artificial lift - esp thrust
TRANSCRIPT
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Runtime performance
Preventing early pulls
Copyright 2009 All Rights Reserved ESPLIFT.com
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Objectives:
You’ll recognize importance of ESP thrust design as a function of ESP performance and reliability.
Overview of thrust and how it occurs. Upthrust and downthrust – the real story with
ESPs How to stay away from trouble. ***Participation and sharing knowledge - Question
time is anytime
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VALUE PROPOSITIONRecap the obvious:
$$$ - > reliability & performance
OPEX & PRODUCTION REVENUE The early stage of field development - which form of artificial lift?
The ultimate operator measure of how a lift technology and vendor performs
Reduces operator cost of equipment replacement
Reduces your workover cost (can be as much as $500k - $2M per workover)
Reduces the cost of lost production (@2000 BOPD = $80K/day, , $2.4 MM/month ) assuming $40 / b
Short runs are bad for your stress level, trust me!
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Some Factors that Influence ESP Runlife& where THRUST fits into the equation
Well conditions - temperature, viscosity, gas, abrasives, corrosion, solids, scale etc.
***The Product Design - Engineering Quality of manufacture and testing - Manufacturing ***The right product for each application - Applications Quality of installation - Field Service ***The operator - it is actually very easy to destroy an ESP
through improper operation ***Mechanical and electrical stress ***Lack of down hole knowledge - Monitoring Systems ***Pulling and failure analysis - Reliability Engineering
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SOME BASICS 1-2-3:
All ESPs are designed to operate in DOWNTHRUST.
UPTHRUST IS TO BE AVOIDED ! Pearl of Wisdom – if operating near the
extreme – know your limits and monitor!
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Pumps are designed to operate in downthrust.
In a fixed stage pump the thrust is handled by the thrust chamber bearings
In a floater style pump the hydraulic thrust is controlled by the individual stage diffuser
Various manufacturers have different technologies –examples Centrilift Abrasion Resistant Technology -Tungsten Carbide bearing support (1:1 AR and Modular) and Reda - Ceramic Bearing Support.
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•In a gassy well,
what’s the longest
duration your ESP has
operated in upthrust?
•What does your O&M
manual tell you about
length of time and
cycles allowed in
upthrust ---
SPECIFICS !
•Affects of sand and
gas on operating into
upthrust.
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Do your homework
Get your operations people trained and updated!
If in doubt, consider obtaining unbiased non vendor help to ask the right questions and steer you away from trouble
Design the right applications – great performance and economical solution
KEEP YOUR OPERATION UP AND RUNNING – CAPEX AND OPEX TOPS.
Questions.
Credits: SLB Reda, BHI Centrilift, Canadian Advanced, Wood Group ESPI.
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