arno ams & sim - ultima tools · 2015. 1. 13. · arno® ams & sim ams – mini-system for...

ARNO® AMS & SIMAMS – Mini-System for grooving, turning and chamfering

SIM – Modular Boring Bars for internal machining

01/2014

SIM-Modular Boring Bars• Internal grooving from minimum

bore diameter 6.7 mm• Maximum overhang up to 80 mm• Excellent stability due to design

ARNO®-Mini-System AMS• Boring from diameter 2.5 mm• Boring depth up to 30 mm• Secure fixing system

ARNO®-Mini-System & SIM Bohrstangen

Contents System introduction ARNO®-Mini-System AMS

2 ARNO®-Werkzeuge | AMS & SIM – Modular Boring Bars .

ARNO®-Mini-System AMSSystem introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3

Designation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4

Holder and insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 – 15

Insert blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16

Tool holder for sliding head auto lathes and finishing . . . . . . . . . . . . . Page 17

Application reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

SIM – Modular Boring BarsSystem introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19 – 20

Designation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Holder and insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22 – 34

Tool holder – program extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 35

Application reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 35 – 39

ARNO®-Mini-System

System introduction ARNO®-Mini-System AMS

System introduction The factsThe AMS system is for various applications with a minimum bore diameter of 2.5 mm and maximum depth of up to 30 mm (depending on application). With the ground taper on the tool shank and the fixed stop in the sleeve the length remains accurately constant and guaranteed cutting edge repeatability is achieved. The cone of the threaded pin ensures secure tool locking and reduces cutting edge vibrations.

The result is maximum stability for producing internal applications.

•Boring from diameter of 2.5 mm•Grooving from 0.8 mm width•Full-radius grooving from R 0.5 mm•Back turning and chamfering•Grooving and chamfering •Copy turning•Thread turning from M4•Axial grooving from diameter 5 mm

ARNO®-Werkzeuge | AMS 3

Fixed stop

Ground taperon tool shank

ARNO® Mini-System Diameter from 2.5 mm, depth up to 30 mm.

ARNO®-Mini-System

Designation system – Holder and insert

Designation code – Holder

HAMSHolder ARNO®

Mini S Grooving

12Shank diameter[mm]

04Inserts shank diameter-[mm]

R/LRight/left hand version

4 ARNO®-Werkzeuge | AMS

AMSARNO®

Mini S Grooving

DD = TurningS = GroovingK = Copy

turningV = GroovingF = ChamferingR = Back

turningG = ThreadingA = Axial

grooving

25Dmin [mm] 2.5

08Groove width EB [mm] 0.8

06Groove depth ET [mm] 0.6

100Overhanglength AKL [mm] 10.0

40RShank diameterØ 4.0 mmRight handVersion

Designation code – Insert

01Radius R [mm] 0.1

Turning 95°

Spare partsHolder Screw Coolant seal ring

HAMS 1204 R/L AS0043 KVR12HAMS 1606 R/L / 1608 R/L AS0044 KVR16

Insert HolderDmin AKL T EB R Description F D D1 L L1 EX Description

2.510

0.4 – 0.1AMS-D-250401-100.40R

1.15 – 4 12 10012

2.35HAMS 1204 R/L

15 AMS-D-250401-150.40R 17 HAMS 1204 R/L20 AMS-D-250401-200.40R 22 HAMS 1204 R/L

3.010

0.4 – 0.1AMS-D-300401-100.40R

1.4 4 12 10012

2.35HAMS 1204 R/L


3.910

0.6 – 0.2AMS-D-390602-100.40R

1.9 4 12 10012

2.35HAMS 1204 R/L


5.910

0.8 – 0.2AMS-D-590802-100.60R

2.9 6 16 12012

2.8HAMS 1606 R/L


7.910

1.0 – 0.2AMS-D-791002-100.80R

3.9 8 16 12012

2.8HAMS 1608 R/L

25 AMS-D-791002-250.80R 27 HAMS 1608 R/L

Information: Recommended cutting data see page 18.Minimum order quantity for all inserts = 5 pieces.

2°

Dm

in.

F

10°

L1

T

AKL

D1

L

E XDRT = Depth [mm]R = Radius [mm]F = F-Dimension [mm]

ARNO®-Mini-System

Holder and insert

All dimensions are in mm ARNO®-Werkzeuge | AMS 5

Holder and insert

For further information about our grooving range please ask for our complete catalogue.

Insert HolderDmin AKL EB ET R Description F D D1 L L1 EX Description

2.510

0.8 0.6– AMS-S-25080600-100.40R

1.15 4 12 10012

2.35HAMS 1204 R/L

15 – AMS-S-25080600-150.40R 17 HAMS 1204 R/L20 – AMS-S-25080600-200.40R 22 HAMS 1204 R/L

3.010

0.8 0.6– AMS-S-30080600-100.40R

1.4 4 12 10012

2.35HAMS 1204 R/L


3.910

1.0 0.8– AMS-S-39100800-100.40R

1.4 4 12 10012

2.35HAMS 1204 R/L


5.910

1.5 1.8– AMS-S-59151800-100.60R

2.9 6 16 12012

2.8HAMS 1606 R/L


7.910

1.8 2.5– AMS-S-79182500-100.80R

3.9 8 16 12012

2.8HAMS 1608 R/L

25 – AMS-S-79182500-250.80R 27 HAMS 1608 R/L

Grooving




AKLET

Dm

in

D1

L

E XD

EB

F

L1

6 ARNO®-Werkzeuge | AMS All dimensions are in mm

ARNO®-Mini-System

EB = Grooving width [mm]ET = Grooving depth [mm]F = F-Dimension [mm]

Radius grooving



Insert HolderDmin AKL EB+0.03 ET R Description F D D1 L L1 EX Description

3.910

1.0 0.80.5 AMS-S-39100805-100.40R

1.9 4 12 10012

2.35HAMS 1204 R/L

15 0.5 AMS-S-39100805-150.40R 17 HAMS 1204 R/L20 0.5 AMS-S-39100805-200.40R 22 HAMS 1204 R/L

5.910

1.5 1.80.75 AMS-S-59151875-100.60R

2.9 6 16 12012

2.8HAMS 1606 R/L

20 0.75 AMS-S-59151875-200.60R 22 HAMS 1606 R/L30 0.75 AMS-S-59151875-300.60R 32 HAMS 1606 R/L


EB

AKL

R

FDm

in.

ET

L1

D1

L

E XD

Holder and insert


ARNO®-Mini-System

EB = Grooving width [mm]ET = Grooving depth [mm]R = Radius [mm]F = F-Dimension [mm]

Holder and insert


Insert HolderDmin AKL T EB R Description F D D1 L L1 EX Description

2.510

0.4 – 0.1AMS-K-250401-100.40R

1.15 4 12 10012

2.35HAMS 1204 R/L

15 AMS-K-250401-150.40R 17 HAMS 1204 R/L20 AMS-K-250401-200.40R 22 HAMS 1204 R/L

3.010

0.4 – 0.1AMS-K-300401-100.40R

1.4 4 12 10012

2.35HAMS 1204 R/L

15 AMS-K-300401-150.40R 17 HAMS 1204 R/L20 AMS-K-300401-200.40R/L 22 HAMS 1204 R/L

3.910

0.8 – 0.2AMS-K-390802-100.40R

1.9 4 12 10012

2.35HAMS 1204 R/L


5.910

1.8 – 0.2AMS-K-591802-100.60R

2.9 6 16 12012

2.8HAMS 1606 R/L


Copy turning




8°

AKL

Dmin.

T

F

L1

D1

L

E XD

R

22°


ARNO®-Mini-System

T = Depth [mm]R = Radius [mm]F = F-Dimension [mm]

Copy turning – Re-inforced execution




Holder and insert

Insert HolderDmin AKL T R Description F D D1 L L1 EX Description3.0 15 0.2 0.2 AMS-K-300202-150.40R 1.3 4 12 100 17 2.35 HAMS 1204 R/L

4.0 20 0.6 0.2 AMS-K-400602-200.40R/L 1.9 4 12 100 22 2.35 HAMS 1204 R/L

5.0 30 0.5 0.2 AMS-K-500502-300.60R 2.3 6 16 120 23 2.8 HAMS 1606 R/L


ARNO®-Mini-System

21°

8°

AKL

Dmin.

T

F

L1

R

L

D1

E XD T = Depth [mm]R = Radius [mm]F = F-Dimension [mm]

Holder and insert

Insert HolderDmin AKL B+0.03 T Description F D D1 L L1 EX Description5.0 20

1.0 0.8AMS-V-50100800-200.60R 2.4

6 16 120 22 2.8HAMS 1606 R/L

5.9 20 AMS-V-59100800-200.60R 2.9 HAMS 1606 R/L

Groove and Chamfering





AKL

T

Dm

in 7°

8°

10,2

45°

F

B

L1

D1

L

D E X


ARNO®-Mini-System

B = Width [mm]T = Depth [mm]R = Radius [mm]F = F-Dimension [mm]

Holder and insert

Insert HolderDmin AKL T S1 R Description F D D1 L L1 EX Description2.5 15 0.4 1.0 0.1 AMS-F-250401-150.40R 1.15 4 12 100 17 2.35 HAMS 1204 R/L

3.0 15 0.4 1.0 0.1 AMS-F-300401-150.40R 1.4 4 12 100 17 2.35 HAMS 1204 R/L

3.9 15 0.8 1.2 0.2 AMS-F-390802-150.40R 1.9 4 12 100 17 2.35 HAMS 1204 R/L

5.9 20 1.8 2.0 0.2 AMS-F-591802-200.60R 2.9 6 16 120 22 2.8 HAMS 1606 R/L

Chamfering 45°




T

Dm

in 90°F

AKL

S1

E X

L

D1

D

L1

R


ARNO®-Mini-System

T = Depth [mm]R = Radius [mm]S1 = S-Dimension [mm]F = F-Dimension [mm]

Holders and insertsHolder and insert

Insert HolderDmin AKL B T R Description F D D1 L L1 EX Description3.9 15

4.01.0

0.2AMS-R-39401002-150.40R 1.9 4 12 100 17 2.35 HAMS 1204 R/L

5.9 20 2.0 AMS-R-59402002-200.60R 2.9 6 16 120 22 2.8 HAMS 1606 R/L

Back turning





T

AKL

Dm

in F

25°

L

D1

E XD

B

L1

R


ARNO®-Mini-System

B = Width [mm]T = Depth [mm]R = Radius [mm]F = F-Dimension [mm]

Holder and insert

Insert Holder

Dmin AKL Thread Flank lead P S1 Description F D D1 L L1 EX Description

3.0 15 M4 (0.5 - 1.0) 0.7 AMS-G-M4-150.40R 1.4 4 12 100 17 2.35 HAMS 1204 R/L

4.0 15 M5 (0.5 - 1.0) 0.7 AMS-G-M5-150.40R 1.9 4 12 100 17 2.35 HAMS 1204 R/L

6.0 20 M8 (0.5 - 1.5) 0.8 AMS-G-M8-200.60R 2.9 6 16 120 22 2.8 HAMS 1606 R/L

Threading 60° – Metric-partial profile




AKL

Dmin

D1

E XD

L60°

S1

F

L1


ARNO®-Mini-System

S1 = S-Dimension [mm]F = F-Dimension [mm]

Holder and insert

Insert HolderDmin AKL Thread S1 Description F D D1 L L1 EX Description5.0 15 M6 x 1.00 0.7 AMS-GV-M6-150.40R 1.9 4 12 100 17 2.35 HAMS 1204 R/L

6.0 20 M8 x 1.25 0.8 AMS-GV-M8-200.60R 2.9 6 16 120 22 2.8 HAMS 1606 R/L

Threading 60° – Metric-full profile





D1

L

E X

AKL

D

Dmin

S1

60°

F

L1


ARNO®-Mini-System

S1 = S-Dimension [mm]F = F-Dimension [mm]

Holder and insert

Axial grooving




Insert Holder

Dmin AKL EB+0.03 ET Description F D D1 L L1 EX Description

5.07.5

1.2 1.5AMS-A-50121500-075.40R

1.9 4 12 10010

2.35HAMS 1204 R/L

15 AMS-A-50121500-150.40R 17 HAMS 1204 R/L

6.010

1.2 1.5AMS-A-60121500-100.60R

2.4 6 16 12012

2.8HAMS 1606 R/L

18 AMS-A-60121500-180.60R 20 HAMS 1606 R/L

7.010

1.5 2.0AMS-A-70152000-100.60R

2.9 6 16 12012

2.8HAMS 1606 R/L

20 AMS-A-70152000-200.60R 22 HAMS 1606 R/L

9.010

1.5 2.0AMS-A-90152000-100.80R

3.8 8 16 12012

2.8HAMS 1608 R/L

25 AMS-A-90152000-250.80R 27 HAMS 1608 R/L

ET

Dm

in

AKL E X

EB

D1

L

D

F

L1


ARNO®-Mini-System

Application recommendation

ApplicationMaterial 1.2343 with 800 N/mm2 Solution

Recommended cutting data

Revolution n [U/min]

Feed rate range f [mm/U]

Pre machining, drilling Ø 10 mm SC10L-0023SP-05 3800 0.03

Pre machining, drilling Ø 6 mm SPC0060-0300 VHM / TiAlN 4200 0.1

Turning to core diameter for M8 AMS-D-590802-200.60R 4200 0.04

Relief groove, thread AMS-S-59151800-200.60R 4200 0.02

Thread M8 AMS-G-M8-200.60R 1640 1.25

Turning, Form AMS-K-591802-200.60R 3800 0.02 – 0.04

EB = Grooving width [mm]ET = Grooving depth [mm]F = F-Dimension [mm]

Insert blanks

Blanks for grinding of special profiles

Insert R/LDescrition dh6 L AKLH-AMS-100-40 R/L 4.00 34.4 10H-AMS-100-60 R/L 6.00 40.6 10H-AMS-100-80 R/L 8.00 40.4 10H-AMS-150-40 R/L 4.00 39.4 15H-AMS-200-40 R/L 4.00 44.4 20H-AMS-200-60 R/L 6.00 50.6 20H-AMS-250-80 R/L 8.00 55.4 25H-AMS-300-60 R/L 6.00 60.6 30H-AMS-400-40 R/L 4.00 64.4 40H-AMS-500-80 R/L 8.00 80.4 50H-AMS-600-60 R/L 6.00 90.6 60

L

AKL

dh6


ARNO®-Mini-System


Information: Special form inserts to customer’s drawing on request.

dh6 = Shank diameter [mm]L = Overhang [mm]AKL = Maximum work length [mm]

Right hand version shown

Tool holder for sliding head auto lathes

Tool holder for finishing

HolderDescription D D1 L Connection MachineHAMS 3/4"04-CR 4

3/4" 100 G 1/8" CITIZENHAMS 3/4"06-CR 6HAMS 3/4"08-CR 8

HAMS 1"04-CR 41" 100 G 1/4" CITIZENHAMS 1"06-CR 6

HAMS 1"08-CR 8

HAMS 1604-SR 416 70 G 1/8" STARHAMS 1606-SR 6

HAMS 1608-SR 8

HAMS 2204-SR G1/4" 422 110 G 1/4" STARHAMS 2206-SR G1/4" 6

HAMS 2208-SR G1/4" 8

HAMS 2204-SR 422 110 G 1/8" STARHAMS 2206-SR 6

HAMS 2208-SR 8

HAMS 2004-TOR 420 90 G 1/8" TORNOS,

TSuGAMI, HANWAHAMS 2006-TOR 6HAMS 2008-TOR 8

HAMS 2504-TOR 425 100 G 1/8" TORNOS, TSuGAMIHAMS 2506-TOR 6

HAMS 2508-TOR 8

HAMS 2804-TR 428 120 G 1/4" TRAuBHAMS 2806-TR 6

HAMS 2808-TR 8

Maximum work lengthD AKL L1

4 7.5 104 10.0 124 15.0 174 20.0 226 10.0 126 18.0 206 20.0 226 30.0 328 10.0 128 25.0 27

AKL = Maximum work length [mm]L1 = Overhang [mm]D = Shank diameter [mm]

AKL = Maximum work length [mm]L1 = Overhang [mm]D = Shank diameter [mm]

AKL

D1

LD

L1

D2

LL1

D

AKL

L2

D1

HolderDescription D D1 D2 L L2

HAMS 1604-AR 416 22 56 21HAMS 1606-AR 6

HAMS 1608-AR 8

Information: The inserts for these holders you will find on pages 5 – 16. Note measurement „D“!

Holders with 2 flats = CITIZEN, TORNOS, TRAuB, TSuGAMI and HANWAHolders with 4 flats = STAR

Information: The inserts for these holders you will find on pages 5 – 16. Note measurement „D“!

Maximum work lengthD AKL L1

4 7.5 104 10.0 124 15.0 174 20.0 226 10.0 126 18.0 206 20.0 226 30.0 328 10.0 128 25.0 27

ARNO®-Werkzeuge | AMS 17

Tool holder

ARNO®-Mini-System

Application reference

18 ARNO®-Werkzeuge | AMS

ARNO®-Mini-System

Recommended cutting data

Grade description

The data given is only approximate values. It can be necessary to adjust this data to the individual machining operation.

PVD coated carbide substrate with high heat and oxidation resistance.universal grade for machining steel, stainless steel and cast materials.

ISO Material Brinell hardness HB

Cutting speed VC [m/min]

P

Non alloy steelca. 0.4 % C / annealed 125 20-180ca. 0.4 % bis 0.6 % C / annealed 150 20-180ca. 0.6 % bis 0.8 % C / chilled 200 20-180

Low alloy steelannealed 180 15-160chilled 275 15-160chilled 160 15-160

High alloy steelannealed 200 20-120chilled 325 20-120

Cast steelunalloyed 180 20-180low alloyed 200 20-180high alloyed 225 20-180

MStainless steel

annealed 200 20-90martensitic/ferritic 200 20-90

Stainless steelaustenitic Ni > 8 % 180 15-80Cr 18 - 25 % 180 15-80

KGrey cast-iron 180-260 20-140

Nodular cast-iron 180-260 20-130

Malleable cast-iron 130-230 20-120

NAluminium alloys 20-500

Copper and copper alloys(bronze and brass) 20-600

SHeat resistant alloys(NiFe) 15-75

Heat resistant alloys(NiCo) 15-40

ISO Material Max. depth of cut ap [mm]

P Steel 0.5

M Stainless Steel 0.3

K Cast 0.3

N Non ferrous, Aluminium 1.0

Application Feed rate range

Grooving 0.01 - 0.02

Boring, turning and copying 0.02 - 0.05

Pre – grooving, chamfering and back turning 0.02 - 0.05

Axial grooving 0.02 - 0.05

SIM – Modular Internal Grooving: Steel-Boring Bar Carbide-Boring Bar

System introduction SIM – Modular Boring Bars

SIM – Modular Boring Bars

The Facts•Modular internal grooving system in 5 sizes•From minimum bore diameter 6.7 mm•Holders available in steel or carbide execution with

screw-on carbide insert•Easy insert replacement•Application areas:

- Radius grooving - Cir-clip grooving DIN 471/472 - Copy turning - Groove - Chamfering - Threading

•Vibration reduced carbide holder with brazed steel head

•All holders have through tool coolant•Shank with two flats•Excellent stability due to design•Maximum overhang up to 80 mm•Groove depth up to 4.5 mm•Groove width 0.5 mm – 4 mm•Inserts with PVD coating

ARNO®-Werkzeuge | SIM – Modular Boring Bars 19


Introduction

20 ARNO®-Werkzeuge | SIM – Modular Boring Bars

Advantages of the patented location

Right angled location flatOptimum transfer of locking forces due to right angled location

3-point location3-point location guarantees high repeatability and positioning of the insert

Designation system – Holder and insert



Designation code – Holder

SIM097A-Insert SIM 097A = Size

(Z,A,B,C,D)

VV = RadiusK = CopyingF = Cham feringG = ThreadingVF = Pre-groove and chamferingR30 = Back turning071-164 = Cir-clip groo-ving 471/472

20Groove width EB

30Groove depth ET

01Corner radius

WLocation

L/RLeft/right hand

APARNO®-Application area

5020Material code (ISO)

HSIMAHSIM = Holder SIMA = Size (Z,A,B,C,D)

30Overhang [mm]

12Shank diameter [mm]

SVersionS = Steel otherwise Carbide / brazed

R/LRight/left hand version

Designation code – Insert


Holder and insert

22 ARNO®-Werkzeuge | SIM – Modular Boring Bars All dimensions are in mm

Insert Holder

Dmin ET EB R Description

PG 15

F Size D1 AKL L Description PG 12

AK10

20

AP50

20

6.7 1.0

0.5 0.05 SIM067Z-0510005W R/L l l

3.85

Z 12

10 79.5 HSIMZ-1012S R/L* l

1.0 0.05 SIM067Z-1010005W R/L l l 18 87.5 HSIMZ-1812 R/L l

1.5 0.05 SIM067Z-1510005W R/L l l 20 89.5 HSIMZ-2012S R/L* l


7.7 2.0

0.5 0.05 SIM077Z-0520005W R/L l l

4.85

26 95.5 HSIMZ-2612S R/L* l


1.5 0.05 SIM077Z-1520005W R/L l l

2.0 0.1 SIM077Z-202001W R/L l l

7.8 1.2 2.0 0.10 SIM078A-201201W R – l

A 12

12 80 HSIMA-1212S R/L* l

9.7 3.0

1.0 0.05 SIM097A-1030005W R/L l l

6.35

15 83 HSIMA-1512 R/L l

1.5 0.05 SIM097A-1530005W R/L l l 24 92 HSIMA-2412 R/L l

2.0 0.10 SIM097A-203001W R/L l l 24 92 HSIMA-2412S R/L* l



11.7 3.5

1.0 0.05 SIM117B-1035005W R/L l l

7.6 B 12

14 80 HSIMB-1412S R/L* l

1.5 0.05 SIM117B-1535005W R/L l l 29 95 HSIMB-2912S R/L* l

2.0 0.10 SIM117B-203501W R/L l l 42 110 HSIMB-4212 R/L l

2.5 0.10 SIM 117B-253501W R/L l l 56 120 HSIMB-5612 R/L l

3.0 0.20 SIM117B-303502W R/L l l

13.7 4.0

1.0 0.05 SIM137C-1040005W R/L l l

8.85 C 16

16 82 HSIMC-1616S R/L* l

1.5 0.05 SIM137C-1540005W R/L l l 34 100 HSIMC-3416S R/L* l

2.0 0.10 SIM137C-204001W R/L l l 45 110 HSIMC-4516 R/L l


3.0 0.20 SIM137C-304002W R/L l l

15.7 4.5

2.0 0.10 SIM157D-204501W R/L l l

10.1 D 16

18 108 HSIMD-1816S R/L* l

2.5 0.10 SIM157D-254501W R/L l l 40 130 HSIMD-4016S R/L* l

3.0 0.20 SIM157D-304502W R/L l l 40 130 HSIMD-4016 R/L l



Grooving

Right hand version

Left hand version

ET

Dm

in.

F

AKL

L

550

D1

EB

Spare partsBoring bar size Screw Key Nm Thread size

Z AS0030 T5107-IP 0.6 M 2.0A AS0031 T5108-IP 1.3 M 2.5B AS0032 T5109-IP 2.2 M 3.0C AS0033 T5110-IP 3.4 M 3.5D AS0034 T5115-IP 5.0 M 4.0

EB+0,03

R R

ET

*) = Steel boring bar EB = Groove width [mm]ET = Groove depth [mm]R = Radius

Information: For cutting data recommendation and other technical points please see page 35 – 39.

Holder and insert


All dimensions are in mm ARNO®-Werkzeuge | SIM – Modular Boring Bars 23


Insert Holder

Dmin ET EB R Description

PG 15


AK10

20

AP50

20

9.7 1.0

0.8 0.40 SIM097A-V-081004 R/L l l

6.35 A 12

12 80 HSIMA-1212S R/L* l

1.2 0.60 SIM097A-V-121006 R/L l l 15 83 HSIMA-1512 R/L l

0.8 0.90 SIM097A-V-181009 R/L l l 24 92 HSIMA-2412 R/L l

24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

11.7 2.5

0.8 0.40 SIM117B-V-082504 R/L l l

7.6 B 12

14 80 HSIMB-1412S R/L* l

1.2 0.60 SIM117B-V-122506 R/L l l 29 95 HSIMB-2912S R/L* l

1.8 0.90 SIM117B-V-182509 R/L l l 42 110 HSIMB-4212 R/L l

2.0 1.00 SIM117B-V-202510 R/L l l 56 120 HSIMB-5612 R/L l

3.0 1.50 SIM117B-V-302515 R/L l l

13.7 4.0

1.2 0.60 SIM137C-V-124006 R/L l l

8.85 C 16

16 82 HSIMC-1616S R/L* l

1.8 0.90 SIM137C-V-184009 R/L l l 34 100 HSIMC-3416S R/L* l

2.0 1.00 SIM137C-V-204010 R/L l l 45 110 HSIMC-4516 R/L l

2.2 1.10 SIM137C-V-224011 R/L l l 64 130 HSIMC-6416 R/L l

3.0 1.50 SIM137C-V-304015 R/L l l

15.7 4.5

1.8 0.90 SIM157D-V-184509 R/L l l

10.1 D 16

18 108 HSIMD-1816S R/L* l

2.2 1.10 SIM157D-V-224511 R/L l l 40 130 HSIMD-4016S R/L* l

3.0 1.50 SIM157D-V-304515 R/L l l 40 130 HSIMD-4016 R/L l

4.0 2.00 SIM157D-V-404520 R/L l l 56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Radius grooving

Right hand version

Left hand version


ET

Dm

in.

F

AKL

L

5

D1

50

EBEB

REB+0,05

ET



A AS0031 T5108-IP 1.3 M 2.5B AS0032 T5109-IP 2.2 M 3.0C AS0033 T5110-IP 3.4 M 3.5D AS0034 T5115-IP 5.0 M 4.0


Holder and insert


Insert Holder

Dmin ET EB Description

PG 15


AK10

20

AP50

20

9.7

1.0 0.73 SIM097A-071000W R/L l l

6.35 A 12

12 80 HSIMA-1212S R/L* l



3.0 1.19 SIM097A-113000W R/L l l 24 92 HSIMA-2412S R/L* l



11.7

1.0 0.73 SIM117B-071000W R/L l l

7.6 B 12





3.5 1.69 SIM117B-163500W R/L l l

13.7

1.0 0.73 SIM137C-071000W R/L l l

8.85 C 16





4.0 1.69 SIM137C-164000W R/L l l

15.7

1.0 0.73 SIM157D-071000W R/L l l

10.1 D 16

18 108 HSIMD-1816S R/L* l

1.0 0.83 SIM157D-081000W R/L l l 40 130 HSIMD-4016S R/L* l




4.5 1.69 SIM157D-164500W R/L l l

Cir-clip grooving DIN 471/472

Right hand version

Left hand version

*) = Steel boring bar EB = Groove width [mm]ET = Groove depth [mm]

EB+0,03

ET

Dm

in.

ET

EB

F

AKL

L

550

D1

EB




Holder and insert



Insert Holder

Dmin T B R Description

PG 15


AK10

20

AP50

20

6.7 1.0 2.2 3.85 Z 12

10 79.5 HSIMZ-1012S R/L* l

18 87.5 HSIMZ-1812 R/L l

0.2 SIM067Z-K18-02 R/L l l 20 89.5 HSIMZ-2012S R/L* l

0.4 SIM067Z-K18-04 R/L l l 26 95.5 HSIMZ-2612 R/L l

26 95.5 HSIMZ-2612S R/L* l

36 105.5 HSIMZ-3612 R/L l

9.7 3.0 2.70 0.2 SIM097A-K18-02 R/L l l 6.35 A 12

12 80 HSIMA-1212S R/L* l

15 83 HSIMA-1512 R/L l

24 92 HSIMA-2412 R/L l

24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

11.7 3.5 3.70 0.2 SIM117B-K18-02 R/L l l 7.6 B 12

14 80 HSIMB-1412S R/L* l

29 95 HSIMB-2912S R/L* l

42 110 HSIMB-4212 R/L l

56 120 HSIMB-5612 R/L l

13.7 4.0 3.70 0.2 SIM137C-K18-02 R/L l l 8.85 C 16

16 82 HSIMC-1616S R/L* l

34 100 HSIMC-3416S R/L* l

45 110 HSIMC-4516 R/L l

64 130 HSIMC-6416 R/L l

15.7 4.5 4.70 0.2 SIM157D-K18-02 R/L l l 10.1 D 16

18 108 HSIMD-1816S R/L* l

40 130 HSIMD-4016S R/L* l

40 130 HSIMD-4016 R/L l

56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Copy turning 15°

Right hand version

Left hand version

*) = Steel boring bar B = Width [mm]T = Maximum depth [mm]R = Radius

18°

3°

R T

B

T

Dm

in.

AKL

F

L

B

D1

550





Holder and insert


Insert Holder


PG 15


AK10

20

AP50

20

9.7 3.0 2.70 0.2 SIM097A-K32-02 R/L l l 6.35 A 12

12 80 HSIMA-1212S R/L* l

15 83 HSIMA-1512 R/L l

24 92 HSIMA-2412 R/L l

24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

11.7 3.5 3.70 0.2 SIM117B-K32-02 R/L l l 7.6 B 12

14 80 HSIMB-1412S R/L* l

29 95 HSIMB-2912S R/L* l

42 110 HSIMB-4212 R/L l

56 120 HSIMB-5612 R/L l

13.7 4.0 3.70 0.2 SIM137C-K32-02 R/L l l 8.85 C 16

16 82 HSIMC-1616S R/L* l

34 100 HSIMC-3416S R/L* l

45 110 HSIMC-4516 R/L l

64 130 HSIMC-6416 R/L l

15.7 4.5 4.70 0.2 SIM157D-K32-02 R/L l l 10.1 D 16

18 108 HSIMD-1816S R/L* l

40 130 HSIMD-4016S R/L* l

40 130 HSIMD-4016 R/L l

56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Copy turning 30°

Right hand version

Left hand version


Dm

in.

L

T

F

AKL

D1

550

B B

3°32°

R

T




Holder and insert



Insert Holder


PG 15


AK10

20

AP50

20

9.7 3.0 2.7 0.2 SIM097A-K47-02 R/L l l 6.35 A 12

12 80 HSIMA-1212S R/L* l

15 83 HSIMA-1512 R/L l

24 92 HSIMA-2412 R/L l

24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

11.7 3.5 3.7 0.2 SIM117B-K47-02 R/L l l 7.6 B 12

14 80 HSIMB-1412S R/L* l

29 95 HSIMB-2912S R/L* l

42 110 HSIMB-4212 R/L l

56 120 HSIMB-5612 R/L l

13.7 4.0 3.7 0.2 SIM137C-K47-02 R/L l l 8.85 C 16

16 82 HSIMC-1616S R/L* l

34 100 HSIMC-3416S R/L* l

45 110 HSIMC-4516 R/L l

64 130 HSIMC-6416 R/L l

15.7 4.5 4.7 0.2 SIM157D-K47-02 R/L l l 10.1 D 16

18 108 HSIMD-1816S R/L* l

40 130 HSIMD-4016S R/L* l

40 130 HSIMD-4016 R/L l

56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Copy turning 45°

Right hand version

Left hand version

*) = Steel boring bar EB = Groove width [mm]T = Maximum depth [mm]R = Radius

L

AKL

Dm

in.

F

550

D1

T

T

3°

BR47°





Holder and insert


Insert Holder


PG 15


AK10

20

AP50

20

9.7 3.0 1.0 0.1 SIM097A-VF-0810-45 R/L l l 6.35 A 12

12 80 HSIMA-1212S R/L* l

15 83 HSIMA-1512 R/L l

24 92 HSIMA-2412 R/L l

24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

11.7 3.5 1.0 0.1 SIM117B-VF-0810-45 R/L l l 7.6 B 12

14 80 HSIMB-1412S R/L* l

29 95 HSIMB-2912S R/L* l

42 110 HSIMB-4212 R/L l

56 120 HSIMB-5612 R/L l

13.7 4.0 1.5 0.1 SIM137C-VF-0815-45 R/L l l 8.85 C 16

16 82 HSIMC-1616S R/L* l

34 100 HSIMC-3416S R/L* l

45 110 HSIMC-4516 R/L l

64 130 HSIMC-6416 R/L l

15.7 4.5 1.5 0.1 SIM157D-VF-0815-45 R/L l l 10.1 D 16

18 108 HSIMD-1816S R/L* l

40 130 HSIMD-4016S R/L* l

40 130 HSIMD-4016 R/L l

56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Groove and Chamfering

Right hand version

Left hand version


45°2°

R R

8°

0,20

1,50 T

B±0,05

AKL

T

Dm

in.

F

B

D1

50 5

L




Holder and insert



Chamfering 45°

Insert Holder

Dmin T B R S1 Description

PG 15


AK10

20

AP50

20

6.7 1.0 2.2 0.2 1.1 SIM067Z-F45-02 R/L l l 3.85 Z 12

10 79.5 HSIMZ-1012S R/L* l

18 87.5 HSIMZ-1812 R/L l

20 89.5 HSIMZ-2012S R/L* l

26 95.5 HSIMZ-2612 R/L l

26 95.5 HSIMZ-2612S R/L* l

36 105.5 HSIMZ-3612 R/L l

9.7 3.0 3.0 0.2 1.5 SIM097A-F45-02 R/L l l 6.35 A 12

12 80 HSIMA-1212S R/L* l

15 83 HSIMA-1512 R/L l

24 92 HSIMA-2412 R/L l

24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

11.7 3.5 4.0 0.2 2.0 SIM117B-F45-02 R/L l l 7.6 B 12

14 80 HSIMB-1412S R/L* l

29 95 HSIMB-2912S R/L* l

42 110 HSIMB-4212 R/L l

56 120 HSIMB-5612 R/L l

13.7 4.0 4.0 0.2 2.0 SIM137C-F45-02 R/L l l 8.85 C 16

16 82 HSIMC-1616S R/L* l

34 100 HSIMC-3416S R/L* l

45 110 HSIMC-4516 R/L l

64 130 HSIMC-6416 R/L l

15.7 4.5 5.0 0.2 2.5 SIM157D-F45-02 R/L l l 10.1 D 16

18 108 HSIMD-1816S R/L* l

40 130 HSIMD-4016S R/L* l

40 130 HSIMD-4016 R/L l

56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Right hand version

Left hand version


90°

RS1

B

T

T

Dm

in.

F

AKL

D1

L550

B





Holder and insert


Back turning

Insert Holder


PG 15


AK10

20

AP50

20

9.7 3.0 2.5 0.2 SIM097A-R30-02 R/L l l 6.35 A 12

12 80 HSIMA-1212S R/L* l

15 83 HSIMA-1512 R/L l

24 92 HSIMA-2412 R/L l

24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

11.7 3.5 3.5 0.2 SIM117B-R30-02 R/L l l 7.6 B 12

14 80 HSIMB-1412S R/L* l

29 95 HSIMB-2912S R/L* l

42 110 HSIMB-4212 R/L l

56 120 HSIMB-5612 R/L l

13.7 4.0 3.5 0.2 SIM137C-R30-02 R/L l l 8.85 C 16

16 82 HSIMC-1616S R/L* l

34 100 HSIMC-3416S R/L* l

45 110 HSIMC-4516 R/L l

64 130 HSIMC-6416 R/L l

15.7 4.5 4.5 0.2 SIM157D-R30-02 R/L l l 10.1 D 16

18 108 HSIMD-1816S R/L* l

40 130 HSIMD-4016S R/L* l

40 130 HSIMD-4016 R/L l

56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Right hand version

Left hand version


30°

RB

T

3°

Dmin.

T

L

550

AKL

D1

BB




Holder and insert



Insert Holder

Dmin Typ Pitch P S1 T Description

PG 15


AK10

20

AP50

20

6.7 3.85 Z 12

10 79.5 HSIMZ-1012S R/L* l

18 87.5 HSIMZ-1812 R/L l

M 1.25 0.8 1.0 SIM067Z-G-M125 R/L l l 20 89.5 HSIMZ-2012S R/L* l

MF 0.5-1.00 0.8 1.0 SIM067Z-G-MF050100 R/L l l 26 95.5 HSIMZ-2612 R/L l

26 95.5 HSIMZ-2612S R/L* l

36 105.5 HSIMZ-3612 R/L l

81.8

4.85 A 12

12 80 HSIMA-1212S R/L* l

MF 0.5-0.75 0.8 SIM080A-G-MF050075 R/L l l 15 83 HSIMA-1512 R/L l

MF 1.0-1.25 0.8 SIM080A-G-MF100125 R/L l l 24 92 HSIMA-2412 R/L l

M 1.5-1.75 1.0 SIM080A-G-M150175 R/L l l 24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

10.7

MF 0.5-0.75 0.8

3.0

SIM107B-G-MF050075 R/L l l

6.8 B 12

14 80 HSIMB-1412S R/L* l

MF 1.0-1.25 0.8 SIM107B-G-MF100125 R/L l l 29 95 HSIMB-2912S R/L* l

MF 1.5-1.75 1.0 SIM107B-G-MF150175 R/L l l 42 110 HSIMB-4212 R/L l

M 2.0 1.3 SIM107B-G-M200 R/L l l 56 120 HSIMB-5612 R/L l

M 2.5 1.4 SIM107B-G-M250 R/L l l

13.7

MF 0.5-0.75 0.8

4.2

SIM137C-G-MF050075 R/L l l

8.85 C 16

16 82 HSIMC-1616S R/L* l

MF 1.0-1.25 0.8 SIM137C-G-MF100125 R/L l l 34 100 HSIMC-3416S R/L* l

MF 1.5-1.75 1.0 SIM137C-G-MF150175 R/L l l 45 110 HSIMC-4516 R/L l

M 2.0 1.3 SIM137C-G-M200 R/L l l 64 130 HSIMC6416 R/L l

M 2.5 1.4 SIM137C-G-M250 R/L l l

15.7

MF 1.0-1.25 0.8

4.7

SIM157D-G-MF100125 R/L l l

10.1 D 16

18 108 HSIMD-1816S R/L* l

MF 1.5-1.75 1.0 SIM157D-G-MF150175 R/L l l 40 130 HSIMD-4016S R/L* l

MF 2.00 1.3 SIM157D-G-MF200 R/L l l 40 130 HSIMD-4016 R/L l

M 2.50 1.4 SIM157D-G-M250 R/L l l 56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Threading 60° Partial profile

Right hand version

Left hand version

*) = Steel boring bar T = Maximum depth [mm]

MISO-Metric

MFISO-Metric - Fine

60°

S1

T

S1

T

FDm

in.

5

D1

50

L

AKL





Holder and insert


Insert Holder


PG 15


AK10

20

AP50

20

10.7

MF 1.0 0.8

3.0

SIM107B-GV-MF100 R/L l l

6.8 B 12

14 80 HSIMB-1412S R/L* l

MF 1.5 1.0 SIM107B-GV-MF150 R/L l l 29 95 HSIMB-2912S R/L* l

M 2.0 1.3 SIM107B-GV-M200 R/L l l 42 110 HSIMB-4212 R/L l

M 2.5 1.4 SIM107B-GV-M250 R/L l l 56 120 HSIMB-5612 R/L l

M 3.0 1.6 SIM107B-GV-M300 R/L l l

13.7

MF 1.0 0.8

4.2

SIM137C-GV-MF100 R/L l l

8.85 C 16

16 82 HSIMC-1616S R/L* l

MF 1.5 1.0 SIM137C-GV-MF150 R/L l l 34 100 HSIMC-3416S R/L* l

M 2.0 1.3 SIM137C-GV-M200 R/L l l 45 110 HSIMC-4516 R/L l

M 2.5 1.4 SIM137C-GV-M250 R/L l l 64 130 HSIMC-6416 R/L l

15.7

MF 1.0 0.8

4.7

SIM157D-GV-MF100 R/L l l

10.1 D 16

18 108 HSIMD-1816S R/L* l

MF 1.5 1.0 SIM157D-GV-MF150 R/L l l 40 130 HSIMD-4016S R/L* l

MF 2.0 1.3 SIM157D-GV-MF200 R/L l l 40 130 HSIMD-4016 R/L l

M 2.5 1.4 SIM157D-GV-M250 R/L l l 56 130 HSIMD-5616 R/L l

M 3.0 1.6 SIM157D-GV-M300 R/L l l 80 150 HSIMD-8016 R/L l

M 3.5 1.8 SIM157D-GV-M350 R/L l l

M 4.0 2.0 SIM157D-GV-M400 R/L l l

Threading 60° Metric Full profile

Right hand version

Left hand version


MISO-Metric

MFISO-Metric - Fine

60°

S1 T

S1

T

FDm

in.

5

D1

50

L

AKL



B AS0032 T5109-IP 2.2 M 3.0C AS0033 T5110-IP 3.4 M 3.5D AS0034 T5115-IP 5.0 M 4.0

Holder and insert



Insert Holder

Dmin Typ Pitch P

Thre

ad p

er In

ch

S1 T Description

PG 15


AK10

20

AP50

20

10.7 W228 3.0 6.8 B 12

14 80 HSIMB-1412S R/L* l

1.337 19 1.3 SIM107B-GV-W228/19 R/L l l 29 95 HSIMB-2912S R/L* l

1.814 14 1.6 SIM107B-GV-W228/14 R/L l l 42 110 HSIMB-4212 R/L l

56 120 HSIMB-5612 R/L l

15.7 W228 4.7 10.1 D 16

18 108 HSIMD-1816S R/L* l

1.814 14 1.6 SIM157D-GV-W228/14 R/L l l 40 130 HSIMD-4016S R/L* l

2.309 11 2.0 SIM157D-GV-W228/11 R/L l l 40 130 HSIMD-4016 R/L l

56 130 HSIMD-5616 R/L l

80 150 HSIMD-8016 R/L l

Whitworth pipe thread 55° DIN ISO 228-Full profile

Right hand version

Left hand version


T

Dm

in

F

D1

50

5

L

AKL

55°

S1

5°

T

5°



B AS0032 T5109-IP 2.2 M 3.0D AS0034 T5115-IP 5.0 M 4.0


Holder and insert


Insert Holder


PG 15


AK10

20

AP50

20

TR103 4.85 A 12

12 80 HSIMA-1212S R/L* l

8.2 1.5 0.6 1.9 SIM082A-G-TR103/1,5 R/L l l 15 83 HSIMA-1512 R/L l

8.72.0 1.0 2.4 SIM087A-G-TR103/2,0 R/L l l 24 92 HSIMA-2412 R/L l

3.0 1.2 2.4 SIM087A-G-TR103/3,0 R/L l l 24 92 HSIMA-2412S R/L* l

32 100 HSIMA-3212 R/L l

48 115 HSIMA-4812 R/L l

10.7 TR103

1.5 0.6

3.0

SIM107B-G-TR103/1,5 R/L l l

6.8 B 12

14 80 HSIMB-1412S R/L* l

2.0 1.0 SIM107B-G-TR103/2,0 R/L l l 29 95 HSIMB-2912S R/L* l

3.0 1.2 SIM107B-G-TR103/3,0 R/L l l 42 110 HSIMB-4212 R/L l

4.0 1.6 SIM107B-G-TR103/4,0 R/L l l 56 120 HSIMB-5612 R/L l

13.7 TR103 4.2 8.85 C 16

16 82 HSIMC-1616S R/L* l

4.0 1.6 SIM137C-G-TR103/4,0 R/L l l 34 100 HSIMC-3416S R/L* l

5.0 2.0 SIM137C-G-TR103/5,0 R/L l l 45 110 HSIMC-4516 R/L l

64 130 HSIMC-6416 R/L l

15.7 TR103

2.0 1.0

4.7

SIM157D-G-TR103/2,0 R/L l l

10.1 D 16

18 108 HSIMD-1816S R/L* l

3.0 1.2 SIM157D-G-TR103/3,0 R/L l l 40 130 HSIMD-4016S R/L* l

4.0 1.6 SIM157D-G-TR103/4,0 R/L l l 40 130 HSIMD-4016 R/L l



Trapezoidal 30° DIN ISO 103-Partial profile

Right hand version

Left hand version


30°

T

S1

T

Dm

in.

S1

550

L

D1

F

AKL




Tool holder – Program extension / Application reference



SIM – Modular Boring Bars – program extension – square holders

Square HolderF Size H x B AKL L Description

10.1 D 12x20 32 100 HSIMD-321220 SL

F

L

AKL

4

-Kt.

R3

45°

30°

R3

H

B

SIM – Modular Boring Bars – FEED RATE

Spare parts

f [mm/u] 0.01 – 0.05 f [mm/u] 0.03 – 0.10

Boring bar size Screw Key Nm Thread sizeD AS0034 T5115-IP 5.0 M 4.0




Grade descriptionAP5020 PVD-TiAlN-Multi layer coating on fine grain carbide. For machining steel, stainless steel and cast materials. universal grade with high heat and oxidation resistance.

AK1020 Uncoated fine grain carbide. For machining aluminium and Non ferrous materials. Excellent also for material specific semi standard coatings.


ISO Material

Brin

ell h

ardn

ess

HB Cutting speed

VC [m/min]

AP50

20

AK10

20

P

Non alloy steelca. 0.4 % C / annealed 125 20 - 180 20 - 130ca. 0.4 % bis 0.6 % C / annealed 150 20 - 180 20 - 130ca. 0.6 % bis 0.8 % C / vergütet 200 20 - 180 20 - 130

Low alloy steelannealed 180 15 - 160 15 - 110chilled 275 15 - 160 15 - 110chilled 160 15 - 160 15 - 110

High alloy steelannealed 200 20 - 120 20 - 85chilled 325 20 - 120 20 - 85

Cast steelunalloyed 180 20 - 180 20 - 130low alloyed 200 20 - 180 20 - 130high alloyed 225 20 - 180 20 - 60

Stainless steelannealed 200 20 - 90 20 - 60martensitic/ferritic 200 20 - 90 15 - 70

M Stainless steelaustenitic Ni > 8 % 180 15 - 80 15 - 70Cr 18 - 25 % 180 15 - 80 20 - 110

KGrey cast-iron 180-260 20 - 160 20 - 110

Nodular cast-iron 180-260 20 - 150 20 - 110

Malleable cast-iron 130-230 20 - 150 20 - 500

NAluminium alloys 20 - 500 20 - 600

Copper and copper alloys(bronze and brass) 20 - 600 15 - 50

SHeat resistant alloys(NiFe) 15 - 75 15 - 30

Heat resistant alloys(NiCo) 15 - 40 15 - 40

Recommended cutting data – Grooving, turning and copy turning




Recommended cutting data – Threading


ISO Material

Toug

hnes

s[N

/mm

2 ]

Cutting speed VC [m/min]

AP50

20

AK10

20

P

Unalloyed steel and cast steelca. 0.15 % C 350 80 - 150 80 - 110ca. 0.45 % C 650 80 - 150 80 - 110ca. 0.75 % C 1000 60 - 120 60 - 90

Low alloyed steeland cast steel

600 70 - 130 70 - 100900 70 - 120 70 - 901200 70 - 115 70 - 85

High alloyed steel, high alloyed tool Steel and cast steel

annealed 700 60 - 110 60 - 80hardened and tempered 1100 50 - 90 50 - 70

Stainless steel and cast steelferritic/martensitic, heat treated 700 50 - 80 50 - 70martensitic, tempered 1000 50 - 80 50 - 70

M Stainless steel and cast steelferritic/martensitic, heat treated 450-600 70 - 120 70 - 90austenitisch/ferritic, chilled 600-900 40 - 90 40 - 65

KCast Iron

pearlitic/ferritic 500-700pearlitic/martensitic 700-850 80 - 120 80 - 100

800-1100

Cast iron with nodular graphiteferritic 550 80 - 100 80 - 90pearlitic 800 80 - 100 80 - 90

Malleable cast ironferritic 450 70 - 150 70 - 110pearlitic 750

N

Aluminium alloys long chippingnot heat treatable 200 100 - 240 100 - 240heat treatable, heat treated 350 80 - 170 80 - 170

Casted aluminium alloys≤ 12 % Si, heat treated 250≤ 12 % Si, heat treatable, heat treated 300≤ 12 % Si, not heat treatable 450

Copper and copper alloys (Brass / Bronze)

Lead alloys, Pb > 1 % 400 100 - 250 100 - 250Brass, Bronze 300 80 - 200 80 - 200Aluminium bronze 500Copper and elektrolyte copper 200 100 - 250 100 - 250

Non ferrous materialsDuroplasticeRe-inforced plasticsHard rubber




Recommended cutting data – Threading – Number of Passes

The above mentioned data are general recommendations for machining steel and non-ferrous materials. With hard materials we recommend to reduce cutting speed and increase number of passes.

By cutting edge breakage we suggest to increase number of passes, by edge wear reduce the number of passes.

Information: The chip thickness should be constant at every pass, so with more cutting depth reduce the in-feed in order to obtain constant cutting forces.

Pitch Number of Passes

[mm] Pitch/InchSteel strength [N/mm2]

Stainless Cast Aluminium

400-700 700-1.000 > 1.000

0.8 32 8 9 10 10 9 81 24 10 11 12 12 12 10

1.25 20 - 19 12 14 15 15 14 121.5 16 15 17 18 18 17 151.75 14 17 19 21 21 18 17

2 12 19 22 25 25 20 182.5 10 22 26 31 31 22 20

3.0 - 3.5 8 28 32 38 38 24 22

SIM – Modular Boring Bars – Assembly Guide

Suggestions:•Always select smallest possible insert width, thereby

the swarf remains flexible and evacuates the bore easier. To avoid swarf cloging we recommend grooving in steps or inserting a swarf release cut.

•Recommended coolant pressure = 5 bar.•Clean insert pocket with compressed air when

changing the insert.

The 3-point location ensures accurate repeatability of the cutting edge height. However always be aware of the edge height. When machining small components small differences can cause big problems.

Right Holder – Right Insert

Left Holder – Left Insert

Application reference / Solutions



Threading

Solutions

Radial infeedRadial infeed is the simplest and quickest method. The feed is perpendicular to the turning axis and both flanks of the insert perform the cutting operation. Radial infeed is recommended when the pitch is smaller than 2 mm, for material with short chips, for workhardened materials and stainless steel.

Flank infeedInfeed at an angle of 3 – 5° to the ank of the thread. Mainly used on NC-machines. Excellent chip control, therefore very suitable for internal threads and long chipping materials. Pitches greater than 2 mm.

Alternating Flank infeeduse of alternate Flank infeed is recommended especially in large pitches and for long chipping materials. This method divides the work equally on both anks, resulting in equal wear on both edges. Alternate flank infeed requires more complicated programming and is not available on all lathes.

Calculation of helix angle β ISO – Internal thread

Holder and insert in RH version

β = Helix angle [°]P = Pitch [mm]D = Edge diameter [mm]

β = x 18.23

Holder and insert in LH version

P [mm]D [mm]

1.5 mm9.03 mm

β = x 18.23 = 3.03° helix angle

Example internal thread M10. 1.5 mm pitch:

Special holder•Special design for face grooving.

Face grooving•Special insert with ground chipbreaker.

Special Insert•CBN brazed especially for hard turning.

ARNO®-Werkzeuge

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Drilling tools and indexable inserts for drilling

Tools and inserts for parting and grooving

Tooling and indexable inserts for turning and threading

Milling cutters and indexable inserts for milling and thread milling

Karl-Heinz Arnold GmbHKarlsbader Str. 4 D-73760 Ostfildern

Tel.: +49 (0)711 34 802 0Fax: +49 (0)711 34 802 [email protected] [email protected]

ARNO (UK) Limited | Unit 9, 10 & 11, Sugnall Business Centre | Sugnall, Eccleshall | Staffordshire | ST21 6NF ( +44 01785 850 072 | 7 +44 01785 850 076 | [email protected] | www.arno-tools.co.uk

ARNO Italia S.r.l | Via J. F. Kennedy 19 | 20871 Vimercate (MB) ( +39 039 68 52 101 | 7 +39 039 60 83 724 | [email protected] | www.arno-italia.it

ARNO-Werkzeuge USA LLC | 1101 W. Diggins St. | US-60033 Harvard, Illinois ( +1 815 943 4426 | 7 +1 815 943 7156 | [email protected] | www.arnousa.com

ARNO RU Ltd. | Krassnaja Ul. 38 | RU-600015 Vladimir ( / 7 +7 4922 541125 | COT +7 4922 541135 | [email protected] | www.arnoru.ru

For further information please ask for our complete catalogue.

We have a passion for precision.With passion and enthusiasm we face the challenges of our customers, to modify, develop and precisely manufacture – this is the way of Arno-Werkzeuge. Every single tool contains the knowledge and experience of over 70 years traditional tool manufacturing. That is proven quality and precision at the highest level.

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