astral flowguard™ plus cpvc pipes & · pdf fileastral flowguard™ plus pipes...

STRONG NAHIN, ASTRAL STRONG!! TMSTRONG NAHIN, ASTRAL STRONG!! TM

ASTRAL FLOWGUARD™ PLUS CPVC PIPES & FITTINGS

Technical Manual

‘FlowGuard is the registered mark of The Lubrizol Corporation. The Lubrizol Corporation is a Berkshire Hathaway company.’

For Residential &Commercial Applications

Corrosion resistant For Hot & Cold water

Safe for drinking water

Lower bacterial growth Fire safety

Easy cold welding process

Approved WorldwideCost effective

www.astralcpvc.com

FlowGuard™ is the registered mark of The Lubrizol Corporation.The Lubrizol Corporation is a Berkshire Hathaway company.

14 ................................................ 33Thermal Expansion & Contraction Thermal Expansion & Contraction

01 About Us ....................................................................................... 01

02 Standards & Specifications............................................................. 02

03 Why Flowguard™ Plus CPVC .......................................................... 03

04 Solvent Cement.............................................................................. 04

05 Certificates ..................................................................................... 05

06 Why ASTRAL Flowguard™ Plus CPVC ............................................. 07

07 Applications In Various Segments .................................................. 08

08 Basic Physical Properties................................................................ 09

09 Features & Benefits........................................................................ 10

10 Product Range................................................................................ 11

11 Technical Details ............................................................................ 27

12 Fluid Handling Characteristic Of ASTRAL Flowguard™ Plus Pipe.... 29

13 Fraction Loss & Flow Velocity ........................................................ 30

14 ................................................ 33Thermal Expansion & Contraction

15 Horizontal & Vertical Supports....................................................... 35

16 Underground Installation............................................................... 36

17 Requirement of Thermally Insulating CPVC Pipe ........................... 37

18 Joining ASTRAL CPVC Pipes & Fittings............................................ 38

19 How to Use Solvent Cement, Primer & Cleaner..............................39

20 Important Notes ............................................................................ 40

21 General Guideline For All Installations........................................... 41

22 Notes.............................................................................................. 42

www.astralcpvc.com

Index

01 www.astralcpvc.com

Santej Plant ‐ AhmedabadSantej Plant ‐ AhmedabadSantej Plant ‐ Ahmedabad

ASTRAL POLY TECHNIK LTD. is very proud to

introduce CHLORINATED POLY VINYL CHLORIDE [CPVC] for

the first time into this part of the globe, under license from

Lubrizol, [formerly Noveon, USA] under brand name

ASTRAL FlowGuard™ PLUS CPVC. It is also manufacturing

Industrial Piping System under brand name ASTRAL

Corzan® HP CPVC. It has a techno commercial joint venture

with Specialty Process LLC, USA, the world leaders of

manufacturing FlowGuard™ PLUS CPVC Pipes and Fittings in

USA since last 32 Years.

ASTRAL FlowGuard™ PLUS pipes and fittings,

manufactured by ASTRAL POLY TECHNIK LTD., are made

from the specialty plastic, chemically known as Chlorinated

Poly Vinyl Chloride [CPVC]. This CPVC compound meets cell

class 23447 B as defined by ASTM D1784 and have a design

stress of 2000 PSI and a maximum service temperature

upto 93°C.

Pipes are produced in copper tube size (CTS) from 15

mm (½") to 50 mm (2") with two different standard

dimensional ratios ‐ SDR‐11 and SDR‐13.5. The fittings are

produced as per SDR 11. All ASTRAL CPVC SDR 11 and SDR

13.5 pipes are made from identical CPVC compound

material having same physical properties. The CPVC fittings

are manufactured from compound material which meets all

the requirement as per ASTM standard. CPVC pipes of

Copper Tube Size (CTS) dimensions can also be applied to

CPVC (IPS) dimensions by using IPS x CTS fittings. The CPVC

pipes from 15 mm (½") to 50 mm (2") are also produced as

per IS 15778 standard in both class that is Class 1 (SDR 11)

and Class 2 (SDR 13.5).

Apart from having the same physical properties, SDR

11 and SDR 13.5 which are having different wall thickness

and therefore, at any given temperature, they have

different pressure ratings. For e.g.

ABOUT USPipe Temperature Pressure Rating

2 (°C) (PSI) (Kg/Cm )

SDR 11 23 400 28.10

82 100 7.00

SDR 13.5 23 320 22.50

82 80 5.60

ASTRAL® also produces FlowGuard™ PLUS pipes in iron pipe size (IPS), available sizes are 65 mm (2½") to 100 mm (4") in SCH 40 and 65mm (2½") to 300 mm (12") in SCH 80 which meets the requirements of ASTM F 441. The pressure ratings varies with schedule pipe size and temperature.

ASTRAL® is the only pipe manufacturing company in India having most prestigious quality certification from NSF International (NSF) and Bureau of Indian Standards (BIS). ASTRAL® products are regularly tested at CIPET, CBRI ‐ Roorkee and Shriram Institute and also received state approvals from BMC, CPWD, PWD, DGMAP etc. for domestic and public sanitation.

MARKETING NETWORK :

ASTRAL® has marketing network of more than 400 distributors and 15,000 dealers spread all over India with branch offices at Mumbai, Delhi, Bengaluru, Chennai, Hyderabad, Jaipur, Lucknow and Kochi apart from that ASTRAL® has it's own warehouses at Bengaluru, Coimbatore, Vijaywada, Goa and Delhi to deliver the material as quick as possible.

More than 150 techno marketing professionals and administrative personnel are on the board to coordinate with architects, plumbing contractors and plumbers to utilize the best plumbing techniques and to get the best from the product.

FIELDS OF APPLICATIONS :

Hot and Cold water applications in homes, apartments, hotels, resorts, hospitals, high and low rise buildings, corporate and commercial houses, academic institutes etc. for pure and hygienic water supply.


02www.astralcpvc.com

ASTM D1784:

Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds.

ASTM D2846:

Specification for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Hot & Cold water distribution systems.

ASTM F493:

Standard Specification for Solvent Cements for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe & Fittings.

ASTM F441:

Standard Specification for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe, SCH 40 & 80.

ASTM F438:

Socket‐Type Chlorinated Polyvinyl Chloride Plastic Pipe Fittings. SCH 40.

ASTM F439:

Socket‐Type Chlorinated Polyvinyl Chloride Plastic Pipe Fittings. SCH 80.

ASTM D2774:

Underground installation of Thermoplastic pipes.

IS 15778:

Chlorinated poly vinyl chloride (CPVC) pipe for potable hot & cold water distribution supplies.

STANDARDS & SPECIFICATIONSNSF CERTIFIED :

NSF Internat iona l , a not ‐ for ‐prof i t , non

governmental organization, is the world leader in

standards development, product certification, education,

and risk management for public health and safety

(www.nsf.org). For 65 years, NSF has been committed to

public health, safety and environmental protection. The

NSF Mark is recognized for its value in international trade

and is respected by regulatory agencies at the local, state,

and national levels. ASTRAL® is the first Indian company to

obtain certification from NSF for its CPVC products.

ASTRAL FLOWGUARD™ PLUS CPVC LIMITED WARRANTY

ASTRAL POLY TECHNIK LIMITED ‐ Ahmedabad

warrants to the original owner that the product will be free

from manufacturing defect and confirm to current

applicable ASTM standards under normal use. Buyer’s

remedy for breach of this warranty is limited to

replacement of or credit for the defective product. This

warranty excludes any expense for removal or reinstallation

of any defective product and any other incidental,

consequential or punitive damages.

– The limited warranty only applicable if ASTRAL

FlowGuard™ PLUS Pipes, Fittings & Weld‐on solvent

cement are used.

Baddi ‐ Himachal PradeshBaddi ‐ Himachal PradeshBaddi ‐ Himachal Pradesh

MARKING AND UNIFORMITY :

Pipes and fittings made from CPVC compounds shall

be clearly marked with the manufacturers trademark,

material designation, applicable ASTM standard.

SDR 11 Pipe : Tan coloured with red stripe

SDR 13.5 Pipe : Tan coloured with brown stripe

SDR 11 fittings : Tan colour

SCH 40 Pipe : Tan colour with brown stripe

SCH 40 fittings : Tan colour

SCH 80 Pipe : Tan colour with red stripe

SCH 80 fittings : Tan colour / Grey colour


WHY FLOWGUARD™ PLUS CPVCWHY PIPE AND FITTINGS ARE THE BEST CHOICE™FOR HOT AND COLD POTABLE WATER DISTRIBUTION ?

• USA : NSF International• Germany : Deutscher Verein des Gas‐und Wasserfaches (DVGW)• UK : Water Research Council (WRC)• Canada : Canadian Standards Association (CSA)

APPROVALS ACROSS THE WORLD BYPROMINENT HEALTH AND STANDARDS ASSOCIATIONS

• Holland : Keurings instituut voor Water leiding artikelen (KIWA)• France : Center Scientifique et technique du batiment (CSTB)• Turkey : Turkish Standard Institution (TSE)

THE RAW MATERIAL

FlowGuard™ PLUS is a Hot and Cold Potable Water

Distribution System made of chlorinated polyvinyl chloride

(CPVC) for use in single and multi‐family homes,

apartments, high‐rises, hotel/motels and commercial

installations. FlowGuard™ CPVC has been used for PLUS

hot and cold water distribution in the United States since

1960. It has a history of superior performance and

competitive prices compared to metal and other alternative

piping systems. CPVC pipe and fittings are jointed by

solvent cementing which, through chemical bonding,

essentially makes the pipe and fitting become one

continuous piece. CPVC meets FlowGuard™ PLUS

requirements of both ANSI/NSF standard 14‐plastic piping

system components and related materials‐and standard

61‐ Drinking Water System, components‐health affects.

Included in these tests are strict standards and strict

toxicological review relating to chemical extraction

products, taste and odour produced in the water by the

piping system. These tests ensure that all Environmental

Protection Agency (EPA) standards for safe drinking water

are met by the CPVC piping system.

piping system has winning edge over any other piping systems. Here are few parameters which make ASTRAL FlowGuard™ PLUS hot and cold water plumbing system stands as best in comparison to any other outdated plumbing system…

ASTRAL FlowGuard™ PLUS CPVC



Approved

• NSF APPROVED SOLVENT CEMENT :

All Weld‐On solvent cements, primers

and cleaners meet the requirements

for Low VOC (volati le organic

c o m p o u n d ) e m i s s i o n l i m i t s

established by the California South

Coast Air Quality Management

District (SCAQMD), one of the USA's

strictest air quality regulatory bodies.

Low VOC emissions contribute to

cleaner air.

NSF APPROVED SOLVENT CEMENTAll Weld‐On Low VOC solvent cements provide

the following benefits :

• High Quality Performance with excellent installation

properties.

• User Friendly. Reduced fumes and odour for the comfort

and well being of pipe installers.

• NSF, UPC and/or CSA Listed.*

• Meet ASTM Standards for solvent cements used for plastic

pipe installation.*

• Environmentally Responsible. LEED® Compliant (Leadership

in Energy and Environmental Design).**

* Refer to individual solvent cement for specific ASTM

Standards, NSF, UPC and/or CSA Listings.

** LEED Green Building Rating System For New Construction &

Major Renovations Version 2.2 (Indoor Environmental Air

Quality: EQ Credit 4.1 Low‐Emitting Materials ‐ Adhesives &

Sealants)

ASTRAL® recommends NSF approved IPS weld

on solvent cement for reliable and leak proof

joints between CPVC pipes and fittings.


NSF INTERNATIONAL


0.00016132 0.00018361

Test report fromCentral Building Research Institute,

Roorkee

5.0 Conclusions & Recommendations

Based on generated data during experimental work, “Astral” brand CPVC pipes and fittings have been found suitable for hot and cold water supply in buildings.

“Astral” brand CPVC pipes and fittings meet the requirements of ASTM D 2846 (properties of pipes and fittings) IS: 10500-91 (quality of water) and IS: 10151-82 (overall migration of leachable additives).

Works has been carried out on the samples supplied by the party and the reported results are based on thees samples.

11/25

CBRI


CBRI-ROORKEE


WHY ASTRAL CPVC?™

APPROVALS IN INDIA

• Bureau of Indian Standards Approval ‐ ISI marked

• NSF certificate for CPVC pipe & fittings (ASTRAL® ‐ The

only pipe manufacturing company in India now having

two most prestigious quality certifications from National

Sanitation Foundation and Bureau of Indian Standards.)

• State Approvals of CPVC System ‐ BMC, CPWD, PWD,

DGMAP etc.

• Tested in India regularly by CIPET, CBRI ‐ Roorkee,

Shriram Institute

• Apart from manufacturing and distributing world class

FlowGuard™ PLUS CPVC pipes and fittings, ASTRAL takes

care of its products by constantly testing and checking

CPVC pipes and fittings in their world class Quality

Assurance Laboratory, where various tests are carried

out at regular intervals to exceed the quality levels

beyond the industry standards.

ASTRAL® also takes care of its

customers by training plumbers and

plumbing contractors throughout

the year by updating them about

modern plumbing techniques and

to do plumbing work more effectively and professionally.

STATE OF ART MANUFACTURING

ASTRAL® is equipped with state of art manufacturing

facilities at Ahmedabad, Baddi and Hosur plants. High

speed and accurate extruders and injection molding

machines including innovative manufacturing techniques

being used to manufacture the ultra modern, errorless

ASTRAL FlowGuard™ PLUS pipes and fittings.

http://www.nsf.org/Certified/Plumbing/Listings.asp?Company=1S170&Standard=014

Live Safer

* International is a non‐profit non‐governmental NSF

organization that provides standards development,

product certification, auditing, education and risk

management for public health and safety.

is a World Health Organization Collaborating NSF

Centre for Food and Water Safety and Indoor

Environment. Serving companies in over 100 countries

CERTIFICATIONS

NSF, UPC‐I and ISI Certifications : ASTRAL® the only pipe

manufacturing company in India now having most

prestigious quality certifications from National sanitation

Foundation (NSF), UPC‐I and Bureau of Indian Standards

(BIS).

(check NSF website for

listing of ASTRAL's products)

NSF certification forCPVC pipes and fittings.pw

Only those products bearing theNSF Mark are certified

®

CM/L-3673470

IS 15778

ISI mark for CPVC pipes



Educational Institutes

Residential Projects

Corporates

Hotels

Hospitals

APPLICATIONS IN VARIOUS SEGMENTS


Number of Legionella bacteriain the test water

CPVC* StainlessSteel

PEX* PB* PPR*

cfu

/ml

200

175

150

125

100

75

50

25

0

0.05

0.00CPVC PVC PP PEX PB

Thermal Conductivity

W/M

K

0.10

0.15

0.20

0.25

0.30

0.25

0.00CPVC PVC PP PEX PB

Coefficient of Thermal expansion

‐4‐1

(x1

0k

)

0.50

0.75

1.00

1.75

2.00

1.25

1.50

GENERAL 3 3• Specific Gravity ASTM D792 73°F / 23°C 1.55 g/cm 1.55 g/cm

3 3• Specific Volume 73°F / 23°C 0.645 cm /g 0.645 cm /g

• Water Absorption ASTM D570 73°F / 23°C +0.03% +0.03%

212°F/100°C +0.55% +0.55%

• Rockwell Hardness ASTM D785 73°F / 23°C 119

• Cell class ASTM D1784 23447‐B

MECHANICAL

• Izod Impact ASTM D256 73°F / 23°C 1.5 ft Ibs/in o.n 80 J/m o.n.2• Tensile Strength ASTM D638 73°F / 23°C 8000 psi 55 N/mm2• Tensile Modulus ASTM D638 73°F / 23°C 360,000 psi 2500 N/mm2• Flexural Strength ASTM D790 73°F / 23°C 15,100 psi 104 N/mm2• Flexural Modulus ASTM D790 73°F / 23°C 415,000 psi 2860 N/mm2• Compressive Strength ASTM D695 73°F / 23°C 10,100 psi 70 N/mm2• Compressive Modulus ASTM D695 73°F / 23°C 196,000 psi 1350 N/mm

THERMAL ‐5 ‐5• Coefficient of Thermal ASTM D696 3.4x10 in/in/°F 6.3x10 m/m/°K

Expansion2 2• Thermal Conductivity ASTM C177 0.95 BTU in/hr/ft /°F 0.14 Wm/°K/m

• Heat Distortion Temperature ASTM D638 217°F 103°C

• Heat Capacity DSC 73°F / 23°C 0.21 BTU/Ib°F 0.90 J/g°K

212°F / 100°C 0.26 BTU/Ib°F 1.10 J/g°K

FLAMMABILITY

• Flammability Rating UL 94 0.062 in/0.157 cm V‐0, 5VB, 5VA

• Flame Spread ASTM E84 15

• Smoke Developed ASTM E84 70‐125

• Limiting Oxygen Index ASTM D2863 60%

ELECTRICAL

• Dielectric Strength ASTM D147 1250 V/mil 492,000 V/cm

• Dielectric Constant ASTM D150 60 Hz, 30°F/‐1°C 3.70 3.70

• Power Factor ASTM D150 1000 Hz 0.007% 0.007%15 15• Volume Resistivity ASTM D257 73°F/23°C 3.4x10 ohm/cm 3.4x10 ohm/cm

PROPERTY TEST CONDITION ENGLISH UNITS SI UNITS

BASIC PHYSICAL PROPERTIES



CORROSION RESISTANCEASTRAL® CPVC Pipe gives excellent resistance even under the harshest of water conditions so there are none of the purity worries from corrosion of metal pipe or soldered joints. ASTRAL® CPVC Pipe keeps pure water pure.

111

NO SCALE, PIT OR LEACH FORMATIONEven after years of use in the most aggressive conditions, ASTRAL® CPVC pipe won’t corrode, standing up to low pH water, coastal salt air exposures and corrosive soils. ASTRAL® CPVC Pipe stays as solid and reliable as the day it was installed. It maintains full water carrying Capacity because its scale resistance means no build up to cause water pressure loss.

333

LOWER BACTERIAL GROWTHBacteria build up with CPVC is far lower than with alternative piping materials ‐ Copper, Steel and other thermoplastics.

222

UNAFFECTED BY CHLORINE UNAFFECTED BY CHLORINE IN THE WATERIN THE WATERUNAFFECTED BY CHLORINE IN THE WATERSome materials may be adversely affected by chlorine contained in the water supply, which can cause breakdown of the polymer chains and potential leaks. In this respect, ASTRAL® CPVC pipe is unaffected by the chlorine present in potable water supply.

444

LOW THERMAL EXPANSIONASTRAL® CPVC pipe has a lower coefficient of thermal expansion than alternative plastics, reducing the amount that the pipe expands when hot water is running, again reducing unsightly ‘looping’ of the pipe.

555

EASY PLUMBING PROCESSEASY PLUMBING PROCESSEASY PLUMBING PROCESSCPVC uses a simple, solvent cement jointing method. Tools required are very simple and inexpensive (chamfering tool and pipe cutter only) and avoid the need for an electrical source.

666

TOUGH, RIGID MATERIALASTRAL® CPVC pipe has a much higher strength than other thermoplastics used in plumbing. This means that CPVC needs less hangers and supports and there is no unsightly looping of the pipe. ASTRAL® CPVC pipe Has a higher pressure bearing capability. This leads to the same flow rate with a smaller pipe size.

OTHERPLASTIC PIPE CPVC PIPE

888

HOT WATER COMPATIBLEHOT WATER COMPATIBLEHOT WATER COMPATIBLEASTRAL® CPVC pipe is compatible with both hot and cold water. It withstand very high temperature compared to any other thermoplastic plumbing systems. Many solar and electric water heaters have CPVC piping system for heat efficiency and lower installation cost.

777

FIRE SAFETYCPVC has a limiting Oxygen Index (LOI) of 60. Thus in air, ASTRAL® CPVC pipe does not support combustion. No flaming drips, does not increase the fire load, low flame spread, low smoke generation.

OTHERPLASTIC PIPECPVC PIPE

999

pw

Only those products bearing theNSF Mark are certified

(check NSF website forlisting of ASTRAL'S products)

NSF certification forCPVC pipes and fittings.

CM/L-3673470

IS 15778

ISI mark for CPVC pipes

®ASTRAL now have

Live Safer

APPROVED WORLD WIDECPVC plumbing system is approved for contact with potable water in wide range of countries including USA, UK, Canada, Germany, France, The Netherlands, Middle East among others. Here in India, ASTRAL® CPVC plumbing system is approved by BMC and CPWD for potable water supply.

101010

FEATURES & BENEFITS

COPPER - TUBE SIZE • AS PER ASTM D-2846pw

Only Those products bearing the NSF Mark are certified.

Size Size Quantity (mm) (In.) Part No. (Case)

20 x 15 ¾ x ½ M 4341 800 25 x 15 1 x ½ M 4420 500 25 x 20 1 x ¾ M 4134 400 32 x 15 1¼ x ½ M 4520 300 32 x 20 ¾ M 4530 3001¼ x 32 x 25 1¼ x 1 M 4540 200 40 x 15 1½ x ½ M 4620 200 40 x 20 1½ x ¾ M 4630 75 40 x 25 1½ x 1 M 4640 75 40 x 32 1½ x 1¼ M 4650 50 50 x 15 2 x ½ M 4820 40 50 x 20 2 x ¾ M 4830 50 50 x 25 2 x 1 M 4840 30 50 x 32 2 x 1¼ M 4850 30 50 x40 2 x 1½ M 4860 50

REDUCER COUPLING

15 x 15 ½ IPS x ½ CTS M 2902 1500 20 x 20 ¾ IPS x ¾ CTS M 2903 1000 25 x 25 1 IPS x 1 CTS M 2904 200 32 x 32 1¼ IPS x 1¼ CTS M 2905 150 40 x 40 1½ IPS x 1½ CTS M 2906 80 50 x 50 2 IPS x 2 CTS M 2908 50


TRANSITION BUSHING (IPS x CTS)


15 ½ M 4120 1200 20 ¾ M 4340 600 25 1 M 4100 600 32 1¼ M 4105 300 40 1½ M 4106 200 50 2 M 4200 50

COUPLING


20 x 20 ¾ IPS x ¾ CTS T 4342 10 / 100

25 x 25 1 IPS x 1 CTS M 4111 50 / ---

TRANSITION COUPLING


CPVC PIPE & FITTINGS


Only Those products bearing the NSF Mark are certified. Fabricated reducer fittings are not eligible for return to the manufacturer.NOTE :

* Reducer fittings are professionally assembled using Flowguard fittings and bushings. Quantity as per order.


CPVC PIPE & FITTINGSCOPPER - TUBE SIZE • AS PER ASTM D-2846

pw

REDUCER BUSHING

20 x 15 ¾ x ½ M 2032 1000 25 x 15 1 x ½ M 2102 600 25 x 20 1 x ¾ M 2103 600 32 x 15 1¼ x ½ M 2112 300 32 x 20 1¼ x ¾ M 2113 300 32 x 25 1¼ x 1 M 2114 300 40 x 15 1½ x ½ M 2122 200 40 x 20 1½ x ¾ M 2123 200 40 x 25 1½ x 1 M 2124 200 40 x 32 1½ x 1¼ M 2125 200 50 x 15 2 x ½ M 2202 100 50 x 20 2 x ¾ M 2203 150 50 x 25 2 x 1 M 2204 100 50 x 32 2 x 1¼ M 2205 100 50 x 40 2 x 1½ M 2206 100


15 ½ M 5123 N 500 20 ¾ M 5343 N 200 25 1 M 5103 N 250 32 1¼ M 5153 N 60 40 1½ M 5163 N 40 50 2 M 5203 N 15


ELBOW 45°

15 ½ M 7120 600 20 ¾ M 7340 500 25 1 M 7100 300 32 1¼ M 7105 150 40 1½ M 7106 80 50 2 M 7200 40


TEE


20 x 15 ¾ x ½ M 5341 N 500 25 x 15 1 x ½ M 5151 ‐ 25 x 20 1 x ¾ M 5102 ‐ 32 x 15 1 x ¼ ½ * M 5141 As required 32 x 25 1 x ¼ 1 * M 5143 As required 50 x 25 2 x 1 * M 5241 As required

REDUCER ELBOW 90°

COPPER - TUBE SIZE • AS PER ASTM D-2846pw



REDUCER TEE Size Size Quantity (mm) (In.) Part No. (Case) 15 x 15 x 20 ½ x ½ x ¾ * M 7223 As required 20 x 15 x 20 ¾ x ½ x ¾ * M 7343 As required 20 x 15 x 15 ¾ x ½ x ½ * M 7342 As required 20 x 15 ¾ x ½ M 7341 300 25 x 15 1 x ½ M 7442 300 25 x 20 1 x ¾ M 7134 75 32 x 15 1¼ x ½ M 7552 100 32 x 20 1¼ x ¾ M 7553 100 32 x 25 1¼ x 1 M 7554 80 40 x 15 1½ x ½ M 7159 70 40 x 20 1½ x ¾ M 7123 60 40 x 25 1½ x 1 M 7161 30 40 x 32 1½ x 1¼ M 7162 60 50 x 15 2 x ½ M 7882 30 50 x 20 2 x ¾ M 7883 35 50 x 25 2 x 1 M 7201 15 50 x 32 2 x 1¼ M 7885 30 50 x 40 2 x 1½ M 7886 25

CROSS Size Size Quantity (mm) (In.) Part No. (Case)

15 ½ M 8120 200

20 ¾ M 8340 100

25 1 M 8100 ‐#

Only Those products bearing the NSF Mark are certified. Fabricated reducer fittings are not eligible for return to the manufacturer.NOTE :

* Reducer fittings are professionally assembled using Flowguard fittings and bushings. Quantity as per order. # Shortly Introducing

ELBOW 90°

15 ½ M 5120 N 1000 20 ¾ M 5340 N 800 25 1 M 5100 N 400 32 1¼ M 5105 N 200 40 1½ M 5106 N 120 50 2 M 5200 N 50


MALE ADAPTER (CPVC THREADS)

15 ½ M 6120 600

20 ¾ M 6340 600

25 1 M 6100 300

32 1¼ M 6105 B 150

40 1½ M 6106 B 100

50 2 M 6200 B 50

20 x 15 ¾ Soc x ½ MIP M 6320 500

25 x 20 1 Soc x ¾ MIP ‐ ‐



FEMALE ADAPTER (CPVC THREADS)

15 ½ M 6122 800

20 ¾ M 6342 400

25 1 M 6101 200

32 1¼ M 6205 150

40 1½ M 6206 100

50 2 M 6201 50

20 x 15 ¾ x ½ ‐ ‐


#

TANK ADAPTER

15 ½ M 9502 80

20 ¾ M 9503 60

25 1 M 9504 40

32 1¼ M 9505 30

40 1½ M 9506 20

50 2 M 9508 15


UNION

15 ½ M 2502 200

20 ¾ M 2503 150

25 1 M 2504 100

32 1¼ M 2505 80

40 1½ M 2506 50

50 2 M 2508 30


CAP Size Size Quantity (mm) (In.) Part No. (Case)

15 ½ M 3120 1000 20 ¾ M 3340 500 25 1 M 3100 200 32 1¼ M 3105 100 40 1½ M 3106 80 50 2 M 3200 40



pw


# Shortly Introducing



BRASS COUPLING Size Size Quantity (mm) (In.) Part No. (Case)

20 x 15 ¾ X ½ M 4732 200

25 x 15 1 X ½ M 4742 100

25 x 20 1 X ¾ M 4734 100

FEMALE ADAPTER (BRASS THREADS) Size Size Quantity (mm) (In.) Part No. (Case)

15 ½ M 6123 200 20 ¾ M 6343 150 25 1 M 6103 50 32 1¼ M 6113 25 40 1 ½ M 6153 25 50 2 M 6203 15 SCH ‐ 80 65 2½ ‐ ‐ 80 3 ‐ ‐

#

#

COPPER - TUBE SIZE • AS PER ASTM D-2846


BRASS FPT 90° ELBOW Size Size Quantity (mm) (In.) Part No. (Case)

15 x 15 ½ x ½ M 5702 N 200 20 x 15 ¾ x ½ M 5730 N 150 20 x 20 ¾ x ¾ M 5703 N 100 25 x 15 1 x ½ M 5740 N 100 25 x 20 1 x ¾ M 5734 N 100 25 x 25 1 x 1 M 5704 N 50 32 x 32 1¼ x 1¼ M 5705 N 30 32 x 15 1¼ x ½ ‐ ‐ 32 x 20 1¼ x ¾ ‐ ‐

##

BRASS FPT TEE Size Size Quantity (mm) (In.) Part No. (Case)

15 x 15 x 15 ½ x ½ x ½ M 7722 200 20 x 20 x 15 ¾ x ¾ x ½ M 7732 100 20 x 20 x 20 ¾ x ¾ x ¾ M 7733 125 25 x 25 x 15 1 x 1 x ½ M 7742 75 25 x 25 x 20 1 x 1 x ¾ M 7734 75 32 x 32 x 32 1¼ x 1¼ x 1¼ M 7755 30 32 x 32 x 15 1¼ x 1¼ x ½ M 7752 40




MALE ADAPTER (BRASS THREADS)

15 ½ M 6023 200

20 ¾ M 6033 100

25 1 M 6043 50

32 1¼ M 6053 25

40 1½ M 6063 25

50 2 M 6083 15

20 x 15 ¾ Soc x ½ BSPT M 6323 150

25 x 15 1 x ½ M 6333 100

25 x 20 1 x M 6334 100¾

SCH ‐ 80

65 2½ ‐ ‐ 80 3 ‐ ‐


#

#

BALL VALVES (CTS SOCKETS) Size Size Quantity (mm) (In.) Part No. (Case) 15 ½ M 1922 ‐ 005 80 20 ¾ M 1922 ‐ 007 120 25 1 M 1922 ‐ 010 50 32 1¼ M 1922 ‐ 012 40 40 1½ M 1922 ‐ 015 30 50 2 M 1922 ‐ 020 15

CONCEALED VALVE (WHEEL TYPE) Size Size Quantity (mm) (In.) Part No. (Case)

15 ½ M 1822‐005W 01

20 ¾ M 1822‐007W 01

25 1 M 1822‐010W 01#

CONCEALED VALVE (CHROME PLATED) Size Size Quantity (mm) (In.) Part No. (Case)

15 ½ M 1822‐005 01

20 ¾ M 1822‐007 01

25 1 M 1822‐010 01#

Quarter turn introduced


STEP OVER BEND Size Size Quantity (mm) (In.) Part No. (Case) 15 ½ F12 ‐ SOB 150 20 ¾ F34 ‐ SOB 200 25 1 F1 ‐ SOB 150 32 1¼ F114 ‐ SOBF 30 40 1½ F112 ‐ SOBF 20 50 2 F2 ‐ SOBF 10

SSR ELBOW Size Size Quantity (mm) (In.) Part No. (Case)

15 x 15 ½ x ½ M 5120 SR N 200 20 x 15 ¾ x ½ M 5341 SR N 50

20 ¾ M 5340 L 140 25 1 M 5100 L 80 32 1¼ M 5105 L 45 40 1½ M 5106 L 25 50 M 5200 FB2 14


LONG RADIUS BEND

COPPER - TUBE SIZE • AS PER ASTM D-2846




CAP ‐ SOC Size Size Quantity (mm) (In.) Part No. (Case)

65 2½ M 447 ‐ 025C 10 80 3 M 447 ‐ 030C 10 100 4 M 447 ‐ 040C 10

REDUCER BUSHING (FLUSH STYLE)

65 x 32 2½ x 1¼ M 437 ‐ 290C 25 65 x 40 2½ x 1½ M 437 ‐ 291C 25 65 x 50 2½ x 2 M 437 ‐ 292C 25 80 x 40 3 x 1½ M 437 ‐ 337C 20 80 x 50 3 x 2 M 437 ‐ 338C 20 80 x 65 3 x 2½ M 437 ‐ 339C 20 100 x 50 4 x 2 M 437 ‐ 420C 10 100 x 65 4 x 2½ M 437 ‐ 421C 10 100 x 80 4 x 3 M 437 ‐ 422C 10


90° ELBOW‐ SOC Size Size Quantity (mm) (In.) Part No. (Case)

65 2½ M 406 ‐ 025C 15 80 3 M 406 ‐ 030C 10 100 4 M 406 ‐ 040C 06

COUPLING ‐ SOC

65 2½ M 429 ‐ 025C 20 80 3 M 429 ‐ 030C 15 100 4 M 429 ‐ 040C 08


TEE ‐ SOC Size Size Quantity (mm) (In.) Part No. (Case) 65 2½ M 401 ‐ 025C 12 80 3 M 401 ‐ 030C 08 100 4 M 401 ‐ 040C 04


CPVC PIPE & FITTINGSSCH - 40 FITTINGS AS PER ASTM F-438

65 x 50 2½ IPS x 2 CTS M 2992 25 80 x 50 3 IPS x 2 CTS M 2932 20 100 x 50 4 IPS x 2 CTS M 2942 10


TRANSITION BUSHING (IPS x CTS)

SCH - 80 FITTINGS AS PER ASTM F - 439



TEE ‐ SOC Size Size Quantity (mm) (In.) Part No. (Case) 65 2½ M 801 ‐ 025FG 12 80 3 M 801 ‐ 030FG 07 100 4 M 801 ‐ 040FG 04 150 6 M 801 ‐ 060FG 02 200 8 M 801 ‐ 080C 01 250 * 10 801 ‐ 100C 01 300 * 12 801 ‐ 120C 01

UNION SOC WITH EPDM O‐RING SEAL Size Size Quantity (mm) (In.) Part No. (Case) 65 *2½ 897 - 025C 05 80 *3 897 - 030C 05 100 *4 897 - 040C 05 150 *6 897 - 060C 03

MALE ADAPTER SOC X MBSP Size Size Quantity (mm) (In.) Part No. (Case)

65 2½ M 836 ‐ 025FG 30

80 3 M 836 ‐ 030FG 20

100 4 M 836 ‐ 040FG 15

REDUCING TEE ‐ SOC Size Size Quantity (mm) (In.) Part No. (Case)

65 x 25 2½ M 801 ‐ 289FG ‐ x 1

65 x 32 2½ M 801 ‐ 290FG 15 x 1¼

65 x 40 2½ M 801 ‐ 291FG 15 x 1½

65 x 50 2½ x 2 M 801 ‐ 292FG ‐

80 x 25 3 x 1 M 801 ‐ 335FG ‐

80 x 32 3 x 1¼ M 801 ‐ 336FG ‐

80 x 40 3 x 1½ M 801 ‐ 337FG 10

80 x 50 3 x 2 M 801 ‐ 338FG ‐

80 x 65 3 x 2½ M 801 ‐ 339FG ‐

100 x 25 4 x 1 M 801 ‐ 417FG ‐

100 x 32 4 x 1¼ M 801 ‐ 418FG ‐

100 x 40 4 x 1½ M 801 ‐ 419FG ‐

100 x 50 4 x 2 801 ‐ 420FG ‐M

100 x 65 4 x 2½ M 801 ‐ 421FG ‐

100 x 80 4 x 3 801 ‐ 422FG 05 M

150 x 100 * 6 x 4 801 ‐ 532C As required

200 x 150 * 8 x 6 801 ‐ 585C As required

250 x 200 * 10 x 8 801 ‐ 628C As required

300 x 250 * 12 x 10 801 ‐ 670C As required

#

#

#

#

#

#

#

#

#

#

#

INTRODUCINGSCH 80 FITTINGSIN TAN COLOUR

* Trading Item available in Grey colour only # Shortly Introducing* Sizes above 6” will be Grey colour only



CPVC PIPE & FITTINGSSCH - 80 FITTINGS AS PER ASTM F - 439

* Trading Item available in Grey colour only # Shortly Introducing* Sizes above 6” will be Grey colour only

REDUCER COUPLING ‐ SOC Size Size Quantity (mm) (In.) Part No. (Case) 65 x 32 M 829 ‐ 290 FG 482½ x 1¼ 65 x 40 M 829 ‐ 291 402½ x 1½ FG 6 x 50 25 ½ x 2 M 829 ‐ 292 FG 40 80 x 40 3 x 1½ M 829 ‐ 337 27FG 80 x 50 3 x 2 M 829 ‐ 338 25FG 80 x 65 3 x 2½ M 829 ‐ 339 25FG 100 x 40 4 x M 829 ‐ 419 161½ FG 100 x 50 4 x 2 M 829 ‐ 420 16 FG 100 x 65 4 x 2½ M 829 ‐ 421 FG 15 100 x 80 4 x 3 M 829 ‐ 422 15FG 150 x 100 * 6 x 4 829 ‐ 532C As required 200 x 150 * 8 x 6 829 ‐ 585C As required 250 x 200 * 10 x 8 829 ‐ 628CF As required 300 x 250 * 12 x 10 829 ‐ 670CF As required

CAP SOC Size Size Quantity (mm) (In.) Part No. (Case) 65 2½ M 847 ‐ 025FG 10 80 3 M 847 ‐ 030FG 10 100 4 M 847 ‐ 040FG 06 150 * 6 847 ‐ 060C 03 200 * 8 847 ‐ 080C 01 250 * 10 847 ‐ 100CF 01 300 * 12 847 ‐ 120CF 01

FEMALE ADAPTER SOC X FBSP Size Size Quantity (mm) (In.) Part No. (Case) 65 2½ M 835 ‐ 025FG 30 80 3 M 835 ‐ 030FG 20 100 4 M 835 ‐ 040FG 15

REDUCER BUSHING (FLUSH STYLE) Size Size Quantity (mm) (In.) Part No. (Case)

65 x 50 2½ x 2 M 837 ‐ 292 50FG 80 x 50 3 x 2 M 837 ‐ 338 FG 35 80 x 65 3 x 2½ M 837 ‐ 339FG 35 100 x 50 4 x 2 M 837 ‐ 420FG 20 100 x 65 4 x 2½ M 837 ‐ 421FG 10 100 x 80 4 x 3 M 837 ‐ 422FG 20 150 x 100 6 x 4 M 837 ‐ 532FG 06 200 x 150 8 x 6 M 837 ‐ 585C 03 250 x 200 * 10 x 8 837 ‐ 628C 01 300 x 250 * 12 x 10 837 ‐ 670C 01


SCH - 80 FITTINGS AS PER ASTM F - 439



* Trading Item available in Grey colour only* Sizes above 6” will be Grey colour only

BLIND FLANGE Size Size Quantity (mm) (In.) Part No. (Case) 65 * 2½ 853 ‐ 025C 05

80 3 M 853 ‐ 030FG 20

100 4 M 853 ‐ 040FG 12

150 * 6 853 ‐ 060C 03

200 * 8 853 ‐ 080C 01

250 * 10 853 ‐ 100C 01

300 * 12 853 ‐ 120C 01

90° ELBOW SOC Size Size Quantity (mm) (In.) Part No. (Case) 65 2½ M 806 ‐ 025FG 15 80 3 M 806 ‐ 030FG 10 100 4 M 806 ‐ 040FG 05 150 6 M 806 ‐ 060FG 02 200 8 M 806 ‐ 080C 01 250 * 10 806 ‐ 100C 01 300 * 12 806 ‐ 120C 01

COUPLING ‐ SOC Size Size Quantity (mm) (In.) Part No. (Case) 65 2½ M 829 ‐ 025FG 20 80 3 M 829 ‐ 030FG 15 100 4 M 829 ‐ 040FG 12 150 6 M 829 ‐ 060FG 02 200 8 M 829 ‐ 080C 01 250 10 M 829 ‐ 100C 01 300 12 M 829 ‐ 120C 01

45° ELBOW SOC Size Size Quantity (mm) (In.) Part No. (Case) 65 2½ M 817 ‐ 025FG 05 80 3 M 817 ‐ 030FG 05 100 4 M 817 ‐ 040FG 05 150 * 6 817 ‐ 060C 02 200 * 8 817 ‐ 080C 01 250 * 10 817 ‐ 100C 01 300 * 12 817 ‐ 120C 01




CPVC PIPE & FITTINGSSCH - 80 FITTINGS AS PER ASTM F - 439

* Trading Item available in Grey colour only* Sizes above 6” will be Grey colour only

FLANGE SOC Size Size Quantity (mm) (In.) Part No. (Case) 65 * 2½ 851‐ 025C 05 80 3 M 851 ‐ 030FG 15 100 4 M 851 ‐ 040FG 12 150 * 6 851 ‐ 060C 03 200 * 8 851 ‐ 080C 01 250 * 10 851 ‐ 100C 01 300 * 12 851 ‐ 120C 01

Size Size Quantity (mm) (In.) Part No. (Case) 65 2½ M 854 ‐ 025 ‐ 2FG As Required 80 3 M 854 ‐ 030 ‐ 2FG As Required 100 4 M 854 ‐ 040 ‐ 2FG As Required 150 6 M 854 ‐ 060 ‐ 2FG As Required 200 8 M 854 ‐ 080 ‐ 2C As Required

FLANGE HUB SOC

VANSTONE FLANGE SPIG Size Size Quantity (mm) (In.) Part No. (Case) 65 * 2½ 856 ‐ 025C 05 80 3 M 856 ‐ 030FG 10 100 4 M 856 ‐ 040FG 06 150 * 6 856 ‐ 060C 03 200 * 8 856 ‐ 080C 01 250 * 10 856 ‐ 100C 01 300 * 12 856 ‐ 120C 01

VANSTONE FLANGE ‐ SOC

65 2½ M 854 ‐ 025 FG 15 80 3 M 854 ‐ 030 FG 12 100 4 M 854 ‐ 040 FG 08 150 6 M 854 ‐ 060 FG 03 200 8 M 854 ‐ 080 C 01 250 * 10 854 ‐ 100C As required 300 * 12 854 ‐ 120C As required


FLANGE HUB SPIG Size Size Quantity (mm) (In.) Part No. (Case) 80 3 M 856 ‐ 030‐2FG 05 100 4 M 856 ‐ 040‐2FG 05


IPS ‐ IRON PIPE SIZE AS PER ASTM F‐441

PIPE SCHEDULE 40Size

(mm)Size(In.) Part No.

Standard Pkg.(Nos.)

3 Mtr.Lengths

5 Mtr.Lengths

6580

100

2½34

Fp40 ‐ 212FP40 ‐ 003FP40 ‐ 004

050302

050302


CPVC PIPE & FITTINGS pw


CLASS 2 ‐ PIPE SDR ‐13.5

CM/L-3673470

IS 15778

Size(mm)

Size(In.) Part No.

Standard Pkg.(Nos.)

3 Mtr.Lengths

5 Mtr.Lengths

152025324050

½¾1

1¼1½2

FP135 ‐FP135 ‐FP135 ‐FP135 ‐FP135 ‐FP135 ‐

1234

1114112

2

1005030201508

604025151006

PIPE SCHEDULE 80Size(mm)

Size(In.) Part No.

Standard Pkg.(Nos.)

3 Mtr.Lengths

5 Mtr.Lengths

6580

100150200250300

2½3468

1012

FP80 ‐ 212FP80 ‐ 003FP80 ‐ 004FP80 ‐ 006FP80 ‐ 008FP80 ‐ 100FP80 ‐ 120

05030201010101

05030201010101

Size(mm)

Size(In.) Part No.

Standard Pkg.(Nos.)

3 Mtr.Lengths

5 Mtr.Lengths

152025324050

½¾1

1¼1½2

FP11 ‐FP11 ‐FP11 ‐FP11 ‐FP11 ‐FP11 ‐

1234

1114112

2

1005030201508

604025151006

COPPER - TUBE SIZE

CLASS 1 ‐ PIPE SDR‐11

CM/L-3673470

IS 15778


CPVC 724N.B. For sizes 65 mm (2½") and above

Size Part No. Quantity (Case) 473 ml IPS ‐ 473 12 946 ml IPS ‐ 946 12

N.B. Must use primer for 65 mm (2½") & above

PRIMER P70

Size Part No. Quantity (Case) 118 ML EZ ‐ 223 24 237 ML EZ ‐ 222 24 473 ML EZ ‐ 221 12 946 ML EZ ‐ 220 12

FLOWGUARD 1‐STEPADHESIVE SOLUTION

(YELLOW) Reduced VOC Emissions, NSF Listed ASTM F‐493

N.B. For sizes 15 mm (½") to 50 mm (2")

Size Part No. Quantity (Case)

22 ml MIPS‐22 48 44 ml MIPS‐44 24 50 ml MTINS ‐ 50 48 118 ml MTINS ‐ 118 24 237 ml MTINS ‐ 237 24 473 ml MTINS ‐ 473 12 946 ml MTINS ‐ 946 12


SOLVENT CEMENTS & PRIMER

PLASTIC STRAP

15 ½ M 9120 2500 20 ¾ M 9340 2000 25 1 M 9100 1200 32 1¼ M 9105 600 40 1½ M 9106 500 50 2 M 9200 300

Size Size QuantityPart No. (mm) (In.) (Case)

ELBOW HOLDER

15 x 15 ½ x ½ M‐H‐12I 200 20 x 15 ¾ x ½ M‐ 2‐ 34 200H‐1 N


END PLUG Size Size QuantityPart No. (mm) (In.) (Case)

15 ½ M PLUG ‐12 I 300 20 ¾ M PLUG ‐34 I 200

PUNCHARE KIT Size Size Quantity (mm) (In.) Part No. (Case) 15 ½ F12‐PPK As required 20 ¾ F34‐PPK As required



METAL STRAP

15 ½ 9120 M 100 20 ¾ 9340 M 100 25 1 9100 M 100 32 1¼ 9105 M 50 40 1½ 9106 M 50 50 2 9200 M 50





METAL STRAP (N)

15 ½ 9120 MN 100 20 ¾ 9340 MN 100 25 1 9100 MN 100 32 1¼ 9105 MN 50 40 1½ 9106 MN 50 50 2 9200 MN 50


15 x 15 ½ x ½ T‐H ‐12 200 20 x 15 ¾ x ½ M‐T‐H ‐34‐12N 200


TEE HOLDER

CHAMFERING TOOL

Size Size Quantity (mm) (In.) Part No. (Case) 15‐32 ½ ‐ 1¼ M‐CMF‐T As required

300 12 710 10


TOOLKIT BOX

RATCHET CUTTER

Size Size Quantity (mm) (In.) Part No. (Case) 15‐32 ½ ‐ 1¼ SK00100024 As required


TECHNICAL DETAILS

N.B. : For obtaining working pressure in system, multiply the maximum pressure with derating factor at the working temperature of system. * Valves, Unions & Speciality Products have different elevates temperature rating than pipe.

Outside Diameters and Wall Thicknesses For CPVC 4120, SDR 11 Plastic Pipe As Per ASTM D‐2846Outside Diameters and Wall Thicknesses For CPVC 4120, SDR 11 Plastic Pipe As Per ASTM D‐2846Outside Diameters and Wall Thicknesses For CPVC 4120, SDR 11 Plastic Pipe As Per ASTM D‐2846

Wall Thickness, in. (mm)Outside Diameter, in. (mm)Nominal Size

(in.) (mm) Average Tolerance Minimum Tolerance 73.4°F (23°C) 180°F (82°C) ½* (15) 0.625 (15.9) ± 0.003 (0.08) 0.068 (1.73) + 0.020 (0.51) 400 (28.1) 100 (7.0) ¾ (20) 0.875 (22.2) ± 0.003 (0.08) 0.080 (2.03) + 0.020 (0.51) 400 (28.1) 100 (7.0) 1 (25) 1.125 (28.6) ± 0.003 (0.08) 0.102 (2.59) + 0.020 (0.51) 400 (28.1) 100 (7.0) 1¼ (32) 1.375 (34.9) ± 0.003 (0.08) 0.125 (3.18) + 0.020 (0.51) 400 (28.1) 100 (7.0) 1½ (40) 1.625 (41.3) ± 0.004 (0.10) 0.148 (3.76) + 0.020 (0.51) 400 (28.1) 100 (7.0) 2 (50) 2.125 (54.0) ± 0.004 (0.10) 0.193 (4.90) + 0.023 (0.58) 400 (28.1) 100 (7.0)

2Pressure Rating.PSI (Kg/Cm )

* For ½" wall thickness minimum is not a function of SDR.

Wall Thickness, in. (mm)Outside Diameter, in.(mm)Nominal Size (in.) (mm) Average Tolerance Minimum Tolerance 73.4°F (23°C) 180°F (82°C) ½ * (15) 0.625 (15.9) ± 0.003 (0.08) 0.055 (1.40) + 0.020 (0.51) 320 (22.5) 80 (5.6) ¾ (20) 0.875 (22.2) ± 0.003 (0.08) 0.065 (1.65) + 0.020 (0.51) 320 (22.5) 80 (5.6) 1 (25) 1.125 (28.6) ± 0.003 (0.08) 0.083 (2.12) + 0.020 (0.51) 320 (22.5) 80 (5.6) 1¼ (32) 1.375 (34.9) ± 0.003 (0.08) 0.102 (2.59) + 0.020 (0.51) 320 (22.5) 80 (5.6) 1½ (40) 1.625 (41.3) ± 0.004 (0.10) 0.120 (3.06) + 0.020 (0.51) 320 (22.5) 80 (5.6) 2 (50) 2.125 (54.0) ± 0.004 (0.10) 0.157 (4.00) + 0.023 (0.58) 320 (22.5) 80 (5.6)

2Pressure Rating.PSI (Kg/Cm )

* For ½" wall thickness minimum is not a function of SDR.

Outside Diameters and Wall Thicknesses For CPVC 4120, SDR 13.5 Plastic Pipe

Temperature Derating Factors

Working Temperature (°F) 73‐80 90 100 120 140 160 180 200

Working Temperature (°C) 23‐25 32 38 49 60 71 82 93

Pipe Derating Factor 1.00 0.91 0.82 0.65 0.50 0.40 0.25 0.20

Valve Derating Factor 1.00 0.95 0.90 0.80 0.70 0.61 0.53 0.45


(in.) (mm) Average Tolerance Average Minimum Tolerance 73.4°F (23°C) 73.4°F (23°C) 2½ (65) 2.875 (73.0) ± 0.007 (0.18) 2.444 (62.07) 0.203 (5.16) + 0.024 (0.61) 300 (21.10) 180 (12.65) 3 (80) 3.500 (88.9) ± 0.008 (0.20) 3.041 (77.26) 0.216 (5.49) + 0.026 (0.66) 280 (18.28) 156 (10.96) 4 (100) 4.500 (114.3) ± 0.009 (0.23) 3.998 (101.55) 0.237 (6.02) + 0.028 (0.71) 220 (15.47) 132 (09.28)

Pipe ‐ Pr. R.2PSI (Kg/Cm )

Outside Diameters, Wall Thickness & Pressure Rating For CPVC 4120,Schedule 40 Piping System As per ASTM F 441

I.D.

Pr. R. = Pressure Rating


2½ (65) 2.875 (73.0) ± 0.007 (0.18) 2.288 (58.14) 0.276 (7.01) + 0.033 (0.84) 420 (29.53) 252 (17.71) 3 (80) 3.500 (88.9) ± 0.008 (0.20) 2.864 (72.75) 0.300 (7.62) + 0.036 (0.91) 370 (26.01) 222 (15.60) 4 (100) 4.500 (114.3) ± 0.009 (0.23) 3.778 (95.97) 0.337 (8.56) + 0.040 (1.02) 320 (22.50) 192 (13.49) 6 (150) 6.625 (168.3) ±0.011 (0.28) 5.710 (145.04) 0.432 (10.97) + 0.052 (1.32) 280 (19.69) 168 (11.81) 8 (200) 8.625 (219.1) ±0.015 (0.38) 7.565 (192.15) 0.500 (12.70) + 0.060 (1.52) 250 (17.57) 150 (10.54) 10 (250) 10.750 (273.1) ±0.015 (0.38) 9.493 (241.12) 0.593 (15.06) + 0.071 (1.80) 230 (16.17) 138 (09.70) 12 (300) 12.750 (323.90) ±0.015 (0.38) 11.294 (286.87) 0.687 (17.45) + 0.082 (2.08) 230 (16.17) 138 (09.70)

(in.) (mm) Average Tolerance Average Minimum Tolerance 73.4°F (23°C) 73.4°F (23°C)

Pipe‐Pr. R.2PSI (Kg/Cm )

I.D.

Outside Diameters Wall Thickness & Pressure Rating For CPVC 4120,, Schedul 80 Piping System As per ASTM F 441

Pr. R. = Pressure Rating

15 ½ 14 13.152 1.8143 20 ¾ 14 14.514 1.8143 25 1 11 16.714 2.3091 32 1¼ 11 19.050 2.3091 40 1½ 11 19.050 2.3091 50 2 11 23.378 2.3091 65 2½ 11 26.698 2.3091 80 3 11 29.873 2.3091 100 4 11 35.791 2.3091

ThreadsPer in.

EffectiveThreadLength

L

Pitch ofThread

P

Size

(in.)

Nominal

(mm)

BSP ISO 7/1 PARALLEL THREADS BASIC SOCKET DIMENSIONSSCHEDULE 40 CPVC FITTINGS AS PER ASTM F 438SCHEDULE 80 CPVC FITTINGS AS PER ASTM F 439

65 2½ 2.889 2.868 ±0.007 1.750 1.750 80 3 3.516 3.492 ±0.008 1.875 1.875 100 4 4.518 4.491 ±0.009 2.000 2.250 150 6 6.647 6.614 ±0.011 3.000 3.000 200 8 8.655 8.610 ±0.015 4.000 4.000 250 10 10.780 10.735 ±0.015 5.000 5.000 300 12 12.780 12.735 ±0.015 6.000 6.000

Nominal Size Diameter (in.)Socket Socket

EntranceA

BottomB Tolerance SCH 40 SCH 80

Socket LengthMinimum C (in.)

(mm) (in.)

15 ½ 14 0.5337 0.07143 20 ¾ 14 0.5457 0.07143 25 1 11½ 0.6828 0.08696 32 1¼ 11½ 0.7068 0.08696 40 1½ 11½ 0.7235 0.08696 50 2 11½ 0.7565 0.08696 65 2½ 8 1.1375 0.12500 80 3 8 1.2000 0.12500 100 4 8 1.3000 0.12500

ThreadsPer in.

EffectiveThreadLength

L

Pitch ofThread

P

Size

(in.)

Nominal

(mm)

AMERICAN NATIONAL STANDARD TAPER PIPE

THREADS (NPT) ANSI STANDARD B1.20.1

ASTM STANDARD F 1498 Nominal (G) Min. (J) Min. (N) Min. Size ½ 0.382 0.183 0.102 ¾ 0.507 0.235 0.102 1 0.633 0.287 0.102 1¼ 0.758 0.339 0.102 1½ 0.884 0.391 0.102 2 1.134 0.495 0.102

Minimum Dimensions from Center to End of Socket (Laying Length)for CPVC 4120, SDR 11 Plastic Tubing Fittings* per ASTM D 2846

G

G

G

G

N

J

J

045

BSPT NPT

Tapered Socket Dimensions For CPVC 4120, SDR 11, Plastic Pipe Fittings AS PER ASTM D2846

½ (15) 0.633 (16.08) ± 0.003 (0.08) 0.619 (15.72) ± 0.003 (0.08) 0.500 (12.70) 0.489 (12.42) 0.068 (1.73) 0.102 (2.59) 0.128 (3.25) ¾ (20) 0.884 (22.45) ± 0.003 (0.08) 0.870 (22.10) ± 0.003 (0.08) 0.700 (17.78) 0.715 (18.16) 0.080 (2.03) 0.102 (2.59) 0.128 (3.25) 1 (25) 1.135 (28.83) ± 0.003 (0.08) 1.121 (28.47) ± 0.003 (0.08) 0.900 (22.86) 0.921 (23.39) 0.102 (2.59) 0.102 (2.59) 0.128 (3.25) 1¼ (32) 1.386 (35.20) ± 0.003 (0.08) 1.372 (34.85) ± 0.003 (0.08) 1.100 (27.94) 1.125 (28.58) 0.125 (3.18) 0.125 (3.18) 0.156 (3.96) 1½ (40) 1.640 (41.66) ± 0.004 (0.10) 1.622 (41.20) ± 0.004 (0.10) 1.300 (33.02) 1.329 (33.76) 0.148 (3.76) 0.148 (3.76) 0.185 (4.70) 2 (50) 2.141 (54.38) ± 0.004 (0.10) 2.123 (53.92) ± 0.004 (0.10) 1.700 (43.18) 1.739 (44.17) 0.193 (4.90) 0.193 (4.90) 0.241 (6.12)

Nominal Socket Entrance Socket Bottom Socket Inside Wall Thickness in. (mm) Size Diameter in.(mm) Diameter in.(mm) Length Diameter Socket Socket in (mm) Enterance Bottom (in.) (mm) "A" Average "A" Tolerance "B" Average "B" Tolerance "C" min. "D" min "EA" min. "EB" min. "F"



TECHNICAL DETAILS


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Gallons Per Minut

0

.68

1

.35

2

.03

2

.70

3

.38

4

.05

4

.73

5

.40

6

.08

6

.75

7

.43

8

.10

9

.46

1

0.6

1

1

2.1

6

1

3.5

1

1

6.8

9

VelocityFeet Per Second






Head LossFeet of Water

Per 100 Ft.


Per 100 Ft.


Per 100 Ft.


Per 100 Ft.


Per 100 Ft.


Per 100 Ft.

Pressure LossPSI

Per 100 Ft.

Pressure LossPSI

Per 100 Ft.

Pressure LossPSI

Per 100 Ft.

Pressure LossPSI

Per 100 Ft.

Pressure LossPSI

Per 100 Ft.

Pressure LossPSI

Per 100 Ft.

1

2

3

4

5

6

7

8

9

10

15

20

25

30

35

40

45

50

55

60

70

80

90

100

125

1.7

1

3.4

2

5.1

6

6.8

3

8.5

4

10.2

5

11.9

6

13.6

7

15.3

8

17.0

8

3.1

9

11.5

3

24.4

3

41.6

2

62.9

1

88.1

8

117.3

2

150.2

3

186.8

5

227.1

1

1.3

8

5.0

0

10.5

9

18.0

4

27.2

7

38.2

3

50.8

6

65.1

3

81.0

0

98.4

5

0.8

0

1.6

0

2.4

0

3.2

0

4.0

0

4.7

9

5.5

9

6.3

9

7.1

9

7.9

9

11.9

9

15.9

8

0.5

0

1.8

2

3.8

5

6.5

5

9.9

1

13.8

9

18.4

7

23.6

6

29.4

2

35.7

6

75.7

8

129.1

1

0.2

2

0.7

9

1.6

7

2.8

4

4.2

9

6.0

2

8.0

1

10.2

6

12.7

6

15.5

0

32.8

5

55.9

7

0.4

8

0.9

6

1.4

4

1.9

3

2.4

1

2.8

9

3.3

7

3.8

5

4.3

3

4.8

2

7.2

2

9.6

3

12.0

4

14.4

5

16.8

6

0.1

5

0.5

3

1.1

2

1.9

1

2.8

9

4.0

5

5.3

9

6.9

0

8.5

9

10.4

3

22.1

1

37.6

7

56.9

4

79.8

2

106.1

9

0.0

6

0.2

3

0.4

9

0.8

3

1.2

5

1.7

6

2.3

4

2.9

9

3.7

2

4.5

2

9.5

8

16.3

3

24.6

9

34.6

0

46.0

3

1.6

1

3.2

3

4.8

4

6.4

6

8.0

7

9.6

8

11.3

0

12.9

1

14.5

2

16.1

4

17.7

5

1.0

9

3.9

4

8.3

5

14.2

3

21.5

1

30.1

5

40.1

1

51.3

7

63.8

9

77.6

6

92.6

5

0.4

7

1.7

1

3.6

2

6.1

7

9.3

3

13.0

7

17.3

9

22.2

7

27.7

0

33.6

6

40.1

6

0

.49

1

.75

3

.71

6

.33

9

.56

1

3.4

0

1

7.8

3

2

2.8

3

2

8.4

0

3

4.5

2

4

1.1

8

4

8.3

8

6

4.3

7

1

.16

2

.31

3

.47

4

.63

5

.78

6

.94

8

.09

9

.25

1

0.4

1

11

.56

1

2.7

2

1

3.8

8

1

6.1

9

0

.21

0

.76

1

.61

2

.74

4

.15

5

.81

7

.73

9

.90

1

2.3

1

1

4.9

6

1

7.8

5

2

0.9

7

2

7.9

0

0.1

3

0.4

9

1.0

3

1.7

6

2.6

6

3.7

3

4.9

6

6.3

5

7.8

9

9.6

0

11

.45

13

.45

17

.89

22

.91

28

.50

34

.64

52

.37

0.0

6

0.2

1

0.4

5

0.7

6

1.1

5

1.6

2

2.1

5

2.7

5

3.4

2

4.1

6

4.9

6

5.8

3

7.7

6

9.9

3

12

.35

15

.02

22

.70

1 /in

.2

3 /in

.4

1 in

.1

/in

.1

41

/in

.1

22

in.


FRICTION LOSS & FLOW VELOCITY

FRICTION LOSS IN FITTINGS

Friction losses through fittings are calculated from

the equivalent length of straigth pipe which would produce

the same friction loss in the fluid. The equivalent lengths of

pipe for common fittings are given here.

LINEAR FLUID FLOW VELOCITYThe linear velocity of a flowing fluid in a pipe is calculated from :

Where V = Linear fluid flow velocity in feet per second g = low rate in gallons per minuteF d = nside diameter of pipe in inchesI The values in the following tables are based on this formula. These values are accurate for all fluids. Linear fluids flows velocity in a system should generally be limited to 5 ft/s, particularly for pipe size 6” and grater. Following this guideline will minimize risk of hydraulic shock damage due to water hammer surge pressures.

V =0.4085g

2d

f =0.2083 X100

C( )1.852

1.852g4.8655d

FRICTION LOSS IN PIPES

A great advantage that Flowguard Plus Pipe enjoys

over its metallic competitors is a smooth inner surface which

is resistant to scaling and fouling. This means that friction

pressure losses in the fluid flow are minimized from the

beginning and do not significantly increase as the system

ages, as can be the case with metal pipes subject to scaling.

The Hazen‐Willims formula is the generally accepted

method of calculating friction head losses in piping systems.

The values in the following fluid tables are based on this

formula and a surface roughness constants for other piping

materials are given beside :

where f = Friction head in feet of water per 100 feet of pipe d = Inside diameter of pipe in inches g = Flow rate in gallons per minute c = pipe surface roughness constant

Constant (C) Type of Pipe 150 ‐ CPVC pipe, new‐40 years old 130‐140 ‐ steel / cast iron pipe, new 125 ‐ steel pipe, old 120 ‐ cast iron, 4 ‐ 12 years old galvanized steel ‐ cast iron, 13 ‐ 20 years old 60 ‐ 80 ‐ cast iron, worn / pitted

½ 1.55 0.83 1.04 3.11

¾ 2.06 1.10 1.37 4.12

1 2.62 1.40 1.75 5.25

1 ¼ 3.45 1.84 2.30 6.90

1 ½ 4.03 2.15 2.68 8.05

2 5.17 2.76 3.45 10.30

2 ½ 6.10 3.30 4.10 12.20

3 7.60 4.10 5.10 15.20

4 10.00 5.30 6.70 20.00

6 15.10 8.00 10.10 30.20

8 19.90 10.60 13.20 39.70

10 24.90 13.30 16.60 49.90

12 29.70 15.90 19.80 59.40

0 0 Nominal 90 45 Standard Standard Size Standard Standard TEE TEE (mm) Elbow Elbow Run Flow Branch Flow

WATER HAMMER SURGE PRESSURE

Whenever the flow rate of fluid in a pipe is change, there is a surge in pressure known as water hammer, The longer the line and the faster the fluid is moving, the greater the hydraulic shock will be. Water hammer may be caused by opening or closing a valve, starting or stopping a pump, or the movement of entrapped air through the pipe. The maximum water hammer surge pressure may be calculated from :

where P = Maximum surge pressure, psiwh

p = Fluid density DV = Change in fluid velocity� � g = Gravitational constantc

� K = Bulk modulus of elasticity of fluid = ipe wall thicknessb P E = Pipe material bulk modulus of elasticity d = Pipe inside diameter

The value in the following tables are based on this formula 0at 73 F and the assumption that water flowing at a given rate of

gallons per minute is suddenly completely stopped. At 180°F, the surge pressure is approximately 15% less. The value for fluids other then water may be by multiplying by the square root of the fluid’s specific gravity.

THE WATER HAMMER SURGE PRESSURE PLUS THE SYSTEM OPERATING PRESSURE SHOULD NOT EXCEED THE RECOMMENDED WORKING PRESSURE RATING OF THE SYSTEM.

In order to minimize hydraulic shock due to water hammer, linear fluid flow velocity should generally be limited to 5ft/s. Velocity at system start‐up should be limited to 1 ft/s during filling until it is certain that all air has been flushed from the system and pressure has been brought up to operating conditions. Pump should not be allowed to draw in air.

Where necessary, extra protective equipment may be used to prevent water hammer damage, such equipment might include pressure relief valves, shock absorbers, surge arrestors and vacuum air relief valves.

=P wh

pDVgc

[ ] ½1K

dbE

+gc

P


FLUID HANDLING CHARACTERISTIC OF ASTRAL FLOWGUARD™ PLUS PIPE


3"

2.5

"

4"

Ca

rryi

ng

Ca

pa

city

an

d F

rict

ion

Lo

ss f

or

Sch

ed

ule

40

Th

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op

last

ic P

ipe

(In

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s :

Ga

llo

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pe

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ipe

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De

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rict

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er

10

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ipe

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oth

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UT

ION

: F

low

ve

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uld

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ipe

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6 in

.

8 in

.

10

in.

12

in.

4 in

.

3 in

.

12

/ in

.2

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an

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s :

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ir s

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.


Expansion Loop Formula

Where:

L = Loop Length (in.)

E = Modululs of elasticity at maximum temperature (psi)

S = Working stress at maximum temperature (psi)

D = Outside diameter of pipe (in.)

DL = Change in length due to change in temperature (in.)

3�ED (D L�)L = 2S

Thermal Expansion Formula

DL�=�L C�DTp�

Where:

DL = Change in length due to change temperature (in.)

Lp = Length of pipe (in.)

C = Coefficient of thermal expansion (in. / in. /°F)

‐5 = 3.4 x 10 in. / in. /°F for CPVC

DT = Change in temperature (°F)

Guide-hanger

FixedPoint

Like all piping material, Flowguard Plus CPVC expand

when heated and contract when cooled. CPVC piping

(regardless of pipe diameter) will expand about 1 inch per

50 feet of length when subjected to a 50°F temperature

increase, therefore, allowances must be made for this

resulting movement. However, laboratory testing and

installation experience have demonstrated that the

practical issues are much smaller than the coefficient of

thermal expansion would suggest. The stresses developed

in CPVC pipe are generally much smaller than those

developed in metal pipe for equal temperature changes

because of the difference in elastic modulus. Required

loops are smaller than those recommended by the Copper

Development Association for copper systems.

Expansion is mainly a concern in hot water lines, Generally,

thermal expansion can be accommodated with changes in

direction.

However, a long straight run may require an offset

or loop. Only one expansion loop, properly sized is

required in any single straight run, regardless of its total

length. If more convenient, two or more smaller expansion

loops, properly sized, can be utilized in a single run of pipe

to accommodate the thermal movement. Be sure to hang

pipe with smooth straps that will not restrict movement.

For convenience, loop (or offset) length have been

calculated for different pipe sizes and different run length

with a temperature increase (DT) of about 80°F. The

results, shown in Tables A and B, are presented simply as a

handy guide for quick and easy determinations of

acceptable loop length for the approximate conditions.

Loop length for other temperatures and run length can be

calculated utilizing the following equations :

THERMAL EXPANSION AND CONTRACTION


4

2

4

OFFSET

25

6'MIN

6'MIN5

LOOP

= X

Y=

X = 2L/5Y = L/5

Modulus of Elasticity and Working Stressfor CPVC

Temperature Modulus,E(psi) Stress, S(psi) °F (°C) 73 (27) 423,000 2000 90 (32) 403,000 1800 110 (43) 371,000 1500 120 (49) 355,000 1300 140 (60) 323,000 1000 160 (71) 291,000 750 180 (82) 269,000 500

Long Run of Pipe

CHANGE OF DIRECTION

= Hanger or Guide

= Restraint

Do not butt‐up against fixed structure

(joist, stud or wall)

Flowguard CPVC pipe CTS PIPES

(ASTM D 2846)

Calculated Loop (Offset) Length with

D T of approx. 80°F in inches

TABLE A

15 ½ 22 27 31 34 20 ¾ 26 32 36 41 25 1 29 36 41 46 32 1¼ 32 40 46 51 40 1½ 35 43 50 56 50 2 40 49 57 64

40 60 80 100

Length of Run in feetNominalPipe Sizemm in.

3rd Floor

2nd Floor

1st Floor

GroundFloor

2 5

6'

MIN

6'

MIN

5

Loo

p

CPVC pipeline for Hot Water

FixedPoint

Guide/hanger

Flowguard CPVC IPS PIPES

(ASTM F 441)

Calculated Loop (Offset) Length with

D T of approx. 80°F in inches

TABLE B

65 2½ 47 57 66 74 75 3 52 63 73 82 100 4 58 72 83 92 150 6 71 87 100 112 200 8 81 99 114 128 250 10 90 111 128 143 300 12 98 121 139 156

NominalPipe Size

40 60 80 100

Length of Run in feet

mm in.


THERMAL EXPANSION AND CONTRACTION


Horizontal & Vertical runs of ASTRAL FlowGuard™ Pipe should be supported by pipe clamps or by hangers located on the horizontal connection close to the iser, angers should not have rough or sharp edges, which come in contact with the pipe. R H

Anchor Strap

Pipe Clamp

Band Hanger

U-Bolt

mm in. Ft. (cm) Ft. (cm) Ft. (cm) Ft. (cm)

15 ½ 5.5 (167.70) 4.5 (137.16) 3.0 (91.44) 2.5 (76.20)

20 ¾ 5.5 (167.70) 5.0 (152.40) 3.0 (91.44) 2.5 (76.20)

25 1 6.0 (182.88) 5.5 (167.70) 3.5 (106.68) 3.5 (91.44)

32 1 ¼ 6.5 (198.12) 6.0 (182.88) 3.5 (106.68) 3.5 (106.68)

40 1 ½ 7.0 (213.36) 6.0 (182.88) 3.5 (106.68) 3.5 (106.68)

50 2 7.0 (213.36) 6.5 (198.12) 4.0 (121.92) 3.5 (106.68)

65 2 ½ 8.0 (244.00) 7.5 (228.60) 4.5 (137.16) 4.0 (121.92)

75 3 8.0 (244.00) 7.5 (228.60) 4.5 (137.16) 4.0 (121.92)

100 4 9.0 (274.32) 8.5 (259.08) 5.0 (152.40) 4.5 (137.16)

150 6 10.0 (304.80) 9.0 (274.32) 5.5 (167.07) 5.0 (152.40)

200 8 11.0 (335.28) 10.0 (304.80) 6.0 (182.88) 5.5 (167.07)

250 10 11.5 (350.52) 10.5 (320.04) 6.5 (198.12) 6.0 (182.88)

300 12 12.5 (381.00) 11.0 (335.28) 7.5 (228.60) 6.5 (198.12)

SPACING

Nominal PipeSize

21°C

(70°F)

49°C

(120°F)

71°C

(160°F)

82°C

(180°F)

Plastic O.H.T.

Tank connector

FemaleTransition Nippleor F.T.A.

Ball valve

Male TransitionNipple or M.T.A.

Elbow Female Threaded

Tap

Special transition fittings or joints are used whenever CPVC

piping is connected to a metal valve, fittings, or other

appurtenance such as a filter, or to parts made of another plastic.

These special transition fittings can have many forms. One

common form is the true union with a metal end and a CPVC end

held together with a plastic or metal gland nut and having an

elastomeric seal between them. Other forms are the flanged joint,

the grooved joint, insert molded metal in CPVC fittings, patented

push‐on type fittings and finally the CPVC female threaded adapter

with an elastomeric seal at the bottom of the thread. The later

fittings are designed so that they have no thread interference and

rely entirely on the elastomeric seal for water tightness. They

require only minimal torque to attain an adequate seal.

Standard compression fittings which utilize brass of plastic

ferrules can be used to assemble CPVC. However, Teflon® tape

should be applied over the brass ferrule to compensate for the

dissimilar thermal expansion rates of the brass and CPVC that

could possibly otherwise result in a leak. Care should be taken not

to over‐torque the compression connection.

Metal fittings with CPVC socket inserts are also available.

The tubing is cemented directly into the socket in the same way as

an all‐CPVC fittings.

The standard practice is to thread a male thread adapter

into the female threaded part, such as a valve of stop, and then

solvent cement to the CPVC pipe. However, when using the male

thread adapter, there are two limitations that the installer must

TRANSITION FITTINGS & JOINTSconsider when deciding where and how to use it. First, the male

thread adapter may develop a drip leak if the joint is subjected to

too broad temperature range. And second, some thread sealants

intended to minimize leak problems may chemically attack the

CPVC and cause stress cracking of the adapter (see Thread Sealants

section). The preferred method of transitioning between metal and

CPVC plumbing component is to use an insert molded metal‐in‐

CPVC fitting or true union with a metal and a CPVC end.

A typical Hot and Cold Water Distribution system 0operating at 60‐70 C requires support for horizontal lines every

90cm for diameters of 32mm and below, and every 120cm on

larger size. However, the following spacings are based on

conservative engineering assumptions and can be used at water

temperatures indicated.

Vertical CPVC piping should be supported at each floor

and should have a mid‐story guide, unless thermal expansion

design call for other provisions.

Piping should not be anchored tightly by the supports, but

secured in a manner to allow for a degree of movement caused

by thermal expansion. Hangers of strapping with rough edges

should not be used.

HORIZONTAL & VERTICAL SUPPORTS



TRENCHING

The following trenching and burial procedures should be

used to protect the piping system.

1. The trench should be excavated to ensure the sides will be

stable under all working conditions.

2. The trench should be wide enough to provide adequate

room for the following :

A. Joining the pipe in the trench.

B. Snaking the pipe from side or side to compensate for

expansion and contraction.

C. Filling and compacting the side fills. The space between

the pipe and trench wall must be wider than the

compaction equipment used in the compaction of the

back fill. Minimum width shall not be less than the

greater of either the pipe outside diameter plus

16.inches or the pipe outside diameter times 1.25 plus

12 inches. Trench width may be different if approved

by the design engineer.

3. The trench bottom should be smooth, free of rocks and

debris, continuous, and provide uniform support. If ledge

rock, hardpan or large boulders are encountered, the

trench bottom should be padded with bedding of

compacted granular material to a thickness of at least 4

inches. Foundation bedding should be installed as

required by the engineer.

4. Trench depth is determined by the pipe’s service

requirements. Plastic pipe should always be installed at

least below the frost level. The minimum cover for lines

subject to heavy overhead traffic is 24 inches.

5. A smooth trench bottom is necessary to support the pipe

over its entire length on firm stable material. Blocking

should not be used to change pipe grade or to

intermittently support pipe over low sections in the

trench.

CPVC pipes and fittings can be installed underground.

Since these piping systems are flexible systems, proper

attention should be given to burial conditions. The stiffness

of the piping system is affected by sidewall support, soil

compaction, and the condition of the trench. Trench

bottoms should be smooth and regular in either

undisturbed soil or a layer of compacted backfill. Pipe must

lie evenly on this surface throughout the entire length of its

barrel. Excavation, bedding and backfill should be in

accordance with the provision of the local Plumbing Code

having jurisdiction.

BEDDING AND BACKFILLING1. Even though sub‐soil conditions vary widely from place

to place, the pipe backfill should be stable and provide

protection for the pipe.

2. The pipe should be surrounded with a granular material

which is easily worked around the sides of the pipe

Backfilling should be performed in layer of 6 inch with

each layer being sufficiently compacted to 85% to 95%

compaction.

3. A mechanical tamper is recommended for compacting

sand and gravel backfill which contain a significant

proportion of fine grained material, such as silt and clay.

If a tamper is not available, compacting should be done

by hand.

4. The trench should be completely filled. The backfill

should be placed and spread in fairly uniform layers to

prevent any unfilled spaces or voids.

UNDERGROUND INSTALLATION


HANDLING :

The pipe should be handled with reasonable care.

Because thermoplastic pipe is much lighter in weight than

metal pipe, there is sometimes a tendency to throw it

around. This should be avoided.

The pipe should never be dragged or pushed from a

truck bed. Pallets for pipe should be removed with a fork

lift. Loose pipe can be rolled down timbers as long as the

pieces do not fall on each other or on any hard or uneven

surface. In all cases, severe contact with any sharp objects

(rocks, angle irons, forks on forklifts, etc.) should be

avoided.

STORING :

If possible, pipe should be stored inside. When this is

not possible, the pipe should be stored on level ground

which is dry and free from sharp objects. If different

schedules of pipes are stacked together, the pipes with the

thickest walls should be at the bottom.

The pipes should be protected from the sun and be

in an area with proper ventilation. This will lessen the

effects of ultraviolet rays and help prevent heat built‐up.

If the pipes are stored in racks, it should be

continuously supported along its length. If this is not

possible, the spacing of the supports should not exceed

three feet (3’).

When storage temperatures are below 0°C (32°F),

extra care should be taken when handling the pipe. This will

help prevent any problems which could be caused by the

slightly lower impact strength of PVC pipes at temperature

below freezing.

CPVC has much lower thermal conductivity then metals

used in piping systems (0.14W / mk for CPVC verus > 400 W

/ mk for copper).

For this reason in most cases it is not necessary to

thermally insulate CPVC piping. However the equation

below can be used to calculat the approximate heat loss

from CPVC pipes 1 meter length of pipe.

Where Q = Heat loss per meter of pipe, W/m

l = Thermal conductivity. [W/mk] for CPVC,

l = 0.14 w/mk

e = Thickness of pipe, mm .068

II = 3, 1416

di = Inside diameter, mm

DT = Temperature differential between inner and

outer surface of pipe.

This can be approximated to : T water.

T ambient (K)

EXAMPLE :

What is the heat loss/meter from a 20mm outside diameter

CPVC pipe. wall thickness 2,3mm, with water flowing inside 0 0at 80 C and an ambient air temperature of 25 C?

Equation (1) can be simplified for standard pipe dimensions

to :

Where K is a conductivity of CPVC and the pipe geometry in

the previus example. do = 20mm, and e = 2.3mm

le

Q = II. .DT[ ] di + do

2

0.14

2.3Q = 3,1416 . (80‐25)

= 186 W/m

[ ] 20 + 15.4

2

Q = K DT

0.14

2.3 [ ] 20 + 15.4

2Q = 3,1416 . = 3.38 (W/mks)

REQUIREMENT OF THERMALLY INSULATING CPVC PIPE



CUTTINGIn order to make a proper and neat joint,

measure the pipe length accurately and

make a small mark. Ensure that the pipe

and fittings are size compatible. You can

easily cut with a wheel type plastic pipe

cutter or hacksaw blade. Cutting tubing

as squarely as possible provides optimal

bonding area within a joint.

111

FITTING PREPARATIONUsing a clean, dry rag, wipe dirt and moisture

from the fitting sockets and tubing end. The

tubing should make contact with the socket wall

1/3 to 2/3 of the way into the fitting socket.

333

DEBURRING/BEVELINGBurrs and filings can prevent proper

contact between tube and fitting during

assembly and should be removed from

the outside and inside of the pipe.

Debarking tool, pocket knife or file are

suitable for this. A slight bevel on the end

of the tubing will ease entry of the tubing

into the fitting socket.

222

Note : For sizes above 65 mm (2½") use IPS 70 primer before applying solvent cement. The purpose of a primer is to penetrate and soften the surfaces so

they can stick together. The proper use of a primer ensures that the surfaces are prepared for fusion in a wide variety of weather conditions.

SOLVENT CEMENT APPLICATIONuse only CPVC cement or an all ‐ purpose

cement conforming to ASTM F 493 or joint

failure may result. When making a joint, apply

a heavy, even coat of cement to the pipe end.

Use the same applicator without additional

cement to apply a thin coat inside the fitting

socket. Too much cement can cause clogged

water ways.

444

SET AND CURESolvent cement set and cure times are a

function of pipe size, temperature and relative

humidity. Curing time is shorter for drier

environments, smaller sizes and higher

temperatures. It requires 10 to 20 minutes for

perfect joint.

666

ASSEMBLYImmediately insert the tubing into the fitting

socket, rotate the tube ¼ to ½ turn while

inserting. This motion ensures and even

distribution of cement within the joint.

Properly align the fittings. Hold the assembly

for approximately 10 seconds, allowing the

joint to set‐up.

555

JOINING ASTRAL CPVC PIPES & FITTINGS


HOW TO USE SOLVENT CEMENT, PRIMER & CLEANERJOINT CURING :

Temperature Pipe Size Pipe Size Pipe Size Pipe Size1 1 Range / 1 / ” 1 4”to 8” 10” to 12”2 4 1” to / ” to 3” 2

15 mm 40 mm 100 mm 250 mm to to to to 32 mm 80 mm 200 mm 300 mm

O O 15.5 C ‐ 37.7 C 15 min 30 min 1 hrs. 2 hrs.O O 4.4 C ‐ 15.5 C 1 hrs. 2 hrs. 4 hrs. 8 hrs.

Recommended initial set times.

Temperature Pipe Size Pipe Size Pipe Size Pipe Size1 1 Range / 1 / ” 1 4”to 8” 10” to 12”2 4 1” to / ” to 3” 2

15 mm 40 mm 100 mm 250 mm to to to to 32 mm 80 mm 200 mm 300 mm

O O 15.5 C ‐ 37.7 C 6 hrs. 12 24 hrs. 48 hrs.hrs.O O 4.4 C ‐ 15.5 C 12 hrs. 24 hrs. 48 hrs. 96 hrs.

Recommended initial cure times.

CHOOSING CEMENTS & PRIMERS :

Solvent cements for Flowguard CPVC systems must

conform to the requirements of ASTM F‐493 or equivalent and

should carry this identification on the can label. A primer or

cleaner must be used on CPVC Primers for PVC pipe are

acceptable for CPVC. The National Sanitation Foundation mark

(NSF) or other potable water approval should also be located on

the container.

Certain code bodies require orange CPVC solvent cement and

purple primer to facilitate identification by plumbing inspectors.

However, unpigmented (clear) CPVC solvent cement and primer

are available and accepted by various jurisdictions. If you decide

to use clear products, we strongly recommend contracting the

local plumbing inspector prior to beginning a job to determine if

these clear cements and primers are acceptable.

CPVC CEMENT’S SHELF LIFE :

CPVC solvent cement are formulated to have a Shelf life of

two years. Cans are usually marked with manufacturing dates.

Good CPVC cement should have the consistency of syrup or honey

with no undissolved materials. Ages cement will often change

colour or begin to thicken and become gelatinous or jelly‐like.

When this occurs, the cement must be thrown away.

SOLVENT CEMENT FREEZING :

Use the same precautions to protect CPVC solvent cement

from freezing as you would with PVC cement. Once cement gels, it

can not be recovered and should be discarded.

BEFORE BEGINNING :1. Verify the cement is the same as the pipes and fittings being

used.

2. Check the temperature where the cementing will take place.

• Cement take longer time to set up in cold weather. Be

sure to allow extra time for curing. Do not try to speed up the cure by artificial means this could cause porosity and blisters in the cement film.

• Solvents evaporate faster in warm weather. Work quickly

to avoid the cement setting up before the joint is assembled. Keep the cement as cool as possible. Try to stay out of direct sunlight.3. Keep the lid on cements, cleaner, and primers when not is use Evaporation of the solvent will effect the cement.4. Stir or shake cement before using.

5. Use 20 mm (¾") dauber on small diameter pipes,40 mm

(1½") dauber up through 80 mm (3") pipe, and a natural

bristle brush, swab, or roller ½ the pipe diameter on pipes 4"

and up.

6. Do not mix cleaner or primer with cement.

7. Do not use thickened or lumpy cement. It should be like the

consistency of syrup or honey.

8. Do not handle joints immediately after assembly.

9. Do not allow daubers to dry out.

10. Maximum temperature allowable for CPVC pipe is 180°F.

11. All coloured cements, primers, and cleaners will have a

permanent stain. There is no known cleaning agent.

12. Use according to the step outline in ASTM D‐2846, joining of

pipe and fittings.


WATER HEATER CONNECTIONS

L K

NUMBER OF JOINTSPER LITER OF

CEMENT BY PIPE SIZE


IMPORTANT NOTES

*Approximate numbers of joints which can be made per ltr. of solvent cement* For primer, number of joints are approximate double than solvent cement

Dia of Pipe Appx. Nosof joints*(In.)(mm)

15 ½ 1200 20 ¾ 750 25 1 500 32 1¼ 450 40 1½ 325 50 2 225 65 2½ 50 75 3 40 100 4 30 150 6 10 200 8 5 250 10 2‐4 300 12 1‐2

SAFE HANDLING OF SOLVENT CEMENTWhen using solvent cements, primers and cleanersthere are some basic safety measures.

ALL USERS SHOULD KEEP IN MIND.

• Avoid prolonged breathing of solvent vapors. When pipe and fittings are being joined in enclosed areas, the use of ventilating devices are advised

• Keep cements, primers and cleaners away from all sources of ignition, heat, sparks and open flame.

• Keep containers of cements, primers and cleaners tightly closed except when the product is being used.

• Dispose of all rags used with solvents in a proper outdoor waste receptacle.

• Avoid eye and skin contact. In case of eye contact, flush with plenty of water for 15 minutes and call a physician.

THREAD SEALANTSThreaded CPVC fittings with tapered pipe threads (e.g. male

thread adapters) must be used with a suitable thread sealant to ®insure leak‐proof joints. Over the years, PTFE (Teflon or

equivalent) tape has been the preferred thread sealant, it is still

the most widely accepted and approved sealant. Some paste

sealant can affect CPVC fittings; therefore only sealants

recommended for use with CPVC by the thread sealant

manufacturer should be used.

Some plumbing codes contain detailed requirements for

connections to gas or electric storage type water heaters.

Determine whether your code has such requirements and satisfy

them. If no detailed requirements exist, use the following

information. On electric water heaters CPVC can be piped directly

to the heater with special metal‐ to‐ CPVC transition fittings

(photo L). On gas water heaters there should be at least 6 inches

of clearance between the exhaust flue and any CPVC piping (photo

K). Twelve inch long metal nipples or appliance connector should

be connected directly to the heater so that the CPVC tubing

cannot be damaged by the build‐up of excessive radiant heat from

the flue. An approved temperature/pressure (T/P) relief valve

should be installed so that the probe or sensing element is in the

water at the top of the heater. CPVC is approved by all the model

codes for use as relief valve drain line piping. Use a metal‐to‐

CPVC transition fitting to connect to the relief valve and continue

the pipe full size to the outlet. For horizontal runs, slope the pipe

towards the outlet and support it at three‐feet centers or closer.

The pipe must discharge to the atmosphere at an approved

location.

Do not use CPVC pipe and fittings with commercial‐type,

non‐storage water heaters.



NOTES :


GENERAL GUIDELINE FOR ALL INSTALLATIONS

1. Install product according to ASTRAL's Installation instructions

and manual and follow recommended safe work practices.

2. Keep Pipe and Fittings in original packaging until needed and

store pipes in covered areas.

3. Use tools designed for use with plastic pipe and fittings.

4. Cut‐off minimum 25 mm beyond the edge of the crack in

case any crack is discovered on the pipe.

4A. Pipe may be cut quickly and efficiently by several methods.

Wheel‐type plastic tubing cutters are preferred. Ratchet type

cutters or fine tooth saws are another option. However,

when using the ratchet cutter, be certain to score the

exterior wall by rotating the cutter blade in a circular motion

around the pipe. Do this before applying significant

downward pressure to finalise the cut. This step leads to a

square cut. In addition, make sure ratchet cutter blades are

sharp. Cutting tubing as squarely as possible provides

optimal bonding area within a joint.

4B. Burrs and filings can prevent proper contact between the

tube and fittings during assembly, and should be removed

from the outside and inside of the tube. A chamfering tool is

preferred, but a pocket knife or file is also suitable for this

purpose.

4C. Use CPVC Cement only. Use only CPVC Cement or an all

purpose cement conforming to ASTM F‐493 or joint failure

may result.

5. Always conduct hydraulic pressure testing after installation to

detect any leaks and faults. Wait for appropriate cure time

before pressure testing. Fill lines slowly and bleed air from

the system prior to pressure testing.

6. Rotate the pipe 90° to 180° to spread the CPVC Solvent

Cement evenly in the joint while pushing the Pipe into

Fitting.

7. Use Teflon tapes with threaded fittings.

8. Ensure that there are no sharp edges in contact with the pipe

while embedding the pipes on the walls or in the floors.

8A. When making a transition connection to metal threads, use a

special transition fitting or CPVC male threaded adapter

whenever possible. Do not over‐torque plastic threaded

connections. Head tight plus one‐half turn should be

adequate.

9. Provide Vertical & Horizontal Supports as recommended

using the Plastic Straps only.

10. Apply a water‐ based paint only on exposed pipes & fittings.

11. Visually inspect all joints for proper cementing at the end of

shift or day. A Visual inspection of the complete system is

also recommended during pressure testing.

12. When connecting to a gas water heater, CPVC tubing should

not be locat ed within 50cm of the flue. For water heaters

lacking reliable temperature control, this distance may be

increased up to 1m. A metal nipple or flexible appliance

connector should be utilized. This measure eliminates the

potential for damage to plastic piping that might result from

excessive radiant heat from the flue. 13. Use of a brass/CPVC

transition adapter when connecting CPVC to a water heater

will help facilitate water heater replacement in the future.

14. Pressure test CPVC systems in accordance with local code

requirements.

DO'sDO'sDO's

DON'T'sDON'T'sDON'T's1. Do not use Metal Hooks or Nails to support / hold or put

pressure on the pipes. Do not use straps & hangers with

rough or sharp edges. Do not tighten the straps over the

pipes.

2. Never expose the pipe to Open Flame while trying to bend it.

3. Do not drop pipes on edges from heights. Do not drop heavy

objects on pipes or walk on pipes.

4. Do not dilute Solvent Cement with Thinners /MTO or any

other liquid etc.

5. Do not use air or gases for pressure testings.

6. Do not use any other petroleum or solvent‐ based sealant,

adhesive, lubricant or fire stop material on CPVC pipes and

fittings.

7. Do not use CPVC Pipes & Fittings for pneumatic applications.


NOTES :

AFG/PC/005REV:07/10/14

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All information contained in this manual is given in good faith and believed to be accurate and reliable. But because of many factors which are outside our knowledge and control and affect use of product, no warranty is given or is to be implied with respect to such information, nor we offer any warranty of immunity against patent infringement. No responsibility can be accepted for any error, omissions or incorrect assumptions. Any specification can change without prior notice.

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CIN : L25200GJ1996PLC029134

REGISTERED & CORPORATE OFFICE:

207/1, Astral House, B/h. Rajpath Club,

Off. S.G. Highway, Ahmedabad-380 059,

Gujarat, India.

Phone : +91 79 6621 2000

Fax : +91 79 6621 2121

E-mail : [email protected]

Website : www.astralcpvc.com

ASTRAL POLY TECHNIK LIMITED

ASTRAL IS ISO 9001:2008REGISTERED COMPANY

BRANCH OFFICES:Mumbai : Phone : (022) 2686 2227 E-mail : [email protected] Delhi : Phone : (011) 2616 8156 E-mail : [email protected] : Telefax : (080) 2661 7236 E-mail : [email protected] : Telefax : (040) 2790 0023 E-mail : [email protected] : Phone : (044) 4350 6384 E-mail : [email protected] : Phone : (0141) 2360 236 E-mail : [email protected] Lucknow : Phone : (0522) 2728 844 E-mail : [email protected] : Phone : (0484) 3328 156 E-mail : [email protected]

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