aryloxide derivatives of tungsten oxytetrachloride as ring-opening metathesis polymerization...

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Journal of Molecular Catalysis, 76 (1992) 165-180 M2980 165 Aryloxide derivatives of tungsten oxytetrachloride as ring-opening metathesis polymerization catalysts Andrew Bell Hercules Incorporated, Hercules Materials Company, Research Center, Wilmington, DE 19808-1599 (USA) Abstract Pure WOCl,-,(OAr), complexes (X = 1, 2, 3 or 4; OAr = aryloxide, e.g., -O&H,-2,6- 2) were prepared in essentially quantitative yields by reacting tungsten oxytetra- ch Y ride (WOCl,) with the stoichiometric amount of the parent substituted phenol or lithi m aryloxide. A structural study of WOC12(0CGH,-2,6-Pri), and WO(OC&H,-2,6- Me,), procatalysts showed them to have pseudo-square-pyramidal geometry about the tungsten center (cf. WOCl,). A trans arrangement of 2,6-diisopropylphenoxide ligands was found for the WOC1,(OCGH,-2,6-P&, procatalyst. The ring-opening metathesis polymerization (ROMP) of dicyclopentadiene (DCPD) by WOCl,(OAr), WOCl,(OAr),, and WOCl(OAr),, in combination with trialkyltin hydrides (R,SnH) or triaryltin hydrides (Ar,SnH), was assessed. Pure tungsten-oxytetrachloride-based procatalysts, i.e., WOCl,_,(OAr),, activated by a tin hydride, are capable of bulk-polymerizing dicyclopentadiene (DCPD) with very high polymer yields ( >99.5%). The polymeriza- tion ability of a particular procatalyst was correlated with the reduction potential (W(V1) + W(V)) of the complex and the charge on the oxygen of the 2,6-disubstituted or 2,4,6_trisubstituted phenoxide ion. The effects of changing DCPD:W, Sn:W and rate moderator:W ratios on residual monomer levels were studied. Introduction Transition-metal-catalyzed ring-opening metathesis polymerization (ROMP) of cyclic olefins is an important application of the olefin metathe- sis reaction (Scheme 1) [ 11. Polynorbornene, polyoctenamer and polydicy- clopentadiene are currently produced on an industrial scale using this process [ 21. Q M=CHR - M - M=CH CH=CHR R n eq’s QJ M+CG3H+;~ Scheme 1. Mechanism for ROMP of cycloolefins. 0304-5102/92/$5.00 K>1992 ~ Elsevier Sequoia. All rights reserved

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Page 1: Aryloxide derivatives of tungsten oxytetrachloride as ring-opening metathesis polymerization catalysts

Journal of Molecular Catalysis, 76 (1992) 165-180

M2980

165

Aryloxide derivatives of tungsten oxytetrachloride as ring-opening metathesis polymerization catalysts

Andrew Bell Hercules Incorporated, Hercules Materials Company, Research Center, Wilmington, DE 19808-1599 (USA)

Abstract

Pure WOCl,-,(OAr), complexes (X = 1, 2, 3 or 4; OAr = aryloxide, e.g., -O&H,-2,6- 2) were prepared in essentially quantitative yields by reacting tungsten oxytetra-

ch Y

ride (WOCl,) with the stoichiometric amount of the parent substituted phenol or lithi m aryloxide. A structural study of WOC12(0CGH,-2,6-Pri), and WO(OC&H,-2,6- Me,), procatalysts showed them to have pseudo-square-pyramidal geometry about the tungsten center (cf. WOCl,). A trans arrangement of 2,6-diisopropylphenoxide ligands was found for the WOC1,(OCGH,-2,6-P&, procatalyst. The ring-opening metathesis polymerization (ROMP) of dicyclopentadiene (DCPD) by WOCl,(OAr), WOCl,(OAr),, and WOCl(OAr),, in combination with trialkyltin hydrides (R,SnH) or triaryltin hydrides (Ar,SnH), was assessed. Pure tungsten-oxytetrachloride-based procatalysts, i.e., WOCl,_,(OAr),, activated by a tin hydride, are capable of bulk-polymerizing dicyclopentadiene (DCPD) with very high polymer yields ( >99.5%). The polymeriza- tion ability of a particular procatalyst was correlated with the reduction potential (W(V1) + W(V)) of the complex and the charge on the oxygen of the 2,6-disubstituted or 2,4,6_trisubstituted phenoxide ion. The effects of changing DCPD:W, Sn:W and rate moderator:W ratios on residual monomer levels were studied.

Introduction

Transition-metal-catalyzed ring-opening metathesis polymerization (ROMP) of cyclic olefins is an important application of the olefin metathe- sis reaction (Scheme 1) [ 11. Polynorbornene, polyoctenamer and polydicy- clopentadiene are currently produced on an industrial scale using this process [ 21.

Q M=CHR - M - M=CH CH=CHR

R n eq’s

QJ

M+CG3H+;~

Scheme 1. Mechanism for ROMP of cycloolefins.

0304-5102/92/$5.00 K> 1992 ~ Elsevier Sequoia. All rights reserved

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Dicyclopentadiene (DCPD) polymerizes quite readily using metathe- sis catalysts, but the nature of the product is highly dependent on the specific details of the catalyst structure and the polymerization condi- tions. Known products range from soluble or only partially soluble thermoplastics [3] to an insoluble, brittle polymer [4]. Ring-opening metathesis of the very strained norbornene ring with concomitant co- metathesis of a limited number of less-strained cyclopentene rings results in the highly crosslinked thermoset network depicted in Scheme 2. Re- cently, it has been found that such a highly crosslinked thermoset resin has properties that make it useful as an engineering polymer [5]. MET- TON@ liquid molding resin is a Hercules Incorporated trademark for a proprietary blend of polydicyclopentadiene formed by the ring-opening metathesis polymerization of DCPD.

Scheme 2. Formation of PolyDCPD utilizing a tungsten catalyst (depicted in a stepwise fashion for clarity).

The DCPD polymerization reaction has characteristics that make it readily adaptable to reaction injection molding (RIM) [6], resin transfer molding (RTM), pour molding and other liquid-molding processes. The active metathesis catalyst is formed when two separate reagents, a metal procatalyst component and an activator component, are combined (Scheme 3). A procatalyst is a metal complex from which the ring-open- ing metathesis polymerization catalyst is generated upon combination with a suitable activator. Thus separate solutions of the individual com- ponents in DCPD monomer are used, generating an active catalyst when the components are combined in the mixhead prior to injection into a mold.

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?I Mold

Scheme 3. Schematic diagram of the METTON@ LMR polyDCPD RIM system.

In our continuing efforts to develop new catalyst systems, we have focused our attention on tungsten compounds supported by bulky arylox- ide ligands. Of particular interest are a number of tungsten complexes with aryloxide ligands, which have been utilized as olefin metathesis catalyst precursors, e.g., tungsten hexaphenoxide [ W( OC,H,),] [ 7, 81 tungsten oxytetraphenoxide [WO(OC,H,),] [9], dichlorotetrakis(arylox- ide) tungsten [ WCl,( OAr),] and related complexes [ 7-111. Most recently, Basset and co-workers have completed a study [13] of a system in which treatment of tungsten hexachloride (WC&) with various substituted phe- nols in toluene or carbon tetrachloride leads to mixed chloro aryloxide complexes WCl, _ ,.( OAr),, where x = 2 to 4. These complexes are also quite active catalysts for the ring-opening polymerization of strained olefins when activated by an appropriate alkylating agent, e.g., Et,AlCl [141.

In similar fashion, polyDCPD has been produced [l&17] using WCl,(OAr), WCl,(OAr),, WCl,(OAr),, and WCl,( OAr), procatalysts acti- vated by non-alkylating tin hydride reagents, i.e., tri-n-butyltin hydride (n-Bu,SnH) or triphenyltin hydride (Ph,SnH).

We are now in a position to describe a new catalyst system for the bulk polymerization of DCPD utilizing tungsten-aryloxide-based procata- lysts, derived from tungsten oxytetrachloride (WOCl,) and various substi- tuted phenols, in combination with trialkyl or triaryltin hydrides.

Results and discussion

Procatalyst synthesis The synthesis of WCl,_,(OAr), complexes (ST= 1, 2, 3, 4 and 6)

has been reported by a number of authors [13, 18-201. In general, treat- ment of tungsten hexachloride (WC&) with the stoichiometric amount

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of substituted phenols in toluene or carbon tetrachloride solvents leads to mixed chloroaryloxide and aryloxide complexes with the following stoichiometries: WCl,(OAr), WCl,(OAr),, WCl,(OAr),, WCl,(OAr), and W( OAr), .

There is, however, a distinct lack of information available concerning the preparation of aryloxide complexes derived from tungsten oxytetra- chloride (WOCl,). Previous work by Funk and Mohaupt [21] showed that mono- and bis-aryloxide complexes could be prepared from WOCl, and salicylic acid, salicylaldehyde or methyl salicylate. Employing quite harsh reaction conditions, Krishnaiah and Prasad [22] prepared a number of tetrakis aryloxide complexes, i.e., WO(OAr),, by reacting WOCI, with cresols and nitrophenols. For comparison with tungsten(IV) aryloxides, Listemann and Schrock [ 231 prepared the tetrakis( 2,6-dimethylphenoxide) oxytungsten complex WO(OC,H,-2,6-Me,),, through chloride substitution with lithium 2,6-dimethylphenoxide.

The use of aryloxides and alkoxides as ligands in the preparation of transition metal and organometallic complexes is now commonplace. The particular advantages associated with aryloxide ligands are: (i) the solu- bility of the tungsten center is controlled by attachment of the aryloxide; (ii) bulky aryloxide ligands at the tungsten center thwart catalyst decom- position pathways involving the combination of metal centers through bridging ligands, by maintaining mononuclearity; (iii) the ligands them- selves are able to control the sterics at the reaction site; and (iv) the electronic character of the reaction site can be altered by the substituents on the aryloxide ligand. Thus the relative importance of electronic and steric effects at the metal center in the metathesis polymerization reac- tion may be assessed.

It should be noted that the synthesis of aryloxide derivatives of WOCl,-based complexes is not as simple as might first be supposed. One complication reported by Funk et al. [ 191 and Mortimer and Strong [ 201 is the facile conversion of tungsten oxytetrachloride (WOCl,) to the tung- sten hexaphenoxide [W(OAr),] complex in excess phenol. In addition, reaction of the W=O bond apparently also occurs in the preparation of WCl( O&H,), from WOCl, and phenol [20].

We find that aryloxide complexes of WOCl, may be prepared in a stepwise fashion using a variety of substituted phenols or their metal aryloxide salts (e.g., NaOAr or LiOAr) in hydrocarbon or ether solvents. Scheme 4 shows the synthetic routes to such WOCl,_,(OAr), complexes. The monoaryloxide complexes can be prepared directly from WOCl, and one equivalent of the parent phenol. Further, the bis-aryloxide complexes may be synthesized by direct addition of two equivalents of substituted phenol to WOCl, or, depending on the phenol substituents, by using the monoaryloxide tungsten complex and one equivalent of a lithium arylox- ide. We find it is best not to use the parent phenols as the reagents of choice for the whole reaction scheme, as they are not discriminating enough in their reactivity. Chloride substitution to generate his- and

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tetraaryloxide oxytungsten complexes, i.e., WOCl( OAr), and WO( OAr),, is most cleanly accomplished by reacting the lithium aryloxide with the intermediate WOCl,( OAr), complex. The WOCl,( OAr), WOCl,( OAr),, WOCl( OAr),, and WO(OAr), complexes are isolated as crystalline solids in essentially quantitative yields and are readily dissolved in pure DCPD.

HOAI

WOCl,

‘-2,+ WOCl,(OAr)

1 LiOArorArOH

woc1,(oAr),

-/ llill.

wocl(oArl, - WO(OAr),

Scheme 4. Synthetic routes to WOCl,_,(OAr), using phenol, substituted phenols and lithium aryloxides.

Procatalyst structures Despite previous structural studies dealing with WC&-derived arylox-

ides [ 13, 181, e.g., WCl,(OC,H,-2,6-Ph,),, WCl,(OC,H,-2,6-P& and WCl,(OC,H,-2,6-C&,),, there is no previous work dealing with the WOCl,- based analogues. We have therefore carried out single-crystal X-ray diffraction analyses of two compounds in order to compare their structural parameters with known WCl, _ ,( OAr), compounds. The molecular struc- ture of WOCl,(OC,H,-2,6-Pri), is shown in Fig. 1. This compound repre- sents the first member of the WOCl,_,(OAr), series to be structurally characterized. Only the parent tungsten oxytetrachloride (WOCl,) has already been studied by single-crystal X-ray diffraction [24]. Crystals of WOCl,( OC,H,-2,6-Pr;), comprise discrete molecules, and no intermolecu- lar distances shorter than 3.5 A can be found. The procatalyst complex possesses an overall pseudo-square-pyramidal geometry (cf. WOCl,), with the 2,6-diisopropylphenoxide groups bound in a tram orientation. The W-O-C angles are relatively large in this procatalyst molecule, e.g., W-OlO-Cl1 = 154.0(6)“, and, together with the W-010 = 1.832(6) A bond distance, indicate extensive n-donation from the oxygen atom to the tung- sten metal center. The nuances of group VI metal-aryloxide n-bonding have been discussed in detail elsewhere [25].

The wholly substituted aryloxide complex WO( OC,H,-2,6-Me,), con- tains a crystallographic fourfold axis of symmetry, resulting in a square- pyramidal geometry about tungsten, i.e., O=W-OAr = 104.9(l)“, wherein all metal aryloxide bond distances and angles are equivalent (Fig. 2). The W-OAr bond distance of 1.865(3) A and the W-0-Ar angle of 149.9(3)O are indicative of oxygen atom n-donation into the metal d

Page 6: Aryloxide derivatives of tungsten oxytetrachloride as ring-opening metathesis polymerization catalysts

Fig. 1. A perspective drawing of WOCl,(OC,H,-2,6-Pr;), with non-hydrogen atoms repre- sented by thermal vibration ellipsoids drawn to encompass 50% of their electron density. Hydrogen atoms are represented by arbitrarily small spheres that are in no way representa- tive of their true thermal motion.

Fig. 2. A perspective drawing of WO(OC,H,-2,6-Me,), with non-hydrogen atoms repre- sented by thermal vibration ellipsoids drawn to encompass 50% of their electron density. Hydrogen atoms are represented by arbitrarily small spheres that are in no way representa- tive of their true thermal motion.

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orbitals. Furthermore, the central tungsten atom of WO( O&H,-2,6-Me,), and its five adjacent oxygen atoms exhibit the same pseudo-square-pyra- midal geometry found for WOCl, and WOCl,(OC,H,-2,6-P&,.

Electrochemical characterization of procatalysts Recently the electrochemical behavior (cyclic voltammetry and cou-

lometry) of tungsten(V1) aryloxide complexes WCl,-,(OAr),, where x = 0, 1, 2, 3, 4 and 6 [26], was reported. Rothwell and co-workers [25, 271 and Schrock et al. [28] have also discussed the electrochemistry of WCl,(OAr) [ 251, WCl,( OAr), [28] and W( OAr), [27] complexes. In general, the cyclic voltammetric characterization of tungsten(V1) aryloxide compounds is quite straightforward. The cyclic voltammetric experiment shows that the stepwise replacement of chloride by aryloxide in WC& _ r (OAr), complexes leads to species that become harder to reduce by about 500 mV on each subsequent substitution.

It is known that the reduction potentials for the WCl,_,(OAr), complexes correspond to the degree of aryloxide substitution. More im- portant, however, is the fact that the reduction potential indicates the electronic character of the metal center. Schrock’s study showed that the reduction potentials of some tungsten(V1) aryloxide species follow trends that one would predict on the basis of the electron-withdrawing ability of the substituted phenoxide ligands [28]. Indeed, it is found by analyzing olefin metathesis data that more active catalysts are formed when the most electropositive metal centers are activated toward metathesis [ll, 141.

In a similar fashion, we find that the W(V1) + W(V) reduction poten- tials of WOCl, _,( OAr), complexes may be altered by varying both the degree of substitution and the substituents on the phenoxide ligands. Subtle changes in the electrochemistry of the WOCl,_,(OAr), complexes are associated with changes in the amount of aryloxide n-bonding to the tungsten center. The r-bonding is manipulated by the use of various electron-withdrawing or releasing groups attached to the parent phenol. For any given procatalyst, the reduction potential is related to the nature of the aryloxide substituents. The charge on the free aryloxide (or free phenol oxygen) decreases in the following order: i-Pr > CH, > CH,O z Ph > Cl > Br. The order corresponds roughly to the decrease in the pK, of the parent phenol. In this study, we have calculated the electronic charges on a number of 2,6-disubstituted or 2,4,6_trisubstituted phenols and correlated them with the reduction potential of the WOCl,_,(OAr), (LX = 1, 2, 3 or 4) complexes prepared.

The relationship between the reduction potentials of tungsten arylox- ide complexes and the charges on the aryloxide oxygen is given in Fig. 3. One could achieve a similar relationship by using the sum of the Hammett parameters or the charge on the substituted phenol ( ArOH) used in the procatalyst preparation in place of the aryloxide oxygen charge (ArO-). Four series of reduction potentials are shown, and these correspond to

Page 8: Aryloxide derivatives of tungsten oxytetrachloride as ring-opening metathesis polymerization catalysts

172

z 2.4~C12-&Me

2.6.Brz

3 2.6-C&

a 2 -0

y -l( l,,,/,,,,,,,I,,,I,I,,,.,(

B -0.53 -0.51 -0.49 -0.47 -0.45 -0.43 e: Charge on Substituted Phenoxide Oxygen (Electrons)

Fig. 3. Correlation between reduction potential of WOCl,_,(OAr), complexes and the charge at the substituted phenoxide oxygen.

various WOCl, _,( OAr), (3~ = l-4) complexes. Monoaryloxide complexes [WOCl,(OAr)] have the most positive reduction potentials and so are the easiest to reduce. Seven substituted phenol ligands containing the follow- ing substituents were used to prepare the tungsten aryloxide complexes: 2,6-Me,; 2,6-Pri; 2,6-(OMe),; 2,6-Ph,; 2,4-Cl,-6-Me; 2,6-Cl,; and 2,6-Br,. As anticipated, the compounds that are easiest to reduce are those with a phenoxide substituted with the best electron-withdrawing groups (lowest electronic charge), i.e., Br and Cl.

Polymerization activity A number of systems have been described in which the phenol sub-

stituents dictate the activity of the catalyst employed [ll-141. Dodd and Rutt [ll] showed that for trans-WCl,(OAr), procatalysts based on WCl,, the activity of the catalysts increased with the electron-withdrawing ability of the para substituents. As expected, a linear Hammett relation- ship was observed.

In a similar fashion, Basset and co-workers isolated some single-com- ponent catalysts from the reaction of various WCl,(OAr), complexes with alkylating agents [ 13, 141. By employing pent-2-ene as the olefinic reagent, they determined that catalyst activity increased with the electron-with- drawing ability of the phenol substituents [13b,c].

Recent work completed using WCl,-derived aryloxide complexes has shown that trialkyltin hydrides and triaryltin hydrides can be used to

Page 9: Aryloxide derivatives of tungsten oxytetrachloride as ring-opening metathesis polymerization catalysts

polymerize bulk DCPD in high yield [15, 171. We are now in a position to discuss the bulk polymerization chemistry based on ROMP catalysts that are formed by the activation of the prepared WOCl,_,(OAr), complexes (or procatalysts) using alkyltin hydride or aryltin hydride activators [29]. In our discussions, however, we will focus only on the overall conversion of monomer to polymer as our measure of activity. Of course, solution polymerization studies are necessary to determine the actual rate of polymerization, i.e., -d[monomer]/dt, and to further refine our concept of catalyst activity uersus procatalyst reduction potential (or aryloxide oxy- gen charge).

The polymerization ability of WOCl,( OAr), WOCl,( OAr),, and WOCl(OAr), in combination with trialkyltin hydrides or triaryltin hy- drides has been assessed [29b]. Both WOCl,(OAr), e.g., WOCl,(OC,H,-2,6- Ph,), and WOCl( OAr),, e.g., WOCl( OC,H,-2,6-U,),, complexes can be activated readily by trialkyltin hydride or triaryltin hydride to polymerize pure DCPD [29]. In discussing the intricacies of the polymerization reac- tions employing WOCl,_,(OAr), complexes, however, we will use as illustration the WOCl,(OAr), series. These complexes are quite easy to prepare, the full series of substituted phenols are available, the complexes are stable in DCPD and a wide range of reduction potentials has been measured for the complexes.

The degree of monomer conversion can be related directly to the reduction potential of the particular WOCl,(OAr), complex employed (i.e., electron density on the oxygen of the aryloxide) (see Fig. 3) [29b]. It is apparent that the activity of a particular catalyst can be empirically related to the electron-withdrawing characteristics of the phenol sub- stituents, e.g., Hammett constants. Dodd and Rutt [ll, 121 and Basset and co-workers [ 13, 141 report that metal electrophilicity (or olefin-philicity) is important in the olefin metathesis reaction. For the series of WOCl,_,(OAr), procatalysts prepared in this work, we are now able to gauge this electrophilicity by measuring the reduction potentials associ- ated with each procatalyst. Electron-withdrawing aryloxides, such as 2,6-dichlorophenoxide (for WOCl,(OC,H,-2,6X1,),: Eljz (volts versus AgQRE) = +0.25 V) and 2,6-dibromophenoxide (for WOCl,(OC,H,-2,6- Br,),: Eljz (volts versus AgQRE) = +0.25 V), ensure that the DCPD poly- merization reaction with the corresponding tungsten aryloxide com- plex occurs almost completely, to give polymer possessing a residual DCPD level of 0.1 wt.% (Fig. 4). Dicyclopentadiene polymerization em- ploying WOCl,(OC,H,-2,6-Ph,), procatalyst (E,,, (volts uersus AgQRE) = -0.05 V), which utilizes an aryloxide with moderately elec- tron-withdrawing substituents (based on our redox scale), leads to a residual monomer level of 0.29% in the polyDCPD produced. When WOCl,( OC,H,-2,6-P& (E1,2 (volts uersus AgQRE) = -0.15 V), prepared using the less acidic 2,6-diisopropylphenol, is activated by a trialkyltin hydride, a slightly less active catalyst is generated. The residual monomer level in the polyDCPD obtained is closer to 0.4 wt.% under comparable

Page 10: Aryloxide derivatives of tungsten oxytetrachloride as ring-opening metathesis polymerization catalysts

(b)

Fig. 4. Effect of reactant stoichiometry on residual monomer level for WOCl,(OAr), complexes: (a) DCPD:W ratio; (b) R,SnH:W ratio [29b].

conditions of polymerization using WOCl,(OC,H,-2,6-C&), and WOCl,(OC,H,-2,6-Ph,), (Fig. 4).

In order to understand the range of reactivity that may arise under molding conditions, the effects of varying reactant stoichiometries on the residual monomer level was systematically studied. The effect of the following reaction variables was investigated: (i) monomer-to-procatalyst ratio, (ii) activator-to-procatalyst ratio, and (iii) rate-moderator-to-procat- alyst ratio.

Based on the electron-withdrawing abilities of the phenol sub- stituents, the WOCl,( OAr), complexes ligated by 2,6-diisopropylphenox- ide and 2,8dichlorophenoxide moieties were selected as the extremes of the series of phenols investigated. Using these procatalysts, the effect of the DCPD:W reactant ratio on the residual monomer level was studied. It is quite apparent that two distinct reactivity profiles exist (Fig. 4(a)). Both the procatalysts polymerize DCPD at very high conversions even at the highest monomer-to-tungsten ratio. The more active procatalyst, which affords slightly lower residual monomer levels, is the one based on the substituted phenol with the most-electron-withdrawing groups at- tached, i.e., 2,6-dichlorophenol.

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In some catalyst systems, over-reduction of the metal center by the activator leads to loss in catalyst activity [ll]. The examples shown here are based on the 2,6-diisopropylphenol- and 2,6-dichlorophenol-derived procatalysts (Fig. 4(b)). Overall, there is little effect on residual monomer levels, even at very high R,SnH:W reactant ratios. The slight difference in residual monomer levels is attributed to the substitution at the phenol.

We find that the onset of gelation and curing can be adjusted by altering the Lewis-base-to-tungsten reactant ratio (rate moderator:W) [29-311. Suitable rate moderators can be selected from the compounds typically used: ethers (OR,), phosphines (PR,), phosphites [ P( OR),], phosphonites [ PR( OR),], phosphinites [PR,( OR)], pyridines, pyrazines and many other Lewis bases. Once again, we find that the polymeriza- tion reaction is essentially immune to reactant stoichiometry, because residual monomer levels remain essentially constant over the range em- ployed. As previously observed, the activated 2,6-dichlorophenol procata- lyst is more effective at polymerizing DCPD than the corresponding 2,6-diisopropylphenol procatalyst.

Polymer properties A comparison of the properties found for two polyDCPD samples

generated using different reaction conditions is shown in Table 1. Under the molding conditions employed, tensile, flexural and impact property values for METTON@ 1537 [32] and a sample generated using the WOCl,(OAr),/n-Bu,SnH catalyst combination are essentially equivalent. These polymer properties reflect the excellent balance of impact, mod- ulus and toughness that is characteristic of the polyDCPD material.

TABLE 1

Poly(dicyclopentadiene) properties

Property METTON@ 1537 Polymer from WOCl,(OAr),

tensile

strength 6 200 psi 5 900 psi modulus 260 000 psi 280 000 psi

flexural

strength 10 400 psi 9 800 psi modulus 284 000 psi 278 000 psi

notched Izod (23 “C) 8.0 ftlb in’ 9.1 ftlb in’

heat deflection

temperature (264 psi) 103 “C 120 “C glass transition

temperature (T,) 137 “C 158 “C

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Experimental

General procedures and starting materials All manipulations were performed anaerobically in nitrogen-sparged

pop bottles or under argon atmosphere (Vacuum Atmospheres Dri-Lab) or using Schlenk techniques. All liquid transfers were made by either syringe or cannula to maintain an inert atmosphere. Sublimed tung- sten oxytetrachloride (WOCl,) was obtained from H. C. Starck (Berlin, Germany) and used as received for the synthesis of WOCl,_ ,( OAr), procatalysts. 2,6-dibromophenol, 2,6-dichlorophenol, 2,6-diisopropylphe- nol, 2,6-dimethoxyphenol, 2,6-dimethylphenol and 2,6-diphenylphenol were purchased from Aldrich and used as received. 2,4-dichloro-6- methylphenol was obtained from American Tokyo Kasei and used as received.

Cyclic voltammetry Dichloromethane (CH,Cl,, HPLC grade, Burdick and Jackson) was

dried over 4A molecular sieves (Aldrich) and sparged with dry nitrogen before use. The electrolyte, tetra-n-butylammonium hexafluorophosphate [ N( n-Bu),] [ PF,] (TBAH), was purchased from BioAnalytical Systems and used as received. When performing measurements using WOCl, _,( OAr), compounds, a drying step was introduced to remove any H,O brought into the system by the electrolyte. The 0.2 M TBAH-CH,Cl, solutions were prepared in the dry-box and placed over 4A molecular sieves for a minimum of 24 h prior to use.

Cyclic voltammograms (CV) were recorded using a BioAnalytical Systems CV-1B instrument in conjunction with a Hewlett-Packard 7045A X-Y recorder. A three-compartment (H) cell ( z 10 ml volume of main compartment) was used with a platinum disk working electrode, a plat- inum gauze auxiliary electrode and a silver wire quasi-reference electrode (AgQRE), to which all potentials are referred. The potential of the working electrode was checked by the addition of a small amount of ferricinium hexafluorophosphate ([Cp,Fe](PF,)) into the analysis cham- ber. The Cp,FeO’+ couple for [Cp,Fe](PF,) is at +0.45 V versus AgQRE. Alternatively, decamethylferrocene [(Me, Cp),Fe] [( Me,Cp),FeO’+ is at +0.05 V versus AgQRE] could be substituted for [Cp,Fe](PF,) when analyte and redox couples were coincident. Cyclic voltammograms were obtained in an argon-filled dry-box in dichloromethane containing 0.2 M TBAH as the supporting electrolyte. Analyte concentrations were approx- imately 1 x 10m3 M under these conditions.

Polymerization studies All manipulations were performed anaerobically in nitrogen-sparged

pop bottles or under argon atmosphere (Vacuum Atmospheres Dri-Lab) or using Schlenk techniques. All liquid transfers were made by either sy- ringe or cannula. Tri-n-butyltin hydride (packaged in a Sure/SealTM bot-

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tle) was purchased from Aldrich and stored under refrigeration ( ~0 “C). Dicyclopentadiene (DCPD) of 398% purity was used to prepare all catalyst and activator polymerization stock solutions.

Polymerizations were conducted in nitrogen-sparged test tubes by adding together the procatalyst/DCPD and activator/DCPD components (2.5 ml of each), mixing on a vortex mixer, and then inserting the tube into a heated block ( ~32 “C) or oil bath (80 “C). Residual monomer levels were determined by gas chromatography after extracting the unpolymerized dicyclopentadiene by swelling the polymer sample in toluene.

Tungsten phenoxide procatalysts Pure WOCl, _,(OAr), (X = 1, 2, 3 or 4; OAr = 2,6-disubstituted phe-

noxide, e.g., OC,H,-2,6-Me,) complexes were prepared in essentially quantitative yield by reacting WOCI, with the requisite amount of sub- stituted phenol or lithium aryloxide in hydrocarbon or ether solvents. The procedures used were typical of those described earlier [13, 19, 21, 23, 291.

WOCl,(OC,II,-2,6X1,) To a quantity of WOCl, (3.79 g, 11.1 mmol) stirred in cyclopentane

(50 ml) was added dropwise a solution of 2,6-dichlorophenol (HO&H,-2,6- Cl,) (1.18 g, 11.1 mmol) in cyclopentane (25 ml). The dropwise addition of the phenolic solution was accomplished over a period of 30 min. During the phenol addition, the solution changed from orange to deep red and purple crystals precipitated from the reaction solution. The reaction mixture was stirred at room temperature for 2 h. After this time, the reaction mixture was filtered to remove the dark red-purple crystalline product WOCl,( O&H,-2,6-Cl,), and the collected solids were washed with pentane (10 ml) and dried in uacuo; yield = 4.20 g (81%). The filtrate was evaporated to dryness under reduced pressure and was shown by cyclic voltammetry to have the same identity as the isolated solids. Composition calcd. for C,H,Cl,O,W: C, 15.39%; H, 0.65%; Cl, 37.86%. Found: C, 15.21%; H, 0.67%; Cl, 37.00%.

WOCl,(OC,rr,-2,6-C&J, A quantity of WOCl,(OC!,H,-2,6-Cl,) (3.50 g, 7.48 mmol) was dissolved

in a minimum of diethyl ether ( ~50 ml). To this solution was added a saturated solution of lithium 2,6dichlorophenoxide (LiOC,H,-2,6-C&) (1.28 g, 7.48 mmol) in diethyl ether ( ~10 ml). The phenolic solution was slowly added dropwise. Almost instantly the deposition of red crystals occurred. The reaction mixture was stirred at room temperature with a slow nitrogen purge over the ether solution for 150 min. After an addi- tional hour, the reaction mixture was filtered to remove a dark red crystalline product, WOCl,( OC,H,-2,6-C&),. The solid was then washed with a small amount of dried pentane (5 ml) and dried under vacuum

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(3.90 g). This material was dissolved in dichloromethane ( x 25 ml) and filtered to remove the lithium chloride byproduct. Evaporation of the filtrate under reduced pressure led to pure WOCl~(OC~H~-2,6-C1~)~ in 72% yield (3.21 g). Calcd. for C,,H,Cl,O,W: C, 24.23%; H, 1.02%; Cl, 35.77%. Found: C, 23.96%; H, 1.08%; Cl, 36.07%.

WOCl,(OC,H,-2,6-P& To a quantity of WOCl, (5.0 g, 14.6 mmol) stirred in cyclopentane

(100 ml) was added dropwise a solution of 2,6-diisopropylphenol (HOC!,H,- 2,6-Pri) (5.42 ml, 29.2 mmol) in cyclopentane (50 ml). The dropwise addi- tion of the phenolic solution was performed over a period of 30 min. During the phenol addition, the solution changed from orange to deep red and purple crystals precipitated from the reaction solution. The reaction mixture was stirred at room temperature for 2 h. After this time, the reaction mixture was filtered to remove any unreactive impurities in the starting WOCl,. The dark red filtrate was evaporated to dryness under reduced pressure, and the collected dark purple crystalline solids were dried in U~CUO to give pure WOCl,(OC,H,-2,6-Pri,),; yield = 8.22 g (90%). Calcd. for C,,H,,Cl,O,W: C, 46.10%; H, 5.48%; Cl, 11.34%. Found: C, 46.18%; H, 5.40%; Cl, 11.70%.

Single crystals suitable for X-ray diffraction analysis were obtained by cooling ( -18 “C) a saturated toluene solution of the compound.

WO(OC,H,-2,6-Me,), Pure W(OC,H,-2,6-Me,), was synthesized using a slight modification

of a literature method [23]. Instead of reacting tungsten oxytetrachloride with four equiv. of lithium 2,6_dimethylphenoxide, we preferred to react WOCl, with two equiv. of 2,6-dimethylphenol in diethyl ether, and then react this ether mixture with two equivalents of lithium 2,6-dimethylphe- noxide at -30 “C.

Single crystals suitable for X-ray diffraction analysis were obtained by recrystallization from dichloromethane~diethyl ether (1:2) at room temperature.

Theoretical Calculations were carried out using the standard AM1 procedure as

implemented in the MOPAC 5.0 (molecular orbital package) program 1331. Prior to calculating atomic charges for the various phenols and substi- tuted phenoxide anions, the geometries of the species were calculated by minimizing the energy with respect to all geometrical variables.

X-ray studies of procatalysts Single-crystal X-ray diffraction studies were performed on

WOCl,(OC,H,-2,6-P& and WO( 0(&H,-2,6-Me,), by Dr. Cynthia S. Day, Crystalytics Company, Lincoln, Nebraska.

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Conclusion

The stepwise synthesis of a series of pure tungsten-oxytetrachloride- based aryloxide procatalysts, i.e., WOCl, _,( OAr),, complexes, has been described. Cyclic voltammetry was demonstrated to be the analytical tool of choice for distinguishing between WOCl,_,(OAr), complexes and for discerning the electronic influences of a variety of 2,gdisubstituted or 2,4,6_trisubstituted phenoxide ligands. The polymerization ability of a particular WOCl,_.(OAr), procatalyst was correlated with the charge on the oxygen of the 2,6-disubstituted phenol or 2,6-disubstituted phenoxide ion, and the reduction potential.

Pure WOCl,_,(OAr), procatalysts, activated by trialkyltin hydrides or triaryltin hydrides, polymerize DCPD in bulk with very high polymer yields. Furthermore, these new catalyst systems are quite insensitive to reactant stoichiometry (monomer/procatalyst/activator/moderator).

Acknowledgements

Ms. Robyn J. Hanson prepared the procatalyst compounds described and performed the DCPD polymerization experiments. Computer calcula- tions were performed by Dr. Denise R. Fitzgibbon using the MOPAC semi-empirical computational program.

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