as/nzs iso 3834.3:1999 quality requirements for welding

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Page 2: AS/NZS ISO 3834.3:1999 Quality requirements for welding

AS/NZS ISO 3834.3:1999ISO 3834-3:1994

Australian/New Zealand Standard™

Quality requirements for welding—Fusion welding of metallic materials

Part 3: Standards qualityrequirements

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Page 3: AS/NZS ISO 3834.3:1999 Quality requirements for welding

AS/NZS ISO 3834.3:1999

This Joint Australian/New Zealand Standard was prepared by Joint TechnicalCommittee WD/3, Welding of Structures. It was approved on behalf of the Councilof Standards Australia on 19 March 1999 and on behalf of the Council of StandardsNew Zealand on 5 April 1999. It was published on 5 June 1999.

The following interests are represented on Committee WD/3:

Association of Consulting Engineers, AustraliaAustralian Chamber of Commerce and IndustryAustralian Industry GroupAustralian Institute of Steel ConstructionAUSTROADSBureau of Steel Manufacturers of AustraliaElectricity Supply Association of AustraliaInstitution of Engineers, AustraliaNew Zealand Heavy Engineering Research AssociationNew Zealand Non-destructive Testing AssociationSteel Reinforcement Institute of AustraliaUniversity of SydneyWelding Technology Institute of Australia

Additional interests participating in preparation of Standard:

Welding consultant

Review of Standards. To keep abreast of progress in industry, Joint Australian/New Zealand Standards are subject to periodic review and are kept up to date by theissue of amendments or new editions as necessary. It is important therefore thatStandards users ensure that they are in possession of the latest edition, and anyamendments thereto.Full details of all Joint Standards and related publications will be found in the StandardsAustralia and Standards New Zealand Catalogue of Publications; this information issupplemented each month by the magazines ‘The Australian Standard’ and ‘StandardsNew Zealand’, which subscribing members receive, and which give details of newpublications, new editions and amendments, and of withdrawn Standards.Suggestions for improvements to Joint Standards, addressed to the head office of eitherStandards Australia or Standards New Zealand, are welcomed. Notification of anyinaccuracy or ambiguity found in a Joint Australian/New Zealand Standard should bemade without delay in order that the matter may be investigated and appropriate actiontaken.

This Standard was issued in draft form for comment as DR 97143.

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Page 4: AS/NZS ISO 3834.3:1999 Quality requirements for welding

AS/NZS ISO 3834.3:1999

Australian/New Zealand Standard™

Quality requirements for welding—Fusion welding of metallic materials

Part 3: Standards qualityrequirements

First published as AS/NZS ISO 3834.3:1999.

Published jointly by:

Standards Australia1 The Crescent,Homebush NSW 2140 Australia

Standards New ZealandLevel 10, Radio New Zealand House,155 The Terrace,Wellington 6001 New Zealand

ISBN 0 7337 2669 0

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Page 5: AS/NZS ISO 3834.3:1999 Quality requirements for welding

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PREFACE

This Standard was prepared by the Joint Standards Australia/Standards New Zealand CommitteeWD/3, Welding of Structures.

This Standard is identical with and has been reproduced from ISO 3834-3:1994. InformativeAppendices I to VII have been added.

This Standard is one of a series dealing with quality requirements for welding purposes. The seriesconsists of the following Standards:

AS/NZSISO 3834 Quality requirements for welding—Fusion welding of metallic materialsISO 3834.1 Part 1: Guidelines for selection and useISO 3834.2 Part 2: Comprehensive quality requirementsISO 3834.3 Part 3: Standards quality requirements (this Standard)ISO 3834.4 Part 4: Elementary quality requirements

The objective of this AS/NZS ISO 3834 series is to specify quality requirements for fusion weldingof metallic materials and to provide guidance on quality management systems for fabrication,manufacture, construction and maintenance using such processes and materials.

This Standard also provides for the use of Australian, New Zealand or other Standards asequivalents to the ISO Standards referenced in Clause 2. These equivalents are listed for thefollowing applications:

(a) For welding steel structures (e.g. structural steels, stainless steels, steel studs, reinforcing bars,castings) to Australian or New Zealand Standards, see Appendix I.

(b) For welding steel structures to American Standards, see Appendix II.

(c) For welding aluminium structures, see Appendix III.

(d) For welding pressure equipment to Australian or New Zealand Standards, see Appendix IV.

(e) For welding pressure equipment to American Standards, see Appendix V.

(f) For welding pipelines, see Appendix VI.

Appendix VII gives a correlation of clauses herein with those of AS/NZS ISO 9001 andAS/NZS ISO 9002, where compliance with AS/NZS ISO 9001 or AS/NZS ISO 9002 involvingwelding is required.

Where AS/NZS ISO 3834.3 is referred to in a Standard, contract or other document, it is intendedthat either the ISO Standards referred to or the appropriate Standards listed below, or in theAppendices, be used.

Reference to International or other Standard Equivalent Australian/New Zealand orInternational Standard

ISO3834 Quality requirements for welding—

Fusion welding of metallic materials

AS/NZS ISO3834 Quality requirements for welding—

Fusion welding of metallic materials3834-1 Part 1: Guidelines for selection and

use3834.1 Part 1: Guidelines for selection and

use3834-4 Part 4: Elemental quality requirements 3834.4 Part 4: Elemental quality requirements

9001 Quality systems—Model for qualityassurance in design, development,production, installation and servicing

9001 Quality systems—Model for qualityassurance in design, development,production, installation and servicing

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Page 6: AS/NZS ISO 3834.3:1999 Quality requirements for welding

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ISO9002 Quality systems—Model for quality

assurance in production, installationand servicing

AS/NZS ISO9002 Quality systems—Model for quality

assurance in production, installationand servicing

9712 Non-destructive testing—Qualificationand certification of personnel

3998 Non-destructive testing—Qualificationand certification of personnel—Generalengineering

EN719 Welding coordination—Tasks and

responsibilities

ISO14731 Welding coordination—Tasks and

responsibilities

As this Standard is reproduced from an international Standard, its number does not appear on eachpage of text and its identity is shown only on the cover and title page.

The term ‘informative’ has been used in this Standard to define the application of the annex orappendix to which it applies. An ‘informative’ annex or appendix is only for information andguidance.

© Copyright STANDARDS AUSTRALIA/STANDARDS NEW ZEALAND

Users of Standards are reminded that copyright subsists in all Standards Australia and Standards New Zealand publications and software.Except where the Copyright Act allows and except where provided for below no publications or software produced byStandards Australia or Standards New Zealand may be reproduced, stored in a retrieval system in any form or transmitted by any meanswithout prior permission in writing from Standards Australia or Standards New Zealand. Permission may be conditional on anappropriate royalty payment. Australian requests for permission and information on commercial software royalties should be directed tothe head office of Standards Australia. New Zealand requests should be directed to Standards New Zealand.

Up to 10 percent of the technical content pages of a Standard may be copied for use exclusively in-house by purchasers of theStandard without payment of a royalty or advice to Standards Australia or Standards New Zealand.

Inclusion of copyright material in computer software programs is also permitted without royalty payment provided such programsare used exclusively in-house by the creators of the programs.

Care should be taken to ensure that material used is from the current edition of the Standard and that it is updated whenever the Standardis amended or revised. The number and date of the Standard should therefore be clearly identified.

The use of material in print form or in computer software programs to be used commercially, with or without payment, or in commercialcontracts is subject to the payment of a royalty. This policy may be varied by Standards Australia or Standards New Zealand at any time.

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Page 7: AS/NZS ISO 3834.3:1999 Quality requirements for welding

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CONTENTS

Page

1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Contract and design review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Subcontracting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Welding personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Inspection, testing and examination personnel . . . . . . . . . . . . . . . . . . . . 38 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Welding activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

10 Storage and handling of welding consumables . . . . . . . . . . . . . . . . . . . . 411 Storage of parent material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412 Post-weld heat treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413 Welding-related inspection and testing . . . . . . . . . . . . . . . . . . . . . . . . . . 514 Nonconformance and corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . 515 Identification and traceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616 Quality record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

AnnexA Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

AppendicesI Equivalent Australian and New Zealand standards for steel structures . . 8

II Equivalent American standards for steel structures . . . . . . . . . . . . . . . . 9III Equivalent Australian and New Zealand standards for

aluminium structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10IV Equivalent Australian and New Zealand standards for

pressure equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11V Equivalent American standards for pressure equipment . . . . . . . . . . . . 12

VI Equivalent Australian and New Zealand standards for pipelines . . . . . . 13VII Correlation of clauses herein with those of AS/NZS ISO 9001 and

AS/NZS ISO 9002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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Page 8: AS/NZS ISO 3834.3:1999 Quality requirements for welding

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AUSTRALIAN/NEW ZEALAND STANDARD

Quality requirements for welding — Fusion weldingof metallic materials —

Part 3:Standards quality requirements

1 Scope

This part of ISO 3834 has been prepared suchthat

— it is independent of the type of weldedconstruction to be manufactured;

— if defines quality requirements for welding bothin workshops and on-site;

— it provides guidance for describing amanufacturer’s capability to produce weldedconstructions to meet specified requirements;

— it may also be used as a basis for assessingthe manufacturer with respect to his weldingcapability.

This part of ISO 3834 is appropriate whendemonstration of a manufacturer’s capability toproduce welded constructions and to fulfillspecified quality requirements, are specified inone or more of the following:

— a contract between involved parties;

— an application standard;

— a regulatory requirement.

The requirements contained within this part ofISO 3834 may be adopted in full or may beselectively deleted by the manufacturer if notapplicable to the construction concerned. Theyprovide a flexible framework for the control ofwelding in the following cases:

Case 1

To provide specific requirements for fusionwelding in contracts which require themanufacturer to have a quality system other thanISO 9001 or ISO 9002;

Case 2

To provide specific requirements for fusionwelding as guidance to a manufacturer developinga quality system;

Case 3

To provide specific requirements for references inapplication standards which uses fusion weldingas part of its requirements or in a contractbetween relevant parties. It may however be moreappropriate for ISO 3834-4 to be used in suchcases.

2 Normative references

The following standards contain provisions which,through reference in this text, constitute provisionsof this part of ISO 3834. At the time of publication,the editions indicated were valid. All standards aresubject to revision, and parties to agreementsbased on this part of ISO 3834 are encouraged toinvestigate the possibility of applying the mostrecent editions of the standards indicated below.Members of IEC and ISO maintain registers ofcurrently valid international Standards.

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Page 9: AS/NZS ISO 3834.3:1999 Quality requirements for welding

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ISO 3834-1:1994, Quality requirements forwelding — Fusion welding of metallic materials —Part 1: Guidelines for selection and use.

ISO 9606-1:1994, Approval testing of welders —Fusion welding — Part 1: Steels.

ISO 9606-2:1994, Approval testing of welders —Fusion welding — Part 2: Aluminium andaluminium alloys.

ISO 9712:1992, Non-destructive testing —Qualification and certification of personnel.

ISO 9956-1-19951), Specification and approval ofwelding procedures for metallic materials —Part 1: General rules for fusion welding.

ISO 9956-2-19951), Specification and approval ofwelding procedures for metallic materials —Part 2: Welding procedure specification for arcwelding.

ISO 9956-3:19951), Specification and approval ofwelding procedures for metallic materials —Part 3: Welding procedure tests for the arcwelding of steels.

ISO 9956-4:19951), Specification and approval ofwelding procedures for metallic materials —Part 4: Welding procedure tests for the arcwelding of aluminium and its alloys.

ISO 13916:—1), Welding — Measurement ofpreheating temperature, interpass temperatureand preheat maintenance temperature duringwelding.

3 Definitions

For the purposes of this part of ISO 3834, thedefinitions given in ISO 3834-1 apply.

4 Contract and design review

4.1 General

The manufacturer shall review the contractualrequirements and the design data provided by thepurchaser or in-house data for constructiondesigned by the manufacturer. This is to ensurethat all information necessary to carry out thefabrication operations is available prior to thecommencement of the work. The manufacturer

shall affirm his capability to meet all weldingcontract requirements and ensure adequateplanning of all quality related activities. The itemsin 4.2 are typically considered at or before thetime of the contract review. The items in 4.3usually form part of the design review and shouldbe taken into account during the contract review ifthe design is not carried out by the fabricator. Itshall be ensured that all relevant information hasbeen supplied by the purchaser.

When a contract does not exist, e.g. items madefor stock, the manufacturer is required to take intoconsideration the requirements of 4.2 whilstcarrying out his design review (4.3).

4.2 Application — Contract review

Contractual requirements to be considered shouldinclude, when necessary:

a) the application standard to be used, togetherwith any supplementary requirements;

b) the specification of welding procedures,nondestructive testing procedures and heattreatment procedures;

c) the approach to be used for welding procedureapproval;

d) the approval of personnel;

e) post-weld heat treatment;

f) inspection and testing;

g) selection, identification andlor traceability, e.g.for materials, welders and welds (seeclause 15);

h) quality control arrangements, including anyinvolvement of an independent inspectionbody;

i) other welding requirements, e.g. batch testingof consumables, ferrite content of weld metal,ageing, hydrogen content;

j) environmental conditions relevant to weldingon site, e.g. very low temperature ambientconditions or any necessity to provideprotection against adverse weather conditions;

k) subcontracting;

l) handling of nonconformances.

4.3 Application — Design review

Design requirements to be considered shouldinclude, when necessary:

1) To be published.

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a) location, accessibility and sequence of allwelds;

b) surface finish and the weld profile;

c) parent metal(s) specification and welded jointproperties;

d) permanent backing;

e) welds which are to be made in the workshop,or elsewhere;

f) dimensions and details of joint preparation andcompleted joint;

g) use of special methods, e.g. to achieve fullpenetration without backing when welded fromone side only;

h) quality and acceptance requirements for welds;

i) other special requirements, e.g. acceptability ofpeening, heat treatment.

5 Subcontracting

When a manufacturer intends to usesubcontracted services (e.g. welding, inspection,non-destructive testing, heat treatment), allrelevant specifications and requirements shall besupplied by the manufacturer to the subcontractor.The subcontractor shall provide such records anddocumentation of his work as may be specified bythe manufacturer.

Any subcontractor shall work under the order andresponsibility of the manufacturer and shall fullycomply with the relevant requirements of this partof ISO 3834.

The manufacturer shall ensure that thesubcontractor can comply with the qualityrequirements of the contract.

The information to be provided by themanufacturer to the sub-contractor shall include-all relevant data from the contract review (see 4.2)and the design review (see 4.3). Additionalrequirements may need to be specified if thedesign of a structure is to be subcontracted.

6 Welding personnel

6.1 General

The manufacturer shall have at his disposalsufficient and competent personnel for theplanning, performance and supervision of the

welding production according to specifiedrequirements.

6.2 Welders

All welders and welding operators shall beapproved by an appropriate test according to therelevant part of ISO 9606. All records of approvalshall be maintained up to date.

6.3 Welding coordination personnel

The manufacturer shall have at his disposalappropriate welding coordination personnel, e.g. inaccordance with EN 719, such that the weldingpersonnel can be supplied with the necessarywelding procedure specification or workinstructions and that the work can be properlyperformed and controlled. Such persons havingresponsibility for quality activities shall havesufficient authority to enable any necessary actionto be taken. The duties, interrelationships andlimits of responsibility of such persons should beclearly defined.

7 Inspection, testing and examinationpersonnel

7.1 General

The manufacturer shall have at his disposalsufficient and competent personnel for planningand performance, supervision and inspection,testing and examination of the welding productionaccording to specified requirements.

7.2 Non-destructive-testing personnel

The non-destructive-testing personnel shall beapproved in accordance with ISO 9712.

8 Equipment

8.1 Production and testing facilities

The following equipment shall be available whennecessary:

— welding power sources and other machines;

— equipment for joint preparation and cutting,including thermal cutting;

— equipment for preheating and post-weld heattreatment including temperature indicator;

— jigs and fixtures;

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— cranes and handling equipment used forwelding production;

— personnel protective equipment and othersafety equipment, directly associated withwelding;

— ovens, quivers etc. used for treatment ofwelding consumables;

— cleaning facilities;

— destructive and non-destructive-testingfacilities.

8.2 Description of facilities

The manufacturer shall maintain a list of essentialequipment, used for welding production. This listshall identify items of major equipment, essentialfor an evaluation of workshop capacity andcapability. This includes, for example:

— capacity of largest cranes;

— size of components the workshop is able tohandle;

— capability of mechanized or automatic weldingequipment;

— dimensions and maximum temperature offurnaces for post-weld heat treatment;

— capacities of rolling, bending and cuttingequipment.

Other equipment only needs to be specified byapproximate total numbers which cover eachgeneral type (e.g. total number of power sourcesfor the different welding processes).

8.3 Suitability and maintenance ofequipment

The equipment shall be adequate for theapplication concerned and properly maintained.

9 Welding activities

9.1 Production plan

The manufacturer shall carry out adequateproduction planning, compatible with facilities as in8.1. This shall include at least:

— specification of the sequence by which theconstruction shall be manufactured, e.g. assingle parts or subassemblies, and the order ofsubsequent final assembly;

— identification of the welding and associatedprocesses required to manufacture theconstruction and reference to the appropriateprocedure specifications. Welding procedurespecifications shall be prepared in accordancewith the appropriate part of ISO 9956;

— specification for inspection and testing,including the involvement of any independentinspection body.

9.2 Welding procedure approval

Welding procedures shall be approved prior toproduction in accordance with the appropriate partof ISO 9956. The method of approval shall be inaccordance with the relevant application standardsor as stated in the contract.

Other procedures, e.g. procedure for heattreatment, should only be approved if stated in therelevant application standards and/or in thecontract.

9.3 Work instructions

The manufacturer may use the welding procedurespecification directly in the workshop forinstruction purposes to the welder. Alternatively,he may use dedicated work instructions. Suchdedicated work instructions shall be prepared froman approved welding procedure specification anddo not require separate approval (seeISO 9956-1).

10 Storage and handling of weldingconsumables

The manufacturer shall produce and implementprocedures for storage, handling and use ofconsumables which avoid moisture pickup,oxidation, damage, etc. The procedures shall bei n a c c o r d a n c e w i t h t h e s u p p l i e r ’ srecommendations.

11 Storage of parent material

Storage shall be such that the material will not beadversely affected. Identification shall bemaintained during storage.

12 Post-weld heat treatment

The manufacturer shall be fully responsible for thespecification and the performance of anypost-weld heat treatment. The procedure shall becompatible with the parent metal, welded joint,

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construction etc. and in accordance with theapplication standard and/or specified require-ments. A record of the heat treatment shall bemade during the process. The record shalldemonstrate that the specification has beenfollowed.

13 Welding-related inspection andtesting

13.1 General

Inspection and testing shall be implemented atappropriate points in the manufacturing process toassure conformity with contract requirements.Location and frequency of such inspection and/ortesting will depend on the contract and/orapplication standard, the welding process and thetype of construction (see 4.2 and 4.3).

The manufacturer may carry out additional testswithout restriction. Reporting of such tests is notrequired.

13.2 Inspection and testing beforewelding

Before the start of welding, the following shall bechecked, when necessary:

— suitability and validity of welders’ approvalcertificates (see ISO 9606);

— suitability of welding procedure specification(see the appropriate part of ISO 9956);

— identity of parent material;

— identity of welding consumables;

— joint preparation (e.g. shape and dimensions inaccordance with ISO 9692);

— fit-up, jigging and tacking;

— any special requirements in welding procedurespecification, e.g. prevention of distortion;

— arrangement for any production test;

— suitability of working conditions for welding,including environment.

13.3 Inspection and testing duringwelding

During welding, the following shall be checked atsuitable intervals, when necessary:

— essential welding parameters (e.g. weldingcurrent, arc voltage and travel speed);

— preheating/interpass temperature (see ISO13916);

— cleaning and shape of runs and layers of weldmetal;

— back gouging;

— welding sequence;

— correct use and handling of consumables;

— control of distortion;

— any intermediate examination, e.g. checkingdimensions.

13.4 Inspection and testing after welding

After welding, the compliance with relevantacceptance criteria shall be checked, whennecessary:

— by visual inspection;

— by non-destructive testing, e.g. in accordancewith ISO 9712;

— by destructive testing according to relevantISO standards;

— form, shape and dimensions of the weldedconstruction;

— results and records of post-weld operations,e.g. grinding, post-weld heat treatment, ageing.

13.5 Inspection and testing status

Measures shall be taken as appropriate toindicate, e.g. by marking of the item or a routeingcard, the status of inspection and test of thewelded construction.

14 Nonconformance and correctiveaction

Measures shall be implemented to control itemswhich do not conform to specified requirements inorder to prevent their inadvertent use. Whenrepair and/or rectification is undertaken by themanufacturer, appropriate procedures should beavailable at all workstations where repair orrectification is performed. When repair orrectification is carried out, the items shall bere-inspected, tested and examined in accordancewith the original requirements.

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15 Identification and traceability

Identification and traceability shall be maintainedthroughout the manufacturing process, whennecessary.

16 Quality records

Quality records, according to the contractrequirements, should include, when necessary:

— record of contract/design review;

— materials certificates;

— consumables certificates;

— welding procedure specifications;

— welding procedure approval test records;

— welder or welding operator approvalcertificates;

— non-destructive testing personnel certificates;

— heat treatment records;

— non-destructive testing and destructive testingprocedures and reports;

— dimensional reports;

— records of repairs and other non-conformityreports.

Quality records shall be retained for a minimumperiod of 5 years in the absence of any otherspecified requirements.

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Annex A(informative)

Bibliography

[1] ISO 3834-4:1994, Quality requirements forwelding — Fusion welding of metallicmaterials — Part 4: Elementary qualityrequirements.

[2] ISO 9001:1994, Quality systems — Model forquality assurance in design, development,production, installation and servicing.

[3] ISO 9002:1994, Quality systems — Model forquality assurance in production, installationand servicing.

[4] ISO 9692:1992, Metal-arc welding withcovered electrode, gas-shielded metal-arcwelding and gas welding — Joint preparationsfor steel.

[5] EN 719:1994, Welding coordination — Tasksand responsibilities.

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APPENDIX I

EQUIVALENT AUSTRALIAN AND NEW ZEALAND STANDARDSFOR STEEL STRUCTURES

(Informative)

ISO Standards listed in Clause 2(see Note 1)

Equivalent Australian and New Zealand Standardsfor AS/NZS ISO 3834-3 (see Note 2)

3834-1:1994 Quality requirements forwelding— Fusion welding ofmetallic materials, Part 1:Guidelines for selection and use

AS/NZS ISO3834-1:1999

Quality requirements for welding— Fusionwelding of metallic materials, Part 1:Guidelines for selection and use

9712:1992 Non-destructive testing —Qualification and certification ofpersonnel

AS 3998 — 1992 Non-destructive testing — Qualification andcertification of personnel — Generalengineering

9606-1:1994

9606-2:1994

9956-1:1995

9956-2:1995

9956-3:1995

9956-4:1995

13916:1996

Approval testing of welders —Fusion welding, Part 1: Steels

Approval testing of welders —Fusion welding, Part 2:Aluminium and aluminiumalloys (see Note 3)

Specification and approval ofwelding procedures for metallicmaterials, Part 1: General rulesfor fusion welding

Specification and approval ofwelding procedures for metallicmaterials, Part 2: Weldingprocedure

Specification and approval ofwelding procedures for metallicmaterials, Part 3: Weldingprocedure test for the arcwelding of steels

Specification and approval ofwelding procedures for metallicmaterials, Part 4: Weldingprocedure tests for the arcwelding of aluminium and itsalloys(see Note 3)

Welding — Measurement ofpreheating temperature, interpasstemperature and preheatmaintenance temperature duringwelding

AS/NZS 1554.1:1995

AS 1554.2 — 1993

AS 1554.3 — 1983

AS/NZS 1554.4:1995

AS/NZS 1554.5:1995

AS/NZS 1554.6:1994

AS 1988 — 1989

AS 2980 — 1987

NZS 4711:1984

NZS/ANSI/API 650:1993

NZS 4702:1982

Structural steel welding, Part 1: Weldingof steel structures

Structural steel welding, Part 2: Studwelding (steel studs to steel)

Structural steel welding, Part 3: Weldingof reinforcing steel

Structural steel welding, Part 4: Weldingof high strength quenched and temperedsteels

Structural steel welding, Part 5: Weldingof steel structures subject to high levels offatigue loading

Structural steel welding, Part 6: Weldingof stainless steels for structural purposes

Welding of steel castings

Qualification of arc-welders for welding ofsteels

Qualification test for metal arc welders

Welded steel tanks for oil storage

Metal-arc welding of grade 275 reinforcingbar

NOTES:

1 For Standards that are referred to but not listed in Clause 2, equivalent Standards are given in the Preface.

2 These Standards are considered to be equivalent at the time of publication of this Standard.

3 This ISO Standard is not applicable to this Appendix.

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APPENDIX II

EQUIVALENT AMERICAN STANDARDSFOR STEEL STRUCTURES

(Informative)

ISO Standards listed in Clause 2(see Note 1)

Equivalent American Standards forAS/NZS ISO 3834-3 (see Note 2)

3834-1:1994 Quality requirements forwelding— Fusion welding ofmetallic materials, Part 1:Guidelines for selection and use

AS/NZS ISO3834-1:1999

Quality requirements forwelding— Fusion welding of metallicmaterials, Part 1: Guidelines for selectionand use

9712:1992 Non-destructive testing —Qualification and certification ofpersonnel

AS 3998 — 1992 Non-destructive testing — Qualificationand certification of personnel — Generalengineering

9606-1:1994 Approval testing of welders —Fusion welding, Part 1: Steels

AWS D1.1: 1998 Structural welding code — Steel

9606-2:1994 Approval testing of welders —Fusion welding, Part 2: Aluminiumand aluminium alloys (see Note 3)

AWS D1.3: 1998 Structural welding code — Sheet steel

9956-1:1995 Specification and approval ofwelding procedures for metallicmaterials, Part 1: General rules forfusion welding

9956-2:1995 Specification and approval ofwelding procedures for metallicmaterials, Part 2: Welding procedure

9956-3:1995 Specification and approval ofwelding procedures for metallicmaterials, Part 3: Welding proceduretest for the arc welding of steels

9956-4:1995 Specification and approval ofwelding procedures for metallicmaterials, Part 4: Welding proceduretests for the arc welding ofaluminium and its alloys(see Note 3)

13916:1996 Welding — Measurement ofpreheating temperature, interpasstemperature and preheatmaintenance temperature duringwelding

NOTES:

1 For Standards that are referred to but not listed in Clause 2, equivalent Standards are given in the Preface.

2 These Standards are considered to be equivalent at the time of publication of this Standard. AWS is the acronymfor American Welding Society.

3 This ISO Standard is not applicable to this Appendix.

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APPENDIX III

EQUIVALENT AUSTRALIAN AND NEW ZEALAND STANDARDSFOR ALUMINIUM STRUCTURES

(Informative)

ISO Standards listed in Clause 2(see Note 1)

Equivalent Australian and New Zealand Standardsfor AS/NZS ISO 3834-3 (see Note 2)

3834-1:1994 Quality requirements forwelding— Fusion welding ofmetallic materials, Part 1:Guidelines for selection and use

AS/NZS ISO3834-1:1999

Quality requirements for welding— Fusionwelding of metallic materials, Part 1:Guidelines for selection and use

9712:1992 Non-destructive testing —Qualification and certification ofpersonnel

AS 3998 — 1992 Non-destructive testing — Qualification andcertification of personnel — Generalengineering

9606-1:1994 Approval testing of welders —Fusion welding, Part 1: Steels(see Note 3)

AS 1665 — 1992 Welding of aluminium structures

9606-2:1994 Approval testing of welders —Fusion welding, Part 2: Aluminiumand aluminium alloys

9956-1:1995 Specification and approval ofwelding procedures for metallicmaterials, Part 1: General rules forfusion welding

9956-2:1995 Specification and approval ofwelding procedures for metallicmaterials, Part 2: Welding procedure

9956-3:1995 Specification and approval ofwelding procedures for metallicmaterials, Part 3: Welding proceduretest for the arc welding of steels(see Note 3)

9956-4:1995 Specification and approval ofwelding procedures for metallicmaterials, Part 4: Welding proceduretests for the arc welding ofaluminium and its alloys

13916:1996 Welding — Measurement ofpreheating temperature, interpasstemperature and preheatmaintenance temperature duringwelding

NOTES:

1 For Standards that are referred to but not listed in Clause 2, equivalent Standards are given in the Preface.

2 These Standards are considered to be equivalent at the time of publication of this Standard.

3 This ISO Standard is not applicable to this Appendix.

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APPENDIX IV

EQUIVALENT AUSTRALIAN AND NEW ZEALAND STANDARDSFOR PRESSURE EQUIPMENT

(Informative)

ISO Standards listed in Clause 2(see Note 1)

Equivalent Australian and New Zealand Standardsfor AS/NZS ISO 3834-3 (see Note 2)

3834-1:1994 Quality requirements forwelding— Fusion welding of metallicmaterials, Part 1: Guidelines forselection and use

AS/NZS ISO3834-1:1999

Quality requirements for welding— Fusionwelding of metallic materials, Part 1:Guidelines for selection and use

9712:1992 Non-destructive testing —Qualification and certification ofpersonnel

AS 3998 — 1992 Non-destructive testing — Qualification andcertification of personnel — Generalengineering

9606-1:1994 Approval testing of welders — Fusionwelding, Part 1: Steels

AS/NZS 3992:1998 Pressure equipment — Welding and brazingqualification

9606-2:1994 Approval testing of welders — Fusionwelding, Part 2: Aluminium andaluminium alloys

AS 1796 — 1993 Certification of welders and supervisors

9956-1:1995 Specification and approval of weldingprocedures for metallic materials,Part 1: General rules for fusionwelding

9956-2:1995 Specification and approval of weldingprocedures for metallic materials,Part 2: Welding procedure

9956-3:1995 Specification and approval of weldingprocedures for metallic materials,Part 3: Welding procedure test for thearc welding of steels

9956-4:1995 Specification and approval of weldingprocedures for metallic materials,Part 4: Welding procedure tests forthe arc welding of aluminium and itsalloys

13916:1996 Welding — Measurement of preheatingtemperature, interpass temperature andpreheat maintenance temperatureduring welding

AS 4458 — 1997

NZS/BS 5500:1997

NZS 1841:1964

NZS/BS 2971:1991

Pressure equipment — Manufacture

Specification for unfired fusion weldedpressure vessels

Fusion welded pressure tanks

Specification for Class II arc welding ofcarbon steel pipework for carrying fluids

NOTES:

1 For Standards that are referred to but not listed in Clause 2, equivalent Standards are given in the Preface.

2 These Standards are considered to be equivalent at the time of publication of this Standard.

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APPENDIX V

EQUIVALENT AMERICAN STANDARDSFOR PRESSURE EQUIPMENT

(Informative)

ISO Standards listed in Clause 2(see Note 1)

Equivalent American Standards forAS/NZS ISO 3834-3 (see Note 2)

3834-1:1994 Quality requirements forwelding— Fusion welding of metallicmaterials, Part 1: Guidelines forselection and use

AS/NZS ISO3834-1:1999

Quality requirements forwelding— Fusion welding of metallicmaterials, Part 1: Guidelines forselection and use

9712:1992 Non-destructive testing —Qualification and certification ofpersonnel

AS 3998 — 1992 Non-destructive testing — Qualificationand certification of personnel — Generalengineering

9606-1:1994

9606-2:1994

9956-1:1995

9956-2:1995

9956-3:1995

9956-4:1995

Approval testing of welders — Fusionwelding, Part 1: Steels

Approval testing of welders — Fusionwelding, Part 2: Aluminium andaluminium alloys

Specification and approval of weldingprocedures for metallic materials,Part 1: General rules for fusionwelding

Specification and approval of weldingprocedures for metallic materials,Part 2: Welding procedure

Specification and approval of weldingprocedures for metallic materials,Part 3: Welding procedure test for thearc welding of steels

Specification and approval of weldingprocedures for metallic materials,Part 4: Welding procedure tests forthe arc welding of aluminium and itsalloys

ASME BPVC IX:1998 Boiler and pressure vessel code,Section IX: Welding and brazingqualifications

13916:1996 Welding — Measurement of preheatingtemperature, interpass temperature andpreheat maintenance temperatureduring welding

ASME BPVC I:1998

ASME PBVC VIII:1998

ASME B31.1:1995

ASME B31.3:1996

Boiler and pressure vessel code,Section I: Rules for the construction ofpower boilers

Boiler and pressure vessel code,Section VIII: Rules for the constructionof pressure vessels

Power piping

Process piping

NOTES:

1 For Standards that are referred to but not listed in Clause 2, equivalent Standards are given in the Preface.

2 These Standards are considered to be equivalent at the time of publication of this Standard.ASME BPVC is the acronym for American Society of Mechanical Engineers/Boiler and Pressure Vessel Code.

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APPENDIX VI

EQUIVALENT AUSTRALIAN AND NEW ZEALAND STANDARDSFOR PIPELINES

(Informative)

ISO Standards listed in Clause 2(see Note 1)

Equivalent Australian and New Zealand Standardsfor AS/NZS ISO 3834-3 (see Note 2)

3834-1:1994 Quality requirements forwelding— Fusion welding of metallicmaterials, Part 1: Guidelines forselection and use

AS/NZS ISO3834-1:1999

Quality requirements for welding— Fusionwelding of metallic materials, Part 1:Guidelines for selection and use

9712:1992 Non-destructive testing —Qualification and certification ofpersonnel

AS 3998 — 1992 Non-destructive testing — Qualification andcertification of personnel — Generalengineering

9606-1:1994 Approval testing of welders — Fusionwelding, Part 1: Steels

AS 2885.2 — 1995

AS 1697 — 1981

AS 1958 — 1981

Pipelines — Gas and liquid petroleum,Part 2: Welding

Gas transmission and distribution systems(known as the SAA Gas Pipeline Code)

Gas and liquid petroleum submarinepipelines (known as the SAA SubmarinePipeline Code)

9606-2:1994 Approval testing of welders — Fusionwelding, Part 2: Aluminium andaluminium alloys (see Note 3)

9956-1:1995 Specification and approval of weldingprocedures for metallic materials,Part 1: General rules for fusionwelding

9956-2:1995 Specification and approval of weldingprocedures for metallic materials,Part 2: Welding procedure

9956-3:1995 Specification and approval of weldingprocedures for metallic materials,Part 3: Welding procedure test for thearc welding of steels

9956-4:1995 Specification and approval of weldingprocedures for metallic materials,Part 4: Welding procedure tests forthe arc welding of aluminium and itsalloys (see Note 3)

13916:1996 Welding — Measurement of preheatingtemperature, interpass temperature andpreheat maintenance temperatureduring welding

NOTES:

1 For Standards that are referred to but not listed in Clause 2, equivalent Standards are given in the Preface.

2 These Standards are considered to be equivalent at the time of publication of this Standard.

3 This ISO Standard is not applicable to this Appendix.

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APPENDIX VII

CORRELATION OF CLAUSES HEREIN WITH THOSE OFAS/NZS ISO 9001 AND AS/NZS ISO 9002

(Informative)

The following gives a correlation of clauses herein with those of AS/NZS ISO 9001 andAS/NZS ISO 9002, where compliance with AS/NZS ISO 9001 or AS/NZS ISO 9002 involvingwelding is required:

Clause inAS/NZS ISO 9001 and

AS/NZS ISO 9002

Relevantequivalent

clauses herein

4.1.2.2 6, 7, 8

4.2.3 4.3, 8, 9

4.3 4.1, 4.2

4.4.4 (see Note) 4.3

4.5 9

4.6 5, 7, 10

4.8 15

4.9 4.3, 6, 7, 8, 9, 10, 12

4.10 13

4.12 13

4.13 14

4.14 14

4.15 10, 11

4.16 9, 16

4.18 6, 7

NOTE: Clause 4.4.4 is not included in AS/NZS ISO 9002; however, it may be applied to some qualitysystems complying with AS/NZS ISO 9002.

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