arm53_r03

FUSELAGE

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L 410 UVP-E AIRFRAME REPAIP MANUAL

FUSELAGE CHAPTER 5 3

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L 410 UW-E AIRFRAME REPAIR MANUAL

FUSELAGE

CHAPTER 53

RECORD OF R E V I S I O N S

Numbers of

L Page: ............... Sect 3 0 / 8 8 .... ................

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Chap te r Sect ion Subject

r i t l e p a g e

Record of r e v i s i o n s

L i s t of ef f . p a g e s

C o n t e n t s

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FUSELAGE ....................................... CHAPTER 5 3


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AIRFRAME R E P A I R YANUAL

Chapter S e c t i o n -S&kC?t

FUSELAGE .......................................

CHAPTER 53


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jept 30/88

Sep t 30/88

l u g 10/98

hug 10/98

j e p t 30/88

j e p t 30/88

j e p t 30/88

j e p t 30/88

j e p t 30/88

j e p t 3 0 j M

Sept 30/88

; e p t 30/88

Sept 30/88

Sept 30/86

Page Date

Chap te r : 5 3 LIST OF EFF , PAGES

3 Page ................ I

A u g 10/98 ..................... 1 I

L 41.0 UVP-E


FUSELAGE ....................................... CEAPTER 53

L I S T OF EFFECTIVE PAGES

P a g e D a t e

C h a p t e r : 53 L I S T OF EFF. PAGES

4 Page ............... . +EC. ?W?. ......

C h a p t e r S e 2 t i o n Su-. i e c t

P a g e Date

L 410 UVP-E

A 1 RFRAME R E P A I R YANUAL

GENERALLY .......................................

CONTENTS

53.00.00 Genera l

Genera l d a t a

Repai r o r g a n i z a t i o n

Disassembly of f u s e l a g e removable p a r t s

and equipment

Fuselage c l e a n i n g

Techn ica l c o n d i t i o n s p e c i f i c a t i o n

Pa tch ing of broken c o v e r i n g of t h e l and ing

g e a r n a c e l l e s e a l e d f u s e l a g e p a r t , of t h e

wing f i l l e t cover ing , of t h e door , of t h e

cover ing

Covering r e p a i r by a b l i n d i n g c a p /up t o

15 mm/

Broken c o v e r i n g r e p a i r by a cap a t t h e p l a c e s

i n a c c e s s i b l e from i n t e r i o r

Broken cover ing r e p a i r by a s t r i p i n r i v e t

j o i n t wi th a p a r t i t i o n and a s p a r

Repai r of f u s e l a g e frame broken s p a r

Fixed f l o o r d r e s s i n g /wi th d i f f i c u l t r e p a i r s

under t h e passenger c a b i n f l o o r /

Repair o f removable f l o o r embossed openings

Repair of c a p s and covers embossed openings

T y p i c a l r e p a i r method of l and ing g e a r n a c e l l e

s h e e t coverkng /b rac ing /

Page

1

1

5

53-Contents . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . Pog2

Sept 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

AIRFRAME R E P A I R YANUL

GENERAL. .......................................

53.00.OG Crack r e p a i r i n l a n d i n g g e a r n a c e l l e

Rubber / s e a l i n g / p a r t s r e p a i r

Repa i r o f p a i n t s w i t h i n deck b a t t e r i e s room

Reaming of holes i n w ing- fuse l age s u s p e n s i o n

f i t t i n g s i n assembled s t a t e

Assembly o f f u s e l a g e removable p a r t s and

equipment

Rigging b e f o r e and a f t e r t h e f u s e l a g e and

wing r e p a i r

L i s t o f t es t equipment , j i g s , f i x t u r e s

and t o o l s

................ 2 ........... Page

P a g e

4 5 1

4 6 3

4 6 5

A u q 1.0/98 . ..............

L 410 UVP-E

AIRFRAME REPAIR XANUAL

GENERAL .......................................

1. GENERAL DATA

T h i s c h a p t e r i n c l u d e s work p r o c e d u r e s f o r t h e r e p a i r s o f

c o v e r i n g and o t h e r p a r t s o f t h e f u s e l a g e s t r u c t u r e i n c l u d i n g

l a n d i n g g e a r n a c e l l e s .

T e c h n i c a l d e s c r i p t i o n of t h e f u s e l a g e i s shown i n t h e

Main tenance Manual.

To make t h e job e a s y t h i s c h a p t e r shows f u s e l a g e s y s t e m

d rawings and c o v e r i n g t h i c k n e s s d i ag rams .

........... 1 Page

S e t p 30 /88 . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

A I R F R A M E R E P A I R XANUL

G E N E R A L .......................................

F I G . 1 F U S E L A G E S Y S T E M DRAWING

/ F i g u r e s i n c i rc les show bulkhead n u m b e r s / -

53.00.00 ................ 2

Page ........... S e p t 30/88 ................

L 4 1 0 UVP-E


GENERAL. .......................................

S e p t 30/88 . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

AIRFRAME R E P A I R YANUL

GENERAL .......................................

F I G . 3 DIAGRAM O F L A N D I N G GEAR NACELLES C O V E R I N G T H I C K N E S S - - A I R C R A F T L 4 1 0 W P

k z l L a m i n a t e

S a n d w i c h

4 Page ........... Sept 30/88 ................

L 4 1 0 UV?-E


GENERAL ....................................... r 1 2 . R E P A I R ORGANIZATION -

Fuselage r e p a i r s s h a l l by performed by an approved o r g a n i s a t i o n .

5 3 . 0 0 . 0 0 ................ 5 Page ...........

Nov 3 0 / 9 2 ................

L 4 1 0 U V P - E

A I R F R A M E R E P A I R YANUL

G E N E R A L .......................................

I n t e n t i o n a l l y l e f t b l a n k

I 6 I "ge ........... I S e p t 3 0 / 8 8 ................

L 4 1 0 UVP-E

A I R F 3 A V E R E P A I R YANUAL

GENERAL .......................................

S t e p . I NO. /

yame o f rcOrk: Disassembly o f f u s e l a g e removable p a r t s and equipment

Work i t e m s

On

101 - 103

Tools and materials

1. Disassembly of nose cover , t a i l cover ,

l a n d i n g g e a r cover and c o v e r i n g removable

p a r t s f i x e d by means of quick- locking

d e v i c e s should be c a r r i e d o u t i n complian-

c e w i t h t h e Maintenance Manual.

Note :

Wooden s c a f f o l d i n g shou ld be used f o r t h e

d i sassembly i n d i f f i c u l t - i n - a c c e s s p l a c e s .

Wooden s c a f f o l d i n g

2 . I c e warning i n d i c a t o r d i sassembly should

be c a r r i e d o u t i n compliance w i t h p o i n t s

2.1 to 2 .3 . i I

2 . 1

101 Page . . . . . . . . . . . S e p t 30/88 . . . . . . . . . . . . . . . .

2 . 2

Unscrew t h e screws t o remove t h e c o c k p i t

u p h o l s t e r i n g a t t h e l e f t s i d e / a t t h e i c e

Screwdr iver No. 71(

4,5x125

Disconnect t h e conduc to r s of t h e t e r m i n a l

board V 39 from t h e s t a t i c i n d i c a t o r .

Leave t h e supply conduc to r s a t t h e

t e r m i n a l board and assemble i t .

I warning i n d i c a t o r p l a c e / . Remove t h e

screws and push t h e u p h o l s t e r i n g pane l

downwards from below t h e a i r c r a f t .

Sc rewdr ive r

L 410.9141-05

I I

L 4 1 0 UVP-E

AIRFRA!!E R E P A I R MANUAL

GENERAL. .......................................

S t e p . No.

Name of work is assembly of f u s e l a g e removable p a r t s and equipment

On Pages:

101 - 103

Work i tems ~ ~ ~

Keep t h e screws and t h e s t a t i c i n d i c a t o r . I

Tools and materials

Unscrew 3 screw /from f u s e l a g e o u t s i d e / l s teps B 097 300 N;

The d i sassembly o f t h e r o t a r y i c e warning

i n d i c a t o r shou ld be c a r r i e d o u t accord ing

t o t h e p o i n t s 3 .1 and 3.2.

t o d i sassemble t h e s t a t i c ice warning

i n d i c a t o r and remove it.

Disassemble t h e nose cover / s e e t h e above

poi_nt I / . - - - - - - - - - - - ~ ~

Screwdriver No. 710

4 ,5x125

Disassemble t h e r o t a r y i c e warning bc rewdr ive r No. 697

i n d i c a t o r from t h e nose cover , i .e . /6x120

unscrew 3 screws. Keep t h e screw a s w e l l I a s t h e r o t a r y i c e warning i n d i c a t o r .

Removal of radio-communication equipment

an tennas .

Remove t h e radio-communication equipment

a n t e n n a s o n l y i n c a s e t h a t you r e p a i r - - - - - - - ~

f u s e r a g e c l o s e t o - t h e s e antennas .

15. / Removal o f r a d i o - n a v i g a t i o n a l equipment I

53.00.00 ................ 102 Page ...........

S e p t 30/88 ................

L 4 1 0 UVP-E

A 1 RF3AE.IE R E P A I R YANUAL

GENE RAL .......................................

Name of cork: Disassembly of f u s e l a g e removable 1

p a r t s and equipment

- ; t e p . No.

IJork items

Remove t h e r a d i o - n a v i g a t i o n a l equipment

sn tennas o n l y i n c a s e t h a t you r e p a i r

f u s e l a g e c l o s e t o t h e s e an tennas .

Jnscrew screws t o d i sassemble t h e t a i l

Laminate cover from t h e l e f t o r t h e r i g h t

Landing g e a r n a c e l l e .

In Pages:

101 - 103

roo15 and materials

Screwdriver

5x120

No. 69;

................ 103 Page ...........

S e p t 30/88 ................

L 410 UVP-E

A 1 RFRAME R E P A I R YANUAL

GENERAL ........

Name of work

S t e p . No.

Work i t e m s

I n t e n t i o n a l l y l e f t b l a n k

5 3 . 0 0 . 0 0 ................ 104 ?age ...........

S e p t 30/88 ................

On Pages :

T o o l s and ? a t e r i a l s

L 4 1 0 UVP-E

A 1 RFgAYE R E P A I R YANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name w o r k : F u s e l a g e c l e a n i n g

S t e p . No.

- -

Work i tems

I n d i v i d u a l d i smounted removable p a r t s o f

t h e a i r c r a f t a s w e l l a s t h e room l e f t

a f t e r t h e equipment where t h e r e p a i r

s h o u l d b e per formed, s h o u l d be c l e a n e d

w i t h a c l e a n c l o t h .

I n c a s e of heavy mud f o u l i n g remove t h e

i n p u r i t i e s w i t h w a t e r . With o i l of

f o u l i n g w e t a c l o t h w i t h pe t ro l eum

and d e g r e a s e it.

g r e a s e

s p i r i t

: l e a n c l o t h

' e t ro l eum s p i r i t A

~ c c . t o CSN 656541

)r p e t r o l d i l u e n t

~ c c . t o GOST 443-56

S e p t 30 /88 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

A 1 RFRAME R E P A I R MANUAL

GENERAL. .......................................

Name of work

itep. No.

Work items

. . . . . . . . . . . . . . . . . . . . .

- -

I n t e n t i o n a l l y left b lank

53 .OO.OO ................ 2 0 2 Page ...........

S ~ R ? .. . . . . . . 3 0 / 8 8 . . . . .

On Pages:

Tools and materials

L 410 UVP-E

A I R F 3 A M E R E P A I R YANUAL

GENERAL . .......................................

Techn ica l c o n d i t i o n

- S t e p .

No.

1

2

Kork items

Check t h e cover ing o f t h e f u s e l a g e s e a l e d

p a r t , l and ing g e a r n a c e l l e , wing f i l l e t s ,

d o o r s , covers and mark t h e damaged

/punched/ p l a c e w i t h a p e n c i l .

Repai r such damaged /punched/ p l a c e s i n

accordance w i t h work p rocedure mentioned

i n t h i s p a r t of t h e Manual /pa tch ing of

broken cover ing , r e p a i r of cover ing wi th

a b l i n d i n g cap , r e p a i r o f broken cover ing

w i t h a cap a t p l a c e s i n a c c e s s i b l e from

i n t e r i o r , r e p a i r o f broken c o v e r i n g by

a s t r i p i n r i v e t j o i n t w i t h a p a r t i t i o n

and a s p a r / .

Note:

With d i f f i c u l t r e p a i r s under t h e passenger

c a b i n f l o o r d r e s s t h e f i x e d f l o o r s

a c c o r d i n g t o t h e work procedure mentioned

i n t h i s p a r t o f t h e Manual.

Check t h e f u s e l a g e frame s p a r s and mark

t h e damaged p l a c e s w i t h a r e d wax p e n c i l .

R e p a i r t h e broken s p a r of t h e f u s e l a g e

frame accord ing t o t h e work procedure

mentioned i n t h i s p a r t of t h e Manual.

On Pages: 3 0 1 - 3 0 5

~ 0 0 1 s and ? a t e r i a l s

Red wax penc il , quadruple

magnifying g l a s s

Red wax p e n c i l ,

quadruple


5 3 .OO.OO ................ . . . Page ... ? P . A .

. . F . e ~ f . 39L88 . .

L 4 1 0 UTJP-E

AIRFRAYIE R E P A I R MANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name of work ~ e c h n i c a l c o n d i t i o n s p e c i f i c a t i o n

Check t h e countersunk openings of removabl

f l o o r s and mark t h e damaged p a r t s w i t h a

r e d wax p e n c i l .

Repa i r t h e embossed openings of t h e

removable f l o o r s accord ing t o t h e work

p rocedure mentioned i n t h i s p a r t of t h e

Manual.

Check t h e embossed openings of caps and

c o v e r s and mark t h e damaged p l a c e s w i t h

a r e d wax p e n c i l .

Repai r t h e countersunk openings of caps

and c o v e r s according t o t h e work procedure

mentioned i n t h i s p a r t of t h e Manual.

The f o l l o w i n g i s n o t al lowed:

- t o r e p a i r two a d j a c e n t embossed s p o t s

i n a row of embossed openings of a cap

o r a cover

- c r a c k s beyond a n embossed s p o t

I n c a s e of such damages t h e cap o r t h e

cover shou ld be r e p l a c e d .

~t i s a l lowed

- t o r e p a i r an embossed s p o t over t h r e e

p i t c h e s minimum.

I I

53 .00.00 ................ 302

?age ........... S e p t 30/88 . . . . . . . . . . . . . . . .

On Pages : Ti Tools and materials

- I Red wax penc i 1,

quadruple



quadruple


L 410 UVP-E

AIRFgAYE R E P A 1 3 YANUAL

GENERAL .......................................

- -

Name o f mrk: T e c h n i c a l c o n d i t i o n s p e c i f i c a t i o n

- S t e p .

No. Vork i tems

Check t h e c o v e r i n g s h e e t s / b r a c i n g / o f t h e

l a n d i n g g e a r n a c e l l e and mark t h e damaged

p l a c e s w i t h a r e d wax p e n c i l . R e p a i r t h e

c o v e r i n g s h e e t s / b r a c i n g / o f t h e l a n d i n g

g e a r n a c e l l e a c c o r d i n g t o t h e work

p r o c e d u r e ment ioned i n t h i s p a r t o f t h e

Manual

Check t h e l a n d i n g g e a r n a c e l l e and mark

t h e damaged p l a c e w i t h a r e d wax p e n c i l

/ c r a c k s / . R e p a i r t h e c r a c k s a t t h e l a n d i n g

g e a r n a c e l l e a c c o r d i n g t o t h e work

p r o c e d u r e ment ioned i n t h i s p a r t o f t h e

Manual.

Check t h e r u d d e r / pack ing / p a r t s and mark

t h e damaged p l a c e s .

R e p a i r t h e damaged r u b b e r / pack ing / p a r t s

a c c o r d i n g t o t h e work p r o c e d u r e ment ioned

i n t h i s p a r t o f t h e Manual.

On P a g e s :

301 - 305

Tools and c a r e r i a l s

Red wax pena i 1,

q u a d r u p l e

n a g n i f y i n g g l a s s


q u a d r u p l e

magn i fy ing g l a s s

3 0 3 Page . . . . . . . . . . . s e p t 30/88 . . . . . . . . . . . . . . . .

L 410 UVP-E


GENERAL. .......................................

Name of work Techn ica l c o n d i t i o n s p e c i f i c a t i o n On Pages :

Work items

Check t h e room where deck b a t t e r i e s a r e

l o c a t e d damaged p a i n t . Repair t h e p a i n t

of t h e room according t o t h e work

procedure mentioned i n t h i s p a r t o f t h e

Manual

301 - 305

Tools and materials S t e p . No.

- - - -

8

9

- 1-0 -

11

I n s p e c t t h e radio-communication equipment

an tennas .

I n c a s e t h a t some of them is damaged

r e p l a c e it by a new one.

- - - - - - -

- - - - - - -

I n s p e c t t h e r a d i o - n a v i g a t i o n a l equipment

an tennas .

I n c a s e t h a t some o f them i s damaged

r e p l a c e it by a new one.

Ll

Check t h e s t a t i c i c e warning i n d i c a t o r

a c c o r d i n g t o t h e work procedure mentioned

i n t h e Maintenance Manual. I ts f u n c t i o n

and c o n d i t i o n s should comply w i t h t h e

requ i rements mentioned i n t h i s work

p rocedure . - - - - - - - - - - - - - - - - - - - -

- - - -

3 0 4 Page ...........

S e p t 30/88 ................

L 410 UVP-E

A I R F R A M E R E P A I R YANUAL

GENERAL. .......................................

Name o f work: Techn ica l c o n d i t i o n s p e c i f i c a t i o n

- S t e p .

No. Work items

Check t h e r o t a r y i c e warning i n d i c a t o r f o r

nechan ica l damage. N e i t h e r t h e b lade nor

t h e s h a f t may be damaged / b e n t o r o t h e r -

w i s e deformed/.

R o t a t e t h e s h a f t w i t h your hand and check

t h a t t h e s h a f t d o e s no t run-out o r rubb

t h e b lade . I n c a s e o f such damage t h e

r o t a r y i c e warning i n d i c a t o r

r e p l a c e d w i t h a new one.

should be

On Pages :

301 - 305

--

Tools and materials

3 0 5 . . . . . . . . . . . Page S e p t 30/88 ................

L 4 1 0 UVP-E

AIRFRAME R E P A I R WANUAL

GENERAL .......................................

Same of work

- S t e p . So.

Work i t ems Tools and materials

Intentionally left blank

Sept 3 0 / 8 8 ................

L 4 1 0 UVP-E

A1 R F q A V E R E P A I 3 YANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

yamf ,.f work : Pa tching of broken cover ing of t h e l a n d i n g g e a r n a c e l l e s e a l e d f u s e l a g e p a r t , o f t h e siing f i l l e t c o v e r i n g , of t h e door , of t h e cove S t e p .

xo .

i n q

Vork i t e m

Cut o u t and f i l e o f f t h e damaged cover ing

/ c r a c k / t o a r e g u l a r geomet r i c shape

/ o v a l , r e c t a n g l e , c i r c l e of max. s i z e

118 x 178 mm/.

Make a s t r i p of a s h e e t D 16A-TV o f

i d e n t i c a l t h i c k n e s s a s t h e cover ing and

provided wi th n e c e s s a r y p r o t e c t i v e c o a t i n g

F i t t h e s t r i p w i t h t h e t r e a t e d cover ing .

Make a p a t c h of s t e e l s h e e t i d e n t i c a l

w i t h t h a t of t h e cover ing /example s e e

f i g . 4 0 1 / .

Measure and d r i l l r i v e t h o l e s f o r s t r i p s

and p a t c h e s accord ing t o t h e f i g . 401 and

t h e p r o c e s s p rocedures mentioned i n t h e

c h a p t e r 5 1 of t h i s Manual.

On Pages: 4 0 1 - 403

Too l s and r x t e r i a l s

~ l . d r i l l i n g

machine EV 106 D;

s e t of d r i l l s ;

f l a t f i l e 200

CSN 229110.3;

round f i l e 150

CSN 229110.3;

steel s h e e t D 15A-TV

t h . 0 , 6 ; 0 , 8 ; 1;

1 , 2 mm s h e a r s 250

CSN 226116.1;

measuring steel

t a p e ;

E l . d r i l l i n g

machine EV 106 D ;


53 .OO.OO . . . . . . . . . . . . . . . . 4 0 1 Page . . . . . . . . . . .

S e p t 30/88 . . . . . . . . . . . . . . .

L 4 1 0 UVP-E


Work items

F I G . 4 0 1 R E P A I R O F BROKEN SEALED

COVERING

Yame of work Patching of broken covering of t h e landing gear n a c e l l e sea led fuse lage p a r t , of t h e wing f i l l e t covering, of t h e door, of t h e

T o o l s and s a t e r i a l s

53.00.00 ................ 4 0 2 Page ...........

Sep t 30/88 ................

Pages: 401 - 403

_ cover S t e p .

No.

L 4 1 0 UVP-E

AIRFPAME R E P A I R YANUAL

GENERAL .......................................

Name of work: Patch ing o f broken cover ing of t h e l a n d i n g g e a r n a c e l l e s e a l e d f u s e l a g e p a r t , of t h e wing f i l l e t c o v e r i n g , of t h e door, of t h e cov -

S t e p . No.

r i n g

Work i tems

P r e p a r e c a u l k i n g compound U 30 M

accord ing t o t h e work procedure mentioned

i n c h a p t e r 5 1 o f t h i s Manual.

R i v e t a p a t c h w i t h a s t r i p o n t h e c a u l k i n g

compound U 30 M w i t h Desmodur RF-7%

a c c o r d i n g t o f i g . 401, s e c t i o n A-A.

Note:

Work p rocedures d e s c r i b i n g t h e r e p a i r of

r i v e t j o i n t s are mentioned i n c h a p t e r 51

of t h i s Manual.

P a i n t o r s p r a y t h e r e p a i r e d p l a c e

a c c o r d i n g t o t h e work procedure f o r

a i r c r a f t p a i n t s r e p a i r mentioned i n

c h a p t e r 51 o f t h i s Manual.

On Pages :

401 - 403

- --

Tools and n a t e r i a l s

:aulking compound

J 30 M

Zaulking compound

J 30 M; Desmodur : r i v e t s 2,6x. . . :SN 022320.5;

r i v e t i n g hammer

ITLAS COPCO;

r i v e t i n g clamps ; r i v e t i n g s u p p o r t s

r i v e t i n g d i e o f

r e s p e c t i v e dimens

3n; locksmith ' s

~ammer 2 5 0

ZSN 230110

tongs 2310/8

403 Page ...........

S e p t 30/88

L 410 UVP-E

A1 RFRAME R E P A I R MANUAL

- - - - -

Same o f work

-

Uork items

I n t e n t i o n a l l y l e f t b lank

T o o l s and materials

S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

A I R F q A Y E R E P A I R VANUAL

GENERAL- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name ~f w o r k : c o v e r i n g r e p a i r by a b l i n d i n g c a p

S t e p . No.

Work i tems

- -

Cut o u t t h e damaged c o v e r i n g and f i l e it

o f f t o t h e shape a c i r c l e o f q4 15 mm.

Make a c i r c u l a r p l a t e 6 45 mm and a

b l i n d i n g c a p @ 15 mm of t h e s h e e t D 16A-TV

of t h i c k n e s s i d e n t i c a l w i t h t h e c o v e r i n g

p r o v i d e d w i t h n e c e s s a r y p r o t e c t i v e c o a t i n g

Min. d i s t a n c e of t h e p a t c h edge from t h e

c o v e r i n g edge i s 25 mm.

Measure and d r i l l h o l e s f o r r i v e t i n g t h e

s t r i p a c c . t o f i g . 402 and t h e work

p r o c e d u r e s ment ioned i n c h a p t e r 51 o f t h i s

Manual.

P r e p a r e c a u l k i n g compound U 30 M a c c . t o

t h e work p r o c e d u r e ment ioned i n c h a p t e r 51

o f t h i s Manual.

Note:

P r e p a r e t h e c a u l k i n g compound o n l y f o r I

T j 0 1 5 and ?.aterials


nach ine EV 106 D;

se t o f d r i l l s ;

f l a t f i l e 200

CSN 229110.3;

round f i l e 150

CSN 229110.3;

s h e e t D 16A-TV;

t h . 0,6; 0,8; 1;

1,2 mrn;

s h e a r s 250

CSN 226116.1;

sheel m e a s u r . t a p e ;


machine EV 106 D;

se t of d r i l l s

Cau lk ing compound

U 30 M

r e p a i r s a t s p o t s ment ioned i n t h e Note o f

t h e p o i n t 4 o f t h i s work p r o c e d u r e .

53 .OO.OO . . . . . . . . . . . . . . . . 405 Page . . . . . . . . . . .

S e p t 30/88 . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

AIRFRAME REPAIR MANUAL

GENERAL . .......................................

Same o f work Covering repair by a b l i n d i n g cap /up t o 15 mm/

Work i terns

F I G . 4 0 2 COVERING R E P A I R BY A B L I N D I N G CAP

4 0 6 Page . . . . . . . . . . .

Sep t 30/88 ................

On Pages :

4 0 5 - 4 0 7

--

Too l s a n d m a t e r i a l s

L 4 1 0 LTP-E

A1 RFXAVE REPAI R YANUAL

GENERAL. .......................................

Name o f work: Covering r e p a i r by a b l i n d i n g cap

- S t e p .

No. Vork items

Rivet -onthe s t r i p and t h e p a t c h accord ing

t o f i g . 402.

Note:

S e a l t h e r e p a i r s p o t s of t h e c o v e r s of

t h e wing f i l l e t s and t h e f u s e l a g e i n t h e

s e a l e d a r e a wi th c a u l k i n g compound U 30 M

and Desmodur RF-7%.

Coat o r s p r a y t h e r e p a i r e d p l a c e

a c c o r d i n g t o t h e work procedure f o r

a i r c r a f t p a i n t s r e p a i r mentioned i n

c h a p t e r 51 of t h i s Manual.

On Pages: 405 - 407

Tools and naterials

Caulking compound

U 30 M; Desmodur RF

r i v e t s 3x6

CSN 022304.5;


ATLAS COPCO;

r i v e t i n g clamps;

r i v e t i n g s u p p o r t s ;

r i v e t i n g d i e of

r e s p e c t i v e dimensi-

on, locksmith' s

hammer 250

CSN 230110;

t o n g s 2310/8

407 Page ...........

L 410 UVP-E

AIRFRAYE R E P A I R MANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name of work

- -

Nork items


On Pages :

Too l s and materials

L 4 1 0 UI'P-E

AIRFRAVE R E P A I R YANU.\L

GENERAL ....................................

Name of work: Broken c o v e r i n g r e p a i r by a c a p

S t e p , No. -

1

2

a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r

h'ork i t e m

Cut o u t a f i l e o f f t h e damaged c o v e r i n g

/ c r a c k / t o shape a n o v a l of d imens ions

shown i n f i g . 403 / d e t e r m i n e t h e s i z e

n e c e s s a r y / .

Note:

I n a c o v e r i n g f i e l d l i m i t e d w i t h two

a d j a c e n t s p a r s , o n e r e p a i r i s a l l o w a b l e

- see f i g . 403. F i l e t h e h o l e i n t h e c o v e r i n g a c c o r d i n g t o t h e c a p , f i t and d e b u r r .

A d j u s t t h e f rame t o t h e r e q u i r e d p o s i t i o n .

Measure and d r i l l r i v e t i n g h o l e s . Rivet-on

t h e f rame.

Note:

Work p r o c e d u r e s f o r r i v e t j o i n t r e p a i r s

a r e ment ioned i n c h a p t e r 51 o f t h i s Manual

On Pages :

409 - 420


n a c h i n e EV 106 D;

set o f d r i l l s ;

f l a t f i l e 200

CSN 229110.3;

round f i l e 1 5 0

CSN 229110.3;

s h e a r s 250

CSN 226116.1

R i v e t i n g hammer

ATLAS COPCO;

r i v e t s 2 ,6x6

CSN 022320.5;

r i v e t i n g c l amps ;



r e s p e c t i v e d imens i -

on 250

CSN 230110;

t o n g s 2310/8

409 . . . . . . . . . . . Page

L 410 UVP-E


GENERAL .......................................

Name o f work B r o k e n covering repair by a cap a t t h e places inaccessibie from t h e - i n t e r i o r

Step. No.

Work items Tools and materials

max. 175 I i i'

A-A mar.1 along periphery

P I G . 4 0 3 BROKEN COVERING REPAIR BY A

BLINDING CAP

L e g e n d t o t h e f i g u r e -see the f o l l o w i n g page

5 3 .OO.OO ................ 4 10

Page ........... Sept 30/88 ...............

L 4 1 0 UVP-E

AIRFRMIE R E P A I R YANUAL

GENERAL: .......................................

Name of work: Broken covering r e p a i r by a cap a t t h e pLaces i n a c c e s s i b l e from t h e i n t e r i o r -

S t e p . No.

-

Work items

Legend t o t h e f i g . 403:

/1/ Cap B 040 124 N o r B 040 126 N o r

B 040 128 N; /2/

B 040 127 N o r B

M 4x16 LDN 3186;

C S N 022320.5.

Frame B 040 125 N o r

040 129 N; /3/ Screw

/4/ Rivet 2,6x6

On Pages:

409 - 420

Tools and materials

5.3 .oo.oo . . . . . . . . . . . . . . . 411 Page ...........

Segt 30/88 . . . . . . . . . . . . . . .

L 4 1 0 UVP-E


GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

a t t he p l aces i n a c c e s s i b l e from t h e i n t e r i o r

Work i terns

A-A

FIG. 404 CAP B 040 1 2 4 N u

Mate r i a l : 2 4 2 4 2 5 3 . 6 1 2 .11 Thickness: according t o the damaged cover- - - - - - - r - i n g t k i e k n e s s - - - ~ ~ ~ ~

Surface t rea tment : LeN 54903-22; 7 hue according t o t he spo t damaged

a / embossing 4 L D N 1540.01 - d r i l l and emboss t oge the r wi th the frame B 040 130

b/ i nne r s i d e

4 1 2 Page ........... Sept 30/88 ................

Tools and materials

L 410 UVP-E

AIRFRAYE R E P A I R YAXZAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name o f w o r k : Broken c o v e r i n g r e p a i r by a cap a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r I

I

I

Work i t e n s

F I G . 405 CAP B 040 126 N h /

~ o o l s and :.atarials

M a t e r i a l : Z 424253.61 2.11 3 T h i c k n e s s : i d e n t i c a l w i t h t h e damaged

c o v e r i n g t h i c k n e s s S u r f a c e t r e a t m e n t : LeN 54903-22; 7 hue

a c c . t o t h e s p o t damaged

a / embossing 4 LDN 1540.01 - d r i l l and emboss t o g e t h e r w i t h frame 3 040 131 N

b/ i n n e r s i d e

4 1 3 Page . . . . . . . . . . . Sept 30/88 . . . . . . . . . . . . . . . .

L 410 UVP-E


G E N E R A L .......................................

Name of w o r k Broken c o v e r i n g r e p a i r by a c a p a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r

Work items

F IG . 406 CAP B 040 128 N

q a t e r i a l : Z 424253.61 2 . 1 1 Th ickness : i d e n t i c a l w i t h t h e damaged

- - - - - c a v e r i n g t h i c k n e s s - - -

S u r f a c e t r e a t m e n t : LeN 54903-22, 7 hue acc. t o t h e s p o t damaged

3/ 4 LDN 1540.01 - d r i l l and embossed t o g e t h e r w i t h f rame B 040 132 N

b/ i n n e r s i d e

On Pages:

409 - 420

- --

Tools and materials

.. >.3 W.*.QQ. ... 4 1 4

Page ........... S e p t 30/88 ................

L 410 UVP-E

AIRFItAYE REPAIR YANGAL

GENERAL .......................................

-- - - - - - -

Name of work: Broken cover ing r e p a i r by a cap a t t h e p l a c e s i n a c k e s s i b i e from t h e i n t e r i o r

S t e p , No. -

-

Work items

On Pages:

409 ' 420

Tools and materials

FIG. 407 FRAME /ASSEMBLED/ B 040 127 N,

B 040 129 N

S u r f a c e t r e a t m e n t : LeN 54903-57

/1/ Frame B 040 131N; /2/ Frame B 040 132 N; /3/ R i v e t i n g n u t M4 LDN 3246 .K; /4/ R i v e t 2,6x7 CSN 022320.5

415 ........... Page S e p t 30/88 ................

L 4 1 0 UTJP-E


GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

a t t h e p l a s e s i n a c c e s s i b l e from t h e i n t e r i o r

Naxe o f work Broken cover ing r e p a i r by a cap

S t e ? . No.

4 0 9 - 4 2 0

Work i t ems

?IG. 4 0 8 FRAME /ASSEMBLED/ B 0 4 0 1 2 5 N

Sur face t r e a t m e n t : LeN 5 4 9 0 3 - 5 7

/1/ Frame B 0 4 0 1 3 0 N; / 2 / R ive t ing nu t

Y4 LDN 3 2 4 6 . K ; /3 / R i v e t 2 , 6 x 7

Z S N 0 2 2 3 2 0 . 5

Tools and m a t e r i a l s

5 3 .OO.OO . . . . . . . . . . . . . . . . 4 1 6 Page . . . . . . . . . . .

S e p t 3 0 / 8 8 . . . . . . . . . . . . . . .

L 410 UVP-E

A 1 RF3AYE RE PA1 R YANC.AL

G E N E R A L .......................................

Name o f w o r k : Broken c o v e r i n g r e p a i r by a cap a t t h e p l a c e s i n a c c e s s i b l e from

S t e p . No.

t h e i n t e r i o r

K o r k items

A - A

F I G . 40% FRAME B 040 131 N

M a t e r i a l : Z 424253.61 z .11 T h i c k n e s s : i d e n t i c a l w i t h t h e damaged

c o v e r i n g t h i c k n e s s S u r f a c e t r e a t m e n t : LeN 54903-23

a / embossing 4 LDN 1540.01 - d r i l l and

On Pages : I

emboss t o g e t h e r w i t h t h e c a p E 040 126 N

417 Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 410 UVP-E


GENERAL .......................................

Nane of work Broken c o v e r i n g r e p a i r by a c a p a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r

Work i t e m s

f l a t e r i a l : Z 424253.61 2 . 1 1

Fhickness : i d e n t i c a l w i t h t h e damaged c o v e r i n g t h i c k n e s s

Zurface t r e a t m e n t : LeN 54903-23 3 / embossing 4 LDN 1540.01 - d r i l l and

emboss t o g e t h e r w i t h t h e c a p B 040 128

................ 418

Page ........... -

S e p t 30/88 ................

On Pages :

409 ' 420

Tools and materials

L 410 UVP-E

A 1 RFRAVE R E P A I R YANUAL

GENERAL .......................................

- S t e p .

No. -

Name of work: Broken cover ing r e p a i r by a cap a t t h e p l a c e s i n a c c e s s i b l e from t h e i n t e r i o r

Work items

On Pages:

409 - 420

I Tools and materials

A-A fi \a

?IG. 4 1 1 FRAME B 040 130 N

l a t e r i a l : Z 424253.61 2 - 1 1

'hickness: i d e n t i c a l wi th t h e damaged cover ing t h i c k n e s s

Surface t r e a t m e n t : LeN 54903-23 i/ embossing 4 LDN 1540.01 - d r i l l and

emboss t o g e t h e r w i t h t h e cap B 040 124

4 1 9 ........... Page S e p t 30 /88 ................

L 410 UVP-E

AIRFRAME REPAIR MANCAL

Nane of work Broken covering r e p a i r by a cap a t the places inaccess ib le from the i n t e r i o r

Work i terns

Screw the cap t o the covering with screws

M 4x16 LDN 3186 - see t h e f i g . 403

L'n Pages :

409 - 420

Yaols and materials

Screwdriver No.697

;crew M4x16

,DN 3186

53.00.00 ................ 420 ........... Page

... Sep.t.?PJ.@. ..

L 410 UVP-E

A I R F R A Y E R E P A I R YANUAL

G E N E R A L .......................................

- Step. 30. -

1

2

3

-

Name of work: Broken c o v e r i n g r e p a i r by a s t r i p i n r i v e t j o i n t w i t h a p a r t i t i o n and a s p a r

On Pages :

421 - 424

D r i l l t h e c r a c k i n i t s ends w i t h a d r i l l

6 3 mm.

Work items


machine EV 106 D;

set of d r i l l s

Tools and materials

Make a s t r i p /see t h e f i g . 412/ o f s teel

s h e e t D 16 A - TV of t h i c k n e s s i d e n t i c a l

w i t h t h e c o v e r i n g and provided w i t h

n e c e s s a r y p r o t e c t i v e c o a t i n g . F i t

s t r i p w i t h t h e cover ing .

Measure and d r i l l

r i v e t s .

t h e requi rement

t h e

number

S t e e l s h e e t D16A-TT

t h . 0 ,6 ; 8; ' 1 ;

1 , 2 mm steel

measuring t a p e ; s h e a r s 150 CSN

226116.1;

f l a t f i l e 200

CSN 229110.03;

lround f i l e 150

/CSN 229110.3

i E l d r i l l i n g machine

EV 106 D;

set of d r i l l s

4 2 1 Page . . . . . . . . . . . S e p t 30/88

L 4 1 0 UVP-E

A I R F R A M E R E P A I R MANUAL

GENERAL .......................................

--

Name of work Broken cover ing r e p a i r by a s t r i p i n r i v e t j o i n t wi th a p a r t i t i o n and a spar

j t e p . s o .

Nork i t e m s

mar. 1?U b 1

bulkins compound U 30W with Desrnodur RF - 7%

F I G . 4 1 2 R E P A I R OF COVERING BROKEN I N

R I V E T J O I N T WITH A P A R T I T I O N

AND A SPAR

4 2 2 Page ........... Sept 3 0 / 8 8 ................

Qn Pages: 4 2 1 - 4 2 4

Tools and materials

L 410 UVP-E

AIRF!?AME R E P A I R YANUAL

Name o f work: Broken cover ing r e p a i r by a s t r i p I On Pages :

- S t e p .

No.

i n r i v e t j o i n t w i t h a p a r t i t i o n and a s p a r

421 - 4 2 4

51 o f t h i s Manual.

Note:

\Cork i t e m

P r e p a r e c a u l k i n g compound U 30 M accordingCaulking

t o t h e work procedure mentioned i n chapterU

P r e p a r e t h e c a u l k i n g compound o n l y i n

c a s e t h e r e p a i r i s performed a t p l a c e s

mentioned i n t h e Note o f p o i n t 5 of t h i s

work procedure .

Too l s and z a t e r i a l s

compound

30 M

I / r i v e t i n g s u p p o r t s ;

k i v e t i n g d i e of

Rivet -onthe s t r i p accord ing t o f i g . 412.

Note:

e s p e c t i v e d imensi -

n s ; lockmith' s

250 CSN

Caulking compound

U 30 M; Desmodur

230110; t o n g s

2310/8 I

423 Page . . . . . . . . . . .

S e a l t h e r e p a i r e d s p o t s i n t h e s e a l e d I R F - ~ % ; r i v e t s 2,6x.

a r e s w i t h c a u l k i n g compound w i t h Desmodur CSN 022304.5;

RF-7%. p i v e t ing hammer I PTLAS COPCO; I ~ i v e t i n g clamps;

L 410 UVP-E


GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Broken covering r e p a i r by a s t r i p Name work i n r i v e t j o i n t w i t h a p a r t i t i o n

and a spar

S t e p . No.

Spray o r p a i n t t h e repa i red s p o t according

t o t he work procedure f o r t h e a i r c r a f t

p a i n t s r e p a i r mentioned i n chapte r 51 of

t h i s Manual.

On Pages :

421: - 4 2 4

r 0 0 1 s a n d naterials

..... . 3.3. .Q9...O.Q 4 2 4 Page ...........

. S R B ~ . ? . W 8 . . .

L 410 UVP-E

A1 RFRAYE REPAIR YANUAL

GENERAL. .......................................

Name o f work: Repair o f f u s e l a g e f rame broken s p a r

- S t e p .

so. - 1

2

3

4

Work items

D r i l l t h e c r a c k i n i t s end w i t h a d r i l l

I n accordance w i t h t h e c h a r t N o . 1 or

choose t h e o v e r l a p a n g l e i r o n l e n g h t .

Then c u t and a d a p t it t o t h e r e q u i r e d

dimension.

D r i l l t h e r e q u i r e d number of r i v e t s .

On Pages :

425 - 431

Tools a n t ? a t e r i a l s


machine EV 106 D;

set o f d r i l l s

Angle i r o n m a t .

424253.62; hack

saw; f l a t f i l e 20C

CSN 229110.3;

round f i l e 150

CSN 229110.3;

steel measur. t a p e


machine EV 106 D;

set o f d r i l l s

I

P r e p a r e c a u l k i n g compound U 30 M a c c 0 r d i n g ; C a u l k i n g compound

t o t h e work p rocedure mentioned i n

c h a p t e r 51 o f t h i s Manual.

Note:

P r e p a r e t h e c a u l k i n g compound o n l y i n c a s e

t h e r e p a i r i s performed a t s p o t s mentioned

i n t h e Note of t h e p o i n t 5 o f t h i s work

procedure .

L 410 UVP-E


Repair of f u s e l a g e frame broken s p a r

- Step. No. -

5

:;ark items

S e t t h e a n g l e i r o n t o t h e r e q u i r e d

p o s i t i o n and t h e measure and d r i l l i t w i t 1

t h e c o v e r i n g and t h e o r i g i n a l s p a r .

Rivet -onthe a n g l e i r o n accord ing t o t h e

c h a r t No. 1 o r 2. To connect t h e a n g l e

i r o n t o t h e cover ing use t h e h o l e s of t h e

former r i v e t s . I d e n t i c a l p i t c h e s a r e

a p p l i e d f o r t h e connect ion of t h e a n g l e

i r o n t o t h e s p a r web.

Shape t h e a n g l e i r o n t o t h e f u s e l a g e

o u t l i n e .

Note:

I n c a s e t h e s p a r was r i v e t e d t o t h e

c o v e r i n g wi th r i v e t s of d i a above 3 mm,

r i v e t a l s o t h e new s p a r w i t h r i v e t s of

t h e same d iamete r . S e a l t h e r e p a i r e d

s p o t s i n t h e s e a l e d a r e a w i t h t h e

c a u l k i n g compound U 30 M w i t h Desmodur

RF-7%.

On Pages :

425 - 431


R i v e t i n g hammer

ATLAS COPCO;

r i v e t s 3,5x7

CSN 022302;

r i v e t s 3,5x7

CSN 022304;




r e s p e c t i v e

d imensions ,

locksmith ' s hammer

250 CSN 230110

t o n g s 23lO/8;

wooden m a l l e t ;

cau lk ing coumpound

U 30 M ;

Desmodur RF

................ 426 Page ...........

S e p t 30/88 ................

L 4 1 0 UVP-E

A 1 RF9AYE R E P A I R YANUAL

GENERAL .......................................

Name o f work: Repair of f u s e l a g e frame broken s p a r

- S t e p .

No. Work i t e m s

ro r e p a i r a s p a r connected t o a cover ing

b y means o f s p o t welding choose t h e new

m g l e i r o n l e n g t h f o r s t i f f e n i n g

i n c l u d i n g t h e number o f r i v e t s according

t o t h e c h a r t N o . 1.

I'o r e p a i r a s p a r connected t o a cover ing

b y means of r i v e t i n g choose t h e new a n g l e

i r o n l e n g t h f o r s t i f f e n i n g i n c l u d i n g t h e

number o f r i v e t s accord ing t o t h e c h a r t

Yo. 2 .

On P a g e s :

425 - 4 3 1

Tools an2 laterials

4 2 7 Page ........... Sept 3 0 / 8 8

L 4 1 0 UVP-E


GENERAL. ........

Name of work Repair of fuselage frame broken spar

- Step. No. -

Kork items

4 2 8 Page ........... Sept 3 0 / 8 8

dn Pages :

425 - 431

- ~ o o l s and xaterials

L 410 UVP-E

A I R F ? A ? I E R E P A I R YANC.AL

GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name of work: R e p a i r o f f u s e l a g e f r a m e b r o k e n

S t e p . so.

spar

Vork i tems

On Pages :

4 2 5 - 431

- S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 4 1 0 U T J P - E

A I R F R A M E R E P A I R MANUAL

GENERAL .......................................

4 30 Page ........... Sept 30/88 . . . . . . . . . . . . . .

L 4 1 0 U V P - E

A I R F X A V E R E P A I R VANGAL

Name work: Repair of f u s e l a g e f rame broken spar

- S t e p .

No. -

8

Work i t e m s

P a i n t o r sp ray t h e r e p a i r e d s p o t

3ccording t o t h e work p rocedure f o r

3 i r c r a f t p a i n t s r e p a i r mentioned

zhap te r 5 1 o f t h i s Manual.

On Pages :

425 - 4 3 1

Tools an2 m a t e r i a l s

5 3 .OO.OO . . . . . . . . . . . . . . . . 4 3 1 Page . . . . . . . . . . .

, .%?< . ??/@. .

L 4 1 0 U V P - E

A1 R F R A X E R E P A I R MANUAL

GENERAL .......................................

Name o f work On Pages:

- S t e p .

No. - Uork i t e m


Tools a n d x i t e r i a i s

4 3 2 Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

GENERAL' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

?lame o f work : Fixed f l o o r d r e s s i n g /wi th d i f f i c u l t r e p a i r s under t h e

S tep . No. -

1

2

passenger c a b i n f l o o r /

Work items

Make assembly caps of s t e e l s h e e t

CSN 424253.62, t h . 1 . 2 mm,.provided wi th

r e q u i r e d p r o t e c t i v e c o a t i n g - according

t o f i g . 415 o r f i g . 416.

Measure and draw t h e on t h e f l o o r t h e

l o c a t i o n of t h e assembly h o l e accord ing

t o f i g . 4 1 4 .

Note :

The assembly cap can be made a t t h e niddlc

of any f l o o r f i e l d , w i t h i n t h e bulkheads

7 - 2 1 ; i n d i v i d u a l f i e l d s a r e l i m i t e d w i t 1

two a d j a c e n t bulkhead systems and adjacent

b u i l t - u p wooden beams / i n l o n g i t u d i n a l

On Pages :

433 - 4 3 9

I d i r e c t i o n / ; on ly one assembly cap i s

a l l o w a b l e f o r each f i e l d .

Shee t mat. CSN

424253.62,

t h i c k n e s s 1.2 mm;

s tee l measuring

t a p e ; s l i d e

c a l l i p e r

CSN 251238; f l a t

f i l e 200

CSN 229110.3,

round f i l e 150

CSN 229110.3;

s h e a r s 250

CSN 226116.1

S t e e l measuring

t a p e

S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E


GENERAL. .......................................


Work i tems

D r i l l and f i l e t h e opening 4 1 2 0 mrn a s

drawn f o r c i r c u l a r assembly c a p accord ing

t o f i g . 4 1 5 o r t h e opening @ 1 2 0 wi th

c e n t r e space gap 5 0 mm f o r t h e o v a l

assembly c a p according t o f i g . 4 1 6 .

N~~~ o f work Fixed f l o o r d r e s s i n g /wi th d i f f i c u l t r e p a i r s under t h e

Measure and draw a long t h e opening

p e r i p h e r y t h e b e a r i n g s u r f a c e f o r t h e

assembly c a p where r i b b i n g should be

m i l l e d away.

S t e p . No.

3

4

5

6

F ix a m i l l i n g machine / r o t a r y f i l e / i n t o

t h e d r i l l i n g machine, m i l l o f f t h e

r i b b i n g of t h e f l o o r t o t h e t h i c k n e s s of

t h e b a s i c m a t e r i a l . Check it wi th t h e

assembly cap .

I

1 Cent re t h e openings 4 4 , 2 mm on t h e cap

f o r screws M 4 x 1 0 ONL 3 1 4 7 .

On Pages :

4 3 3 - 4 3 9

Tools and materials


machine EV 1 0 6 D;

s e t of d r i l l s ,

f l a t f i l e 2 0 0

CSN 2 2 9 1 1 0 . 3 ; '

round f i l e

HB p e n c i l

M i l l i n g machine;

e l . d r i l l i n g

machine EV 1 0 6 D

S l i d e c a l l i p e r

CSN 2 5 1 2 3 8

4 3 4 Page ...........

L 4 1 0 UVP-E

A1 RFRAVE R E P A I R YANUAL

GENERAL .......................................

Name of work: F ixed f l o o r d r e s s i n g / w i t h d i f f i c u l t r e p a i r s under t h e passenger c a b i n f l o o r /

S t e p . No.

7

8

Work i tems

' u t t h e assembly c a p on t h e f l o o r .

Jhen l o c a t e d p r o p e r l y d r i l l h o l e s f o r

yivet ing-on n u t s /number of h o l e s according

;o t h e assembly c a p a p p l i e d / ; t h e n remove

i t and d r i l l h o l e s i n f l o o r s 4 4 , 3 mm

inc lud ing h o l e s f o r r i v e t i n g n u t s

4 4 ONL 3 2 4 3 .

Jote: - ?erform t h e d r i l l i n g and h o l e s d r e s s i n g

l c c o r d i n g t o t h e work p rocedures

nenkioned i n c h a p t e r 51 df t h i s Manual.

rack and r i v e t t h e r i v e t i n g - o n n u t s M 4

3NL 3 2 4 3 on t h e f l o o r a c c o r d i n g t o f i g . 4 1 5

4 1 6 .

4 3 3 - 4 3 9

Tools and naterials

Z 1 . d r i l l i n g

nachine EV 1 0 6 D;

s e t of d r i l l s

R i v e t i n g n u t M 4

ONL 3 2 4 3 ; r i v e t

2 , 6 x 6 CSN 0 2 2 3 2 0 . 5


ATLAS COPCO;



d i e of r e s p e c t i v e

dimension, tongs

2 3 l O / 8 .

53 .OO.OO ................ Page . .???. . . . . . S e p t 3 0 ( 8 8 . . . . . . . . . . . . . .

L 4 1 0 UVP-E

A 1 RFRANE REPAI R MANUAL

GENERAL .......................................


Iiork items

P a i n t t h e m i l l e d p l a c e s on t h e f l o o r i n c l .

t h e assembly cap wi th S 2 0 0 3 and

C 2 0 0 1 / 9 1 1 0 .

Note:

The work procedure f o r a i r c r a f t p a i n t

r e p a i r i s mentioned i n c h a p t e r 51 o f t h i s

Manual.

Name of work Fixed f l o o r d r e s s i n g /wi th d i f f i c u l t r e p a i r s under t h e

When assembly h o l e s a r e made, remove

c h i p s under t h e f l o o r , screw on t h e

assembly c a p wi th screws M 4 x 1 0

ONL 3 1 4 7 .

h

S t e p . No.

9

10

On Pages: 433 - 439

I

'

I

T o o l s a n d - . a te r ia l s

Brush; v a r n i s h

S 2 0 0 3 ;

C 2 0 0 1 / 9 1 1 0

Screwdirver No. 6 9 i

6 x 1 2 0 ; screws

M 4 x 1 0 ONL 3 1 4 7

. >.? : W.*.QQ. . . . . 436 Page ...........

S e p t 3 0 / 8 8 ................

L 4 1 0 U V P - E

A I R F X A Y E R E P A I R Y A N C A L

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Xame of [dc rk : F ixed f l o o r d r e s s i n g / w i t h d i f f i c u l t r e p a i r s u n d e r t h e

S t e p . No. -

p a s s e n g e r c a b i n f l o o r /

Work items

4 3 7 Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E


GENERAL .......................................

Name of work F ixed f l o o r d r e s s i n g / w i t h d i f f i c u l t r e p a i r s under t h e passenger c ab in f l o o r /

On Pages :

433 - 439

Step I No.' I \ J o ~ K items Tools and materials I

I FIG. 415 CIRCULAR ASSEMBLY CAP

438 Page ........... Sep t 30/88 ................

L 410 UVP-E

AIRF9AVE R E P A I R YANUAL

GENERAL .......................................

Name of work: ~ i x e d f l o o r d re s s ing /with d i f f i c u l t r e p a i r s under t h e passenger cabin f l o o r /

I

~ t e p . ~ No. 7

-

Work i terns ~ 0 0 1 s and materials

F I G . 4 1 6 OVAL ASSEMBLY CAP

Appl icat ion: i n necessary c a s e s only

. 439 Page ...........

L 4 1 0 UVP-E

AIRFRAYE REPAIR MANUAL

GENERAL .......................................

Work items

I n t e n t i o n a l l y l e f t b l ank

. . . . . . . . . . . . . . . . .

Name of work

4 4 0 Page . . . . . . . . . . .

7

S t e p . No.

S e p t 3 0 / 8 8 . . . . . . . . . . . . . . ..

-

On Pages :

Tools and m t e r i a l s

L 4 1 0 UVP-E

AIRFRAYE REPAIR YANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S t e p . No.

1

2

3

embossed o p e n i n g s

Work i t e m s

-- -- - - -

D r i l l t h e c r a c k s i n t h e embossed o p e n i n g ,

d e b u r r . Use

Measure and

o f p a t c h o f

t h i c k n e s s 1

d r i l l o f d i a 2 mrn.

c u t o f f t h e n e c e s s a r y shape

s tee l s h e e t Z 424253.62,

mm, w i t h t h e r e q u i r e d

p r o t e c t i v e c o a t i n g . Review t h e p a t c h

s h a p e and d imens ion by l a y i n g it o n . t h e

s p o t t o be r e p a i r e d . Cu t t h e p a t c h , deburr

and draw t h e h o l e f o r t h e arnbossing.

D r i l l a h o l e 6 5 , 5 mm i n t o t h e p a t c h ,

d e b u r r p r o p e r l y . Emboss w i t h t h e embossin!

d i e i n compl i ance w i t h t h e LDN 1540.01

s t a n d a r d , t h e n r e a r r a n g e i t .


machine EV 106 D ;

s e t o f d r i l l s ;

f l a t f i l e 200

CSN 229110.3;

round f i l e 150

CSN 229110.3

S h e e t Z 424253.62,

t h i c k n e s s 1 mm;

s h e a r s 250

CSN 226116.1;

s tee1 measu r ing

t a p e , f l a t f i l e 20(

CSN 229110.3;

round f i l e 150

CSN 229110.3.


machine EV 160 D;

se t o f d r i l l s ;

f l a t f i l e 200

CSN 229110.3;

round f i l e 150

CSN 229110.3

L 410 UVP-E


GENERAL .......................................

Name of work Repair of removable f l o o r emhossed openings

- S t e p . No. Work i terns

Pu t t h e c a t c h on t h e p l a c e t o be

r e p a i r e d , measure, d r i l l c o u n t e r s i n g a t

bo th s i d e s and r i v e t according t o f ig .417 .

P a i n t r i v e t heads w i t h C 2013/9110.

Note :

The work procedure f o r a i r c r a f t p a i n t

r e p a i r s i s mentioned i n c h a p t e r 51

o f t h i s Manual.

On Pages : 4 4 1 - 4 4 4

Too l s and m a t e r i a l s

nanual embossing

Aie 2131/54-H5;

embossing tongs

2310/59;

locksmith' s hammer

250 CSN 230110;

wooden m a l l e t

S t e e l s t r i p t a p e ;

e l . d r i l l i n g

nachine EV 106 D;

set of d r i l l s r o s e

b i t o f r e s p e c t i v e

dimension 2212/14;

r i v e t s 2,6x6

ZSN 022320.5;


ATLAS COPCO;




r e s p e c t i v e d imensi -

on; t o n g s 2310/8;

/ f o r r i v e t i n g

clamps/

4 4 2 Page ...........

S e p t 30/88

L 4 1 0 UVP-E

A I R F R A V E R E P A I R YANUAL

Name of work : Repair of removable f l o o r embossed openings

Work items S t e p .

s o . - Tools and materials

r i v e t i n g i r o n

h a i r brush No.6-75

CSN 233710;

p a i n t C 2013/9110

? ?.*.QQ : BP. . . . . . . 443

Page ........... Sept 30/88 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E


GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name of work R e p a i r of removable f l o o r embossec! openings

- t e p . KO. - Work i terns

? I G . 4 1 7 R E P A I R OF EMBOSSED O P E N I N G S

REMOVABLE C A P S

4 4 4 ........... Page S e p t 3 0 / 8 8 ................

--

Tocls and m t e r i a l s

L 410 UVP-E

A1 RFRAME R E P A I R YANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Yame of work : ~ e p a i r of caps and c o v e r s embossed openings

T o o l s and materials S t e p . xo ,

1

2

I Note:

Nork i t e m

d i a m e t e r . Max. l e n g t h of t h e c r a c k 2/3 X

- see f i g . 418.

1 Repair o f two a d j a c e n t embossings i n a I

Brush f i n e c r a c k s a t t h e opening edges

/ t o Q .5 mrn/ c a r e f u l l y w i t h emery c l o t h

No. 240.

I n c a s e of two c r a c k s occurence i n t h e

embossing d r i l l them wi th d r i l l of 2 rnm


row of embossed openings / a t a c a p o r a 1 c o v e r / i s no t a l lowed. I

Emery c l o t h No.240


machine EV 1 0 6 D;

I 1 The opening r e p a i r i s c a r r i e d o u t over / t h r e e p i t c h e s a t l e a s t .

. .S?,O.~:OO. a , . .

445 Page ............

S e p t 30/SC . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E


GENERAL .......................................

Name of work Repair of caps and c o v e r s embossed openings

- S t e p . No. -

-

Work items

crack in Cmck rerned 2

F I G . 4 1 8 R E P A I R OF EMBOSSED O P E N I N G S I N

C A P S AND COVERS

On Pages :

445, 4 4 6

Tools and materials

4 4 6 Page ...........

S e p t 3 0 / 8 8 ................

L 4 1 0 UVP-E

AIRF3AYE R E P A I R YANUAL

GENERAL .......................................

Name T y p i c a l r e p a i r method o f l a n d i n g g e a r n a c e l l e s h e e t c o v e r i n g /brac ' ing /

S t e p . No. -

Work i t ems

D r i l l t h e c r a c k ends / p u n c t u r e s / w i t h d r i l :

6 3 mm and d e b u r r .

H a m m e r and f l a t t e n t h e p a r t i a l d e f o r m a t i o n

o f s h e e t / b r a c i n g / t o shape .

t h i c k n e s s 0 .63 mm, p rov ided w i t h protective

c o a t i n g , a d h e r i n g t o d imens ions - see

f i g . 419.

Measure and draw r i v e t h o l e s , p u t t h e

s t i f f e n e r t o t h e s p o t t o be r e p a i r e d and

r i v e t a c c o r d i n g t o f i g . 419.

T o o l s and m a t e r i a l s


machine EV 106 D;


f l a t f i l e 200

CSN 229110.3;

round f i l e 150

CSN 229110.3;

wooden mallet;

locksmith ' s hammer

250 CSN 230110.

S t e e l s h e e t

Z 424253.62,

t h i c k n e s s C .63 mm

s tee l . s t r i p t a p e ;

s h e a r s 250

CSN 226116.1.

S t e e l s t r i p t a p e ;

s l i d e c a l l i p e r

CSN 251238,

r i v e t s 2 ,6x . . . CSN 022304.5;


ATLAS COPCO;

r i v e t i n g c lamps;

447 Page . . . . . . . . . . .

L 410 UVP-E

.AIRFRA?IE R E P A I R MANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Name of work T y p i c a l r e p a i r method of l a n d i n g

- S t e p . No. -

4

g e a r n a c e l l e s h e e t cover ing /b rac ing /

IJork items

Coat o r s p r a y t h e r e p a i r e d s p o t / r i v e t

heads/ i n accordance w i t h t h e work

procedure f o r a i r c r a f t p a i n t r e p a i r s

mentioned i n c h a p t e r 51 of t h i s Manual.

4 4 8 Page ........... S e p t 30/88 . . . . . . . . . . . . . . .

On Pages :

4 4 7 - 4 4 9

Tools and rnatsr ia ls



r e s p e c t i v e

d imensions ; tongs

2310/8

L 4 1 0 UVP-E

AIRFgAYE R E P A I R YANUAL

GENERAL. . . . . . . . . .

xame of work: T y p i c a l r e p a i r method o f l a n d i n g g e a r n a c e l l e s h e e t c o v e r i n g / b r a c i n g /

P I G . 4 1 9 T Y P I C A L REPAIR METHOD O F

LANDING GEAR XACELLE SHEETS

/BRACING/

On Pazss :

4 4 7 - 4 4 9

I

4 4 9 Page . . . . . . . . . . .

l iork i t e m

S e p t 30/88 . . . . . . . . . . . . . . . .

Too l s 3 n d materials

L 4 1 0 UVP-E


GENERAL. .......................................

Name of work

S t e p . No.

Work i t e m s

I n t e n t i o n a l l y l e f t blank

On Pages :

--- -

Too l s a n d m a t e r i a l s

450 Page ........... S e p t 30/88 ................

L 4 1 0 UVP-E

AIRFgA'4E R E P A I R YANUAL

GENERAL .......................................

Yame of work:Crack r e p a i r i n l a n d i n g g e a r

S t e p Yo. -

1

1.1

1.2

1 .3

1.4

-

n a c e l l e

Work items

Repai r of c r a c k s w i t h i n t h e c o n t a c t of

l o n g i t u d i a l and c r o s s s t i f f e n e r s / i n t h e

c e n t r e o f t h e cover ing f i e l d / - see t h e

f i g . 421 / d e t a i l 1 - f i g . 420/ c a r r y o u t

a c c o r d i n g t o t h e p o i n t s 1.1 t o 1.8

D r i l l c r a c k ends wi th d r i l l q5 3.1 mm

Make a s t r i p - shape see f i g . 421, pos 2 - - of s teel s h e e t D 16 A-TV t h i c k n e s s 1 mrn,

w i t h r e s p e c t i v e p r o t e c t i v e c o a t i n g - /whi le

o b s e r v i n g t h e c r a c k s i z e and minimum r i v e t

edge d i s t a n c e s 7 mm, c r a c k d r i l l i n g edge

minimum 20 rnm and max. s i z e of s t r i p s - - accord ing t o t h e F i g u r e s / .

D r i l l o f t h e r e s p e c t i v e r i v e t s c a r e f u l l y ,

i . e . t h o s e t o be covered by t h e s t r i p .

D r i l l t h e s t r i p t o g e t h e r w i t h t h e cover ing

nad s t i f f e n e r s through t h e p r e v i o u s l y

d r i l l e d r i v e t h o l e s .



machine EV 106

d r i l l @ 3.1 mm

S t e e l s h e e t D 1

t h i c k n e s s 1 mm;

s h e a r s 250

CSN 226116.1;

s t e e l s t r i p t a p e ;

f l a t f i l e 200

CSN 229110.3


machine EV 106 D ;



machine EV 106 D ;


451 . . . . . . . . . . . Page

S e p t 30/88 . . . . . . . . . . . . . . .

L 4 1 0 U V P - E


GENERAL. .......................................

Name o f work Crack r e p a i r i n l a n d i n g g e a r

- S t e p . No. -

1.5

1.6

n a c e l l e

Work i terns

D r i l l w i t h a d r i l l 4 2 . 1 mm h o l e s f o r

f u r t h e r r i v e t s w i t h 20 t o 30 mrn p i t c h e s

/min. edge d i s t a n c e of r i v e t s - 7 mm/ as

measured from t h e s t r i p o u t e r s i d e .

P a i n t t h e s t r i p from i n n e r s i d e w i t h

S 2008/0600 o n c e and when d r y t h e n w i t h

S 2029/9110 once .

Note:

The work p r o c e d u r e f o r a i r c r a f t

r e p a i r s i s ment ioned i n c h a p t e r

t h i s Manual.

p a i n t

5 1 o f


5 1 . d r i l l i n g

nachine EV 106 D;

i r i l l 6 2 . 1 m;

s l i d e c a l l i p e r

3SN 251238

3rush; p a i n t

; 2008/0600;

5 2029/9110

................ 4 5 2

Page . . . . . . . . . . . S e p t 30/88 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

AIRFgAVE REPAIR MANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Kame o f w o r k : Crack r e p a i r i n l a n d i n g g e a r

- S t e p .

S o .

n a c e l l e

IITork i t e m s

FIG. 4 2 0 REPAIR OF LANDING GEAR NACELLE

REAR COVERING - GENERAL VIEW

/1/ T a i l l a m i n a t e c o v e r

P1 ... a p p l i e d f o r a i r c r a f t s t o t h e s e r i a l

No. 8 0 0 5 3 0

p 2 ... a p p l i e d f o r a i r c r a f t s from t h e

ser ia l No. 8 0 0 6 0 1

I - d e t a i l I - see f i g . 4 2 1

I1 - d e t a i l I1 - see f i g . 4 2 2

I11 - d e t a i l I11 - see f i g . 4 2 3


5 3 . 0 0 . 0 0 . . . . . . . . . . . . . . . . 4 5 3

Page . . . . . . . . . . . S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .

L 4 1 0 UVP-E


GENERAL .......................................

13n Pages:

4 5 1 - 4 6 2

Tools and material

Name work C r a c k repai r i n l a n d i n g gear nacel le

- S t e p .

No. Work items

.3.3.=.99.9P.Q.

i

F I G . 4 2 1 REPAIR OF LANDING GEAR NACELLE

REAR COVERING /DETAIL I1 OF

F I G . 4 2 0 / i

/ 2 / S t r i p ; /3/ R i v e t 2 . 6 ~ 6 CSN 0 2 2 3 0 4 . 5 ;

/ 4 / R i v e t 2 . 6 ~ 5 CSN 0 2 2 3 0 4 . 5 ; /5/ R i v e t i I

3x8 CSN 0 2 2 3 0 4 . 5 I

. . . . . ..... rage .?.5.4.

S e p t 3 0 / 8 8 ................

L 4 1 0 UVP-E


GENERAL .......................................

Same of work: Crack r e p a i r i n l a n d i n g g e a r n a c e l l e

S t e p . s o .

Vork items

A-A

Tools and ma te r i a l s

F I G . 4 2 2 R E P A I R OF LANDING GEAR NACELLE

REAR COVERING / D E T A I L I1 O F THE

F I G . 4 2 0 /

Legend t o t h e f i g u r e - see t h e fo l lowing

page

.5.?:98;.99 ...... 4 5 5 Page ...........

S e p t 30/88 ................

L 410 UVP-E

A1 R F R M E R E P A I R MANUAL

GENERAL .......................................

xame of work C r a c k r e p a i r i n l a n d i n g g e a r nace l le

- S t e p . No. -

-

Nark i terns ) To015 and materials

L e g e n d t o t h e f i g . 422 :

/ 3 / R i v e t 2 . 6 ~ 6 CSN 0 2 2 3 0 4 . 5 ; / 4 / R i v e t

2 . 6 ~ 5 CSN 0 2 2 3 0 4 . 5 ; / 5 / R i v e t 3 x 8

CSN 0 2 2 3 0 4 . 5 ; / 6 / S t r i p ; / 7 / S t i f f e n e r ;

/8/ P r o f i l e ; / 9 / W a s h e r s ; / l o / S t r i p

456 Page . . . . . . . . . . . S e p t 3 0 / 8 8 ................

L 4 1 0 U V P - E

A 1 RFRAVE R E P A I R MANUAL

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sane o f r ~ o r k : Crack r e p a i r i n l a n d i n g g e a r n a c e l l e

- S t e p ,

So. -

1 . 7

1 .8

-

Vork i t e m

S u b s t i t u t e c e n t r a l r i v e t s w i t h new o n e s

/5 / a f t e r h o l e s r e d r i l l i n g w i t h d r i l l

Tools and materials

S e t t h e s t r i p on t h e c o v e r i n g . Apply o v a l

head r i v e t s /3 / t o t h e p l a c e of d r i l l e d

o f f r i v e t s - see f i g . 4 2 1 and r i v e t t h e

r i v e t s / 4 / t o t h e n e w r i v e t s p l a c e - see

f i g . 421 / r e d r i l l t h e h o l e s t o Dia 2.7

@ 3 . 1

P a i n t

R i v e t 2 . 6 ~ 6

CSN 022304.5;

r i v e t 2 . 6 ~ 5

CSN 022304.5;

r n m / . e l . d r i l l i n g machinc

mrn - see f i g . 4 2 1 .

t h e s t r i p e x t e r n a l s i d e w i t h p a i n t

S 2008/0660 once and w i t h v a r n i s h

U 2054/1018 a f t e r d r y i n g o n c e .

P a i n t r i v e t c l o s i n g heads /from l a n d i n g

g e a r n a c e l l e i n t e r i o r / w i t h p a i n t

S 2029/9110.

Note:

The work p rocedure f o r a i r c r a f t p a i n t

r e p a i r s i s ment ioned i n c h a p t e r 5 1 o f

t h i s Manual.

EV 106 D; se t of

d r i l l s ; r i v e t 3x8

CSN 022304.5;


ATLAS COPCO;

l r i v e t i n g c lamps;



r e s p e c t i v e d imens i . 1 ;on ; t o n g s 2310/8.

B r u s h ; p a i n t

S 2008/0600;

v a r n i s h U 2054/1011

p a i n t S 2029/9110.

. ?.? : 99.*.QO. , , , . 457 . . . . . . . . . . . Page

S e p t 30/88 . . . . . . . . . . . . . . . .

L 410 UVP-E


GENERAL. .......................................

Name o f work Crack r e p a i r i n landing g e a r n a c e l l e

On Pages :

451 - 462

. 458 Page ...........

S e p t 30/88 ................

Too l s and matsrials

E l . d r i l l i n g mach.

EV 106 D; s e t o f

d r i l l s ;

S t e e l s h e e t D 16+T

' t h i c k n e s s 1 mm;

s h e a r s 250

CSN 226116.1;

steel s t r i p t a p e ;

f l a t f i l e 200 CSN 229110.3

S t e p . No.

2

3.

3 .1

3.2

3.3 .

Work i t e m s

Perform t h e cover ing c rack r e p a i r i n t h e

s p o t of i n n e r s t r i n g e r t r a n s i t i o n t o

t r a i l i n g edge s t i f f e n i n g p i e c e / a p p l i e d

f o r a i r c r a f t / L 410 UVP t o No. 800530/ - - see f i g . 422 / ~ e t a i l XI of f i g . 420/

a c c o r d i n g t o t h e p o i n t s 1.1 t o 1.8 o f . t h i s

work procedure .

Make t h e s t r i p shape /6/ according t o

f i g . 422. R i v e t s type i s shown i n f i g . 422.

Perform t h e c r a c k r e p a i r of cover ing and

o f i n n e r s t r i n g e r i n t h e s p o t of

t r a n s i t i o n t o t h e t r a i l i n g edge s t i f f e n i n g

p i e c e / a p p l i e d f o r a i r c r a f t L 410 UVP t o

No. 800530/ - see f i g . 422 / s e c t i o n A-A/

accord ing t o t h e p o i n t s 3.1 t o 3.9.

D r i l l t h e c r a c k ends from t h e cover ing

e x t e r n a l s i d e w i t h a d r i l l 4 3 . 1 mms

Make t h e s t r i p shape according t o f ig .422 .

..... QQ.-.QQ

L 4 1 0 UVP-E

A I R F 3 A M E R E P A I R YANUAL

GENERAL .......................................

Name o f work: Crack r e p a i r i n l and ing gear n a c e l l e

On Pages:

4 5 1 - 462

F u r t h e r work procedure i s i d e n t i c a l

w i t h t h e p o i n t 1.

For t h e s t i f f e n e r / 7 / r e p a i r - s e e f i g .

422 make a p r o f i l e / 8 / /of t h e shape

shown i n t h e F i g u r e / of steel s h e e t

D 1 6 A-TV, t h i c k n e s s 0 . 8 mrn - s e e f i g .

4 2 2 , s e c t i o n B-B. Its l e n g t h s h a l l cover

t h r e e p i t c h e s of o r i g i n a l r i v e t s from t h e

c r a c k s p o t .

~ o o l s and ater rials S t e p . No.

P u t washers / 9 / made of s h e e t D 16 A-TV

t h i c k n e s s 0 . 8 mm - see f i g . 422 , s e c t i o n

B-B between t h e p r o f i l e / 8 / s e e f i g . 422

and t h e o r i g i n a l s t i f f e n e r . I t s l e n g t h

s h a l l depend on t h e s t i f f e n e r / 7 / s i z e .

Work items

Coat t h e p r o f i l e / 8 / - see f i g . 422 a s

w e l l a s t h e s t r i p s / 9 / wi th p a i n t

S 2 0 0 8 / 0 6 0 0 once and when d r y t h e n w i t h

p a i n t C 2029 /9110 once .

Note:

The work p rocedure of a i r c r a f t p a i n t

I r e p a i r s i s mentioned i n c h a p t e r 51 o f

t h i s Manual.

S t e e l s h e e t Dl6 A-

D 1 6 A-TV thicknes!

0 . 8 rnrn; s h e a r s 250

CSN 226116 .1 ;

s tee l s t r i p t a p e ;

f l a t f i l e 2 0 0

CSN 229110.3

S t e e l s h e e t

D 1 6 A-TV thicknes:

0 . 8 mm; s h e a r s 250

CSN 226116 .1 ;

s teel s t r i p t a p e ;

f l a t f i l e 2 0 0

CSN 229110 .3 .

Brush; p a i n t

s 2008/0600; p a i n t

5 3 . 0 0 . 0 0 ................ 459 Page ...........

s e t p 30 /88 . . . . . . . . . . . . . . .

L 410 UVP-E


GENERAL. .......................................

n a c e l l e

Work items

. xame of work Crack r e p a i r i n l a n d i n g gear

- -

S t e p . No.

3.7.

3.8

3.9

Applyin e d e n t i c a l method a s i n t h e p o i n t 1

u s i n g h o l e s a f t e r d r i l l e d o f f r i v e t s ,

comple t ing new ones , r i v e t t h e s t r i p s /6/

w i t h t h e cover ing , p r o f i l e /8/ and s t r i p s

/9 / by means of r i v e t s accord ing t o

p o s i t i o n s shown i n f i g . 422.

Coat t h e s t r i p from e x t e r n a l s i d e w i t h

p a i n t S 2008/0600 once and when d r y t h e n

w i t h v a r n i s h U 2054/1018 once.

Coat r i v e t c l o s i n g heads /from land ing

g e a r n a c e l l e i n t e r i o r / w i t h p a i n t

S 2029/9110.

Note:

U s e t h e s t r i p /6 / even i n c a s e a f t e r t h e

s t i f f e n e r /7/ damage - see f i g . 4 2 2 no

damage t o t h e cover ing occured .

Now u s e a s t r i p of minimum dimensions a s

shown i n f i g . 422. No damage i s assumed

a t t h a t p l a c e wi th a i r c r a f t L 4 1 0 UVP fron

No. 800601 - accord ing t o f i g . 420 V i e w

P2.

460 ........... Page

S e p t 30/88 ...............

On Pages:

451 - 462

Tools and materials

See p o i n t 1 of t h e

r e s p e c t i v e

procedures .

Brush; p a i n t

S 2008/0600;

v a r n i s h U 2054/10lI

p a i n t S 2029/9110.

L 4 1 0 UVP-E


Name of work: Crack r e p a i r i n l a n d i n g g e a r n a c e l l e

S t e p . No.

Vork i terns

Perform t h e r e p a i r of cover ing c r a c k s i n

t .ermina1 j o i n t s - s e e f i g . 423 / d e t a i l 111

o f t h e f i g . 4 2 0 / accord ing t o t h e p o i n t s

1.1 t o 1.8 of t h i s work procedure . Make

t h e s t r i p shape /11/ i n compliance wi th

f i g . 423. R i v e t types a p p l i e d , edge

d i s t a n c e s and r i v e t p i t c h e s a r e shown i n

f i g . 423.

Apply t h e i d e n t i c a l r e p a i r method

mentioned i n t h e p o i n t s 1 t o 4 of t h i s

work p rocedure i n c a s e of t h e c r a c k

occurence a t t h e upper l e f t and r i g h t

c o v e r i n g / s e e f i g . 422, pos. 10/ even

though t h e c r a c k s occurence i s n o t

assumed i n t h i s a r e a .

Too l s an: ~ateri2ls

Sept 3 0 / 8 8 . . . . . . . . . . . . . . .

L 4 1 0 UVP-E

A1 RFRAME REPAIR MANUAL

GENERAL. . .......................................

Name of work C r a c k repair i n l and ing gear nacel le

- S t e p .

No. -

-

Work i t e m s

F I G . 4 2 3

/ 3 / R i v e t

2 . 6 ~ 5 CSN

REAR COVERING REPAIR AT

LANDING GEAR NACELLE

/ de t a i l 111 of f i g . 4 2 0 /

2 . 6 ~ 6 CSN 0 2 2 3 0 4 . 5 , / 4 / R i v e t

0 2 2 3 0 4 . 5 , /11/ S t r i p

... . .~L.94199.. 4 6 2 ........... P a g e

S e p t 30/88 ...............

On P a g e s :

4 5 1 - 4 6 2

Tools a n d m a t e r i a l s

L 410 UVP-E


GENERAL .......................................

Name of work: Rubber / s e a l i n g / p a r t s r e p a i r On Pages :

- S t e p . No. -

1

1.1

1.2

1 .3

1 . 4

-

Remove t h e r e s t s of rubber packing

Vork i t ens

Replace damaged rubber packing according

t o t h e p o i n t s 1.1 t o 1 . 4 .

T r i a n g u l a r s :craper

ON 229417; f i n e

emery c l o t h No. 12C

Tools and materi.11~

s u r f a c e w i t h t r i c h l o r e t h y l e n e .

Clean t h e c o n t a c t s u r f a c e t o remove t h e

o l d a d h e s i v e by means o f p e t r o l and .

d e g r e a s e w i t h t r i c h l o r e t h y l e n e .

P r e p a r a t e new packing. Degrease t h e c o n t a Packing; c l e a n .ti

Clean c l o t h ; p e t r o l

150/200 a c c . t o TPL

33037-61 o r p e t r o l

acc. t o GOST 8505-5

t r i c h l o r e t h y l e n e

c l o t h ;

I t r i c h l o r e t h y l e n e

Coat t h e c o n t a c t s u r f a c e s w i t h t h e

a d h e s i v e 6602 /Alkapren A 100/ and l e t

them d r y f o r 20 minutes . Then c o a t them

wi th t h e adhes ive a g a i n , a p p l y t h e new

packing a f t e r 3 t o 5 minu tes and l e t it

g e t d r y . (Leave a t r e s t f o r 2 4 hours

a t a t empera tu re of 1 8 " ~ and a humidity

of 7 5 % ) .

Ibrush; c l e a n c l o t h

463 Page ........... Apr 20/96

L 410 UVP-E


GENERAL .......................................

N a ~ e of work Rubber / s e a l i n g / p a r t s r e p a i r

Rep lace t h e LUKOPREN packing S 9410

a c c o r d i n g t o t h e p o i n t s 2 . 1 t o 2.4.

On Pages :

Remove t h e o r i g i n a l packing rests.

T o o l s and r n a t e r i s i s S t e ? .

No.

C l e a n t h e c o n t a c t s u r f a c e w i t h p e t r o l t o

remove t h e o l d a d h e s i v e and d e g r e a s e w i t h

p e t r o l t o o .

Work i t ems

Apply a l a y e r o f Lukopren B 237 a t f i r s t

/on f i x e d p a r t o f windows/ and a f t e r

d r y i n g /5 min approx ima te ly / a l a y e r o f

Lukopren S 9410. Keep i t a h r e s t f o r 72 hours ( a t a tempratme of 20 C and humidity of not less than 35%).

C l e a n it and remove a d h e s i v e rests

w i t h s p i r i t .

ON 2 2 9 4 1 7 ; ' f i n e

emery c l o t h No.120

C l e a n c l o t h ; p e t r o

150/200 acc. t o

TPD 33037-61 o r

GOST 8505-57

Brush; Lukopren

B 237; Lukopren

S 9410; c l e a n c l o t h

C lean c l o t h ; p e t r o

150/200 acc. t o TP

33037-61 o r GOST

8505-57.

464 Page ...........

L 4 1 0 UVP-E

A I R F R A V E R E P A I R VANGAL

GENERAL ........

Name o f work: Repa i r o f p a i n t s w i t h i n desk b a t t e r i e s room

- S t e p .

No.

P r e p a r e t h e s u r f a c e o f desk b a t t e r i e s room

3s f o l l o w s :

- n e u t r a l i z e t h e s u r f a c e w i t h sodium

c a r b o n a t e s o l u t i o n

- wash t h e s u r f a c e w i t h wa te r

- d r y i t w i t h bucksk in o r w i t h

compressed a i r blowing

- g r i n d c a r e f u l l y t h e p l a c e s showing

damaged p a i n t w i t h emery c l o t h No. 150

- blow a b r a s i o n away

P r e p a r e t h e r e a c t i v e p r iming c o a t S 2008

3s f o l l o w s :

- mix c a r e f u l l y t h e b a s e S 2008 w i t h

c a t a l y s t S 6100 p r i o r t o t h e a p p l i c a t i o n

a t t h e f o l l o w i n g r a t i o : I

4 we igh t p a r t s o f p r iming c o a t S 2008

1 w e i g h t p a r t of c a t a l y s t S 6011

b e e p t h e r a t i o p r e c i s e l y /

- t r ea t t h e v i s c o s i t y a f t e r h a l f a n hour

w i t h d i l u e n t S 6010 t o a v a l u e of 18 t o

25 s e c a c c . t o o u t l e t cup 6 4 m m / 2 0 ~ ~

/CSN 673013/

On Pages:

4 6 5 , 4 6 6

T o o l s an; m t e r i 3 l s

Sodium c a r b o n a t e

s o l u t i o n ; w a t e r

s o u r c e ; v e s s e l ;

c l e a n c l o t h ;

bucksk in ; compressa

a i r s o u r c e emery

c l o t h No. 150

R e a c t i v e p r iming

c o a t S 2008;

c a t a l y s t S 6011;

d i l u e n t S 6010;

o u t l e t cup 6 4 mrn

L 410 UVP-E


GENERAL ........

Same

- 5:ep.

So . -

3

4

-

of work R e p a i r o f p a i n t s w i t h i n desk b a t t e r i e s room

On Pages :

465 - 467

Note:

Use t h e m i x t u r e w i t h i n 8 h o u r s s i n c e

Work items

mixing w i t h t h e c a t a l y s t .

Tools and materials

P a i n t t h e p l a c e s exposed up t o t h e b a s i c

m a t e r i a l w i t h b r u s h o r s p r a y them a t a

p r e s s u r e o f 0 . 2 MPa t o 0 .25 MPa /2 t o 2 2.5 kp/cm / i n one l a y e r .

Note:

C l e a n t h e p a i n t - s p r a y i n g gun, b r u s h and

o t h e r equipment contamina ted w i t h t h e

p r i m i n g c o a t S 2008 w i t h t h e a g e n t

P 8500 /C6006/. Dry t h e p a i n t e d 3 p o t a t a

t e m p a r a t u r e 18 t o 2 5 ' ~ f o r 2 h o u r s .

P a i n t t h e s p o t s c o a t e d a c c o r d i n g t o t h e

p o i n t 3 w i t h t h e r iming c o a t U 2 0 0 1 / 0 1 ~ 0

hardened w i t h t h e s e t t i n g a g e n t U 7000 a t

a r a t i o o f 5 : l . For d i l u t i o n u s e t h e

d i l u e n t U 6002.

Dry t h e p a i n t e d s p o t a t a t e m p e r a t u r e of

18 t o 2 5 O ~ f o r 5 hours .

4 6 6 Page ........... S e p t 30/88 ................

R e a c t i v e p r iming

c o a t a c c . t o p o i n t

2 o f t h e p r o c e s s

p r o c e d u r e ; b r u s h ;

p a i n t - s p r a y i n g gun;

agent P 8500

/C 6006/.

Brush; p r iming c o a t

u 2001/0100;

s e t t i n g a g e n t U 7QO.(

d i l u e n t U 6002

L 4 1 0 UVP-E

A1 RFliAME R E P A I R YANUAL

GENERAL .......................................

Xame of work: Repair of p a i n t s w i t h i n desk b a t t e r i e s room

S t e p . No. -

5

-

Work i tems

On Pages:

465 - 467

'oa t t h e s p o t s p a i n t e d accord ing t o t h e

? o i n t 4 w i t h t h e v a r n i s h U 2052/1100

~ a r d e n e d wi th t h e s e t t i n g a g e n t U 7 .MOat a

r a t i o o f 2 : l . For d i l u t i o n u s e t h e d i l u e n t

J 6002.

l r y t h e p a i n t e d s p o t a t a t empera tu re of I

18 t o 2 5 " ~ f o r 1 0 hours .


Brush; v a r n i s h

u 2052/iroo;

s e t t i n g a g e n t

U 7000; d i l u e n t

U 6002

53 .QO.OO . . . . . . . . . . . . . . . 467 Page ...........

S.e~f. 2.QL88. . . .

L 410 UVP-E

A1 RFRAME 3 E P A I R MANUAL

GENERAL .......................................

I Same of work

Work i terns


4 6 8 ........... Page Sep t 3 0 / 8 8 ................

On Pages :


L 410 UVP-E

A I R F W V E REPAIR YANUAL

GENERAL .......................................

Name of work: Reaming of holes in wing-fuselage suspension fittings in assembled state -

S t e p . No. -

1.0.

1.1.

1 .2 . 1.3.

1.4.

-

Work i tems

Reaming of holes in wing - fuselage suspension fittings NOTE: The holes in each suspension

fitting on to be reamed successively. When reaming the hole and installing the pin no other work must be carried out on the airplane, and the maintenance engineer must not lean against the airplane.

Lift the aeroplane on jacks. Support the rear fuselage section with a support. Locate service platforms on the left and right sides of the fuselage. Remove a split pin and unscrew a nut. Lift the wing on the fuselage so that the original pin can be taken out freely of the suspension fitting, and then fitted back without a draw-in device. Check the hole dia. 17.47.mm in the suspension fitting by'means of a gauge. Check the oval shape of the hole with an inside calliper. If the tolerance is exceeded, rebore the hole to tlie nearest higher dimension in accordance with the Album of production, operation and repair tolerance of the L 410 aeroplane, and then replace the original pin by a new one with corresponding shank. Fit the pin in the hole of the suspension fittings.

On Pages:

4 6 9 - 470


Remover of the wing trunnions B 960 097 N Locating bush B 960 581 N

4 6 9 Page ........... Aug 1 0 / 9 8 .-.-...+- .........

L 4 1 0 UVP-E


GENERAL .......................................

Before the reaming, measure the axial clearance between the wing-to-fuselage suspension fittings. The clearance must be at least 0.5 nun. Using a reamer from the reamer set and a guide make up a tool PIN 112-246-14104 suited for the diameter determined according to the instructions in para 1.4. Ream the hole to the nearest higher diameter (i.e. dia. 17.2, dia. 17.4, dia. 17.6 H7). Lubricate the tool with rape-seed oil during reaming. Deburr the reamed holes in the wing suspension fitting and the fuselage suspension fitting. Clean the pin (dia 17.2, dia 17.4, dia 17,6 H7) smear it slightty with the CIATIM 201 lubricating grease, and fit the pin in the hole of the wing - - fuselage suspension fittings. Screw the nut and lock it with a split pin. If increased clearance in the wing-to- - fuselage attachment is revealed by visual inspection, check and take up the' clearance as instructed in para 1.1. to 1.9. Use a double point inside calliper for the check.

,

470 Page ...........

Work items

Aug 10/98 ................

Name of work : Reaming of holes in wing-fuselage suspension fittings in assembled state

Tools and materials

On Pages:

469 - 470 Step. No.

1.5.

1.6.

1.7.

1.8.

1.9.

L 410 UVP-E

A I R F R A V E R E P A I R YANUAL

G E N E R A L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Yame of w o r k : Assembly of f u s e l a g e removable p a r t s and equipment

; t ep No. -

Kork i t e n s

Perform t h e assembly of t h e nose cover ,

t a i l cover , l and ing g e a r covers , cover ing

removable p a r t s f i x e d by means of qu ick

a c t i n g l o c k s i n accordance wi th t h e

Maintenance Manual.

Note:

U s e wooden s c a f o l d i n g f o r d isassembly of

p a r t s i n t h e s e a c c e s s i b l e p l a c e s .

Assemble t h e s t a t i c ice warning i n d i c a t o r

i n accordance wi th t h e p o i n t s 2 . 1 t o 2.4.

P repare c a u l k i n g compound U 30 M according

t o t h e work procedure mentioned i n c h a p t e r

51 of t h i s Manual.

Coat t h e s u r f a c e a t t h e s t a t i c i c e warning

i n d i c a t o r w i t h p repared cau lk ing compound.

S e t t h e i n d i c a t o r and screw i t wi th 3

s c r e w s . T igh ten t h e screws uniformly.

c o n n e c t conduc to r s t o the rmina l board V 39

Tighten t h e n u t s on t h e t e r m i n a l board w i t :

a sc rewdr ive r and t h e n c o a t them wi th

c o l o u r l e s s v a r n i s h . Assemble t h e t e r m i n a l

board.

On Pages:

wooden

s c a f o l d i n g

Caulking compound

U 30 M

Brush; screwdriver

N o . 713 4 . 5 ~ 1 2 5

Screwriver

L410.9141-05;

c o l o u r l e s s v a r n i s l

C 1005/0080

5r?L Page . . . . . . . . . . .

s e p t 30/88 ................

,L 410 UVP-E


GENERAL .......................................

S t e p ( No.' I

N a m e o f work Assembly o f f u s e l a g e removable p a r t s and equipment

Work i t ems

O n Pages :

501 - 504

Tao l s and m t e r i a l s

I I CAUTION :

2.3

SUCH A CHECK MUST NOT BE LONGER THAN

1 MINUTE, OTHERWISE THE HEATING ELEMENT OF

THE STATIC ICE WARNING INDICATOR COULD BE

DESTROYED.

S w i t c h on t h e s w i t c h e s BATTERY I , I1 on I t h e c e i l i n g p a n e l . A f t e r s w i t c h i n g t h e

c i r c u i t b r e a k e r STATIC INDICATOR o n t h e

c e i l i n g p a n e l check w i t h your hand t h e

warn ing up o f t h e s t a t i c warning i n d i c a t o r

1 D i s c o n n e c t a l l c i r c u i t b r e a k e r s and

s w i t c h e s a f t e r t h e t e s t .

2.4

3

S e p t 30/88 ................

A f t e r t h e f u n c t i o n check-up pe r fo rm t h e

a s sembly o f c o c k p i t i n t e r i o r l i n i n g shou ld

by s l i d i n g t h e p a n e l under t h e b o r d e r and

s c r e w i n g t h e s c rews from below.

Assemble t h e r o t a r y ice warning i n d i c a t o r

i n a c c o r d a n c e w i t h t h e p o i n t s 3 .1 t o 3.4.

3 .1

S c r e w d r i v e r No.710

4 . 5 ~ 1 2 5

S e t t h e r o t a r y ice warning i n d i c a t o r s o

t h a t t h e v a n e s a r e i n f r o n t o f t h e b l a d e

i n t h e f l i g h t d i r e c t i o n .

L 4 1 0 UVP-E

A 1 R F 9 A Y E R E P A I R YANUAL

GENERAL .......................................

- S t e p . 30. -

3 . 2

3 . 3

3 . 4

4 .

1.1

5.

5.1

Yame o f :;ark: Assembly of fuselage removable parts and equipment

On Paqes:

501 - 504

Screw the indicator with 3 screws.

\Cork i t e m s

Assemble the nose cover

T o o l s and 7~terials

Screwdriver No.710

6 .Sxl8O

Switch on the switches BATTERY I, I1 on

the ceiling panel. After switching on

the switch ROTARY INDICATOR on the

ceiling panel the vanes of rotary ice

warning indicator start to rotate.

Installation of radio-communication

equipment antennas.

After the installation carry out

functional check of radio-communication

system in accordance with Maintenance

Manual of the aeroplane.

Installation of radio-navigational

equipment antennas.

After the installation carry out

functional check of radio-navigational

system in accordance with 'Maintenance

Manual of the aeroplane.

503 . . . . . . . . . . . Page Sept 30/88 . . . . . . . . . . . . . . . .

L 410 UVP-E


GENERAL .......................................

p a r t s and equipment

Work items

Assemble t h e t e r m i n a l laminate c o v e r t o

t h e l e f t / r i g h t / l and ing g e a r n a c e l l e

bv means of screws.

Name of work Assembly of f u s e l a g e removable

- Step. No.

6.

5 0 4 Page ...........

On Pages:

501 - 504

Tools and materials

Screwdriver No. 697

6x120

S e p t 30/88 ....... i . . . . . . . .

L 410 UVP-E

A1 RF9AVE R E P A I R YANUAL

GENERAL .......................................

Name of w o r k : Riqqinq b e f o r e and a f t e r t h e - - - f u s e l a g e and wing r e p a i r

- 5 t e p . No. - 1

1.1

1.2

1 . 3

1 . 4

1 .5

1.6

Work i t e m s

Rigging c o n d i t i o n s

The a i r c r a f t should b e empty / f u e l

d ischarged/ .

A i r c r a f t t empera tu re should be e q u a l i z e d

wi th t h e ambient t e m p e r a t u r e , t h e

a i r c r a f t should n o t be exposed t o d i r e c t

s o l a r r a d i a t i o n .

Rigging should be performed on f l a t

c o n c r e t e s u r f a c e .

Rigging can be performed on apron i n

c a s e of wind less weather .

I n c a s e t h e c o n d i t i o n s of p o i n t s 1.2 t o

1 . 4 cannot be f u l f i l l e d on t h e apron,

t h e a i r c r a f t r i g g i n g should be performed

i n a hangar.

A i r c r a f t r i g g i n g shou ld be performed i n

t h e fo l lowing c a s s e s :

- a f t e r d i sassembly and reasembly of t h e

wing, f i n and s t a b i l i z e r

- i n c a s e of exceeding t h e max. speed of

o p e r a t i n g f a c t o r

On Pages :

iO1, 602

~ 0 0 1 s and ? .a ter ia ls

601 Page ........... S e p t 3 0 / 8 8

L 4 1 0 UVP-E

A I R F R A Y E REPAIR MANUAL

GENERAL .......................................

f u s e l a g e and wing r e p a i r

Il'ork i t e m s

Name o f work Rigging beL'ore and a f t e r t h e

S t e p . No.

2

2 . 1

2.2

- w i t h v e r y bumpy land ing o r major damage

of t h e a i r c r a f t

- w i t h f l i g h t q u a l i t i e s d e t e r i o r a t i o n

which c o u l d be caused by a i r f r a m e

de format ion

Rigging p roper

Perform t h e a i r c r a f t r i g g i n g i n accordanc

w i t h t h e r i g g i n g p r o t o c o l and t h e a i r c r a f

Maintenance Manual.

Note:

Perform t h e a i r c r a f t r i g g i n g p r i o r t o a s

w e l l a s a f t e r t h e a i r c r a f t r e p a i r . P e r f o r

t h e t o t a l r i g g i n g p r i o r t o t h e r e p a i r .

P a r t i a l r i g g i n g r e s u l t i n g from t h e r e p a i r

performed may be c a r r i e d o u t a f t e r t h e

r e p a i r . Other v a l u e s can be used a s p e r

t h e p r i o r - t o r e p a i r r i g g i n g .

Record t h e v a l u e s i d e n t i f i e d i n t h e

r i g g i n g p r o t o c o l .

On P a g e s :

601 , 6 0 2

Zools a n d laterials

Rigging p r o t o c o l

of t h e a i r c r a f t

r e s p e c t i v e v e r s i o r

5 3 .OO.OO ................ 6 0 2 Page ...........

S e p t 3 0 / 8 8 ................

L 410 UVP-E


GENERAL. ....................................... L I S T OF TEST EQUIPMENT, J I G S , FIXTURES LVD TOOLS

Nomenclature

Red wax p e n c i l

Quadrup le magnify ing g l a s :

E l . d r i l l i n g machine EV 106 I

S e t of d r i l l s CSN 221121

S h e a r s 250 CSN 226116.1

S t e e l s t r i p t a p (

R i v e t i n g hammer ATLAS COPCO

R i v e t i n g clamps

R i v e t i n g s u p p o r t s 2300/1-42

R i v e t i n g d i e 2233-H/35-10

R i v e t i n g d i e 2233/19-10

Iveral dims.,

m

W e i g h t , kg

Purpose and main features

Remark

'or c o u n t e r ;unk r i v e t s

'or f l a t te - led head : i v e t s

1001 ........... Page

L 410 UVP-E


GENERAL .......................................

LIST OF TEST EQUIPZNT, J I G S , FIXTURES AND TOOLS

- -- -

N o m e n c l a t u r e

R ive t ing d i e 2233/29-10

Locksmith's hammer 2 5 0 CSN 230110

Tongs 2310/7

F l a t f i l e 200 CSN 229110.3

Round f i l e 150 CSN 229110.3

F i e 1 f o r s o f t metal

Screwdriver 714 6 .Sxl3O

Wooden m a l l e t

S l i d e c a l l i p e r 2SN 251238

3B p e n c i l

Y i l l i ng machine

3anual e m b s s i n g l i e b i t 1131/54-H5

2mbo ss ing tongs 1310/59

l v e r a l d i m s .

mrn

W e i g h t ,

k g

P u r p o s e a n d m a i n E e a t u r e s

?or r i v e t i n g clamps

53 .OO.OO ................ 1002 Page ...........

Sept 30/88 ................

Remark

?or but ton 2ead r i v e t s

Congs a r e supplied '

lrith a s e t )f embossinc l i e s

L 410 UVP-E


GENERAL ....................................... LIST OF TEST EQUIPMENT, JIGS, FIXTURES AND TOOLS

Nomenclature

Rose b i t 2212/14

Rive t ing i r o n 2300/1-42

Hair b rush . Yo. 6/75 CSN 233710

T r i a n g u l a r s c r a p e r 3 N 229417

O u t l e t cup

Puncher CSN 226196

R i v e t i n g tongs 2310/22

Hack saw

Combined p l i e r s

Reamer 2211/10

Weight, kg

Purpose and main features

For p i n s

For embossed h o l e s LDN 1540

Remark

53.00.00 ................ 1003 Page ...........

.... Sesf. .3Qf 88

L 4 1 0 UVP-E

A 1 RFRAME REPAIR MANUAL

GENERAL. .......................................

L I S T OF TEST EQUIP?lENT, J IGS, FIXTURES AND TOOLS

1004 ........... P a g e Sep t 30/88 ................

h e r a l d i m s . , mm

W e i g h t , k g

P u r p o s e and m a i n f e a t u r e s R e m a r k

arm53_r03

Documents

j e p t

e c t p

g e s c o n t e n t

uvpe airframe r e p

i s t of e f f

t e c h

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i s t of effective pages