astec systems overview
DESCRIPTION
An overview of the Astec Re-Ply Roofing and Ceramic Coating SystemsTRANSCRIPT
INSULATING COATINGS CORPORATION
ISO 9001 REGISTERED
MANUFACTURER
of the
Re-Ply Roofing &
Ceramic Coating Systems
WINNERS OF THE GREEN AWARD
AT THE 2008 GAIA AWARDS
PRESENT
What is Astec?
A water based, acrylic elastomeric ceramic coating that is fluid applied, and cures to a seamless membrane for the restoration and protection of various
substrates.
FOR MORE THAN 20 YEARS
(Since the early 60’s)
ON OVER 28 MILLION
SQUARE METERS
المناخية الظروف كافة في المناخية All-climate stability. 2استقرار الظروف كافة في المناخية All-climate stability. 2استقرار الظروف كافة في المناخية All-climate stability. 2استقرار الظروف كافة في All-climate stability. 2استقرار
All Climate Stability
ON THE OCEAN FRONT
IN THE DESERT
IN THE TROPICS
ON WALLS
ON ROOFS
ON CONCRETE
ONMETAL
STOPSLEAKS
New OrleansConvention Center
"Not only have the leaks stopped, but the level of comfort has increased….“
-R.B.C., Madison Air Parts & Supply
Sands Convention Center - Las Vegas
TREATS &
PREVENTSCORROSION
FOR COLD STORAGE
“Our engineering department reported that the plant is consuming less energy …”
-Vice President, Rainier Cold Storage & Ice
MILITARYAPPLICATIONS
US Naval Observatory
US Naval Air Museum
US Naval Air Museum
United States Air Force
“… After the application of the coating, the average peak temperature in the warehouse area dropped to 86° F, a decrease of 17° F. “
- James A., Capt. USAF Chief RSD of Civil Engineering
Before
After
United States Army
“… a 64° F reduction in roof surface temperature, a 23° F reduction in attic temperature and a 10° F reduction in room temperature as a result of the insulative and reflective value of the coating.”
- Benjamin S., Col, Dept. of the Army
Camp Robinson, North Little Rock, AR Army Reserve
US Armyin the
Middle East
• Treated Tent includes NO Sun shade on Top• Treated Tent Contains 2 split Units
• Un-treated Tent includes a Sun shade on Top• Un-treated Tent Contains 3 split Units
UN-Treated TentTemperature Reading in F AUG 6TH,2008
96.4 F � AVG
Treated TentTemperature Reading in F AUG.6TH,200885.6 F � AVG
FORWAREHOUSING
“In the past, we have struggled to maintain minus 12° F… Since the application, we have been able to maintain minus 15° F or less.”
-Plant Superintendent, Land-O-Sun Dairies
COOL WALLS
COOL ROOFS
FORINDUSTRIAL
USES
Thermal Protection
A Corrosion Barrier
“Astec is amazing, after 4 years the finish on the tanks still look great”
-President, Studer Fertilizer
Air Ducts
• Continental Airline• Disney• American Airlines• Campbell’s
ON VEHICLES
“By our own tests, we have shown a temperature reduction ranging from eight to eighteen percent in the interior ambient temperature…In the blazing Arizona sun, it (Astec) shows virtually no sign of deterioration…”
- Hal D., Director of Pupil Transportation, Scottsdale Public Schools
ON TANKS
ON WATER TANKS
“I have avoided to take a shower during noon time and after you have coated ASTEC on my water tank, no
issue of hot water in my house any more at any time of the day".
Cool Roofs = Good Economics
93 degrees Fahrenheit 178 degrees Fahrenheit
Benefits of Roof Coatings vs. Paint
Remains flexibleResists standing water Excellent adhesion to a variety of substratesResists UV exposure Applied at greater film thickness for increased
flexibilityResistances to foot traffic, i.e. tensile strengthHigher reflectivity and increased emissivity
MetalConcreteEPDM (Ethylene –Propylene-Diene-Monomer)Asphalt, Modified Bitumen, BUR Hypalon / PVCSPF (sprayed polyurethane foam)Canvas
Typically Fluid Applied Systems are selected for the following roof types:
No need to raise equipment on roof.
No need to raise equipment on roof.
Penetrations
Penetrations
Waterproof Penetrations
Maintenance Fluid Applied roof systems are seamless, require less maintenance
Conventional roof systems fail at the seams
Seams…separating
Repairing seams is standard roof maintenance on seamed roofs.
Seamless roofs require less maintenance: lower roof life-cycle costs
Seams
Tape & Waterproof seams
See Seam Sample
Metal Seams & Fasteners
Seam Preparation
Penetration details
Penetration details
Penetration details
Basecoat…multi-layer system
Finished Fluid Applied “Cool Roof”
Finished Fluid Applied “Cool Roof”
Finished Fluid Applied “Cool Roof”
Renewability / Sustainability
After ten years - extend the life an additional 10 years
At only 40 -70% of the original cost of the coating system.
Extend the usefulness of existing roofs.Protect from Ultra-violet degradation Eliminates/minimizes roof tear-off. No need to raise equipment on roof.Makes most roofs better than original.Sustainable, Renewable, lower life-cycle cost.
Fluid Applied Membranes
How it works
ENERGY SAVINGSTHROUGHREDUCED
TEMPERATURES
درع شمسي
Solar Shield
ON ROOFS
REDUCESTEMPERATURES
“…almost immediately the room temperature inside was cooled by 19° F.”
-Donald E., Yakima Ice Arena
“In the past, we have struggled to maintain minus 12° F… Since the application, we have been able to maintain minus 15° F or less.”
-Plant Superintendent, Land-O-Sun Dairies
A 7 story building is exposed to more radiation on the walls than on the roof.
A single story building receives 70% of it’s solar radiation on the roof.
Radiation Exposure SOLAR RADIATION
Solar Shield
A radiant heat barrier…
Reduces surface temperatures by as much as 20˚ C
Reflects between 80% and 87% or radiant heat
Limits radiant heat absorption between 15% and 20%
Reduces energy consumption by as much as 40%
Cool Roofing improves insulation performance
“The thermal resistance of insulation installed immediately below a black membrane has been found to be up to 30% lower than advertised, when measured at peak summertime temperatures in Austin, Texas.”
- Konopacki and Akbari, 2001
“Cool Roofs” increase insulation performance
Standard “Pink” insulation Solar reflective coating
PROVIDINGLEED CREDITS
Cool Roof Systems can qualify for 3 LEED Conditions.
Sustainable sites
Energy Management
Indoor Environmental Quality
AnENERGY STAR
PARTNER
Energy Savings
Energy Star Standard.
Initial reflectance of at least 0.65 reflectance & at least 0.5 when tested in 3 years minimum emissivity of 0.90 for a minimum of 75% of the roof surface.
LEED Condition: Sustainable Sites
LEED Condition:Energy Efficiency
Exceed ASHRAE 90.1 -2004
by 14%
Solar reflectance of 0.798 ASTEC = .87
Thermal emittance of 0.855ASTEC = .91
Added roof life-cycle cost savings for
ENERGY STAR® Fluid Applied Cool Roof Systems.
Qualified roof products maintain a more constant temperature and reduce thermal shock; cool rain/hot roof causes sharp drop in temperature, extremes of expansion and contraction.
Thermal Shock = stress and roof degradation.
•According to the EPA about $40 billion is spent annually in the United States alone to air condition buildings about 1/6 of all electricity generated in a year.
•ENERGY STAR® qualified roof products reduce the amount of air conditioning needed in buildings, and reduce energy bills by up to 50%. – Department of Energy
A reflective roof can reduce peak cooling demand by 10-15%. As a result the building owner may be able purchase a smaller, more efficient and less expensive cooling system. -EPA
Existing cooling systems will not have to work as hard to maintain the same comfort levels and may require less maintenance.
LEED Condition: Indoor Environmental Quality
Comply ASHRAE STD 55-2004
The standard specifies conditions of indoor thermal environment that occupants will find acceptable.
The standard is intended for use in design, commissioning and testing of buildings and other occupied spaces and for the evaluation of existing thermal environments.
What is Standard 55-2004?
LEED Condition:
Indoor Environmental Quality
ASHRAE STD 55-2004: Addendum F
October 2007 - IssuedNovember 2008 - Completed public review January 2009 - Board meeting for final approval
Addendum F expands roof requirements to include cool roofs.
If accepted: 1 LEED Point
EXTENDINGYOUR
FACILITY’S LIFE-CYCLE
“We can extend the life of existing roofing for a fraction of the cost of conventional roof replacement.”
- Benjamin S., Col, Dept. of the Army
Renewability / Sustainability
After ten years - extend the life an additional 10 years
At only 40 -70% of the original cost of the coating system.
Astec Benefits
• LEED credits• Sustainable / Renewable Systems• Remains flexible• Resists standing water • Excellent adhesion to a variety of substrates• Resists UV exposure / Eliminates thermal shock• Reduces surfaces temperatures• Resistance to foot traffic, i.e. tensile strength• Higher reflectivity and increased emissivity• Durable
“After we did extensive testing…it appeared that (ASTEC) would do all it was advertised to do and then some…”
-Warehouse Manager, Auvil Fruit Company
CLICK TO PLAY THE ASTEC “WHY REPLACE” VIDEO :
Length 3 Minutes
INSULATING COATINGS CORPORATION
Phone: +1.607.723.1727Website: www.icc-astec.comEmail: [email protected]
