t ems

Check c a r e f u l l y doors e x t e r n a l p a i n t of

f r o n t spece of L.H. / R . H . / s i d e , main,

emergency e x i t doors and u n d e r c a r r i a g e s

c o v e r s .

Mark t h e damaged p l a c e s w i t h a r e d wax

p e n c i l .

Check c a r e f u l l y doors i n t e r n a l p a i n t i n

t h e f r o n t space o f L . H . / R . H . / s i d e and

u n d e r c a r r i a g e covers . Mark t h e damaged

p l a c e s w i t h a r e d wax p e n c i l .

Note t o t h e p a r a s 4 and 5:

Chemical p e n c i l o r any o t h e r s h a r p

o b j e c t s a r e n o t al lowed f o r marking

On Pages :

301 t o 303

Tools and materills

Red

Red

wax p e n c i l

wax p e n c i l

t h e damaged p l a c e s of t h e p a i n t s .

30 3 Page . . . . . . . . . . .

L 4 1 0 UVP-E

A I R F R A Y E R E P A 1 3 MANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name of work

- S t e p .

No. -

-

Work items


3 0 4 ........... Page Sept 3 0 / 8 8

Tools and naterials

L 3 1 0 UVP-E

A1 RFRAYE R E P A I R YANUAL

GENERAL .......................................

Name of w o r k : Doors c o v e r i n g r e p a i r o f t h e f r o n t u n d e r c a r r i a g e -

Step. No. -

1

2

3

Cu t o u t t h e damaged p l a c e on t h e e x t e r n a l

c o v e r i n g o f t h e L . H . s i d e , R . H . s ide o r

r e a r d o o r s , o f t h e f r o n t u n d e r c a r r i a g e

i n t o t h e shape o f a c i r c u l a r h o l e d i a

30 mm. Make t h e same d i a m e t e r h o l e i n t o

t h e s h e e t p l a t e b r a c i n g . Deburn t h e e d g e s

P r e p a r e a c i r c u l a r p a t c h made o f s h e e t

D 16 AT-V, t h i c k n e s s 1 mm h a v i n g t h e

r e q u i r e d p r o t e c t i n g c o a t . C i r c u l a r p a t c h

d i a m e t e r i s 60 my.

P o i n t o r s p r a y t5e r e a c t i v e p r i m e r

S 2008/0600 from t h e i n t e r n a l s i d e t o

t h e c i r c u l a r p a t c h .

On Pages:

4 0 1 t o 405

Tools and ater rials

E l . d r i l l i n g

machine EV 106 D f

d r i l l s s e t / d i a

2 , 2 . 1 , 2 .7 , 3 .1 ,

3 .6 rnm/

s h e a r s 250

CSN 226116.1,

f l a t d i l e 200

CSN 229110.3,

f i l e f o r s o f t

m e t a l , wooden

m a l l e t

P a t c h @ 60 mm

/ m a t e r i a l

D 16 AT-V/

S p r a y i n g gun

o r round b r u s h

N o . 811,

r e a c t i v e p r i m e r

S 2008/0600

4 0 1 Page . . . . . . . . . . . S e p t 30/88

L 4 1 0 UTJP-E

AIRFRAYE R E P A I R MANUAL

GENERAL .......................................

Name of work Doors c o v e r i n g r e p a i r of t h e

Step. No.

f r o n t u n d e r c a r r i a g e

Nark i terns

P a i n t p r e p a r a t i o n :

P a i n t p r e p a r a t i o n i s s p e c i f i e d i n

C h a p t e r 5 1 - work p rocedure f o r

p e r f o r a t e d c o v e r i n g r e p a i r .

A f t e r m e a s u r i n g , d r i l l t h e h o l e s f o r

r i v e t i n g t h e c i r c u l a r p a t c h t o t h e

c o v e r i n g . G e n e r a l i n s t r u c t i o n s f o r t h e

r i v e t i n g a r e s p e c i f i e d i n Chaptei- 51.

Remove t h e c h i p s a f t e r d r i l l i n g from t h e

room o f f r o n t u n d e r c a r r i a g e door s .

R i v e t t h e p a t c h a s shown i n F i g u r e 4 0 1 .

On Pages:

4 0 1 t o 405

T o o l s and materials


machine EV 106 D ,


2 , 2 . i , 2 .7 ,

3 . 1 , 3.6 mm/

r i v e t 3x6 mrn

CSN 0 2 2304.5

52 .00 .00 ................ 402

Page ........... S e p t 30/88 ................

L 4 1 0 UVP-E '

AIRFPAME R E P A I R YANUAL

GENERAL .......................................

Name of work: ~ o o r s covering repair of the front undercarriage

- S t e p .

No. -

-

Vork i t ems

On Pages :

4 0 1 to 4 0 5

- -

Too l s and materials

F I G . 4 0 1 R I V E T I N G O F DOOR COVERING PATCH

OF T H E FRONT UNDERCARRIAGE

/RH AND LH SIDE/

Page .40.3. . . . . . . Sept 30 /88 . . . . . . . . . . . . . . . .

L 410 UVP-E

A1 RFRAYE R E P A I 3 YANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name of work Doors c o v e r i n g r e p a i r o f t h e f r o n t u n d e r c a r r i a g e -

S t e p . No.

D r i l l o f f h e a v i l y damaged s h e e t p l a t e

o n t h e w h e e l c o v e r o f t h e f r o n t

u n d e r c a r r i a g e L.H. s i d e / R . H . s i d e /

d o o r s a n d r i v e t a new s h e e t p l a t e .

G e n e r a l i n s t r u c t i o n s f o r r i v e t i n g are

s p e c i f i e d i n C h a p t e r 51.

On Pages :

4 0 1 t o 405

T o o l s and materials


machine EV 106 D ,


2 , 2 . 1 , 2 . 7 , 3 . 1 ,

3.6 mm/

S h e e t f o r c o v e r

m a t e r i a l

D 16AT-V/,

p n e u m a t i c

r i v e t i n g hammer

ATLAS COPCO,

c o u n t e r s i n k b i t

2212/14-6 2 .6 mm

6 3 m m

c o u n t e r s i n g b i t

2212/12 - 6 2 . 6 mm

@ 3 m m

f l a t s n a p hammer

2233-H/35-10,

s n a p hammer

2233/19-10 d i a

2 .6 mm, 3 mm

r i v e t i n g i r o n

2300/1-42

hand c l a m p

2 3 10/ 1Of

5 2 . 0 0 . 0 0 ................ 404 Page . . . . . . . . . . .

S e p t 30/88 ................

L 410 U V P - E

A1 RFRAYE R E P A I R YANUAL

GENERAL .......................................

Name of work: Doors cover ing r e p a i r of t h e

S t e p . No.

f r o n t underca r r i age

Work items

P a i n t o r s p r a y t h e r e p a i r e d p l a c e o r

a c c o r d i n g t o t h e work procedure

" A i r c r a f t e x t e r n a l p a i n t r e p a i r " ,

s p e c i f i e d i n Chapter 51.

A t t h e same time r e p a i r t h e p a i n t a t

p l a c e s , marked with t h e r e d wax p e n c i l

d u r i n g t h e t e c h n i c a l s t a t e d e t e r m i n a t i o n .

On Pages :

4 0 1 t o 405

Too l s and materials

405 Pace . . . . . . . . . . .

L 410 UVP-E


GENERAL .......................................

Name of work

S t e p . No. Work i terns


4 0 6 Page ........... Sept 3 0 / 8 8

On Pages :

Tools and m a t e r i a l s

L 4 1 0 U V P - E

A 1 R F g A V E R E P A I R YANUAL

GENERAL .......................................

f r o n t underca r r i age

Work items

Cut o u t t o t h e shape of a 30 mm diamete r

c i r c u l a r h o l e t h e damaged p l a c e / c rack o r

p u n c t u r e / o n l y i n t h e b r a c i n g s h e e t

/up t o 29 mm maximurn/ of t h e f r o n t

u n d e r c a r r i a g e L.H. s i d e , R.H. s i d e and

r e a r d o o r s .

Cover t h e h o l e i n t h e b r a c i n g s h e e t

w i t h a b l i n d 62 LeN 3451 u s i n g t h e

a d h e s i v e a g e n t 6286.

P a i n t o r s p r a y t h e r e p a i r e d p l a c e

accord ing t o t h e work p rocedures

" A i r c r a f t i n t e r n a l p a i n t r e p a i r " s p e c i f i e

in Chapter 51. A t t h e same t i m e r e p a i r

t h e p a i n t on p l a c e s marked w i t h t h e

r e d g r e a s e p e n c i l dur ing t h e t e c h n i c a l

s t a t e d e t e r m i n a t i o n .

On Pages :

407

Tools and ma te r i a l s


machine EV 106 D ,

d r i l l s s e t /

4 2 , 2 . 1 , 2 .7, 3 .1,

3.6 mm/

s h e a r s 250

CSN 226116.1,

f l a t f i l e 200

CSN 229110.3,

f i l e f o r s o f t meta:

B l i n d 6 2 LeN 3451,

adhes ive a g e n t

6286

407 Page ........... S e p t 30/88

L 4 1 0 UTJP-E

A I R F R A Y E R E P A I R YANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

~~ ~-p

Name o f work

S t e p . No.

Kork i tems

I n t e n t i o n a l l y l e f t blank

408 Page ...........

On Pages :

T o o l s a n d naterials

S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 410 UVP-E

A I R F g A Y E REPAI R YANUAL

GENERAL .......................................

Step . No.

1

?J ame

*

*

of work: Doors and covers assembly

Work i t ens

On Pages:

501

T o o l s and ma t2 r i a l s

Perform the assembly of main doors, cargo

room doors, i n l e t doors, emergency e x i t

doors , f r o n t space doors, f r o n t

undercarriage rea r and f r o n t doors,

undercarriage nacel le covers according

t o the Maintenance Manual.

5 0 1 Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 410 UVP-E


GENERAL .......................................

Name of work

S t ep . No.

Work i t e m s

5 0 2 Page ........... Sept 30/88 ................

On Pages :

Too l s and m a t e r i a l s


L 410 UVP-E

A 1 RFRAME REPAIR MANUAL

GENERAL ....................................... L I S T OF TEST EQUIPMENT, J I G S , FIXTURES AND TOOLS

Nomenclature

4x magnifying glass

El. drilling nachine EV 106 D

Drills set Z S N 221121

Clips 250 CSN 226116.1

Flat file 200 CSN 229110.3

File for soft metal

Spraying gun or round brush 811 No. 2

Pneumatic riveting hammer ATLAS COPCO

Countersink bit 2212/14

Countersink bit 2212/12

Snap flat hammer 2233-H/35-10

Convex snap hammer 2233/19- - 10

h e r a l l dims. , mm

Weight, kg

Purpose and main f e a t u r e s

Remark

For rivet CSN 022303

................ 100 1

Page ........... Sept 3 0 / 8 8 ................

L 4 1 0 UVP-E

A I R F R A I E REPAI R MANUAL

GENERAL .......................................

L I S T OF TEST EQUIP?ENT, JIGS, FIXTURES AND TOOLS

Nomenclature

t i v e t i n g i r o n ! 3 0 0 / 1 - 4 2

Iand clamp !310/10 f

Jooden mallet

,ocksmith hammer

100 2 Page ...........

Sept 30/88

v e r a l l l i m s . , mm

Q ~ Y Per roduc t

Weight , Remark Purpose and main

k g I f e a t u r e s

arm52_r01

Documents

f t r e p

disassembly s t e p

e t d o o r s

uvpe airframe r e p

t h e d

n t e n t i o n

utjpe airfravie r e

e f t b