ashland advanced materials working toward energy sustainability environmentally responsible
TRANSCRIPT
Ashland Advanced Materials
WORKING TOWARD ENERGY SUSTAINABILITY ENVIRONMENTALLY
RESPONSIBLE
Public Participation Process • Required under NYSDEC permitting
process; Environmental Justice Process• Seek community input on the
environmental permit review process• Public meetings: Oct. 20 and Nov. 3 • We have received and continue to
accept written comments up to November 7th
• Complete and submit Final Report on November 14th
Who we are
• We are a family owned carbon and graphite products company with operations in Ohio and New York
• Primary owners are Lee Reineke and Matt Reineke, father and son with over 65 years of combined experience in carbon and graphite manufacturing
• We currently have 85 people working with us and supporting their families and we are looking to grow this to over 150
• Our company is involved and contributes in the communities we live and work in
What we do
• Create sustainable competitive advantages to support long term employment opportunies
• Treat all of our people, our customers, our vendors, our competitors, our neighbors, and our local community with integrity and respect
• EXPORT PRODUCTS – NOT JOBS
What we make
• Advanced carbon and graphite products focusing our growth on applications in emerging technologies for green and renewable energy
Specialty Graphite Powders Carbon fiber products
What are our products used for
OUR PRIMARY PRODUCT AND FUTURE GROWTH FOCUSES ON EMERGING TECHNOLOGIES FOR GREEN AND
RENEWABLE ENERGIES WHERE CARBON AND GRAPHITE ARE A KEY COMPONENT.
Solar Power
Production of silicon for use in solar panels for power generation
Li-Ion batteries
High purity powders for Anode applications in Advanced Batteries for Hybrid and Electric vehicles
Fuel Cells
Membrane electrodes and separator plates for stationary fuel cell generators
Wind Power
Future products to include carbon fiber products for wind turbine blade manufacturing
Where are our customers?• USA• China• Taiwan• Europe• Canada• Japan• Korea
• We expect over 50% of our products and services to be exported – Exporting Products and Bring Jobs back to America
What did SGL make?
Steel Production
Ashland Advanced Materials compared to SGL Carbon • Estimated 8,000 tons of electrodes
and bulk graphite produced yearly
• Acheson graphitizing, pit furnace baking – antiquated equipment with grandfathered air emission standards
• Over 800,000 square feet of antiquated manufacturing space on 75 acres
• Focused on products for the steel industry
• German based, multinational company public company
• Planned Production of 200 tons of carbon fiber products and heat treating of 300 tons of carbon powders.
• State-of-the-art ultra low emission carbon baking and ultra-high temperature heat-treating equipment new permits applied for meeting current emission standards
• 75,000 square feet of newer
manufacturing space on 15.5 acres
• Focused on green and renewable energy products
• Family owned, private USA based company
SGL Carbon Ashland Advanced Materials
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PM SO2 NOx CO VOC HAP
SGL Carbon (1998)
Ashland AdvancedMaterials
DEC Major Air Source Thresholds
TPY
Emissions Chart
Why 6100 Niagara?
• Existing infrastructure located in Niagara engineered and constructed in 1998 by SGL for a new product line fits our needs providing low capital cost of entry into our markets
• Hydro power provides low cost, clean energy
• Talented labor pool readily available• State and local support for tax
incentives, grants and training programs
Our Plans
• Propose manufacturing facility at 6100 Niagara Falls Blvd. at former SGL Carbon plant
• Invest $19.2 million over the next five years to modernize existing site
• Produce 75 new full-time jobs over next three years
• Clean up and improve the existing industrial site
Ashland Advanced Materials• Air Emissions• Odor• Noise• Traffic• Storage of Raw Materials• Fire prevention and safety
Permits
• Air State Facility Permit
• SPDES – Stormwater Discharge
• Industrial Discharge Permit (Sanitary Discharge)
How do we make our products
Primary Processes• Carbonization (Carbon Sager Can Baking)
o Processing of materials in a controlled atmosphere inside of stainless steel containers to temperatures up to 1100C
• Convert raw materials to carbon• Convert binder materials to carbon
• Graphitizationo Processing of carbon materials in the absence of
oxygen to temperatures up to 3,000 C• Convert carbon materials to a graphitic structure
Carbon Sager Baking furnace
• State of the art gas fired box kiln•Over $3.5Million Replacement cost •High efficiency heating system •PLC automation controls for all operations•Completely Rebuilt and retrofit in 1998 and shut down in 2000•99% efficiency thermal oxidation system for emissions
•PLC controlled and automated•Operation chart recorded and kept on record for the DEC•Automated Alarm and shut down for system malfunction
Thermal Oxidizer 99% efficiency in reduction of emissions
PLC controls for furnace and thermal oxidation system – new in 1998
Air Emissions
• Emissions from the main sager furnace will be treated via a thermal oxidizer prior to release to the atmosphere
• Thermal oxidizer will destroy over 99% of the volatile emissions.
• A second thermal oxidizer will control emissions from electric induction furnaces
• Emissions will be a fraction of those previously discharged by SGL at this site and will comply with all applicable ambient air quality standards
Graphitization furnaces
• State of the art Induction heated furnaces• Everything installed NEW 2008• Closed system design with inert gas purge to
reduce and/or eliminate CO2 emissions• Primary products heat treated have negligible
volatile release (no emissions)• 99% efficiency thermal oxidizer installed for use
on special production requiring emission reduction control
• System designed and operated to meet current emission standards set by EPA and DEC
Air Emissions
• Stack emissions will not be visible with the exception of a thermal (vapor in cold weather) discharge
• We anticipate that the NYSDEC will classify the facility as a synthetic minor facility requiring a State Facility Air Permit
• Ashland will be in compliance with all applicable air quality standards (protective of human health)
• No visible particulate emissions• Particulate emissions within the buildings will be
captured and filtered for potential reuse of the particulates
Odor
• Raw materials used in the process release minimal odors
• All materials processing will be performed inside the buildings to minimize the potential for odor release
• Thermal oxidizers are designed to remove 99% of odor generated from air emissions
• You won’t even know we are there
Noise
• Process involves minimal use of mechanical equipment so process related noise generation will be limited
• All processing will be performed inside the buildings to mitigate noise generation
• Site-related noise levels will be limited to traffic noise attributable to trucks and vehicles accessing the site, and will not be noticeable given the large volume of traffic and related noise already present on Niagara Falls Boulevard
Traffic
• NYSDOT traffic volume reports for Niagara Falls Boulevard indicate that the annual average daily trips (AADT) near the proposed Ashland location was approximately 27,405 in 2006 and 27,040 in 2007
• The anticipated average traffic volume associated with the proposed Ashland facility is approximately five truck deliveries (10 trips) and 75 employees (150 trips) per day, which equates to an insignificant increase of approximately 0.6% on the overall traffic volume on Niagara Falls Boulevard
• Truck traffic to the site will be on and off the I-190, which limits the travel distance on Niagara Falls Blvd.
Storage of Raw Materials
• All raw materials will be stored inside our facilities in accordance with all applicable requirements
Fire prevention and safety
• The facility has been designed and is being prepared to be compliant with all applicable building and fire codes
• We are working with fire safety consultants and we plan to meet with the local fire company to familiarize them with the facility and to discuss appropriate contacts and actions in the event of an emergency
Strategic importance of our project for Niagara Falls and for the state of NY
• We will be providing good paying, long term jobs for the area.
• Start of a nucleus for green and renewable energy related product companies
• Tax revenue from payroll and operations
Strategic Importance for the USA
• Energy Independence is crucial for America to remain a world leader
• Reduction of greenhouse gases crucial to combat global warming
Current Facts and Figures• America imports 70% of its oil and uses 75% percent of this
for transportation purposes• Coal accounts for 50% of the electric generation in America ,
Nuclear power 20% percent, natural gas 26% with the remaining 4% split between hydroelectric, wind, solar and other renewable sources.
• Electric generation is responsible for 41% of U.S. manmade carbon dioxide emissions and the majority of the SO2 emissions.
• Total global production of oil is currently approximately 85 million barrels of oil per day, Total estimated demand is at 87 million barrels of oil per day with India and China increasing this every day
• A 1,500 MW coal plant will emit on average 122,000 tons of SO2 per year into the atmosphere
Green facts and figures• There is enough wind world wide to satisfy global electricity
demands seven times over based on a 20% capture rate• Forty six states have sufficient winds to produce commercial
wind power• North Dakota alone could supply 1/3 of the nations electricity
needs with wind power.• Denmark has 21.6% of its power generated by wind• There is enough solar energy available every day to generate
5,000 times the world’s demand for energy• Silicon (same as used in solar panels) is the seventh most
abundant element in the universe and the second most abundant in the earth’s crust
• Stationary Fuel cell generators use natural gas to create energy at 80% efficiency with the only by product being pure water.
• LI-Batteries have six times the power density of lead acid batteries (KW per KG of weight) and make long range electric vehicles viable
Estimated Environmental & Energy Independence Benefit of Ashland’s operations
2009 - 2013
SOLAR PRODUCTS PROJECTED TO BE PRODUCED AT ASHLAND ADVANCED MATERIALSEstimated Yearly Estimated
Year MW's SO2 Reduction (tons) Cummulative Tons2009 2,976 239,372 239,3722010 4,464 359,059 598,4312011 5,580 448,823 1,047,2542012 7,440 598,431 1,645,6852013 8,928 718,117 2,363,802
29,388 2,363,802 5,655,173FUEL CELL PRODUCTS PROJECTED TO BE PRODUCED AT ASHLAND ADVANCED MATERIALS
Estimated Yearly EstimatedYear MW's SO2 Reduction (tons) Cummulative Tons2009 19.2 1,544 1,5442010 48 3,861 5,4052011 96 7,722 13,1272012 192 15,443 28,5702013 240 19,304 47,874
595.2 47,874 94,977
BATTERY PRODUCTS PROJECT TO BE PRODUCED AT ASHLAND ADVANCED MATERIALS# of cars equal to Estimated
Year reduction of emissions Cumulative Total2009 13,091 13,0912010 26,182 39,2732011 98,182 137,4552012 196,364 333,8182013 261,818 595,636
1,106,182
Information on the project is available at:
Department of Community Development1002 Main Street
Earl Brydges Public Library1425 Main Street
Niagara Falls Housing Authority Resource Center3001 Ninth Street
You may also call or write us for information:
Ashland Advanced Materials, LLC6100 Niagara Falls Blvd.Niagara Falls, NY 14304(716) 283-6853
Written comments should be submitted to:
Ashland Advanced Materials, LLCAttn: President6100 Niagara Falls Blvd.Niagara Falls, NY 14304
Final Report
• Steps taken to implement public participation plan
• Identify substantive concerns and comments and outstanding issues
• Include certification that Ashland complied with public participation plan
• Attachments
Final Report
• Attachments: Public Participation Plan, List of Stakeholders, Project Fact Sheet, Environmental Justice Analyses, Public Meeting Notices, Public Meeting Advertisements, Newspaper Articles
• Submit Final Report and Certification to NYSDEC
Thank You