assembly instructions jd s660/s670 jd s680/s690...

PN 54475-00 Rev. 062512 Crary Big Top Instruction Sheet

The Crary Big Top capacity unloading auger mounts on an existing extension. Follow these instructions to properly install and transport this extension.

If you are not sure of your combine weight limits, call your combine manufacturer for advice. Combine manufacturers will provide you with the maximum combine weight limits of their various models.

JD S660/S670JD S680/S690

BIG TOP 54448 & 54502

ASSEMBLY INSTRUCTIONS

1. Align bracket mount 54440-12 to existing holes in the raised bracket on the left side (right side on the right hand side panel) of the OEM hopper panel as shown in Figure 1.

2. Once aligned, use a 3/8" drill bit to drill holes completely through OEM hopper panel.

3. Attach bracket 54440-12 using 3/8 x 2" hex bolt and nylock nut. DO NOT over tighten as this may damage OEM hopper panel.

ATTACH FRONT, SIDE AND REAR PANELS (BT 54448)

1. Use of this product is at the owner's discretion. Increasing grain capacity may adversely affect center of gravity, stability, and controllability. Exceeding maximum combine weight limits can risk structural integrity and drive line components. Crary Industries does not assume any liabilities, or make any warranties regarding the perfor-mance or structure of the combine. See combine owner's/operator's manual for specific limitations, operating recommendations, and safety information.

2. Shut off combine and remove key before installing the hopper extension. Make sure the combine is on a level surface. Engage parking brake.

3. Be careful when working in the combine hopper. The sloped sides and sharp edges are dangerous and could cause serious injury.

WARNING

4. Next, align bracket mount 54442-15 to existing holes in the raised bracket on the right side (left side on the right hand side panel) of the OEM hopper panel as shown in Figure 2.

5. Once aligned, use 3/8" drill bit to drill holes completely through OEM hopper panel.

6. Attach bracket 54442-15 using 3/8 x 2" hex bolt and nylock nut. DO NOT over tighten as this may damage OEM hopper panel.

Figure 1 Figure 2

54440-15

54442-15

Crary Big Top Instruction Sheet

Big Top No. 54448 & 54502

PN 54475-00 Rev. 062512

As shown in Figure 5, two holes exist in the John Deere panel and two holes need to be drilled. 1. Install the panel mounting plate to the corner panel

weldment using (1) 5/16"x 3" bolt and nut for each mounting plate.

2. Place the extension corner panel weldment assembly on the JD panel of the Big Top.

3. Align the holes on the panel mounting plate with the JD panel and align the outside of the corner panel weldment assembly with the outside of the JD Big Top, as seen in Figure 3.

Figure 3: Side panel installation

ATTACH CORNER PANEL WELDMENTS (BT 54448)

ALIGN

BIG TOP CORNER PANEL

JD PANEL EXTENSION

PANEL MOUNTING BRACKET

Figure 4: Corner panel weldment installation

DRILLEDHOLE

EXISTINGHOLE

4. Mark and drill the hole for each of the panel mounting plates (see Figs. 4 and 5).

5. Attach the panel mounting plate to the JD panel with 5/16" x 3/4" bolts and corresponding nuts.

6. Repeat steps 1 - 5 for the three other corners.

Big Top No. 54448 & 54502

Crary Big Top Instruction SheetPN 54475-00 Rev. 062512

DRILL THESE HOLES

THESE HOLES ALREADY EXIST IN JD PANEL

NUT, 5/16" NYLOCK

BOLT, 5/16" X 3/4" HEX HD

RIGHT

LEFT

Figure 5


Big Top No. 54448 & 54502

PN 54475-00 Rev. 062512

ATTACH CORNERS (BT 54448)

1. Attach the short top corner between the side and corner panels with the 3/16" lynch pin and corner clamp angle. (Figure 6)

2. Attach the long top corner between the front and corner panels with the 3/16" lynch pin and corner clamp angle. (Figure 6)

Figure 6: Corner panel with lynch pin and corner clamp angle

Big Top No. 54448 & 54502


THIS PAGE INTENTIONALLY LEFT BLANK


Big Top No. 54448 & 54502

PN 54475-00 Rev. 062512

PARTS DIAGRAM

FRONT

Note: The lower panels are part of the JD frame and are not included in the Big Top kit. They are shown for reference purposes only.

Note: Only (1) Quick Release Pin (PN 14902-00) is used per panel, for a total of 8 per kit.

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78

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Figure 7: JD S660/S670 Hopper Extension Kit (54448)

Big Top No. 54448 & 54502


JD S660/S670 HOPPER EXTENSION KIT (54448)ITEM PART NUMBER DESCRIPTION QTY

1 12530 LANYARD, NYLON 522 14902-00 PIN, 5/16 X 3 QUICK RELEASE HITCH 83 15001 BOLT, 1/4 X 3/4 HEX HD GR5 ZP 164 15003 BOLT, 5/16 X 3/4 HEX HD GR5 ZP 165 15005 BOLT, 3/8 X 3/4 HEX HD GR5 ZP 46 15008 BOLT, 3/8 X 2 HEX HD GR5 ZP 167 15103 BOLT, 5/16 X 3 HEX HD GR5 ZP 88 15136 BOLT, 5/16 X 3-1/4 HEX HD GR5 129 15300 BOLT, 5/16 X 5/8 HEX HD GR5 ZP 4

10 15343 BOLT, 1/4 X 5/8 HEX HD GR5 ZP 1611 15355 NUT, 1/4 NE NYLOCK ZP 3212 15356 NUT, 5/16 NE NYLOCK ZP 4013 15388 NUT, 3/8 NE NYLOCK ZP 2014 16493 LYNCH PIN, 3/16" 4815 18637-00 CORNER, JD LONG TOP 416 18638-00 CORNER, JD SHORT TOP 417 23764-15 BRACKET, SENSOR/LIGHT 218 27171-12 STEP, BIG TOP 119 29282-15 WELDMENT, TOP CORNER PANEL 320 29285-15 PLATE, PANEL MOUNTING 821 29286-15 BRACKET, JD SENSOR 222 29290-15 ANGLE, JD TOP CORNER CLAMP 1623 54435-15 WELDMENT, TOP RH REAR CORNER 124 54436-00 ASSEMBLY, TOP FRONT PANEL 125 54437-00 ASSEMBLY, TOP REAR PANEL 126 54438-00 ASSEMBLY, TOP SIDE PANEL - LH 127 54439-00 ASSEMBLY, TOP SIDE PANEL - RH 128 54440-15 BRACKET, PANEL MOUNTING 429 54442-15 WELDMENT, PANEL MOUNTING BRACKET 430 54443-15 BRACKET, BRACE PIVOT 431 54486-15 BRACKET, PANEL BRACE 4

12478 HARNESS, LIGHT EXTENSION (NOT SHOWN) 114946-00 HARNESS, LIGHT EXTENSION (NOT SHOWN) 116763 SENSOR EXTENSION HARNESS (NOT SHOWN) 1

PARTS LIST


Big Top No. 54448 & 54502

PN 54475-00 Rev. 062512

1. Position bracket mount 54492-15 at the top of the raised bracket on the left side of the OEM hopper panel.

2. Once aligned, use a 3/8" drill bit to drill holes completely through OEM bracket and hopper panel.

3. Attach bracket 54492-15 using 3/8 x 2" hex bolts and nylock nuts. DO NOT over tighten as this may damage OEM hopper panel.

4. Next, position bracket mount 54493-15 at the top of the raised bracket on the right side of the OEM hopper panel.

5. Once aligned, use 3/8" drill bit to drill holes completely through OEM hopper panel.

6. Attach bracket 54493-15 using 3/8 x 2" hex bolts and nylock nuts. DO NOT over tighten as this may damage OEM hopper panel.

ATTACH FRONT, SIDE AND REAR PANELS (BT 54502)7. Attach panel brace 54486-15 to the right bracket mount

using a quick release pin.

8. Using 1/4 x 5/8" hex bolts and nuts attach brace pivot bracket 54443-15 to the right hand side of the panel.

9. Attach panel brace to the brace pivot bracket using 5/16 x 3-1/4" bolt and nylock nut.

10. Measure 11.16" from bottom of the bracket mount to the center top hole of pivot bracket. Fold in panel to check that the pivot bracket aligns with panel brace. (Figure 8)

11. Once aligned, use 1/4" drill bit to drill holes completely through OEM hopper panel. Using 1/4 x 2" hex bolts and nuts attach brace pivot bracket 54443-15 to the right hand side of the panel.

12. Repeat steps 1 -11 for all sides.

Figure 8: Side panel bracket installation

Big Top No. 54448 & 54502


1. Attach the corner panels to the panels already installed using the lynch pins provided. The panels are labeled on the top to identify placement.

2. Attach three lanyards to both sides of each panel with 1/4" x 3/4" hex bolts and 1/4" nuts.

3. Wrap each lanyard end around a lynch pin to secure the pins to the front, rear and side panels.

4. Align holes on the corner panels with the pint on the front, rear and side panels and secure with lynch pins..

ATTACH CORNER PANEL WELDMENTS (BT 54502)


Big Top No. 54448 & 54502

PN 54475-00 Rev. 062512

PARTS DIAGRAM

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Figure 9 : JD S680/S690 Hopper Extension Kit (54502)

FRONT

Big Top No. 54448 & 54502


PARTS LIST

BIG TOP OEM EXTENSION - JDS680/S690 (54502)ITEM PART NUMBER DESCRIPTION QTY

1 12530 LANYARD, NYLON 242 14902-00 PIN, 5/16 X 3 QUICK RELEASE HITCH 43 15001 BOLT, 1/4 X 3/4 HEX GR5 ZP 84 15005 BOLT, 3/8 X 3/4 HEX GR5 ZP 45 15008 BOLT, 3/8 X 2 HEX GR5 ZP 166 15093 BOLT, 1/4 X 2 HEX GR5 ZP 87 15136 BOLT, 5/16 X 3-1/4 HEX GR5 128 15300 BOLT, 5/16 X 5/8 HEX GR5 ZP 49 15343 BOLT, 1/4 X 5/8 HEX GR5 ZP 14

10 15355 NUT, 1/4 NE NYLOCK ZP 3011 15356 NUT, 5/16 NE NYLOCK ZP 1612 15388 NUT, 3/8 NE NYLOCK ZP 2013 16493 LYNCH PIN, 3/16" 2414 23764-15 SENSOR/LIGHT BRACKET 315 27171-12 STEP, BIG TOP 116 29286-15 BRACKET, JD SENSOR 217 54443-15 BRACKET, BRACE PIVOT 818 54486-15 BRACKET, PANEL BRACE 419 54492-15 BRACKET, PANEL MOUNTING 420 54493-15 WELDMENT, PANEL MOUNTING BRACKET 421 54497-15 WELDMENT, TOP LH FRONT/RH REAR CORNER PANEL 222 54498-15 WELDMENT, TOP RH FRONT/LH REAR CORNER PANEL 223 54499-00 ASSEMBLY, TOP FRONT PANEL 124 54500-00 ASSEMBLY, TOP SIDE PANEL 225 54566-00 ASSEMBLY, TOP REAR PANEL 1

12478 HARNESS, LIGHT EXTENSION (NOT SHOWN) 114946-00 HARNESS, LIGHT EXTENSION (NOT SHOWN) 116763 SENSOR EXTENSION HARNESS (NOT SHOWN) 1

Crary Industries237 12th St. NW ~ P.O. Box 849

West Fargo, ND 58078-0749(701)282-5520 ~ FAX: (701)282-9522

www.cray.com

Manufactured in the United States of America by Crary

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