as-ka catalogue rubber profiles for cabins

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Rubber profiles for driver's cabins Standard solutions Custom-made solutions Product catalogue MADE BY PROFESSIONALS - DESIGNED FOR PROFESSIONALS

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Rubber profiles for cabine builder, made of epdm. All about Flocked window gasket, Micro cellular window profile, Regular window profile, Rubber profile frame, Two-component rubber profile, Edge protection profile, Micro cellular profile, Door profile, Solid rubber profile, Branches and product portfolio. as-ka.de

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Rubber profiles for driver's cabinsStandard solutionsCustom-made solutions

Product catalogue

MADE BY PROFESSIONALS - DESIGNED FOR PROFESSIONALS

2 RuBBER PROFILES FOR DRIvER'S cABINS

Development and component manufacturing of rubber profiles for cabin manufacturers

3

AS-KA for a reliable solution in the cabin manufacturing industry

The demands of the cabin manufacturing industry are high, regardless of whether it is

a driver's cabin for trucks, off highway vehicles or utility vehicles, or a cabin for stationary

facilities. Stability, low weight as well as insulation properties are the measure of all things.

As an experienced specialist for quality rubber profiles we offer a ready-to-mount standard

range of goods, specifically designed for the demands of the cabin industry. Alongside

an extraordinary product quality, our own tool manufacturing capabilities and our in-house

compound mixing unit allow us to offer a reasonable cost advantage for our customers.

Your advantages at a glance

> Development and production from a single source

> State-of-the-art production facilities

> Prototype- and series production

> Integrated quality management

> Precise processing of bondings

and of joint vulcanization of corners and frames

> Development of industry-specific solutions

> Established partner of leading OEMs

> DIN EN ISO 9001 : 2008

AS-KA PROFILE SOLutIONS

Individual solutions for particular needs:

We are able to develop and produce custom-made and apposite

rubber profiles and rubber insulation systems. Contact us,

we would be glad to help and advise you in all aspects.

4 cONtENt

AS-KA Quality products

Page

5

6

7

7

8 – 9

10 – 11

12

12

12

12

13

content

Product range

Flocked window gasket

Micro cellular window profile

Regular window profile

Rubber profile frame

Two-component rubber profile

Edge protection profile

Micro cellular profile

Door profile

Solid rubber profile

Branches and product portfolio

Our own tool manufacturing capabilities and our in-house

compound mixing unit allow a very flexible product portfolio.

At the same time it grants our customers a significant cost

advantage in the profile section.

5

Product portfolio Product characteristics

> Insulation profiles for windows, > Fire-resistant profiles for gates and doors > Electrically insulating

> U-profiles for windows > Chemical-resistant

> Edge protection profiles > High abrasion-resistance

> Clamping profiles > High tensile strength

> Cellular rubber profiles > Different elongation properties

> Cellular rubber profiles with PVC Machine park

> Hose profiles > 5 extrusion lines with UHF-technology

> Self-adhesive profiles - inline or coextrusion

Production method Surface processing

> Extrusion > Anti-friction coating with PTFE

> Vulcanization > Flocking ( polyamid or polyester )

Processing > Inscription ( online labeling with inkjet printing )

> Cut-to-length > Butyl injection

> Punching > Adhesive tape ( permanent or as an mounting aid )

> Online bonding > Lac

> Attachment of plastic clips Assembly

> Joint vulcanization of corners > Fixed length, preassembled pieces, and frames frames and rings

Werkstoffe Certification

> EPDM > ISO / TS 16949 : 2009

tolerances > DIN 7715 Teil 3 E2

> DIN ISO 3302-1 > DIN 53504 + DIN 53505 Class E 2 + Class E 1 > DIN EN ISO 1183-1

Minimum order quantity > DIN ISO 34-1

> 2000 m > DIN ISO 815

> DIN ISO 3302

We provide mono-, duplex- and coextrusions

with high grade steel and aluminium insertion

( when requested fiber-reinforced ).

PRODuct RANGE

6

Article number Unit Product name Material Tolerance

112.0141 m Flocked window gasket

Minimum order quantity:

3,000 m

EPDM Black

60 +/- 5 Shore A

Flock - Polyester

ISO 3302-1 E1

112.0155 m Flocked window gasket

Minimum order quantity:

3,000 m

EPDM Black

70 +/- 5 Shore A

Flock - Polyester

ISO 3302-1 E1

112.0216 m Flocked window gasket

Minimum order quantity:

2,000 m

EPDM Black

73 +/- 5 Shore A

Flock - Polyamid

ISO 3302-1 E2

112.0229 m Flocked window gasket

Minimum order quantity:

5,000 m

EPDM Black

47 +/- 5 Shore A

Flock - Polyamid

ISO 3302-1 E2

StANDARD RANGE FOR DRIvER'S cABINS

Distribution starting from 2,000 meters minimum order quantity

flOcKeD WinDOW gASKeT

7

Article number Unit Product name Material Tolerance

113.0196 m Micro cellular window profile

for cabins

EPDM Black

Cellular rubber

ISO 3302-1 E2

117.0103 m Window profile for cabins EPDM Black

55 +/- 5 Shore A

EPDM Cellular rubber

Black

Metal insert

ISO 3302-1 E1

/ E2

117.0104 m Window profile for cabins EPDM Black

55 +/- 5 Shore A

EPDM Cellular rubber

Black

Metal insert

ISO 3302-1 E1

/ E2

117.0182 m Window profile for cabins EPDM Black

70 +/- 5 Shore A

EPDM Cellular rubber

Black

Metal insert

ISO 3302-1 E2

/ E3

StANDARD RANGE FOR DRIvER'S cABINS

Distribution starting from 2,000 meters minimum order quantity

MicrO cellUlAr WinDOW PrOfile

regUlAr WinDOW PrOfile

8

Article number Unit Material Tolerance

151.0734 ( 111.577 ) Piece EPDM Black

70 +/- 5 Shore A

ISO 3302-1 L2

151.07345 ( 111.577 ) Piece EPDM Black

70 +/- 5 Shore A

ISO 3302-1 L2

StANDARD RANGE FOR DRIvER'S cABINS

rUbber PrOfile frAMe

Distribution starting from 250 pieces minimum order quantity

9

Article number Unit Material Tolerance

151.0736 ( 111.577 ) Piece EPDM Black

70 +/- 5 Shore A

ISO 3302-1 L2

151.0737 ( 111.577 ) Piece EPDM Black

70 +/- 5 Shore A

ISO 3302-1 L2

StANDARD RANGE FOR DRIvER'S cABINS

rUbber PrOfile frAMe

211

90 °

90 °

72 °

800

645

90 °

211

800

645

90 °

72 °

Distribution starting from 250 pieces minimum order quantity

10 StANDARD RANGE FOR DRIvER'S cABINS

Article number Unit Product name Material Tolerance

116.0155 m Two-component

rubber profile

EPDM Black

78 +/- 5 Shore A

EPDM Cellular rubber

Black

ISO 3302-1 E1

/ E2

116.0156 m Two-component

rubber profile

with metall insert

EPDM Black

55 +/- 5 Shore A

EPDM Cellular rubber

Black

Metal insert

ISO 3302-1 E1

/ E2

117.0113 m Two-component

rubber profile

with metall insert

EPDM Black

55 +/- 5 Shore A

EPDM Cellular rubber

Black

Metal insert

ISO 3302-1 E1

/ E2

117.0117 m Two-component

rubber profile

with metall insert

EPDM Black

55 +/- 5 Shore A

EPDM Cellular rubber

Black

Metal insert

ISO 3302-1 E1

/ E2

117.0133 m Cellular rubber profiles

for windows

EPDM Black

Cellular rubber

ISO 3302-1 E1

/ E2

Distribution starting from 2,000 meters minimum order quantity

TWO-cOMPOnenT rUbber PrOfile

11

Article number Unit Product name Material Tolerance

117.0183 m Two-component

rubber profile

with metall insert

EPDM Black

70 +/- 5 Shore A

EPDM Cellular rubber

Black

Metal insert

ISO 3302-1 E2

/ E3

116.0112 m Two-component

rubber profile

with double sided

adhesive tape

EPDM Black

55 +/- 5 Shore A

EPDM Cellular rubber

Black

Double sided adhesive

tape 3M

ISO 3302-1 E1

/ E2

116.0140 m Two-component

rubber profile

with double sided

adhesive tape

EPDM Black

55 +/- 5 Shore A

EPDM Cellular rubber

Black

Double sided adhesive

tape 3M

ISO 3302-1 E1

/ E2

116.0152 m Two-component

rubber profile

with double sided

adhesive tape

EPDM Black

78 +/- 5 Shore A

EPDM Cellular rubber

Black

Double sided adhesive

tape 3M

ISO 3302-1 E2

/ E3

117.0168 m Two-component

rubber profile

with wire carrier

EPDM Black

68 +/- 5 Shore A

EPDM Cellular rubber

Black

Wire carrier

ISO 3302-1 E2

/ E3

117.0114 m Two-component

rubber profile

between cab and tractor

EPDM Black

65 +/- 5 Shore A

EPDM Cellular rubber

Black

Metal insert

ISO 3302-1 E1

/ E2

StANDARD RANGE FOR DRIvER'S cABINS

Distribution starting from 2,000 meters minimum order quantity

TWO-cOMPOnenT rUbber PrOfile

12

Article number Unit Product name Material Tolerance

111.0604 m Rubber profile

with adhesive tape

EPDM Black

55 +/- 5 Shore A

Double sided adhesive

tape 3M

ISO 3302-1 E1

113.0319 m Cellular rubber profile EPDM Black

Cellular rubber

ISO 3302-1 E2

116.0111 m Door profile for cabins EPDM Black

70 +/- 5 Shore A

EPDM Cellular rubber

Black

ISO 3302-1 E2

/ E3

111.0610 m Solid rubber profile EPDM Black

55 +/- 5 Shore A

ISO 3302-1 E2

StANDARD RANGE FOR DRIvER'S cABINS

eDge PrOTecTiOn PrOfile WiTh Wire cArrier

cellUlAr rUbber-PrOfil

DOOr PrOfile

SOliD rUbber PrOfile

Distribution starting from 2,000 meters minimum order quantity

13BRANchES AND PRODuct PORtFOLIO

Alongside our rubber profiles our product portfolio consists of:

> Rubber moldings

> Rubber metal parts

> Rubber molded hoses

For more information, request a copy of our catalogue

or visit us online at www.as-ka.de.

As a specialist for rubber profiles AS-KA supplies to the following industries:

> Automotive industry

> Electrical industry

> Window and door industry

> Vehicle body construction

> Cabin manufacturing industry

> Mechanical engineering

> Door profiles

> Environmental engineering

14

Whether standard profile or a custom-made item - contact us!

We gladly help and advise you on your matter at hand and issue

a non-obligation quote.

for us, quality is key and because of that we belong to the best in the industry.

15

AS-KA Qualitätsprodukte e. K.

Tackweg 17

47918 Tönisvorst

germany

Phone: +49 (0)2151-993930

fax: +49 (0)2151-993948

Email: [email protected]

Web: www.as-ka.de

AS-KA – Product catalogue rubber profiles - Version 2014

Design: Siegel Kommunikationsgestaltung