ased - finitura e deformazione tubi

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INDUSTRIALSOLUTIONS

A brand ofASED is a brand of GIEI SRLVia Sesto, 68 - 26100 Cremona - ITALY - T [email protected] - www.asedtubes.com

WE BOOST YOUR BUSINESS

ASED: ADVANCED SOLUTION ENGINEERING DESIGN

FINAL RESULTS

ASED is an italian brand belonging to the company GIEI srl based in Cremona, mainly active in the design and realization of solutions for:

We are present all over the world but always close to our clients. ASED means integrated and complete solutions for high level business.

Tube handlingTube finishingTube processingTransfer lines

PRODUCTS CATALOGUE

Punching Punching Punching Custom Punching

Flattening Custom Flattening Round End Forming Round End Forming

Flanging Notching Bending

Grooving Tube Bundle Painting

Clinching

TUBE HANDLING AND FINISHING SOLUTIONS Advanced solutions totally engineered and carefully modeled for tube finishing and handling. Flexibility, service, ability to identify the right response to customer's needs make ASED the perfect partner for efficient, innovative and taylor made solutions.

Various possible layouts for any range of tubes and any kind of application: simple transport, tube sorting, machine feeding, non destructive control apparatuses.

For any kind of application, scarf expulsion, swarf chopping, tube drying. They are particularly efficient in preventing tube corrosion, specially for plants close to the sea. They can be applied to blow one tube at a time, to reblow tubes more than one time, to blow multiple tubes simultaneously or to blow entire bundles of tubes.

HANDLING SOLUTIONS BLOWING SOLUTIONS

A simple facing or a complete chamfer can be realized, with one or multiple heads working at the same time, even with tube length trimming. In this way all the required performances can be achieved.

A rainbow of colors is available for different purposes such as: tube transparent protection, corrosion protection, aesthetics panting. They can integrate shot blasting machineries. Standard or custom paint/varnishes can be used according to customer needs.

PAINTING SOLUTIONS CHAMFERING SOLUTIONS

FOR TUBES, BARS, OPEN PROFILES. Main characteristics of our solutions:• Modularity for an easy adaptability to different kind of production• Absolute delicacy of movements and absence of crawling on tubes already put into bundle • Functioning and maintenance optimization• High ergonomics and quietness• Reduction of erection and start-up time and production stops• Space savings wide and efficient panoply of accessories

EXTREMELY CONFIGURABLE AND HIGHLY FLEXIBLE. Among their characteristics:• Accurate performance optimization• Wide range of pipes grooved without changing tools• High level of independence from the operator• Easily installable in every part of customer’s plant

PACKAGING SOLUTIONS GROOVING SOLUTIONS

TUBE PROCESSING SOLUTIONS AND TRANSFER LINES

Manual rigs for punchings, flattenings, end formings combining various kinds of hydraulic units to make if possible all workings in one stage. These equipments are supplied with hydraulic installation on board of the equipment with flexible pipes and, if requested, distributors with quick connection fittings.

Special hydraulic units to make punching, end forming, flattening, cutting, notching.

Suitable to punch steel, stainless steel and aluminium tubes having round, square and rectangular section. This machine is suitable to produce round and square holes with or without deformation. The machine is suitable for producing components for shelving, radiators, ladders, bed frames and similar products.

Completely automatic production lines with tube bundle loading devices, work benches for cutting, benching, sawing, punching up to the unloading, without the aid of the operator.

Manual equipment for end forming, swaging, calibrating and flanging steel, copper, aluminum and brass tube.

Its simple conception and reduced space assure flexible production. The two bending heads can work both in a simultaneous way or in a separate one and eventually they can work many tubes at the same time.

These are hydraulic units, simple and versatile. They can be associated both with standard workbenches and with real fully automatic production lines starting from a bar to obtain the finished product.

WORK BENCHES HYDRAULIC TUBE PROCESSING UNITS MANUAL END FORMING RIGS TWIN HEAD TUBE BENDERS AUTOMATIC PUNCHING MACHINES TRANSFER LINES

ROUND TUBEmin. 10 mmmax. 508 mm

SQUARE TUBEmin. 10 mmmax. 400 mm

RECTANGULAR TUBEmin. 12x10 mmmax. 300x500 mm

HEXAGONAL BUNDLEmin. 200x200 mmmax. 1200x1000 mm

RECTANGULAR BUNDLEmin. 200x200 mmmax. 1000x1000 mm

BUNDLE WEIGHTup to 10.000 kg

PIPE O.D.min. 1 1/2”max.12”

PIPE LENGTHmin. 3 mmax. 7/10/13/15 m

MACHINING TIMEmin. 10 smax. 70 s

SERIESS20S30S40S50S60

TUBE DIAMETER20x1,230x1,240x1,250x1,260x1,2

MAX HOLE DIAMETER1010101010

Max tube diameter (40 Kg/mm2)

38 mm

Maximum number of grooves in the matrices

n. 6

Maximum Width1050 mm

Tank capacity

100

Maximum length2400 mm

Tube thickness1,8 mm

Medium radius

38-200 mm

Distance between the heads

170-1450 mm

Angle between the two folds

183 degrees

Installed power10 Kw

Maximum height1300 mm

Maximum Pressure

140Kg/cm2

Total Weight1200 Kg




TUBE SPEEDup to 400 m/min





Made on the basis of the required final tube design.

Special models with controlled axes and with automatic loading.

Customized models are possible on demand.



Pipe material: Carbon steel, stainless steel, copper alloys…

TYPERAS20RAS30RAS40RAS50

RAS20RAS30RAS40

RAS20/QRAS30/QRAS40/Q

STEPS1111

222

111

TUBE DIAMETER20x1,230x1,240x1,250x1,2

20x1,530x1,540x1,5

20x20x1,530x30x1,540x40x1,5

MAX TUBE DIAMETER (40 Kg/mm2) 80 mm

PUNCHING POWER3/6/10 TON

POSITIONING ACCURACY 0,1 mm/m

MAX TUBE LENGTH 3000/4000/6000 mm

BAR MAX FEEDING SPEED40 m/1’

GRIPPER ROTATION90°

ased - finitura e deformazione tubi

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