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Aspects of cogeneration with SMRs using SCOR framework S. Sipaun Malaysian Nuclear Agency 43000 Kajang, Selangor 1 IAEA Technical Meeting To Examine the Techno-Economics of and Opportunities for Non-Electric Applications of Small and Medium-Sized or Modular Reactors, 29- 31 May 2017, Vienna, Austria

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Aspects of cogeneration with SMRs

using SCOR framework

S. Sipaun

Malaysian Nuclear Agency

43000 Kajang, Selangor

1

IAEA Technical Meeting To Examine the Techno-Economics of and Opportunities for Non-Electric

Applications of Small and Medium-Sized or Modular Reactors, 29- 31 May 2017, Vienna, Austria

Presentation Content

• Background

• Electricity Demand & Forecast

• SCOR: Supply Chain Operation Reference

Framework

• SMR-related R&D studies (List)

• Summary

2

Malaysian Nuclear Agency (Nuclear Malaysia)

Nuclear Malaysia as the only nuclear research

institution in Malaysia

A Government Agency under the Ministry of

Science, Technology and Innovation (MOSTI)

Staff : more than 800

Location : Bangi, 40 km south of Kuala

Lumpur–Established in 1972

Equipped with various facilities as well as

research equipment

Nuclear Malaysia: R&D organisation

Radiation

protection

Reactor safety and QA Neutron physics and thermal hydraulic

Nuclear/Energy economics

NDT evaluation

Bioscience and Radiological

Impact Assessment

Materials & Fuel

technology

Waste management

Background

5 Source:

JPPPET

Electricity Demand & Forecast*

6 * Peninsula Malaysia Electricity Supply Industry Outlook 2014.

Energy Commission of Malaysia

JPPPET: Implementation Committee for

Electricity Supply and Tariff

Energy mix includes GAS, COAL,

HYDRO and OIL

Nuclear power does not (yet)

feature in Malaysia’s energy mix.

Future development of nuclear

power would probably be limited

to Peninsula Malaysia

Electrical Grid Information

7

Factors: Potential SMR Development

Small Modular Reactor (SMR) technology could potentially bring about a

wide-ranging impact for Malaysia:

(1) Factors taken into consideration: developmental status of SMR

technologies, potential sites, radiological impact on the environment,

financial and economic considerations; and licensing requirements

(2)To replace the retiring fossil fuelled plants and/or and for non-electric

applications such as water desalination, thermal energy and hydrogen

production

(3) Supply Chain Feasibility Analysis of Small Modular Reactor using Level 1

Supply Chain Operation Reference (SCOR) model

(4) Feasibility analysis of supply chains to support the emergence of an SMR

industry in Malaysia is investigated in this research through the Supply Chain

Operation Reference (SCOR) framework. The SCOR model is made by defining

the supply chain processes and partnerships in Malaysia that will be essential

in the establishment of SMR operations.

8

Supply Chain Operation Reference (SCOR) Framework

SCOR is an industry standard for documenting supply chain

operations within an organisation as well as across

organisations.

The SMR SCOR model was constructed by defining the supply

chain processes and partnerships in Malaysia that will be

essential in the establishment of SMR economy.

There are four categories of suppliers involved in building an

SMR; they are suppliers and contractors that supply parts,

components, modules, and services to the nuclear island (NI),

turbine island (TI), balance of plants (BOP), and site preparation

and construction (SP&C).

Atomic Energy Licensing Board (AELB) of Malaysia plays a

significant role in reviewing and approving the vendors, and the

overall SMR design through a rigorous certification process to

comply with safety regulations

9

10

Up

stre

am

Do

wn

stre

am

P1

D2

M2

Nuclear

Island

Turbine

Island

Balance

of Plants

Site Dev.

& Const.

P4

P3

P4

P3

P4

P3

P4

P3

D3

M3

D1

M1

D2

M2

D1

M1

D1

M1

D2

M2

D3

M3

HQ SMR Site AELB Energy

Consotium

P4 P2

P4

P2

D1

S1

S2

S3

D3

S3

S3

P1 P1

Suppliers/Contractors SMR Vendor Gov. Customer

Legend

X= S;M;D;R S: Source; M: Make; D: Deliver; R:Return (Return omitted for simplicity)

X1: X Stocked products X2: X Make-to-Order products X3: X Engineer-to-Order products

P1: Planning of Plan (Integrated planning); P2: Planning of Source; P3:Planning of Make; P4:Planning of Deliver

D2

D3

Model of an SMR Operation

EXAMPLE: Level 1 SCOR metrics to measure supplier performance

Performance attribute: Delivery reliability

Definition: Perfect Order Fulfilment (P.O.F)

Supplier:

(1)Nuclear Island (2)Turbine Island (3)Balance of Plant (4)Site Preparation

Mathematical formulation : 𝑭 𝒊= ∗ ∗ 𝑪 𝒊 ; 𝒊 = 𝟏 𝟒 𝑭 𝒂𝒗 𝒂 = 𝟏 𝑭 𝒊𝟒𝟏 ; = . 𝒍𝒊𝒗

Example POF metrics Perfect Order Incorrect Order

Quantity (Q) 1 0

Delivery Date, Time and Place (TP) 1 0

Conditions/Specifications (CS) 1 0

11

SMR: A make-to-order Industry

12

Source: www.westinghousenuclear.com/New-Plants/Photo-Gallery

Extensive nuclear supply

chain: Plant engineering

partners, local suppliers

and contractors

Domestic and

Overseas

Formation of an Alliance between Public Enterprises and

Prospective Nuclear Power Plant (NPP) Owners & Operators

Potential Strategic Supplier Partnership Initiative

Strategic alliance with local

companies for R&D and to address

the 19 nuclear infrastructure

issues to study potential

development of SMR in the

country

• Modular by Design

• Shippable by rail, road, ship

• Open-top construction

method

Source: www.westinghousenuclear.com/New-Plants/Photo-Gallery 13

Achievement of Efficiency Gain

SMR-related R&D Studies

• IAEA Expert Mission on Assessing the Sustainability of Deployment of Small

Modular Reactor (SMR) IN Malaysia Using the INPRO Metholodogy.

Experts: Dr. M. H. Subki and Dr. J. R. Philips, 16-18 May 2017, Nuclear

Malaysia

• Preliminary Technical Feasibility Study For The Development of Small

Modular Reactor (SMR) in Peninsular Malaysia, Nuclear Malaysia (2015).

• Muhammed Zulfakar Zolkaffly, Faisal Izwan Abdul Rashid, and Siti Syarina

Mat Sali, 2015. “Assessing the Financial Viability of Small Modular Reactors

(SMR) in Malaysia Electricity Market by Using FINPLAN Model”, International Nuclear Science, Technology and Engineering Conference

2015

• Reactor Technology Assessment and Selection Utilizing Systems

Engineering Approach. Muhammed Zulfakar Zolkaffly* and Ki-In Han. AIP

Conference Proceedings 1584, 22 (2014); doi: 10.1063/1.4866099

• Fairuz Suzana Mohd Chachuli, 2013. “Kajian Isu Keselamatan Perbekalan

Tenaga Untuk Penjanaan Tenaga Elektrik Di Semenanjung Malaysia

(Energy Security Studies for Electricity Generation in Peninsular Malaysia)”, Konvensyen Teknikal Nuklear Malaysia ke-8, 8-10 Oktober 2013

(MESSAGE)

14

Summary

• Small modular reactor technology shows potential in creating new market in energy solutions both domestically and overseas.

• Nuclear Malaysia supports nuclear technology development and localisation process; encourage research in innovation, and supports feasibility studies on nuclear power projects

• Nuclear Malaysia in strategic partnership with local companies and technology developers is able to support SMR development

• SCOR model definies the supply chain processes and partnerships in Malaysia that will be essential in the establishment of SMR operations

15

Acknowledgements

• Dr. Mohd Ashhar Hj Khalid, Director-General, Malaysian Nuclear

Agency

• Dr. Dahlan Hj Mohd, Deputy Director-General, Malaysian Nuclear

Agency

• Mohd Fairus Abdul Farid, Sr. Research Officer / O&M Reactor

Section Head

• Muhammed Zulfakar Zolkaffly, Research Officer / International

Affairs Division

17

References

• Peninsula Malaysia Electricity Supply Industry Outlook 2014. Energy Commission of

Malaysia

• Preliminary Technical Feasibility Study For The Development of Small Modular Reactor

(SMR) in Peninsular Malaysia, Nuclear Malaysia (2015)

• National Policy and National Development Plan. Implementation Committee for

Electricity Supply and Tariff (JPPPET) https://eneken.ieej.or.jp/data/6447.pdf

• IAEA Nuclear Energy Series No. NP-T-3.21. Procurement Engineering and Supply

Chain Guidelines in Support of Operation and Maintenance of Nuclear Facilities

• Status of Small and Medium Sized Reactor Designs. (2012). International Atomic

Energy Agency. Retrieved from http://aris.iaea.org

• Supply Chain Operations Reference Model 8.0. (2006) Supply Chain Council

• Muhammed Zulfakar Zolkaffly, Faisal Izwan Abdul Rashid, and Siti Syarina Mat Sali,

2015. Assessing the Financial Viability of Small Modular Reactors (SMR) in Malaysia

Electricity Market by Using FINPLAN Model, International Nuclear Science,

Technology and Engineering Conference 2015

• Fairuz Suzana Mohd Chachuli, 2013. “Kajian Isu Keselamatan Perbekalan Tenaga

Untuk Penjanaan Tenaga Elektrik Di Semenanjung Malaysia (Energy Security Studies

for Electricity Generation in Peninsular Malaysia)”, Konvensyen Teknikal Nuklear

Malaysia ke-8, 8-10 Oktober 2013

• Collins, J. W. (2011). Assessing risk and driving risk mitigation for first-of-a kind

advanced reactors. Proceedings of the ASME 2011 Small Modular Reactors

Symposium, September 28-30, 2011 Washington, DC. SMR2011-6585.

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