artisan project objectives: resource efficiency for textile industry ( energy efficiency, textile,...
DESCRIPTION
Objectivees of ARTISAN : Energy-aware enterprise systems for low-carbon intelligent operations The ARTISAN project envisions significant reductions (at least 10%) in energy consumption and CO2 emissions of the European Textile Industry by integrating data-capturing technologies, process-based energy measurement and real-time optimization of operations. It will provide enterprise management systems with services for monitoring and operational decision making, available at each supply chain partner, and, additionally, trading services for energy and carbon permits forging collaboration across supply networks. Relying on a service-oriented architecture and data capturing through sensors and energy metering devices, expected achievements and technologies to be used of ARTISAN include: an information infrastructure, enabled by AUTO ID, WSN or other hardware components, for efficient capture, storage and communication of energy consumption data; energy performance indicator structures and services for the textile industry; services monitoring, reporting and analyzing energy performance per process; real-time optimization algorithms for planning and scheduling of supply chain processes and enterprise operations in terms of cost reductions and minimum consumption of energy; tools for evaluating overall energy efficiency based on productivity assessment of processes and implicitly of products; intra- and inter-organisational services for energy consumption forecast and trade of energy and CO2; a layered architecture interconnecting the modules in a seamless way, enabling interoperability both internally and among supply chain partners. Field trials based on representative use-cases drawn from the European textile industry will demonstrate the functionality of the modules and the interconnections in a real context. Hence, each company is encouraged to become an ARTISAN in energy management, but mostly an ARTISAN in decisions based on energy and environmental indicators in both its day-to-day operations and business partnerships. Aspects related to energy trade are in the perspective of a smart energy grid. http://www.artisan-project.eu/ (this slides: file Di452 012-v3)TRANSCRIPT
1Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Factory management optimisation for energy efficiency:
the ARTISAN project perspective
Innovation for resource efficiencyin the European Textile and Clothing Industry
22nd November 2012, Brussels
Piero De Sabbata
2Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Summary
1. Artisan project in a nutshell
2. Energy Efficiency in textile industry
3. Artisan approach
2
3Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
ARTISAN FP7 EU research project (STREP) Challenge 6 - ICT for a low carbon
economy Call ICT-2011.6.2 ICT systems for energy
efficiency November 2011 – April 2014
OBJECTIVE reducing energy consumption and carbon emission by at least 10% in textile industry through:
Data capture technologies integration Process based energy monitoring Short time scale optimisation of operations Supply chain and energy market perspectives in the decision processes
The project
4Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
1. Artisan project in a nutshell
2. Energy Efficiency in textile industry
3. Artisan approach
4
Summary
5Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Scenario for textile industry
External factors: Increasing energy costs Carbon emissions regulations Future energy market(s)
Sectorial trends High competitivity and reduced
margins More flexibility and timeliness are
required
Challenge 1:
overcome opposition
Efficiency vs Flexibility
Challenge 2:
energy efficiency and carbon emissions in day by day operations and decisions
Challenge 3:
poor information about energy costs in textile industry
Challenge 4:
From single machine efficiency to supply chain efficiency
6Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Scenario for textile industry
External factors: Increasing energy costs Carbon emissions regulations Future energy market(s)
Sectorial trends High competitivity and reduced
margins More flexibility and timeliness are
required
Challenge 1:
overcome opposition
Efficiency vs Flexibility
Challenge 2:
energy efficiency and carbon emissions in day by day operations and decisions
Challenge 3:
poor information about energy costs in textile industry
Challenge 4:
From single machine efficiency to supply chain efficiency
Some figures from literature * : Thermal energy required per meter of cloth is 4,500-
5,500 KCal Electrical energy required per meter of cloth is 0.45-
0.55 KWh
* “Improving profits with energy-efficiency enhancements”, December 2008, Journal for Asia on Textile and Apparel
Some figures from literature * : Thermal energy required per meter of cloth is 4,500-
5,500 KCal Electrical energy required per meter of cloth is 0.45-
0.55 KWh
* “Improving profits with energy-efficiency enhancements”, December 2008, Journal for Asia on Textile and Apparel
7Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Scenario for textile industry
External factors: Increasing energy costs Carbon emissions regulations Future energy market(s)
Sectorial trends High competitivity and reduced
margins More flexibility and timeliness are
required
Challenge 1:
overcome opposition
Efficiency vs Flexibility
Challenge 2:
energy efficiency and carbon emissions in day by day operations and decisions
Challenge 3:
poor information about energy costs in textile industry
Challenge 4:
From single machine efficiency to supply chain efficiency
Some figures from literature * : Thermal energy required per meter of cloth is 4,500-
5,500 KCal Electrical energy required per meter of cloth is 0.45-
0.55 KWh
* “Improving profits with energy-efficiency enhancements”, December 2008, Journal for Asia on Textile and Apparel
Some figures from literature * : Thermal energy required per meter of cloth is 4,500-
5,500 KCal Electrical energy required per meter of cloth is 0.45-
0.55 KWh
* “Improving profits with energy-efficiency enhancements”, December 2008, Journal for Asia on Textile and Apparel
Some observed figures : Case of wool mill: from yarn to finished fabric total
energy (thermal+electric) 0,002 TOE/ m2 of fabric (that is 24 KWh/m2)
…but…are we aware of such figures? are we sure these data apply to our plants?
Some observed figures : Case of wool mill: from yarn to finished fabric total
energy (thermal+electric) 0,002 TOE/ m2 of fabric (that is 24 KWh/m2)
…but…are we aware of such figures? are we sure these data apply to our plants?
8Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Samples
Action Cost[€]
ROI / 10 years VAN
Energy saving
Heat recovering from 8 ton/h steam generator
38K 2 years / 120K €
-5% total plant consumption (finishing department)
New switching on policies and revamping of 1 MW (steam)co-generators
290K 2,5 years/ 635K €
-138.000 m3 methane,equal to -7,5% total energy consumption (finishing department)
Steam generators, load peak reduction
- - +5% efficiency (dyeing plant)
… and many other being discovered
Applying best practices and best available technologies to the concrete textile process
9Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
the problem(s)
Monitor real current use and consumption
Increase single process efficiency
Flatten load peaks
Assume a supply chain and societal perspective
10Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
the problem(s)
Monitor real current use and consumption
Increase single process efficiency
Flatten load peaks
Assume a supply chain and societal perspective
11Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
the problem(s)
Monitor real current use and consumption
Increase single process efficiency
Flatten load peaks
Assume a supply chain and societal perspective
12Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
the problem(s)
Monitor real current use and consumption
Increase single process efficiency
Flatten load peaks
Assume a supply chain and societal perspective
13Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
1. Artisan project in a nutshell
2. Energy Efficiency in textile industry
3. Artisan approach
13
Summary
14Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Direct consumption Energy consumed by the production machines for
the production of an article
Indirect consumption Energy consumed by non-process machine to
produce service fluids (compressed air, steam,..) Energy consumed by the other building facilities:
HVAC (heating, ventilation, air-conditioning), lighting
Efficiency in energy supplying (energy grids) Efficiency in supplying (electric) energy
A more global perspective
ARTISAN provides tools allowing the decision
makers to tackle them in a co-ordinated and non
separated way.
ARTISAN provides tools allowing the decision
makers to tackle them in a co-ordinated and non
separated way.
15Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
ARTISAN Services
16Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
The ARTISAN approach in a nutshell
Productionorder
Materials
Productivecapacity
DSS:- Scheduler- SCM
Monitoring- faults- performance
Floor
Maintenance
Supply chain
Finished Product
EMS:- actual energy costs- consumption Alarms- consumption forecast
GreenProducts and certifications
- energy consumpt.Efficiency projects
Energy & carbon permits trading
Energy market and suppliers
18Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Opportunities for textile industry to collaborate
registration at www.artisan-project.eu to get access to information, be informed about workshops and results, social net initiatives…
participation to the Industry Interest Group, co-ordinated by EURATEX, to validate the foreseen scenarios and receive first hand information
use “GUIDE for energy saving in textile industry” for free
19Bruxelles, Bruxelles, resource efficiencyresource efficiency22 Nov 201222 Nov 2012
Thanks
Contact: Piero De Sabbata, [email protected]
More information and registration to the mailing listwww.artisan-project.eu