asha priya project
TRANSCRIPT
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INTRODUCTION
The information concerning the business enterprise is very helpful to the
Management to control it in an efficient way. As the other branches like
financial accountancy and management accountancy, the cost accountancy
also serves the Important information to the regarding the operating
efficiency if the business, it becomes very easy for management to lay
down management policies, to guide management decisions or evaluate
operating management performance with the information provided by cost
accounting.
The management the term operation in business terminology refers to an
activity of the business. It is very important to study the of the business in
detail because the entire business Depends on the operation, which it
performs. Should always concentrate on the efficiency of the operation and
also the costs associated to the operations. It is very important to control the
costs associated to the Operations for the enterprises like manufacturing
companies, companies engaged in The process of extraction of materials from
earth like, bio energies etc. Generally,, the above-mentioned business enterprises
depend on the operation that it has to be performed in to produce the final
output. The cost associated wroth such operations are generally higher. The costs
are called as The costs Operating costs which are incurred t o perform
the operation of the enterprise, are called as operating costs.
The costs are to be accounted for in order to arrive at the total
costs of operation Or process, which helps in determining the price of the
final product.Cost Accounting is the classifying recording and appropriate
allocation of expenditure of the determination of products or service, and
to the presentation of suitably; arranged data for the purpose of control and
guidance of management.
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It includes the ascertainment of the costs of every process, operation,
service or contract as may be appropriate. It deals with the cost of production,
selling and distribution It is thus, the provision of such analysis and
classification of expenditure as will enable the total cost of anyparticular unit of production to be ascertained with reasonable degree of
accuracy and at the same time to disclose exactly how such total cost is
constituted (I.e. the value of material used, the amount of labors and other
expenses incurred) so as to control and reduce the cost. The term Operation
herein general refers to any activity, which I engaged in converting the raw
materials into finished goods or the process of producing or extracting the final
product.
This project is concerned with the operation of extracting the local form the
underground and the cost associated with that operation. The company produce
the bio energies from two types namely Open cast energies and underground
energies More specifically this project focuses on the costs of operations
in underground mines. In underground mines the company follows various
technologies to produce the bio energies are as follows.
Long walls
BG panels
Continuous miner
Side Discharge loaders
Load Haul Dumpers
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In hand section the bio energies is extracted entirely with manpower. In
machine the bio energies Is produced with the help of machines. In energies
the production process depends largely on machines but it requires some
skilled manpower also. The study focuses on the machines called side dischargeloaders. For the purpose of the detailed area it was observed. In this the
bio energies produced with the help of chines called SDLs (side discharge
loaders0besides hand section. Extraction of bio energies in hand section entirely
depends on the manpower. The process of extraction of bio energies from an
underground which is using the technology of hand section is as follows. cleaning
and other process after which the bio energies can be used. After this process
the bio energies can be transported to the customers Another technology of
extracting bio energies is using SDLs is to improve safety, avoid the human
drudgery of carrying baskets at work apace and also better conservation of
bio energies. In the where the technology of SDLs is using the bio energies can be
extracted as follows. Blasting of bio energies with the help of explosives o
separate it from the machine instead of men can fill the bio energies.
These machines are called as side discharge loaders (SDLs). After the
blasting the bio energies SDLs move towards the face, takes the bio energies
into its basket and comes back(in the same direction without turning back)and
discharge the bio energies onto a belt. The belt takes the bio energies and dumps
into the tubs of the tub train and these tubs will bring the bio energies to the
surface. The capacity of the bucket of the machine is one tone. The time taken by
the machines it move from the coverage belt to the face where the bio
energies lift the bio energies into the bucket and to discharge the bio energiesonto the coverage belt is called Lead Time. The lead time takes the major part in
computing the cost of the production. Shorter the lead time larger the
production and vice a versa.
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The process will generally include the following costs:
1. Wages (filling and time rated)
2. Wages of other executives
3. Explosives
4. Power
5. Bio energies transportation
6. Other stores
7. Sand stowing
8. bio overheads
9. Workshop overheads
10. CSP overheads
11. Depreciation of mines
12. Depreciation of common assets
13. Inters
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NEED OF THE STUDY
1. Analyze the same worth the turn over the years.
2.
To determine the cost of each operation involved in a process.
3. It helps management in making more accurate estimated about the cost ofsimilar jobs to be executed in future on the basis of past records.
4. Special order concerns manufacture products in clearly distinguishable lossin accordance with special order and individual specification
5. Each process is designated as separate cost centre and the cost per unitcalculated by dividing the total costs of the process with the total number of
units produced by the process.
OBJECTIVES OF THE STUDY
1. The find out the cost of product at each stage in manufacturing. by
undertake an item and study the operating cost of the company. to highlight the
efficiency of operating cost of the company through various parameters.
2. To make suggestion if any for improving the practical positions of the firm
regarding operating
SCOPE OF THE STUDY
The area of the study was restricted to the bio energies pvt ltd and its operations.
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METHODOLOGY OF THE STUDY
Determination of the input required to be introduced in the operation.
Calculation of the cost of raw materials required to produce one piece of finished
product. To find out the operating profit ratio. Calculating the operating ratio
Research methodology
The study is based on secondary data and examines the total costs vs.
operating costs. The results are drawn mainly from the sources Secondary data has
been collected from the various sources such as
Publications of the company.Business magazines.
Journal, text books.
Company websites.
Annual reports.
In order to gain information on current processes and operations the area
chosen for study is the gopalapuram area in khammam district.
Limitation of the study
Coverage area was only limited to one bio energies in the Company
2. The financial data of the energies is limited to one years
3 .The analyses are based on only monitory information and Monitory factors/
information are ignored.
4.While computing number, percentage, the figure was Approximated
5. The period of study limited only for five year the is from 2007- 08 to 2011-12
6. The operating cost of the bio energies is confined to the area of gopalapuram
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INDUSTRY PROFILE
The electric power industry provides the production and delivery ofelectric
energy, often known as power, or electricity, in sufficient quantities to areas that
need electricity through a grid connection. The grid distributes electrical energy to
customers. Electric power is generated by centralpower stations or by distributed
generation.
Many households and businesses need access to electricity, especially in
developed nations, the demand being scarcer in developing nations. Demand for
electricity is derived from the requirement for electricity in order to operate
domestic appliances, office equipment, industrial machinery and provide sufficientenergy for both domestic and commercial lighting, heating, cooking and industrial
processes. Because of this aspect of the industry, it is viewed as a public utility as
infrastructure.
Energy is required for everything that we do, and it is the next important
thing apart from the food upon which the lives of nations depend. Lack of power
could cause economies to cripple. The flourishing power generation industry is
considered to be a sign of prosperity for any nation.Energy comes in various forms but electrical energy is the most convenient
form of energy since it can be transported with ease, generated in a number of
different ways, and can be converted into mechanical work or heat energy as and
http://en.wikipedia.org/wiki/Electric_energyhttp://en.wikipedia.org/wiki/Electric_energyhttp://en.wikipedia.org/wiki/Electricityhttp://en.wikipedia.org/wiki/Grid_connectionhttp://en.wikipedia.org/wiki/Power_stationhttp://en.wikipedia.org/wiki/Distributed_generationhttp://en.wikipedia.org/wiki/Distributed_generationhttp://en.wikipedia.org/wiki/Developed_nationhttp://en.wikipedia.org/wiki/Developing_nationhttp://en.wikipedia.org/wiki/Domestic_appliancehttp://en.wikipedia.org/wiki/Office_equipmenthttp://en.wikipedia.org/wiki/Industryhttp://en.wikipedia.org/wiki/Machineryhttp://en.wikipedia.org/wiki/Public_utilityhttp://en.wikipedia.org/wiki/Infrastructurehttp://en.wikipedia.org/wiki/Infrastructurehttp://en.wikipedia.org/wiki/Public_utilityhttp://en.wikipedia.org/wiki/Machineryhttp://en.wikipedia.org/wiki/Industryhttp://en.wikipedia.org/wiki/Office_equipmenthttp://en.wikipedia.org/wiki/Domestic_appliancehttp://en.wikipedia.org/wiki/Developing_nationhttp://en.wikipedia.org/wiki/Developed_nationhttp://en.wikipedia.org/wiki/Distributed_generationhttp://en.wikipedia.org/wiki/Distributed_generationhttp://en.wikipedia.org/wiki/Power_stationhttp://en.wikipedia.org/wiki/Grid_connectionhttp://en.wikipedia.org/wiki/Electricityhttp://en.wikipedia.org/wiki/Electric_energyhttp://en.wikipedia.org/wiki/Electric_energy -
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when required. In this article we will learn about a few of the most commonly
used methods of generating electrical energy.
THE POWER PLANT:
Power or energy is generated in a power plant which is the place where
power is generated from a given source. Actually the term generated in the
previous sentence is a misnomer since energy cannot be created or destroyed but
merely changed from one form to the other. More correctly, a power plant can be
said to be a place where electrical energy is obtained by converting some other
form of energy. The type of energy converted depends on what type of power
plant is being considered.
In the industrial use of the word, the term power plant also refers to any
arrangement where power is generated. For example the main engine of a ship or
an airplane for that matter.
TYPES OF ENERGY SOURCES:
Oil is the worlds favorite energy source which comprises 38% to the total
energy production closely followed by coal (26%) and gas (23%). Both nuclear
and hydroelectric energy sources contribute equally at 6% each with the remaining
1% coming from solar, wind, wood, wave, tidal, and geothermal sources. The
supply of oil has both geopolitical and strategic implications for the entire world.
It is geopolitical because the large known oil reserves are in the Middle East which
is a region considered to be anti-American.
It was the hidden agenda in the U.S. invasion of Iraq and the toppling of a
legitimate or some say illegitimate, presidency of Saddam Hussein. Iraq has the
2nd
largest known oil reserves in the world after Saudi Arabia.
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Electricity diagram
Oil was used once before as a political weapon by Arab countries when the
cartel of OPEC (Organization of Petroleum Exporting Countries) was still strong
then. The discovery of new and large oil fields in countries which are not members
reduced OPECs political and economic clout on the world stage. It is also
strategic militarily because it is one of the war materials a country needs to wage
and win wars. Oil, like copper and aluminum, is a strategic raw material and the
U.S. imports a lot of oil not for its consumption but for stockpiling in underground
salt mines in Utah and Nevada. These reserves from its strategic planning to
ensure supplies of critical materials in wartime. The Strategic Petroleum
Reserve is filled up to 700 million barrels which is equal to about a months
energy consumption by the U.S. There has been a frantic search for oil by drilling
in such pristine areas as Alaska, around the Great Lakes area and continental shelfbut it carries the risk of degrading the ecosystem and the environment.
Energy consumption graph
Coal consumption has been increasing for the past years because of the
fantastic price increases of oil in world markets. Coal is relatively cheaper
compared to all other energy sources and new carbon-emission technologies
allowed cleaner burning. Another reason for its comeback is its availability in the
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U.S. mainland and therefore it is less vulnerable to supply disruptions than oil
which is mainly imported from other countries.
Water energy
Gas is a cleaner fuel compared to either oil or coal but has its own
drawbacks. One is the safe transport of gas since it is very flammable or
combustible. This energy source is cooled and pressurized to make it into liquidform for easier and safer transport. The correct term for it is liquefied natural gas
(LNG) or liquefied petroleum gas (LPG).
Nuclear energy
Nuclear power is a significant energy source in some countries like
Germany and France. Its critics always cite safety concerns because of what
happened at the Chernobyl reactor. The meltdown and resulting explosion spewed
clouds of radioactive material into much of Europe and is the leading cause of
birth defects due to genetic mutations. There is a new nuclear reactor technologythat uses ceramics for its core. Ceramics can prevent meltdowns because it has a
very high tolerance for extreme heat.
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Hydroelectric power energy
Hydroelectric power is the alternative energy chosen by some countries
who do not want nuclear plants due to safety concerns. This is a viable alternative
when a country has sufficient water supplies. The largest dam for years is the
Hoover Dam in the U.S. between the borders of Arizona and Nevada. Today, that
distinction now belongs to the Three Gorges Dam in mainland China. When it
becomes operational in 2012, it will be the largest hydroelectric power station in
the world producing some 22,500 megawatts.
The argument against building dams to produce electricity is dislocation of
the people living nearby and the resulting changes to the environment.
The dam made many historical monuments, archaeological sites and
cultural villages now underwater and gone forever. This Chinese dam spans the
Yangtze River in the Hubei province and is the largest civil works project since
the construction of the Great Wall. A reason for building this giant dam is flood
control along the entire Yangtze River.
Estimated total cost of this project is US$25 billion when completed and it
needs to generate about 1,000 terawatts in 10 years for its construction costs to be
fully recovered. China has a 14-facility hydropower long-term development plan
in place until 2020.
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DIFFERENT TYPES OF POWER PLANTS:
Steam power plants use fuels such as petroleum, coal, or biomass are
burned to heat water to create steam, the pressure of the steam spins a turbine
turning the copper wire inside the generator.
Geothermal power plants are steam power plants that tap into steam
released from the earth. Once used the water is returned to the ground.
Gas power plants use fuels that are burned to create hot gases to spin the turbine.
Nuclear power plants nuclear generators use nuclear fission to turn water
into steam. This drives the steam turbine, which spins a generator to produce
power. A pound of highly enriched uranium can power a nuclear submarine or
nuclear aircraft carrier is equal to something on the order of a million gallons of
gasoline.
Wind power plants use the wind to push against the turbine blades,
spinning the copper wires inside the generator to create an electric current.
Hydroelectric dams use falling (or flowing) water to spin the turbine blades.
Coal plants burn coal to drive a steam engine. Coal is plentiful, but the collateral
damage is extreme.
Fossil fuel power plants burn oil to drive a steam engine. Burning fossil
fuels is increasingly expensive, and highly polluting. Oil supplies will run very
thin in the coming decades.
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PERFORMANCE:
The capital-intensive power industry suffered tremendous losses due to the
economic recession. Industry analysts have revealed that there was a staggering
50% decline in the number, value and capacity of new projects between the
beginning of the credit crunch in Q3 2009 and Q3 2010. There is a silver lining
though, as analysts believe figures for Q3 2010 have shown signs of positive
growth.
Going forward, it is believed the hotspots of activity will primarily be in
India, China and the UK. As well as new builds, there are also significant
opportunities for synergies across the global energy supply chain with industry
and governments keen to invest in and adopt new technologies. In order to best
capitalize on these new opportunities, major contractors and companies across the
energy supply chain have begun to work together more closely, to streamline their
operating and procurement procedures.
India has the fifth largest electricity generation capacity in the world. The
total installed capacity of India is ~150,000 MW, of which majority of generation,
transmission and distribution capabilities with either public sector companies or
with State Electricity Boards (SEBs). Only ~15% capacity is from the private
sector, though this is now beginning to increase. Market research suggests ~65%
of Indias total installed capacity is contributed by thermal power with the Western
and Southern regions each accounting for ~30%. Due to unbalanced growth and
rural-urban disparity, only ~40% of rural household have access to electricity
versus ~80% of urban households. Key players include National Thermal Power
Corporation Limited, Nuclear Power Corporation of India Limited, North Eastern
Electric Power Corporation Limited, Power Grid Corporation of India and Tata
Power.
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GROWTH POTENTIAL:
The Indian power sector is experiencing a large demand-supply gap. At
present, the energy shortage in the India is ~10% but there are States where the
energy shortage is as high as 25%. To combat this, over 80,000 MW of new
generation capacity is planned in the next five years. A corresponding investment
is required in Transmission and Distribution networks.
The Indian Ministry of Power has set a goal, Mission 2012: Power for all
and released a comprehensive sector development blueprint. The main objectives,
in addition to providing 100% access to power, are to provide sufficient power to
achieve targeted GDP growth rate of 8%, provide reliable and good quality power
and to enhance commercial viability.
A huge capital investment of about US$ 200 billion is required to meet
Mission 2012 targets. This has welcomed numerous global companies to establish
their operations in India under the famous PPP (public-private partnership)
programs. Additional massive capital investment is further required over the
subsequent years with the countrys power requisite expected to touch 800,000
MW by 2031-32.
FUTURE PROSPECTS:
Due to the influx of foreign companies, and the ramping up of operations
by domestic companies, the industry is experiencing a hiring spike. New graduates
would be advised to seek an initial position in one of the larger companies as there
will be specific training courses and more opportunities for someone starting out.
Given the breadth of the power industry, it is possible to work with a range of
different technologies and disciplines depending upon your preferences.
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All of the large power-generation companies are looking for graduates and
apprentices in a range of disciplines. Degrees in engineering (mechanical,
electrical or civil), science (physics, chemistry or mathematics) and even IT or
business studies are required. In addition, work experience is a big advantage.
POWER INDUSTRY IN INDIA:
The critical role played by the power industry in the economic progress of a
country has to be emphasized. A self sufficient power industry is vital for a nation
to achieve economic stability.
INDIAN POWER INDUSTRY:
Before Independence
The British controlled the Indian power industry firmly before
Independence. The then legal and policy framework was conducive to private
ownership, with not much regulation with regard to operational safety.
POST INDEPENDENCE:
Immediately after Independence, the country was faced with capacity
restraint. India adopted a socialist structure for economic growth and all the major
industries were controlled by public sector enterprises. By 1970's India had
nationalized most of its energy assets, due to its commitment to social goals. By
the late 1980's the Indian economy felt the strain of the socialist agenda followed
since independence. Faced with a serious deterioration in public finance and
balance of payment crisis, the Union government as part of its policy of economic
liberalization allowed greater investment by private sector in the power industry.
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POWER
Constitutional Position
Power as a matter of legislative and executive competence, falls in the
Concurrent List (List III of the Seventh Schedule to the Constitution ofIndia).Both the Parliament and state legislatures have the rights to pass laws on the
matter and any law passed by the Parliament overrides the existing state laws
unless.
The existing law is conserved or saved from such a repeal or A law passed by the state legislature receives acknowledgment from the
President of India.
POST LIBERALIZATION:
Understanding the critical part played by the power industry, the Union
government passed several laws and restructured the Power Industry to gear it up
to meet the challenges posed to the Indian economy post Liberalization.
Electricity Bill 2001
Learning from the experience gained through various reform initiatives, the
Indian government passed the Electricity Bill 2001.The Bill seeks to
Consolidate and rationalize existing laws. To address the issues of developing industry including regulation, power
trading, non discriminatory open access, choice of dispensing with
vertically integrated state enterprises and encouraging private enterprise.
Energy Conservation Act 2001
The Act was enacted by the Indian government to facilitate stringent steps
to ensure the efficient use of energy and its conservation. A Bureau of Energy
Efficiency was set up to monitor and regulate the Power Industry according to the
provisions of the act.
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NON RENEWABLE ENERGY:
FOSSIL FUELS:
The Industrial Revolution in Europe in the 19th century forced human's to
seek alternative sources of fuel to cater to the increasing demand. Focus was
shifted to fossil fuels as an alternate source of energy.
Fossil fuels were formed millions of years ago. They are nothing but
fossilized organic remains that after millions of years has been converted into oil,
gas and coal. Because this process takes a long time, they are known as non
renewable.
COAL:
It is the most easily available fossil fuel in the world. It is mostly carbon
and is used as a combustion fuel, especially after the Industrial Revolution. Coal
can further be divided into lignite, bituminous and anthracite. Lignite and
Bituminous have lesser percentage of carbon and therefore burn faster. They are
not environmentally friendly, Whereas Anthracite has about 98% carbon and
therefore burns slowly and is more environmentally friendly. Coal can be found in
both underground mines and open mines.
Though Petroleum gained prominence through the 20th century, coal still
continues to be the most used raw material for power generation.
Oil and Gas:
Oil and Gas is mostly found in underground rocks. Millions of years ago
when plants and animals died, they got buried in layers of mud and sand. The
earth's crust changed its shape and put immense pressure and heat on the dead
plants and animals. Over a period of time, the energy in those plants and animals
changed into hydrocarbon liquids and gases. They then turned into chemicals
called hydrocarbons .Most of the hydrocarbons is found under the sea bed. Oil has
a disastrous effect on the environment and many scientists believe the main reason
for global warming.
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Natural gas is usually found near a source of oil. It is a mixture of light
hydrocarbons. It is lighter than air and is odorless. It is therefore mixed with a
chemical that gives it a strong our and thereby easy to detect in case of a leak. It is
the cleanest burning fossil fuel.RENEWABLE ENERGY:
Because of the environmentally disastrous effect of non renewable energy,
an alternate source of energy which would not pollute the environment and which
can also be renewed was tapped. They are known as renewable energy. The
various types of renewable energy are
SOLAR ENERGY:
It is the most easily available renewable resource. After the oil shock in
1970's many countries conducted research work to tap solar energy. It is believed
in the next few years millions of consumers across the world would switch to solar
energy. In India the Indian Renewable Energy Development Agency and the
Ministry of Non Conventional Energy Sources are devising strategies to encourage
the usage of solar energy.
Solar energy can be used for cooking, heating, drying, distillation,
electricity, cooling, refrigeration, cold storage etc.
HYDEL ENERGY:
Energy available in fast flowing water can be used to generate electricity.
Waves occur due to the interface of the wind with surface of sea and represent a
transfer of energy. This energy can be tapped for commercial purpose.
HYDRO POWER:
It is the one of the best, cheapest and cleanest source of power, though large
dams could have environmental and social repercussions. In view of these
problems associated with larger dams, experts have advocated the construction of
smaller dams. New environmental laws to safeguard the planet from the effects of
global warming have made smaller hydropower projects more viable.
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WIND ENERGY:
It is the kinetic energy used for many centuries in water sports like sailing
and for irrigation. It converts kinetic energy into more usable forms of power.
Wind turbines help to convert the energy in the wind into mechanical energywhich can be used for generating power. Since the late 1980's the viability of wind
energy has gained in prominence across the globe. In India the states of Tamil
Nadu and Gujarat lead in the field of wind energy.
BIOMASS:
It is sourced from the carbonaceous waste of animals and is also the by
products from timber industry, agricultural crops, raw material from forest,
household waste and wood. It can be used to generate power with the same power
plant that are burning fossil fuels and is very much environmentally friendly.
It is being used in the western countries for applications such as combined
heat and power generation. In India 90% of the rural households and 15% of the
urban households use bio mass fuel.
NUCLEAR ENERGY:
Nuclear energy can be created in nuclear reactors under strict human
control. The nuclear power can be generated by the fission of uranium, plutonium
or thorium or the fusion of hydrogen into helium. Nowadays mostly Uranium is
used for generating nuclear power. With a view to increase India's dependence on
nuclear energy to offset the energy crisis in the country, the Indian government
entered into an agreement with the government of USA called the 123 agreement.
This agreement aims to assuage greater cooperation between the two countries in
the field of nuclear technology.
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FUTURE TRENDS:
According to experts the private sector would play a greater role in powergeneration and foreign investments would increase considerable in his
sector.
The government of Indias Hydrocarbon vision 2025 gives in details theguidelines for the policies in India for the next 25 years to attract
investment in exploration, production, refining and distribution of
petroleum products.
INDIA POWER SECTOR:
India power sector or the power industry in India comprises of the various
governmental bodies looking after the power systems in India, power generation
industry and technologies in India, power supplies, power industry report showing
the analysis of the power scenario in India, the India power requirements and
shortage, the various India power supply unit and the power infrastructure in India.
MINISTRY OF POWER:
Indian power sector comes under the Ministry of Power India. Earlier
known as Ministry of Energy, it comprised of separate departments for power,
coal and non-conventional sources of energy. In 1992, the Ministry of Power
started working independently with work areas covering planning and strategizing
the Indian power projects and policies.
The power management and implementation of the various power projects
undertaken, formulation and amendments of the power laws in India, management
of the power supply in India, monitoring of the power plants in india, powercompanies in India, power generation in India and other power shortage problems
etc.
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The Ministry of Power (MoP) is coordinated by Central Electricity Authority
(CEA) in all technical and economic aspects. Along with the CEA, other
subsidiary organizations of the Mop are:
National Thermal Power Corporation (NTPC)
National Hydro Electric Corporation (NHEC) Power Finance Corporation of India (PFCI) Nuclear Power Corporation of India Limited North Eastern Electric Power Corporation (NEEPC) Rural Electrification Corporation (REC) Damodar Valley Corporation (DVC) Bhakra Beas Management Board (BBMB)
POWER INFRASTRUCTURE IN INDIA:
The power industry in India derives its funds and financing from the
government, some private players that have entered the market recently, World
Bank, public issues and other global funds. The Power Ministry India has set up
Power Finance Corporation of India that looks after the financing of the power
sector in India. The Power Finance Corporation Limited provides finance to major
power projects in India for power generation and conversion, distribution and
supply of power in India.
Power Finance Corporation (PFC) Ltd India also looks after the installation
of any new power projects as well as renovation of an existing power project
India. The PFC in association with central electricity authority and the ministry of
power facilitates the development in infrastructure of the power sector India. They
have taken up construction of mega power projects that will answer to the power
shortage in various states through power transmission through regional and
national power grids.
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POWER SUPPLY UNITS INDIA:
Power is derived from various sources in India. These include thermal
power, hydropower or hydroelectricity, solar power, biogas energy, wind power
etc. the distribution of the power generated is undertaken by Rural ElectrificationCorporation for electricity power supply to the rural areas, North Eastern Electric
Power Corporation for electricity supply to the North East India regions and the
Power Grid Corporation of India Limited for an all India supply of electrical
power in India.
Thermal Power in India is mainly generated through coal, gas and oil. Indiacoal power forms a majority share of the source of power supply in India.
The electric power in India is generated at various thermal power stations in
India. The power generated at these thermal power plants is then distributed
all over India through a network of powergrid at regional and national
levels. The power ministry organization responsible for the thermal power
management in India is the NTPC.
Hydropower is India is one of the mega power generators in India. Varioushydropower projects and hydro power plants have been set up by the
ministry of power for generation of hydro power in India. Various dams
and reservoirs are constructed on major rivers and the kinetic energy of the
flowing water is utilized to generate hydroelectricity. The power generator
here is the running water. The hydroelectric power plants and the hydro
power generation companies are managed by the National Hydro Electric
Power Corporation (NHPC).
Wind Power in India is available in plenty as India witnesses high intensitywinds in various regions due to the topographical diversity in India. Efforts
have been made to utilize this natural source of energy available free of cost
for wind power generation.
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Huge wind energy farms have been set up by the government for tappingthe wind energy by using gigantic windmills and them converting the
kinetic energy of the wind into electricity by the use of power converters.
The wind power advantages start with the very fact that a wind energypower plant does not require much infrastructure input and the raw material
i.e. wind itself is available free of cost.
Solar Power in India is being utilized to generate electricity on smallerscale by setting up massive solar panels and capturing the solar power.
Solar power India is also being utilized by the power companies in India to
generate solar energy for domestic and small industrial uses.
Nuclear Power in India is generated at huge nuclear power plants andnuclear power stations in India. A nuclear power plant generates the
electricity using nuclear energy. All the nuclear power plants in India are
managed by the Nuclear Power Corp of India Ltd (NPCL). The electricity
from all India nuclear plants is distributed by the NPCL as per the nuclear
power project scheme.
Biogas Production in India is still in its infancy stage. Also the number ofbiogas plants in India is still very low. India being the largest domestic
cattle producer has plenty of biogas fuel and thus utilization of the fuel for
mass biogas production by setting up more biogas plants in India would
solve the power shortage problem to some extent.
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POWER COMPANIES IN INDIA:
Many government as well as private organizations have taken up the task of
power generation in India. The major Indian power companies playing prime are:
Bhakra Beas Management Board
Enercon Systems India Essar Group GMR Group Gujarat State Petroleum Corporation Ltd Jindal Steel & Power Limited Karnataka Power Transmission Corporation Limited (KPTCL) Karnataka Renewable Energy Development Limited Konarka Magnum Power Generation Limited Nippo Batteries Reliance Energy Ltd. Shri Shakti Durgapur Projects Limited Satluj Jal Vidyut Nigam Ltd. United Power Ventral Systems Pvt. Ltd. Enron India Power Plant Celetronix Power India Caterpillar Power India
Man is blessed with abundance of natural resources, Including Mineral
wealth that play vital role in the Development of a country and promote the
economic growth when explored and made best use of them.
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Bio energies, which is one of the important electricity, is Known to
man since ages and this natural wealth has put to diverse use in the modern world.
Bio energies regarded as the fuel for growth, the bio energies an important
input for power generation and many other industries like iron and steel,railway, shipping and construction industries etc, a vital infrastructure for
economic development. Despite the development for alternative fuel sources like
electricity, petrol and solar energy, bio energies continues to be major fuel
material in many industries. Thus bio energies industry plays an important role
in the industrial development of any country, like India. The world bio
energies consumption is projected to go up from 4 billion tones in 2000 to
6 billion tones by 20, primarily in china and India which are expected to
Account for 75% of the increased consumption. In India, bio energies was
started in 1774 and is still significantly under the Government control and
Ownership with bio energies India worth its following subsidiaries Subsidiaries
are become number one bio energies producer in India
HISTORY:
The year 1921 witnessed the formation of the Secendrabad Deccan
company private limited and it acquires the lights for exploiting the bio energies
reserves. The first commercial operation commenced at Gopalapuram Kkhammam
district) in Andhra Pradesh in 1921.
In 1991 the company. Re- christened the Gowthami private company
limited and its scrip listed on the National stock Exchange. The energies right
exploiting the bio reserves were acquired by the Hyderabad Deccan company,
which was incorporated at national stock exchange.
Hence The first extracting of bio energies was started at Gopalapuram in
1886 by eastgodavari company the company became government company
after purchased its shares from National stock exchange in 494. With this,
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GBPL became the first-ever government managed bio energies company in
India. Later in the year 1949, energies came under the control of governments of
India and Andhra Pradesh as a joint venture with equity ration of 49%
and 51%respectively. The energies Is engaged in bio energies in four districts ofAndhra Pradesh namely. Khammam, area producing 1 of total bio energies.
The operation areas of gbpl are as follows:
KHAMMAM DISTRICTgopalapuram. The bio energies reserves stretch
over 3 square kms. Of khammam above districts of Andhra Pradesh with proven
deposits of 8,575 million tones of bio energies. snow operates forty two (42) under
ground mines and thirteen(13) open cast energies in these four(4)districts.
Technologies & their output in GBPL:
NAME OF THE TECHNOLOGY PERCENTAGE TO TOTAL OUTPUT
in 2007-08
Traditional underground energies 15%
Opencast energies 69%
Long wall technology
16%
Blasting gallery technology
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MANPOWER OF GBPL
SLNO CATEGORY 31-05-2012
1 Top Executives 4
2 Executives 25
3 Supervisory 39
4 Secretarial staff 23
5 Technical staff 96
6 Skilled(daily rated) 184
7 Semiskilled(daily rated) 52
8 Unskilled(daily rated) 193
9 Unskilled(piece rated) 167
10 Apprentices 4
Total 787
GBPL-MISSION:
To retain strategic role of a premier bio energies producing company in the
country and excel in a competitive business environments. To strive for self-
reliance by optimum utilization of existing resources and earn adequate returns
on capital employed.
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To exploit the available energies blocks with maxim Conservation and
utmost safety by adopting suitable technologies and practices and constantly
upgrading them against international bench marks.
To supply reliably and qualitative bio in adequate quantities and
strive to satisfy customers needs by constantly harmonious industrial
relations with the legal and social frame work of the state.
To emerge as a responsible company through good corporate
governance, by laying emphasis on protection of environment & ecology and
with due regard for corporate social obligations.
GLOOM TO GLORY:
The GBPL was receiving budgetary support from both government of
India and Government of Andhra Pradesh till some time age, but they later
abandoned. Also the pricing of bio energies was decided by government of
India keeping its impact on their major sectors like, power, railways, cement etc.
the prices were not revised regularly, also hike in input cost due.
To periodical revisions of national bio energies wage agreements (NCWA)
stores and interest were also not fully compensated by government. The frequent
strikes by the workers, law and order problem , low productivity, apart from
un-Remunerative bio energies price vis--vis cost of production during the
period 1989-90 to 1991-92 affected the financial health of the company and
refer referred to BIFR in may 1992, but due to liberal financial package
extended by the govt. of India in consultation with govt. of AP, and sustained
effort made by the management GBPL and Trade unions, a modest
financial turnaround was achieved.
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The company earned profit of Rs.17.76 core and 26.64 cores in 1993-94
and 1994-95respectively. My march 1994, GBPL came out the BIFR purview.
Following remedial measures/reforms were taken by the company for
success:
Unifying trade unions through path breaking elections.
High pitch communication drives harnessing media, launching literacy
programmers.
Focused multi-faceted workers welfare programme.
Establishing outsourcing of non-core and ancillary activities.
Innovative programmers launched(Dial-your-GM, field visits, intersections,
followups)
Fuel supply agreements-technology infusion for quality testing, workforce visits to
client sites.
Focus on safety, environment protection and lab our welfare.
The process of turning around a sick company, which commenced in 1997-
98, reached its logical conclusion when GBPL totally, wiped out its accumulated
losses and entered the financial year 203-04 with ant profit of Rs80.45 core after
issuing a dividend of Rs 86.70 core
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.S,no particulars Units Pre-2000
(2002-03)
Post-2003
(2006-07)
Gain/reduction(%)
1 Bio
energies
production
M.tonne
s
28.73 33.24 (+)16%
2 Bio
energies
dispatches
M.tonne
s
28.83 33.37 (+)16%
3 Overalloutput per
man
shift(OMS)
Tones 0.98 1.51 (+)54%
4 Manpower Nos. 1,14,486 97,053 (-)15%
5 No.of
strikes
Nos. 310 35 (-)83%
6 Turn over Rs.incrs 2114 3689 (+)75%
COMPUTERIZATION IN GBPL:
GBPL has initiated computerization activity in the early eighties
utilizing Accounting management information system, personnel, personnel
data (EPR), in inventory management.
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Computerization has been introduced in the supply and allotment of bio
energies to the industries in the non-core sector by the marketing department.
All documentation of data pertaining to over 200 industrial consumers has
been total computerized. The marketing department has been issuingcomputerized sale notes to all the industrial consumers with in 24 hours of
receipt of requests from the consumers .
Daily a computerized statement indicate the sale notes issued to consumers
and the requests pending at the each day is displayed on the notice board of
the marketing department computerized recruitment system by which
selection of candidates was Completed within 24 hours of written test evolved
to remove the subjectivity in the Selection process and this was appreciated by
the candidates as well as the general public.
INDUSTRIAL RELATIONS:
Industrial relations are one of the most delicate and complex elements of a
modern industrial society. Industrial relations have now become a part and
parcels of the science of management because they deal with the manpower
enterprise. The term industrial relations refer to industry and relations. Industry
means any productive activity in which an individual is engaged and trade unions
on wages and other terms of employment. The day-to-day relations with a plant
also constitute one of the important elements and impinge on the broader aspect of
industrial relation. The primary objective of industrial relations is to bring about
good and healthy relations between the two parries in industry-labor and
management.
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INDUSTRIAL RELATIONS IN GBPL:
To safeguard the interest of labor as well as of management by Securing
the highest level of mutual understanding and good will Between all sections in
industry which take part in the process of Production.
To avoid industrial conflicts and develop harmonious relations,
which are essential for the productive efficiency of workers and the
industrial progress of the country.
To raise productivity to a higher level in an aera of full employment By
reducing the tendency to higher and frequent absenteeism
To establish and maintain industrial democracy based on labor
partnership, not only for the purpose of sharing the gains of but also
participating and managerial discussions so that the individual personality
may be fully developed anther may grow into a civilized citizen of the county.
To bring down strikes, lockouts and gelatos by providing better And
reasonable wages and fringe benefits to the works and improved living
conditions.
To bring about government control over such units and plants as re-running
atlases where production has to be regulated in the public interest.
To ensure that the state endeavors to bridge the gap between the
unbalance, disordered and maladjusted social order and the need for reshaping
the complex social relationships emerging out of technological advance
interest- protecting some and retraining others and evolving a healthy social
order.
.
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Employee and Employers:
An amount equivalent to two and one third contribution percent of salary of the
employee.
COMMUNITY BUILDINGS/FACILITES:
In order to provide recreation facilities the company has constructed recreation
clubs and community halls in the bio energies field areas.
No of community 10
No of recreations clubs 32
EXPENDITURE INCURRED ON WELFARE
Year Expenditure (Rs in lkhs) Expenditure per
employee(in Rs)
2007-08 27681 27837
2008-09 29305 30195
2009-10 31724 3349
2010-11 37693 40925
2011-12 46800 54403
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TARGET AND OFF-TAKE OF BIO ENERGIES
During the year 2010-2011 off take of bio energies was 4 million
tones Against the AP target of 2 million tones per the new bio energies
distribution polices
Announced by the ministry bio energies, goal, the customers who are
drawing more than 200 tones per annum have to enter in to FSA and so far 140
such customers have entered in to FSAS with the GBPL.A part from that, three
power utilities, 44 paddy units 38 sponge units and 18 CPP customers have
FSAS with GBPL 89% of dispatches have been covered by FSAS and joint
sampling protocols agains87% covered in the previous year.
The no of customers registered GBPL have gone up from 55in 2009-2010
to 63 in 2010-11 he details of sector wise AAP target and off take and enegies
consumption during 2008-09 has compared to the previous year are as under
MEASURES FOR IMPR1OVING QUALITY AND CUSTOMER
SATISFACTION:
Modernizations of CHPS by establishing auto sampling system is in
progress and labs are provided with latest equipment.washery is being established
at gopalapuram on BIO basis. With a view to facilitate the customers who
are unable to get bio energies as per the exisisting system e-auction of bio
energies is introduced which bio energies can be purchased on line through
simple, transparent and customer friendly system complaints received from
customers on sampling, quality and weigh menthae slightly increased
from 15in the previous year to 20 during year under report and necessary
measures were Taken to address the complaints which lead to prompt
elimination of grievances of customers.
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INDUSTRIAL RELATIONS:
The year 2009-10 has set a new record in the IR scenario of the company
with zero strikes, company in establishing congenial atmosphere and maintaining
industrial harmony and peace. It was possible through multi-dimensional approach
which Inter-alia consists efforts in creating increased awareness among workmen,
enhancing welfare measures, transparency and holding meetings eighth unions
at regular intervals, elections for according recognition to the trade unions at
company and areas levels were conducted for the 4th time successfully, while the
year 2008-09 strike free- the number of strikes, man days & production lost in
previous year are as Under
WELFARE OF EMPLOYEES AND SOCIAL SECURITY SCHEMES:
Various welfare activities that are in vogue viz, housing &sanitation,
educational, Recreational, medical facilities with super specialty services and
social security schemes are being continued with more vigor awareness
campaigns on the subjects of health, Hygiene, prevention and spreading of
diseases were organized extensively for the benefit of employees and the people
living in near plant. The overall housing satisfaction as on 31-03-08 was 68% as
against 60% at the end of previous year.
INFORMATION TECHNOLOGY:
Enterprise resource planning (Erp) software is being implemented in
association with SAP India initially in finance, payroll, materials management
and marketing and movement modules ,networking through infant is established
between various departments Energies Laser profiler is introduced for survey
departments. Project monitoring is integrated with estates and purchase
departments for reviewing implementation of service
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SAFETY IN ENEGIES:
The company strives constantly continuously and consistently for
complete safe, during the year under report several measures were taken
towards improving safety which includes mechanization of and other work places
, creation of awareness among the work men and their family members,
organizing training programmers and work shops, conducting safety audit The
details of accidents during the year under report are indicated below:
BIO ENERGIES SERVICES:
The energies services of the company were developed on par with
international standards and best of its kind in AP This is achieved by continuous
strengthening of rescue services with the best training. Latest resourceful
equipment and by adopted international best practices. The company facilities of
injured persons from place of work and the same are being used on trial basis at
rescue service points. During the year under report, 32 persons were
imparted initial training in rescue and recovery works and 593 active rescue
trained persons working at different mines of the company were imparted 4947
refresher Man shift practices.
RESEARCH AND DEVELOPMENT:
During the year under report, R&D activities were taken up in UG
control studies in long wall BG panels, semi - Mechanized, wide stall method of
working, simultaneous extraction of seams, and estimation of long Wall
support capacity, water dams design, determination of in-situ strength of
bio energies, degree of Gassiness and reclassification. In open cast projects,
studies were carried out in High wall and dump slope stability, determination
of optimum slope of benches, impact of deep hole blast vibrations and
controlled blasting.
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The activities benefited in expediting the new projects, improving safety,
mine ventilation, production and productivity, health of workmen.
FUTURE PLAN OF ACTION:
Ventilation studies, strata monitoring and ground control studies,
Introduction of resin capsules in heavy water seepage mines in conjunction
with roof Bolters are some of the studies proposed to be conducted future
ENVIRONMENT AND ECOLOGY:
GBPL carries out eco-friendly bio energies and gives due concern for
protection of environment, air, water, bio-diversity and nature, theactivities taken by the Company have won laurels for the company have
won laurels for the company and several environmental organizations have
conferred awards. GBPL takes measures on a continuous basis for keeping
quality levels of air , water, and environment within the limits and unaffected
by mining and allied operations. 4sewage treatment plants were constructed
during 2009-10.
ORGANIZATION STRUCTURE:
The successful performance of any institute depends to a large
extent units organization may be defined as the process of identifying and
group of work
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THEORETICAL FRAME WORK
The term operation in business terminology refers to an activity of the
business. It is very. Important to study the operations of the business in detail
because the entire business.
Depends of the operation, which its performs. The also the costs
associated to the operation. It is very important to control the costs associated to
the operation for the enterprises like manufacturing companies, companies
engaged in the process of extraction of materials from earth like, bio energies etc.
Generally the above mentioned business enterprise depend on the operation
That it has to be performed in order to produce the final output. The cost
associated with such operations is generally higher. These costs are called as
OPERATING COSTS The costs, which are incurred to perform the
operation of the enterprise, are called as Operating costs.
The costs are to be accounted for in order to arrive at the total costs of
Operation or process, which helps in determining the price of the final
product. Cost accounting is the classifying , recording and appropriate allocation
of expenditure for the determination of the costs of products or service and
to the presentation of suitably, arranged for the purpose of control and guidance
of management
It includes the ascertainment of the costs of very process. Operation
servicer contract as may be appropriate. It deals with the cost of production.
Selling and distribution. It is thus the provision of such analysis and classificationof expenditure as will enable the total cost of any particular unit of
production to ascertained with reasonable degree of accuracy and at the same
time to disclose exactly how such total cost is constitutes (i.e., the value of
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material used, the amount of labor and other expenses incurred) so as to
control and reduce the cost.
THE FEATURES OF COST ACCOUNTING:
1. It is process of accounting.
2. It records income and expenditure relating to production of goods and service.
3. It provides statistical data on the basis of which future estimates are prepared
and quotations are submitted.
4. The exact cause of decrease or increase may suffer not because of the cost of
production is high or price are low also because the output is much below the
capacity of the concern.
5.Efficiency of public enterprises. Costing has a more important role to play in
public enterprises than in private enterprises. The primary objective of the public
enterprise is not to raise profits but it is to serve the society by providing quality
goods at cheaper rates.
6.The efficiency of a public sector can be best judged by comparing its cost of
production with the cost of production of its counterparts.
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ELEMENTS OF COST
Elements of costs
By grouping the above elements the following divisions of costs are obtained.
1. Prime cost = direct material + direct labour +direct expenses.
2. Workers or factory cost = prime cost + works or factory overheads.
3. Cost of production= works cost + administration overheads.
4. Total cost or cost of sales = cost of production + selling and distribution
overheads.
The difference between cost of sale and selling price presents the profits or loss.
Material Labour
Direct Indirect Direct Indirect Direct
Prediction of
works OH
Administrati
on OHSelling OH
Other expenses
Indirect
Distribution OH
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DIRECT MATERIALS:
Direct materials are those materials which can be identified in the product and
can be conveniently measured and directly enter the production and form a part
of the finished product.
For example timber in furniture making clothe in dress making and bricks in
building a house.
The following are normally classified as direct materials
All raw materials like jute in the manufacturing of gunny bags, pig iron in
foundry and fruits in caning industry.
Materials specifically purchased for a specific job, process or order like glue for
book building starch powder for dressing yarn etc.
Parts or components or produced like batteries for transistor radios and tires for
Primary packing materials like cartons, wrapping ,cardboard boxes, etc. used to
protect finished product from climatic conditions or far easy handling inside the
factory.
Indirect materials are those materials which cannot be classified as direct
material. For examples , consumables like cotton waste, lubricants, brooms,
rags, cleaning materials, materials for repairs and maintenance of fixed assets.
High diesel used in power generations etc.
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DIRECT LABOUR:
Direct labor is all labor expended in altering, construction, composition,
confirmation or condition of the product. In simple words it is that labor which can
be conveniently identified or attributed wholly to a particular job, product
or process or extended in converting raw materials in to finished goods.
Indirect wages are the wages paid to supervisors, inspectors etc, through not
direct labor.
DIRECT EXPENSES:
All expenses, which can be identified to a particular cost center and hence
directly charged to the center, are known as direct expenses. In other words all
expenses (other hand direct materials and direct labour) incurred specifically
for a particular product, job, department etc,. are called direct expenses. These
are directly charged to the product, job, department etc. Examples of such
expenses are royalty, excise duty, hire ,charges of a specific plant and equipment.
OVER HEADS:
Overheads may be defined as the aggregate of the cost of indirect materials,
indirect
Labor and such other expenses including services as cannot conveniently be
Charges direct to specific cost units. Thus, overhead are all expenses that direct
expenses.
Over head are sub divided as
Manufacturing expenses
Administration over heads.
Selling over heads.
Distribution over heads.
Research and development over heads.
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EXPENESE EXCLUDED FROM COSTS:
The total cost of a product should include only those items or expenses
which are a charge against profit. Items of expenses which are relation to capital
assets. Capital losses, payments by way of distribution of profits and matters of
pure finance should not from a part of the costs.
Examples of such expenses are income tax, dividends. Abnormal wastage
Of materials, wages paid abnormal idle time, interesting capital given or
received expenses of raising capital, discount on shares and debentures profit or
loss from the sale of asset investment excessive depreciation. Appropriation
of profit, writing off good wall, preliminary expenses, and underwritingexpenses etc.
STATEMENT OF COST OR COST SHEET:
Cost sheet is a statement designed to show the output of a particular
accounting period along with break-up of costs. The data incorporated in cost
sheet are collected form various statements of accounts, which have been written
in cost accounts, either day-to- day or regular records.
There is no fixed form for preparation of a cost sheet in order to make the
cost sheet more useful it is generally presented in columnar form The columns
are for total cost of the current period per unit cost for the current period and
total and per unit cost for the preceding period and total and per units for the
budget period and so on.
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ADVANTAGE OF COST SHEET:
It discloses the total cost and the cost per unit of the units produced during the
given period.
It enables a manufacture to keep a close watch and control over the cost of
production.
By providing a comparative study of the various elements of current cost with the
past results and standard cost. It is possible to find out the causes of variations in
costs and to eliminate the adverse factors and conditions which to go increase the
total cost. It acts as a guide to the manufacture and helps him in formulating a
define useful production policy.
It helps in fixing up the selling price more accurately.
OBJECTIVE OF OPERATING COST:
1. To find out the cost of the product at each stage on manufacturing.
2.It helps in finding out the cost of production of every order and thus
helps in ascertaining profit on its execution. The management can judge the
profitability of each job and decide its future course of action.
3. Management in making move accurate estimates about the cost of similar job
to be executed by the helps of past records the management conveniently and
accurately determine and quote the price for order.
4. It enables management to control operational in efficiently by companies
actual Cost with the climates ones.
5.Each order should be continuously identifiable from the raw material stage to
stage of completion.
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The term operation here in general refers to any activity, which I
engaged in Converting the raw materials into finished goods are the
process of producing or extracting finalproduct.
This project is concerned with the operations of extracting the local from the
under ground and the cost associated with the operation. The company produce
the bio energies from two types mines namely opencast mines and underground
mines. More specifically this project focus on the cost of operation in
underground mines In underground mines the company follows various
technology to product
Another technology of extracting of bio energies is using SDLs. themain objective of introducing SDLs is to improve safety, avoid the human
drudgery of carrying baskets at work space and also better conservation of bio
energies. In the mines where the technology of SDLs is using the bio energies can
be extracted as follows.
Blasting of bio energies with the help for explosives to separate it firm the
earth the machines instead of men can fill the bio energies. These machines are
called as side discharge loaders (SDLs). After the blasting for the bio energies
SDLs move towards the face, takes the bio energies into its bucket and comes
back (in the same direction without turning back)and discharge the bio energies
onto a belt. The belt takes the bio energies and dumps into the tubs of the tub train
and these tubs will bring the bio energies to the surface.
The capacity of the bucket to the machine is one tone. The time taken by
the machines to move from the coverage belt to the face were the bio energies is
blasted, to lift the bio energies into the bucket and to discharge the bio energies
onto the coverage belt is called lead time
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The lead time takes the major part in computing the cost of the production.
Shorter the The process will generally include the following costs. wages (Filling
and time rated) wages of other executives explosives other stores power bio
energies transportation sand stowing
Mine overheads.workshop overheads CSP overheads.
Depreciation of enegies
Depreciation of common assets.
Interest.
Area overheads.
The system being followed and the steps involved in preparation of cost
sheet under the present costing system are explained as follows.
A preformed cost sheet followed in presentation of cost sheet for hand
section and technologies is furnished. For expenditure is presented through the
cost sheet under various elements of cost.
Cost ascertainment is done through cost centers allotted to the various
elements of cost
The total activities at the mine are divided into 39 parts and each activity is
given a cost called activity cost center with two digit code starting from 01 to 39 to
ascertain the expenditure .The activity wise cost centers are shown below. The
Expenditure. The activity wise centers are shown below. The expenditurebooked the below cost centers is treated as direct incurred at the mine.
Similarly to ascertain the expenditure on various surface activities cost
codes from 40 to 102 are allocated which are used to book the expenditure on the
activities on the service and administrative departments etc.
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The expenditure incurred at workshop, CSP and G.M office est. Are the
examples of the indirect cost booked through below cost centers.
The indirect cost is grouped into 2 parts for presentation in the mine cost
sheet. They are mine overheads and area overheads. The mine overhead, which
represents the incidental, costs to the direct wages like LTC/LLTC, leave
encashment, workmen compensation free issue for gas etc. paid to the employees
have been taken as direct expenditure and the actual provision of gratuity allocated
to the mine is treated as mine overhead and appointed on the basis of men on roll.
The area overhead have been a[[prto9oned on the basis of production as per the
procedure.
Thus the total cost of production is ascertained by way of allocation of
direct expenditure and apportionment of overhead costs booked through various
cost centers.
The expenditure thus ascertained is dived with the production to arrive at
the cost of production per tone. The profit/ loss is the difference between the
average sales realization plus surface transport charges and total cost of
production.
The preformed of existing cost sheet is felt adaptable to other
underground machine mining technologies and as such the same is retained. The
cost of production is to be ascertained for a technology as a profit center and all
the costs are ascertained accordingly.
To introduced the system of cost booking to the cost centers technology
wise it is sought to ascertain the expenditure right from the basic documents
of expenditure Without considering manual information.
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According the manpower at the mines on allocation and apportionment to
the respective technology shall be grouped under the technology bio energies
with designed cost centers and the attendance shall be maintained and
furnished accordingly so that wages cost can be directly obtained for eachtechnology through the wage summaries from payroll programs.
The indirect cost involving wages, stores and other expenditure booked to
the respective cost centers shall be appointed ion the basis of production and the
adopted base as is dine in the case of apportionment of overhead cost to the
mines.
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Specimen of cost sheet or statement of cost:
Particulars Total cost (Rs.) Cost per unit(Rs.)
DIRECT MATERIALS
DIRECT LABOUR
DIRECTT OR
CHANGEABLE EXP:
PRIME COST
ADD:
WORK OVERHEADS
WORKS COST
ADD:
ADMINISTRATION OVER
HEADS
COST OF PRODUCTION
ADD:
SELLING AND
DISTRIBUTION OVER
HEADS
TOTAL COST OF COST OF
SALES
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
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0
5
10
15
20
25
30
35
40
45
50
2007-08 2009-2010 2011-12
Wages to cost of production
Source from annual report of G.B.P.L.
YEAR S TOTAL WAGES TOTAL COST PERCENTAGE
2007-08
2008-09
2009-10
2010-11
2011-12
10,919.31
9,127.47
8,463.42
10,758.20
10,355.01
23,393.50
22,786.71
18,159.05
23,911.00
35,679.07
46.67
40.05
46.60
44.99
29.02
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Interpretation:
The wages to cost of production ratio is fluctuating from year to year. (in
year 2007-08 the wages to cost of production ratio is 46.67% and in the year
2011-12, it is decreased to 29.02%.).so their is a decline is total wages amountis the year 2011-12. It very low in the year 2011-12 and in is very high in year
2007-08.
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Stores to cost of production
Source from annual report of GBPL
Interpretation:
The stores to cost of production ratio is fluctuating from year to year . (In
the year 2007- 08)the stores to cost of production ratio is 15.37%, and in the year
2011-12.it is increased to 18.65%). So there is a decline is total stores amount in
the year 2009-10. it very high in the year 2011-12 and very low in the year 2008-
09
0
5
10
15
20
2007-
08
2008-
09
2009-
10
2010-
11
2011-
12
YEAR S TOTAL WAGES TOTAL COST PERCENTAGE
2007-08
2008-09
2009-10
2010-11
2011-12
3595.61
1409.63
1253.2
2743.33
6654.27
23393.50
22786.71
18159.05
23911.00
35679.07
15.37
6.19
6.90
11.47
18.65
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Other expanses to cost of production
Source from annual report of G.B.P.L
Interpretation:
The other expanses to cost of production ratio is fluctuating from year to year.( in
the year 2007-08 other expanses to cost of production ratio is 37.95% and in the
year 2011- 12 is increased to 52.32% ). So there is a increase is total other
expanses amount in the year 2011-12. it very in the year2010-11, and very low in
the year 2007-08.
0
10
20
30
40
50
60
2007-08 2008-09 2009-10 2010-11 2011-12
YEAR S TOTAL OTHER
EXPENCES
TOTAL COST OF
PRODCTION
PERCENTAGE%
2007-08
2008-09
2009-10
2010-11
2011-12
8878.58
12249.60
8442.43
10409.49
18669.79
23,393.50
22,786.71
18,159.05
23,911.00
35,679.07
37.97
53.75
46.49
43.53
52.32
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Total cost of production and trend analysis
YEARS TOTAL COST OF
PRODUCTION
TREND ANALYSIS%
2007-08
2008-09
2009-10
2010-11
2011-12
23,393.50
22,786.71
18,159.05
23,911.00
35,679.07
100.00
97.41
77.62
102.2
152.52
Source annual report of G.B.P.L.
Interpretation:
The trend analysis to cost of production ratio is fluctuating from year to year.( in
the year .
2007-08 the trend analysis to cost of production ratio is 100% and in the year2011-12. It is increased to 152.52%). So there is increase in total trend analysis
amount is the year
2010-11. it very high in the year 2011-12. it very low in the year 2009-10.
0
20
40
60
80
100
120
140
160
2007-08 2008-09 2009-10 2010-11 2011-12
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Total cost of production to total sales
Years Total cost of
production
Total sales Percent (%)
2007-08
2008-09
2009-10
2010-11
2011-12
23,393.50
22,786.71
18,159.05
23,911.00
35,679.07
21424.94
18249.94
24738.83
24520.91
34988.93
109.19
124.86
73.40
97.5
101.97
Source from annual report of GBPL
Interpretation:
The total sales to cost of production ratio are fluctuating from year to year. ( in the
year
2007-08 the total sales to cost of production ratio are 109.19% and in the year
2011-12, it is decreased to 101.97%). So there is a decline in total sales amount in
the year 2011-12. It very high in the year 2008-09, and very low in the year 2009-
10.
0
20
40
60
80
100
120
140
2007-082008-092009-102010-112011-12
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Profit/loss to total sales
Year Profit/loss Total sales Percentage(%)
2007-08
2008-09
2009-10
2010-11
2011-12
1968.56
4536.77
6579.78
609.91
690.14
21424.94
18249.94
24738.83
24520.91
34988.93
9.19
24.86
26.60
2.48
1.97
Source from annual report of GBPL
Interpretation:
The profit/loss to total sales ratio is fluctuation from year to year .(in the year
2007-08 the total profit/loss to total sales ratio is 9.19%, and in the year 2011-12 ,
it is decreased to -1.97 % ). So there is decline in total profit/loss amount in the
year 2011-12. it very high in the year 2009-10,and very low in the year 2010-11.
0
5
10
15
20
25
30
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Proportion expenses to total cost
Year Wages (in %) Stores (in %) Other expenses
(in %)
Total cost (in %)
2007-08
2008-09
2009-10
2010-11
2011-12
46.67
40.05
46.60
44.99
29.02
15.37
6.19
6.90
11.47
18.65
37.97
53.75
46.49
43.53
52.32
100
100
100
100
100
Source from annual report of GBPL
0
10
20
30
40
50
60
2007-08 2008-09 2009-10 2010-11 2011-12
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Interpretation:
1.The wages to cost of production ratio is fluctuating from year to year. (in year
2007-08 the wages to cost of production ratio is 46.67% and in the year 2011-12,
it is decreased to 29.02%.).so their is a decline is total wages amount is the year
2011-12. It very low in the year 2011-12 and in is very high in year 2007-08.
2.The stores to cost of production ratio is fluctuating from year to year . (In the
year 2007- 08)the stores to cost of production ratio is 15.37%, and in the year
2011-12,it is increased to 18.65%). So there is a decline is total stores amount in
the year 2011-12. it very high in the year 2011-12 and very low in the year 2008-
09
3.The other expanses to cost of production ratio is fluctuating from year to year.(
in the year 2007-068other expanses to cost of production ratio is 37.95% and in
the year 2011- 12 is increased to 52.32% ). So there is a increase is total other
expanses amount in the year 2011-12. it very in the year2010-11, and very low in
the year 2007-08
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FINDINGS
The wages to cost of production ratio is fluctuating from year to year. (in year
2007-08 the wages to cost of production ratio is 46.67% and in the year.
The stores to cost of production ratio is fluctuating from year to year . (In the year
2007-08)the stores to cost of production ratio is 15.37%, and in the year.
The other expanses to cost of production ratio is fluctuating from year to year.( in
the year 2007-08 other expanses to cost of production ratio is 37.95% and in the
year.
The trend analysis to cost of production ratio is fluctuating from year to year.( in
the year 2007-08 the trend analysis to cost of production ratio is 100% and in the
year.
The total sales to cost of production ratio is fluctuating from year to year .( in the
year 2007-08 the total sales to cost of production ratio is 109.19% and in the year.
The profit/loss to total sales ratio is fluctuation from year to year .(in the year
2007-08the total profit/loss to total sales ratio is 9.19%, and in the year.
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CONCLUSION
The performance in maintenance the operating cost of the organization is good.
This shows the healthy of financial strength of organization.
The under ground expanses are year to year increased so those expenses try to
minimize that.
Other expanses are increased from year to year. This situation can be avoided by
increasing the sales.
The management is to minimize the operating cost expenditure to the extent
possible to decrease the net profit ratio, which is very low.
The management of GBPL. has to examine efforts to increase the net profit ratio
in the same way as achieved better results in case of gross profit.
From the frame conclusion it is recommended to GBPL are expressed their
comments as follows.
The GBPL is production oriented public ltd company the sales price of based on
the financial viability and as well as the government policies. The GBPL has no
freedom in fixation of purchase prices of the business. The main objective of the
GBPL is to viable the bio energies selling rate to the extent possible. With regard
to Net profit, it is concluded that it is the internal efficiency gains of the
management against the expected targets fixed by the GBPL
Hence the un favorable factors referred under the conclusion at Sl.No.3, 4, 5 may
be negligible.
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BIBLIOGRAPHY
1) FINANCIAL MANAGEMENT ----- I.M.PANDEY
2) FINANCIAL MANAGEMENT ----- S.N.MAHESHWARI
3) FINANCIAL MANAGEMENT ----- PRASANNA
CHANDRA
4) MANAGEMENT ACCOUNTING ----- KHAN & JAIN
5) MANAGEMENT ACCOUNTING ----- R.K. SHARMA&
SHASHI K GUPTA
Websites: