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Aspects of cogeneration with SMRs
using SCOR framework
S. Sipaun
Malaysian Nuclear Agency
43000 Kajang, Selangor
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IAEA Technical Meeting To Examine the Techno-Economics of and Opportunities for Non-Electric
Applications of Small and Medium-Sized or Modular Reactors, 29- 31 May 2017, Vienna, Austria
Presentation Content
• Background
• Electricity Demand & Forecast
• SCOR: Supply Chain Operation Reference
Framework
• SMR-related R&D studies (List)
• Summary
2
Malaysian Nuclear Agency (Nuclear Malaysia)
Nuclear Malaysia as the only nuclear research
institution in Malaysia
A Government Agency under the Ministry of
Science, Technology and Innovation (MOSTI)
Staff : more than 800
Location : Bangi, 40 km south of Kuala
Lumpur–Established in 1972
Equipped with various facilities as well as
research equipment
Nuclear Malaysia: R&D organisation
Radiation
protection
Reactor safety and QA Neutron physics and thermal hydraulic
Nuclear/Energy economics
NDT evaluation
Bioscience and Radiological
Impact Assessment
Materials & Fuel
technology
Waste management
Electricity Demand & Forecast*
6 * Peninsula Malaysia Electricity Supply Industry Outlook 2014.
Energy Commission of Malaysia
JPPPET: Implementation Committee for
Electricity Supply and Tariff
Energy mix includes GAS, COAL,
HYDRO and OIL
Nuclear power does not (yet)
feature in Malaysia’s energy mix.
Future development of nuclear
power would probably be limited
to Peninsula Malaysia
Factors: Potential SMR Development
Small Modular Reactor (SMR) technology could potentially bring about a
wide-ranging impact for Malaysia:
(1) Factors taken into consideration: developmental status of SMR
technologies, potential sites, radiological impact on the environment,
financial and economic considerations; and licensing requirements
(2)To replace the retiring fossil fuelled plants and/or and for non-electric
applications such as water desalination, thermal energy and hydrogen
production
(3) Supply Chain Feasibility Analysis of Small Modular Reactor using Level 1
Supply Chain Operation Reference (SCOR) model
(4) Feasibility analysis of supply chains to support the emergence of an SMR
industry in Malaysia is investigated in this research through the Supply Chain
Operation Reference (SCOR) framework. The SCOR model is made by defining
the supply chain processes and partnerships in Malaysia that will be essential
in the establishment of SMR operations.
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Supply Chain Operation Reference (SCOR) Framework
SCOR is an industry standard for documenting supply chain
operations within an organisation as well as across
organisations.
The SMR SCOR model was constructed by defining the supply
chain processes and partnerships in Malaysia that will be
essential in the establishment of SMR economy.
There are four categories of suppliers involved in building an
SMR; they are suppliers and contractors that supply parts,
components, modules, and services to the nuclear island (NI),
turbine island (TI), balance of plants (BOP), and site preparation
and construction (SP&C).
Atomic Energy Licensing Board (AELB) of Malaysia plays a
significant role in reviewing and approving the vendors, and the
overall SMR design through a rigorous certification process to
comply with safety regulations
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10
Up
stre
am
Do
wn
stre
am
P1
D2
M2
Nuclear
Island
Turbine
Island
Balance
of Plants
Site Dev.
& Const.
P4
P3
P4
P3
P4
P3
P4
P3
D3
M3
D1
M1
D2
M2
D1
M1
D1
M1
D2
M2
D3
M3
HQ SMR Site AELB Energy
Consotium
P4 P2
P4
P2
D1
S1
S2
S3
D3
S3
S3
P1 P1
Suppliers/Contractors SMR Vendor Gov. Customer
Legend
X= S;M;D;R S: Source; M: Make; D: Deliver; R:Return (Return omitted for simplicity)
X1: X Stocked products X2: X Make-to-Order products X3: X Engineer-to-Order products
P1: Planning of Plan (Integrated planning); P2: Planning of Source; P3:Planning of Make; P4:Planning of Deliver
D2
D3
Model of an SMR Operation
EXAMPLE: Level 1 SCOR metrics to measure supplier performance
Performance attribute: Delivery reliability
Definition: Perfect Order Fulfilment (P.O.F)
Supplier:
(1)Nuclear Island (2)Turbine Island (3)Balance of Plant (4)Site Preparation
Mathematical formulation : 𝑭 𝒊= ∗ ∗ 𝑪 𝒊 ; 𝒊 = 𝟏 𝟒 𝑭 𝒂𝒗 𝒂 = 𝟏 𝑭 𝒊𝟒𝟏 ; = . 𝒍𝒊𝒗
Example POF metrics Perfect Order Incorrect Order
Quantity (Q) 1 0
Delivery Date, Time and Place (TP) 1 0
Conditions/Specifications (CS) 1 0
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SMR: A make-to-order Industry
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Source: www.westinghousenuclear.com/New-Plants/Photo-Gallery
Extensive nuclear supply
chain: Plant engineering
partners, local suppliers
and contractors
Domestic and
Overseas
Formation of an Alliance between Public Enterprises and
Prospective Nuclear Power Plant (NPP) Owners & Operators
Potential Strategic Supplier Partnership Initiative
Strategic alliance with local
companies for R&D and to address
the 19 nuclear infrastructure
issues to study potential
development of SMR in the
country
• Modular by Design
• Shippable by rail, road, ship
• Open-top construction
method
Source: www.westinghousenuclear.com/New-Plants/Photo-Gallery 13
Achievement of Efficiency Gain
SMR-related R&D Studies
• IAEA Expert Mission on Assessing the Sustainability of Deployment of Small
Modular Reactor (SMR) IN Malaysia Using the INPRO Metholodogy.
Experts: Dr. M. H. Subki and Dr. J. R. Philips, 16-18 May 2017, Nuclear
Malaysia
• Preliminary Technical Feasibility Study For The Development of Small
Modular Reactor (SMR) in Peninsular Malaysia, Nuclear Malaysia (2015).
• Muhammed Zulfakar Zolkaffly, Faisal Izwan Abdul Rashid, and Siti Syarina
Mat Sali, 2015. “Assessing the Financial Viability of Small Modular Reactors
(SMR) in Malaysia Electricity Market by Using FINPLAN Model”, International Nuclear Science, Technology and Engineering Conference
2015
• Reactor Technology Assessment and Selection Utilizing Systems
Engineering Approach. Muhammed Zulfakar Zolkaffly* and Ki-In Han. AIP
Conference Proceedings 1584, 22 (2014); doi: 10.1063/1.4866099
• Fairuz Suzana Mohd Chachuli, 2013. “Kajian Isu Keselamatan Perbekalan
Tenaga Untuk Penjanaan Tenaga Elektrik Di Semenanjung Malaysia
(Energy Security Studies for Electricity Generation in Peninsular Malaysia)”, Konvensyen Teknikal Nuklear Malaysia ke-8, 8-10 Oktober 2013
(MESSAGE)
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Summary
• Small modular reactor technology shows potential in creating new market in energy solutions both domestically and overseas.
• Nuclear Malaysia supports nuclear technology development and localisation process; encourage research in innovation, and supports feasibility studies on nuclear power projects
• Nuclear Malaysia in strategic partnership with local companies and technology developers is able to support SMR development
• SCOR model definies the supply chain processes and partnerships in Malaysia that will be essential in the establishment of SMR operations
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Acknowledgements
• Dr. Mohd Ashhar Hj Khalid, Director-General, Malaysian Nuclear
Agency
• Dr. Dahlan Hj Mohd, Deputy Director-General, Malaysian Nuclear
Agency
• Mohd Fairus Abdul Farid, Sr. Research Officer / O&M Reactor
Section Head
• Muhammed Zulfakar Zolkaffly, Research Officer / International
Affairs Division
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References
• Peninsula Malaysia Electricity Supply Industry Outlook 2014. Energy Commission of
Malaysia
• Preliminary Technical Feasibility Study For The Development of Small Modular Reactor
(SMR) in Peninsular Malaysia, Nuclear Malaysia (2015)
• National Policy and National Development Plan. Implementation Committee for
Electricity Supply and Tariff (JPPPET) https://eneken.ieej.or.jp/data/6447.pdf
• IAEA Nuclear Energy Series No. NP-T-3.21. Procurement Engineering and Supply
Chain Guidelines in Support of Operation and Maintenance of Nuclear Facilities
• Status of Small and Medium Sized Reactor Designs. (2012). International Atomic
Energy Agency. Retrieved from http://aris.iaea.org
• Supply Chain Operations Reference Model 8.0. (2006) Supply Chain Council
• Muhammed Zulfakar Zolkaffly, Faisal Izwan Abdul Rashid, and Siti Syarina Mat Sali,
2015. Assessing the Financial Viability of Small Modular Reactors (SMR) in Malaysia
Electricity Market by Using FINPLAN Model, International Nuclear Science,
Technology and Engineering Conference 2015
• Fairuz Suzana Mohd Chachuli, 2013. “Kajian Isu Keselamatan Perbekalan Tenaga
Untuk Penjanaan Tenaga Elektrik Di Semenanjung Malaysia (Energy Security Studies
for Electricity Generation in Peninsular Malaysia)”, Konvensyen Teknikal Nuklear
Malaysia ke-8, 8-10 Oktober 2013
• Collins, J. W. (2011). Assessing risk and driving risk mitigation for first-of-a kind
advanced reactors. Proceedings of the ASME 2011 Small Modular Reactors
Symposium, September 28-30, 2011 Washington, DC. SMR2011-6585.
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