at30 charger manual - mds power inc. · 2020. 1. 31. · 8. do not install the at30 outdoors, or in...

Operating and Service Instructions

AT30 SERIES MICROPROCESSOR-CONTROLLED

FLOAT BATTERY CHARGER

THREE PHASE INPUT

(25 - 1,000 Adc)

http://www.mdspower.com/�

HOW TO READ THE AT30 MODEL NUMBER

The AT30 configured model number is coded to describe the unit's features and options. Please identify the model number printed on the data nameplate decal, and write it in the spaces provided below.

AT30 A B C D E F G H J K L M N P

Follow the chart below to determine the configuration of the AT30. DESCRIPTION CODE FEATURE DESCRIPTION CODE FEATURE

A SERIES AT30 AT30 BATTERY CHARGER S STANDARD 012 12 Vdc M MEDIUM AIC 024 24 Vdc H HIGH AIC 048 48 Vdc

F AC CIRCUIT BREAKER RATING (SEE TABLE)

0 NO AC BREAKER B

NOMINAL DC OUTPUT VOLTAGE

130 130 Vdc F SUPPLIED CODE FEATURE CODE FEATURE

G AC FUSES (200 kAIC) X NOT SUPPLIED 025 25 Adc 200 200 Adc S STANDARD 030 30 Adc 250 250 Adc M MEDIUM AIC 040 40 Adc 300 300 Adc H HIGH AIC 050 50 Adc 400 400 Adc

H DC CIRCUIT BREAKER RATING (SEE TABLE)

0 NO DC BREAKER 075 75 Adc 500 500 Adc F SUPPLIED 100 100 Adc 600 600 Adc

J DC FUSES (20 kAIC) X NOT SUPPLIED 125 125 Adc 800 800 Adc

C NOMINAL DC OUTPUT CURRENT

150 150 Adc 1K0 1,000 Adc A SUPPLIED U UNFILTERED

K AUX ALARM RELAY BOARD X NOT SUPPLIED F FILTERED (STANDARD) G SUPPLIED D DC OUTPUT FILTERING E BATT ELIMINATOR FILTER

L COPPER GROUND BUS X NOT SUPPLIED 208 208 Vac 60 Hz L SUPPLIED 240 240 Vac 60 Hz

M LIGHTNING ARRESTOR X NOT SUPPLIED 480 480 Vac 60 Hz 600 550-600 Vac 60 Hz F APPLIED 220 220 Vac 50/60 Hz

N FUNGUS PROOFING X NOT APPLIED 380 380 Vac 50/60 Hz S APPLIED

E AC INPUT VOLTAGE

416 416 Vac 50/60 Hz P STATIC PROOFING X NOT APPLIED

DESCRIPTION CODE FEATURE DESCRIPTION CODE FEATURE

INPUT AND OUTPUT INTERRUPTING CAPACITY RATINGS ORDER CODE

CIRCUIT BREAKER

TYPE

AC CIRCUIT BREAKER RATINGS (208/240/480 Vac) *

DC CIRCUIT BREAKER RATINGS

(125/250 Vdc)

OPTIONAL AC FUSE RATING (208-600 Vac)

OPTIONAL DC FUSE RATING

(12/24/48/130 Vdc)

S STANDARD 5,000 AIC 5,000 AIC

M MEDIUM AIC 25,000 AIC 10,000 AIC 200,000 AIC 20,000 AIC

H HIGH AIC 65,000 AIC 20,000 AIC

* Contact your sales representative 500-600 Vac 60Hz circuit breaker AIC ratings.

NOTICE . The factory-configured model number printed on the AT30 data nameplate decal does not feature certain options and accessories. Nor does it feature any field-installed options. Check off below any options and/or accessories that are initially included, or are installed after shipment.

wall/rack-mounting brackets zero-center ground detection meter w/test switch NEMA Type 2 drip shield end of discharge alarm relay NEMA Type 4 (12/13) cabinet battery discharge alarm relay cabinet heater strips barrier type auxiliary alarm terminal block(s) pad/key lock for front panel door external temperature compensation probe analog ac voltmeter w/sel switch DNP3 Level 2 / Modbus communications module analog ac ammeter w/sel switch forced load sharing interconnection cable

Please find the serial number on the data nameplate and record it here:

MANUFACTURER'S WARRANTY

Remove this sheet as needed from bound manual.

FIVE-YEAR WARRANTY NEW PRODUCT - BATTERY CHARGER

[applies only to product(s) delivered within the United States and Canada] Product Details:

Battery Charger Model: Factory Ordering Code:

Battery Charger Serial Number: Date Shipped:

Date Energized:

Standard Warranty This product is warranted to be free from defects in material and workmanship for a period of five (5) years from date of manufacture.

During the term of the warranty period: parts, assemblies, or components deemed to be defective will be repaired or replaced at the manufacturer's option, free of charge. All costs related to removal, reinstallation and transportation will be paid by the purchaser/customer and/or operator of the product. Evaluation, repair and/or replacement of any defective part(s) are FOB manufacturer's factory.

This warranty does not cover products or parts that are damaged from improper use or abuse, as determined by the manufacturer. Accessory items or additional items carry only their respective manufacturer’s warranty. Consumable items (such as fuses and electrolytic capacitors), which wear out under normal use are specifically not covered by this standard warranty. Any consequential damage due to diagnosis or repair by any party other than the manufacturer's authorized personnel is not covered under this warranty.

MANUFACTURER'S WARRANTY

Remove this sheet as needed from bound manual.

Extended Spare Parts Warranty The manufacturer's extended warranty includes all items as mentioned in the "Standard Warranty" as previously listed, plus reasonable in/out freight costs related to a warranty claim for parts. Said freight cost is based on either standard UPS rates or common carrier only, as appropriate. Contact your sales representative for more information & pricing regarding the extended spare parts warranty.

Magnetic Parts 25-Year Extended Warranty (equal to 5% of the original purchase price)

Lifetime warranty (limited to 25 years from date of shipment) covers battery charger major electromagnetic components (T1 transformer, L1 inductor & L2 inductor) as applicable. Coverage is for 100% replacement of any covered magnetic component that fails during normal use. Abuse, neglect, and damage from outside sources or improper application will make this warranty null and void. The manufacturer reserves the right to make final determination regarding the application of this warranty. The manufacturer will be responsible for costs related to inbound and outbound freight of warranted magnetic components (T1, L1 & L2).

Freight cost is based on standard UPS rates or common carrier only, as appropriate. Costs related to removal and/or reinstallation of warranted magnetic components will be the responsibility of the purchaser/customer and/or operator of the product. Contact your sales representative for more information & pricing regarding the magnetic parts extended warranty.

. NOTICE . Requests for returns or warranty claims must be made via manufacturer's Return Material Authorization (RMA) instructions and assignment.

Contact your sales representative for more information & pricing regarding returns or warranty claims. Returns that do not follow this procedure will not be honored.

Election to any of the above offered extended warranties must be done within the terms of the initial standard warranty.

IMPORTANT SAFETY INSTRUCTIONS

i

PLEASE READ AND FOLLOW ALL SAFETY INSTRUCTIONS

NOTICE

1. Before using the AT30, read all instructions and cautionary markings on: A) this equipment, B) battery, and C) any other equipment to be used in conjunction with the AT30.

2. This manual contains important safety and operating instructions, and should therefore be filed for easy access.

3. Remove all jewelry, watches, rings, etc. before proceeding with installation or service.

4. Maintain at least 6in / 152mm of free air on all vented surfaces for cooling. Allow sufficient clearance to open the front panel for servicing.

5. Connect or disconnect the battery only when the AT30 is off, to prevent arcing or burning.

6. Do not operate the AT30 if it has been damaged in any way. Refer to qualified service personnel.

7. Do not disassemble the AT30. Only qualified service personnel should attempt repairs. Incorrect reassembly may result in explosion, electrical shock, or fire.

8. Do not install the AT30 outdoors, or in wet or damp locations, unless specifically ordered for that environment.

9. Do not use the AT30 for ANY purpose not described in this manual.

! WARNING

1. Do not touch any uninsulated parts of the AT30, especially the input and output connections, as there is the possibility of electrical shock.

2. During normal operation, batteries may produce explosive gas. Never smoke, use an open flame, or create arcs in the vicinity of the AT30 or the battery.

3. Turn the AT30 off before connecting or disconnecting the battery to avoid shock hazards and/or equipment damage.

4. De-energize and lock out all ac and dc power sources to the AT30 before servicing.

5. Do not operate the AT30 with any power source that does not match the specified ac and dc voltage ratings. Refer to the data nameplate decal affixed to the outside panel for operational requirements.

6. Do not operate the AT30 with the Plexiglas safety shield or any other supplied guards removed or improperly installed.

TABLE OF CONTENTS

ii

HOW TO READ THE AT30 MODEL NUMBER ......................................... Inside Front Cover MANUFACTURER'S WARRANTY.............................................................. Removable Form IMPORTANT SAFETY INSTRUCTIONS................................................................................i 1 Receiving and Installing the AT30 Battery Charger

1.1 Storing the AT30.............................................................................................2 1.2 Reporting shipping damage.............................................................................2 1.3 Unpacking and inspecting the AT30 .................................................................2 Inspection checklist.........................................................................................2 1.4 Moving the AT30 ............................................................................................3 Enclosure type and weight table ......................................................................3 1.5 Mounting the AT30 .........................................................................................4

1.5.1 Floor-Mounting the AT30...........................................................................4 1.5.2 Wall-Mounting the AT30............................................................................6 1.5.3 Rack-Mounting the AT30...........................................................................8

1.6 Changing the transformer taps.......................................................................10 1.7 Making the ac input connections ....................................................................12 1.8 Making the dc output connections ..................................................................14 1.9 Wiring the AT30 for remote sensing ...............................................................16 1.10 Wiring to the remote alarm contacts ...............................................................18 Auxiliary Alarm Relay PC Board (optional)......................................................19 1.11 Installing the temperature compensation probe (optional) ................................20 Using temperature compensation ..................................................................22 1.12 Installing the AT30 for remote communications (optional) ................................23 1.13 Installing the AT30 for forced load sharing (optional) .......................................23

2 Operating the AT30 Battery Charger 2.1 Starting the AT30

2.1.1 Understanding the start-up sequence.......................................................24 2.1.2 Checking the installation .........................................................................24 2.1.3 Starting the AT30....................................................................................24 Using the digital meter ............................................................................24 Factory settings table ..............................................................................25

2.2 Using the AT30 front panel features 2.2.1 If the meter displays an error message.....................................................26 2.2.2 Selecting the meter mode........................................................................26 2.2.3 Selecting the Float or Equalize mode .......................................................27 2.2.4 Choosing the Equalize method ................................................................27 Manual Timer method .............................................................................27 Manual Equalize method .........................................................................28 Auto-Equalize Timer method ...................................................................28 2.2.5 Testing the front panel indicators .............................................................29 2.2.6 Testing the Auxiliary Alarm Relay PC Board (optional) ..............................29 2.2.7 Interpreting the alarm indicators...............................................................29

TABLE OF CONTENTS

iii

2.3 Setting the AT30 parameters 2.3.1 Understanding parameter settings ........................................................... 30 2.3.2 Setting the Float and Equalize voltages ................................................... 31 2.3.3 Setting the Equalize timer ....................................................................... 32 2.3.4 Setting the Alarms .................................................................................. 32 Setting the high and low dc voltage alarms............................................... 33 Adjusting ground detection sensitivity ...................................................... 34 Disabling the ground detection alarm....................................................... 35 2.3.5 Setting the Current Limit value ................................................................ 35 2.3.6 Enabling the high dc voltage shutdown feature......................................... 36 2.3.7 Adjusting the Voltmeter accuracy............................................................. 37 2.3.8 Using the Low Level Detector (LLD) ........................................................ 38 2.3.9 Using the front panel security feature....................................................... 39

2.4 Performing routine maintenance.................................................................... 40 Sample preventive maintenance procedure.................................................... 42

3 Servicing the AT30 Battery Charger 3.1 A step-by-step troubleshooting procedure ...................................................... 44 3.2 Interpreting front panel error messages.......................................................... 45 3.3 Using the troubleshooting chart ..................................................................... 48 3.4 Troubleshooting chart begins on.................................................................... 49 3.5 Replacing defective components ................................................................... 58 3.6 Ordering replacement parts........................................................................... 62

APPENDIX A: AT30 Performance Specifications ............................................................. 64 APPENDIX B: Field Installable Accessories .................................................................... 65 APPENDIX C: Standard Drawings *

Outline: AT30 Batt Chgr NEMA-1 Style-5018 / -5030 / -163 Enclosure..........................66 / 68 / 70 Internal Component Layout: AT30 Style-5018 / -5030 / -163 Encl w/Common Opts.....72 / 74 / 76 Instrument Panel / PC Board Detail: AT30 Series Battery Charger..............................................78 Schematic: AT30 Series Battery Charger - Standard w/o Options ...............................................80 Schematic: AT30 Series Battery Charger - with Common Options ..............................................82 Connection Diagram: AT30 Battery Charger - Power Wiring w/Common Options .......................84 Connection Diagram: AT30 Battery Charger - Control (Signal) Wiring.........................................86 Connection Detail: AT30 Battery Charger - I/O Panels & Rectifier Assemblies............................88

APPENDIX D: Recommended Float/Equalize Voltages / Temp. Compensation ............. 90 APPENDIX E: DNP3 Level 2 / Modbus Communications Module..................................... 91 APPENDIX F: Forced Load Sharing ................................................................................. 92 APPENDIX G: CE Grounding Compliance ....................................................................... 94 APPENDIX H: Remote Shutdown..................................................................................... 95 APPENDIX J: Battery Open Alarm ................................................................................... 96 MANUAL SPECIFICATIONS........................................................................................... 100 RELATED DOCUMENTS (web-based content).......................................... Inside Back Cover

* A customized record drawing package is available for your particular AT30, featuring an itemized internal component layout, electrical schematic with component ratings, and a full connection diagram. If the standard drawings featured in this manual are not sufficient, please contact your Sales Representative for drawing availability from the AT30 manufacturer.

RECEIVING THE AT30

2

1. RECEIVING THE AT30 1.1. STORING THE AT30

If you store the AT30 for more than a few days before installation, you should store it in its original shipping container, and in a temperature controlled, dry climate. Ambient temperatures of 0 to 122 °F / -18 to 50 °C are acceptable. Storage should not exceed two (2) years due to the limited shelf life of the dc filter capacitors when they are not in service.

1.2. REPORTING SHIPPING DAMAGE Upon delivery of the AT30 (or related products) if you discover any damage or shortage, make notation on all copies of delivering carrier's delivery receipt before signing and notify the delivery person of your findings. If loss or damage is discovered after delivery, notify delivering carrier immediately and request an inspection. The manufacturer does not assume any liability for damage during transportation or handling. Should the products require an inspection by (or return to) the manufacturer, please contact your sales representative for further instructions. Any returned material must be properly packed in compliance with shipping regulations. It is preferable to use the original shipping materials if possible. Mark the outside of the shipping container with the Return Material Authorization (RMA) number issued by the manufacturer.

1.3. UNPACKING AND INSPECTING THE AT30 Carefully remove all shipping materials from the AT30. Remove the AT30 from the shipping pallet for inspection. Save all shipping materials until you are sure that there is no shipping damage. Once the AT30 is unpacked, inspect the unit for possible shipping damage, using the checklist below. If shipping damage has occurred, refer to Section 1.2 on this page for proper reporting.

INSPECTION CHECKLIST Enclosure exterior and interior are not marred or dented. There is no visible damage to exterior or interior components. All internal components are secure. Printed circuit boards are firmly seated on their standoffs. All hardware is tight. All wire terminations are secure. The User's Manual and Quick Setup Sheet are supplied. You received all items on the packing list.

INSTALLING THE AT30

3

1.4. MOVING THE AT30 Once you have established that the AT30 is undamaged, identify the enclosure style of your unit. Refer to the table below.

Standard AT30 NEMA-1 Type Enclosures ( Style-5018 / Style-5030 / Style-163 / Style-198 )

Output Voltage Ampere Rating 12 Vdc 24 Vdc 48 Vdc 130 Vdc 25 Adc n/a n/a n/a Style-5018 30 Adc n/a n/a n/a Style-5018 40 Adc n/a n/a n/a Style-5018 50 Adc Style-5018 Style-5018 Style-5018 Style-5018 75 Adc Style-5018 Style-5018 Style-5018 Style-5018

100 Adc Style-5018 Style-5018 Style-5018 Style-5030 125 Adc Style-5030 Style-5030 Style-5030 Style-5030 150 Adc Style-5030 Style-5030 Style-5030 Style-5030 200 Adc Style-5030 Style-5030 Style-5030 Style-5030 250 Adc Style-5030 Style-5030 Style-5030 Style-163 300 Adc Style-5030 Style-5030 Style-5030 Style-163 400 Adc n/a Style-163 Style-163 Style-163 500 Adc n/a Style-163 Style-163 Style-198 600 Adc n/a Style-163 Style-198 Style-198 800 Adc n/a Style-198 Style-198 Style-198

1,000 Adc n/a Style-198 Style-198 Style-198

Comprehensive weight data for the different models is available in the AT30 product literature (JF5018-00). The four standard NEMA Type 1 enclosures do not feature top lifting eyes for moving. Move the AT30 with a forklift whenever possible, using the supplied shipping pallet. Place the AT30 onto a floor-mount installation using a forklift, lifting the enclosure from the bottom between the mounting legs. To lift the Style-5018 enclosure into a wall-mount or rack-mount installation, use a heavy-duty sling or a scissor lift. For further AT30 standard cabinet information, refer to the table below and the standard drawings featured in Appendix C, starting on page 66. NEMA-1 Enclosure Outline Drawing Internal Layout Drawing

Style-5018 JE5085-00 JE5088-99 Style-5030 JE5086-00 JE5089-99 Style-163 JE5095-00 JE5098-99 Style-198 JE5096-00 JE5099-99

http://www.atseries.net/PDFs/JF5018-00.pdfhttp://www.atseries.net/PDFs/JE5085-00.pdfhttp://www.atseries.net/PDFs/JE5088-99.pdfhttp://www.atseries.net/PDFs/JE5086-00.pdfhttp://www.atseries.net/PDFs/JE5089-99.pdfhttp://www.atseries.net/PDFs/JE5095-00.pdfhttp://www.atseries.net/PDFs/JE5098-99.pdfhttp://www.atseries.net/PDFs/JE5096-00.pdfhttp://www.atseries.net/PDFs/JE5099-99.pdf

INSTALLING THE AT30

4

1.5. MOUNTING THE AT30 The AT30 must be installed in manner that allows easy access to the front ac (CB1) and dc (CB2) circuit breakers. Chose a mounting method for the AT30 enclosure from the table below.

ENCLOSURE MANUAL SECTION MOUNTING METHOD Style-5018 Style-5030/163/198

1.5.1 Floor-Mounting STANDARD STANDARD 1.5.2 Wall-Mounting OPTIONAL n/a

19in / 483mm Rack-Mounting n/a n/a

1.5.3 23-24in / 584-610mm

Rack-Mounting OPTIONAL n/a

1.5.1. Floor-Mounting the AT30 Floor-mounting is the standard means of installing all the AT30 enclosures. When floor-mounting the AT30, consider the following: 1. Refer to the outline drawings in Appendix C, starting on page 66, for the

overall footprint of the Style-5018, Style-5030, and Style-163 enclosures. 2. Be conscious of planned ac input and dc output wiring to the AT30,

selecting conduit entrances carefully. Note the standard pre-fab conduit knockouts located on the sides (and sometimes tops) of the enclosures.

3. The location: • Should be free of drips and splatter. If falling particles and liquids are a

problem, install NEMA-2 type drip shield accessory (EI0191-0#). For kit availability, see ordering information in Appendix B on page 65.

• Should be between 0 and 122 °F / -18 and 50 °C, with relative humidity between 5% and 95% non-condensing.

• Must be free of flammable or explosive materials. 4. Maintain at least 6in / 152mm of free air on all vented surfaces for cooling. 5. Allow at least 36in / 914mm front clearance for access to the AT30 for

operation and maintenance.

PROCEDURE (Style-5018) 1. Install four (4) 0.25in / 6.4mm anchor bolts into the floor, per the mounting

dimensions featured in the outline drawing (JE5085-00). 2. Carefully lift the AT30 above the anchor bolts using the methods described

in Section 1.4. Guide the enclosure onto the floor bolt pattern and lower it into place.

3. Add appropriate mounting hardware onto the floor-mounting anchor bolts and tighten securely.

http://www.atseries.net/PDFs/JE5085-00.pdf

INSTALLING THE AT30

5

PROCEDURE (Style-5030) 1. Install four (4) 0.375 / 9.5mm or 0.5in/12.7mm anchor bolts into the floor,

per the mounting dimensions featured in the outline drawing (JE5086-00). 2. Carefully lift the AT30 above the anchor bolts using the methods described



PROCEDURE (Style-163 / Style-198) 1. Install four (4) 0.5in/12.7mm anchor bolts into the floor, per the mounting

dimensions featured in the outline drawings (JE5095-00 / JE5096-00). 2. Carefully lift the AT30 above the anchor bolts using the methods described



GRAPHICS - STANDARD NEMA-1 TYPE AT30 ENCLOSURES

Style-5018

see outline drawing JE5085-00

Style-5030 see outline drawing

JE5086-00

Style-163 see outline drawing

JE5095-00

http://www.atseries.net/PDFs/JE5086-00.pdfhttp://www.atseries.net/PDFs/JE5095-00.pdfhttp://www.atseries.net/PDFs/JE5096-00.pdfhttp://www.atseries.net/PDFs/JE5085-00.pdfhttp://www.atseries.net/PDFs/JE5086-00.pdfhttp://www.atseries.net/PDFs/JE5095-00.pdf

INSTALLING THE AT30

6

1.5.2. Wall-Mounting the AT30 (Style-5018 enclosure only) To install the AT30 onto a vertical surface, the standard Style-5018 enclosure does not need to be modified, but a special wall-mounting accessory (EI5008-00) is required. For kit availability see ordering information in Appendix B on page 65. The kit includes two (2) mounting brackets, appropriate hardware, and Installation Instructions (JA5063-00) for the wall-mounting procedure. When wall-mounting the AT30, consider the following: 1. The wall must be strong enough to properly support the weight of the AT30

and the mounting brackets. Comprehensive weight data for the different models is available in the AT30 product literature (JF5018-00). The weight of your AT30 may be different from the literature value, depending on supplied features, options, or accessories.

2. Be conscious of planned ac input and dc output wiring to the AT30, selecting conduit entrances carefully. Note the standard pre-fab conduit knockouts located on the sides the Style-5018 enclosure.


problem, install NEMA-2 type drip shield accessory (EI0191-0#). For kit availability, see ordering information in Appendix B on page 65.




PROCEDURE 1. Install eight (8) 0.25in / 6.4mm anchor

bolts (not supplied) rated to support the AT30 weight plus a safety factor of at least two (2) times, into the wall.

2. Mount the triangular brackets to the wall. 3. Carefully lift the Style-5018 enclosure

onto the mounted triangular brackets. 4. Use the supplied 0.25in / 6.4mm hardware

to mount the enclosure to the wall-mounting brackets and tighten securely.

5. Refer to the graphics on the opposite page for the AT30 Style-5018 wall-mounting pattern and enclosure footprint.

6. Dimensions are in/mm.

http://www.atseries.net/PDFs/JA5063-00.pdfhttp://www.atseries.net/PDFs/JF5018-00.pdf

INSTALLING THE AT30

7

GRAPHICS - WALL-MOUNTING THE AT30

NOTES 1. Refer to the Style-5018 enclosure outline drawing (JE5085-00) in

Appendix C on page 66 for overall size, mounting dimensions, and cabinet specifications.

2. See Installation Instructions (JA5063-00) for the special Style-5018 wall-mounting procedure.

http://www.atseries.net/PDFs/JE5085-00.pdfhttp://www.atseries.net/PDFs/JA5063-00.pdf

INSTALLING THE AT30

8

1.5.3. Rack-Mounting the AT30 (Style-5018 enclosure only) Smaller AT30s can be installed in 23-24in /584-610mm relay racks with standard EIA hole spacing. The Style-5018 enclosure does not need to be modified for rack mounting, but a special kit (EI0193-0#) is required. For kit availability see the ordering information in Appendix B on page 65. The kit includes two (2) mounting brackets, hardware, and Installation Instructions (JA0091-03) for the rack-mounting procedure. When rack-mounting the AT30, consider the following: 1. The relay rack must be strong enough to properly support the weight of the

AT30. Comprehensive weight data for the different models is available in the AT30 product literature (JF5018-00). The weight of your AT30 may be different from the literature value, depending on supplied features, options, or accessories.

2. Be conscious of planned ac input and dc output wiring to the AT30, selecting conduit entrances carefully. Note the standard pre-fab conduit knockouts located on the sides of the enclosures. Ensure that planned conduit is accessible after the AT30 is rack-mounted.


problem, install a NEMA-2 type drip shield accessory (EI0191-02). For kit availability, see ordering information in Appendix B on page 65.




PROCEDURE 1. Attach the two (2) relay rack-mounting brackets

to the sides of the Style-5018 enclosure, using the four (4) small pre-fab knockouts as guides.

2. Mount the brackets to the AT30, using the supplied 0.25in / 6.4mm hardware and tighten securely.

3. Using a scissor lift, guide the AT30 into the front face of the 23in / 584mm EIA relay rack.

4. Adjust the height of the AT30 and mount in place using appropiate hardware (not supplied).

5. Refer to the graphics on the opposite page for the rack-mounted enclosure footprint.

http://www.atseries.net/PDFs/JA0091-03.pdfhttp://www.atseries.net/PDFs/JF5018-00.pdf

INSTALLING THE AT30

9

GRAPHICS - RACK-MOUNTING THE AT30

NOTES 1. Rack-mount AT30 Style-5018 enclosures are installed from the front. 2. Refer to the Style-5018 enclosure outline drawing (JE5085-00) in

Appendix C on page 66 for overall size and cabinet specifications. 3. Refer to the detailed Installation Instructions (JA0091-03) supplied with

the kit for the special rack-mounting procedure.

http://www.atseries.net/PDFs/JE5085-00.pdfhttp://www.atseries.net/PDFs/JA0091-03.pdf

INSTALLING THE AT30

10

1.6. CHANGING THE TRANSFORMER TAPS ...! CAUTION... Before connecting external power to the AT30, verify the ac input voltage listed on the data nameplate decal, and the tag attached to the ac breaker (CB1). The power isolation transformer (T1) is designed with an ac input voltage tolerance of +10% to -12%.

If available on-site ac supply voltage does not match the AT30 input requirements, you may need to replace certain ac components. See Section 3.6 on page 62 for ordering replacement parts. Failure to use properly rated components may damage the AT30. If your AT30 was supplied with one of the following ac input voltage features, the transformer (T1) is re-tappable:

• 208 or 240 Vac 60Hz • 220 or 240 Vac 50/60Hz • 380 or 416 Vac 50/60Hz • 550 or 600 Vac 60Hz

If the AT30 was supplied with the 480 Vac 60Hz ac input feature, the transformer will only accept the listed voltage. Do not attempt to re-tap this transformer. If the transformer is not re-tappable, a full ac feature change is needed. Contact your sales representative for ordering all voltage and current-specific ac replacement parts (T1, CB1 & VR2-VR5).

. .! WARNING . Before changing the transformer (T1) taps, shut down the AT30. Lock out ac and dc power supplies. Merely turning off (opening) the AT30 internal circuit breakers does not eliminate live voltages inside the enclosure. Allow filter capacitors (C1/C2) to bleed off. De-energize any external wiring to the AT10.1 alarm relay contacts (TB3/TB4). Verify no internal voltages are present before proceeding. AT30s are designed and manufactured from the factory to accept a single ac input supply voltage. Transformer re-taps for 208/240, 220/240, 380/416, or 550/600 Vac do not require additional changes. For more detailed instructions of this procedure, or for ac voltage changes not listed, reference service instruction (JD5026-03). AT30 isolation transformers featured bolted connections, protected with heat shrink insulation, which may need to be removed.

NOTICE This procedure refers only to three-phase input AT30 Series battery chargers. Refer to similar procedures for single-phase input AT10.1 Series chargers. See Section 1.6 in O&SI (JA0102-01) for Group I models, or O&SI (JA0102-02) for Group II models. Otherwise, damage to the AT30 and site equipment may occur.

http://www.atseries.net/PDFs/JD5026-03.pdfhttp://www.atseries.net/PDFs/JA0102-01.pdfhttp://www.atseries.net/PDFs/JA0102-01.pdf

INSTALLING THE AT30

11

PROCEDURE 1. Shut down the AT30, then see Section 3.5 for necessary steps to follow

when accessing internal components within the enclosure. 2. Verify that no internal voltages are present before proceeding. 3. Refer to the images below and identify the three (3) primary-side "taps"

(H#) on the AT30 power isolation transformer (T1).

AT30 THREE PHASE ISOLATION TRANSFORMER (excludes 480 Vac non-tappable variant)

TOP VIEW LAYOUT (T1) SCHEMATIC (T1)

4. Inspect the transformer wiring inside the AT30 and identify the primary "taps" (T1-H1, T1-H2 & T1-H3), usually arranged left-to-right.

5. Refer to the table below and rewire primary connections as needed.

jumper setting 208 or 220 or 380 or 550 Vac

jumper setting 240 or 416 or 600 Vac

H1, H2 & H3 set to "1" H1, H2 & H3 set to "2"

6. Always use all three (3) jumpers, as shown above. 7. Check work for tight connections, and no exposed wires touching ground. 8. ...! CAUTION... Confirm any protection devices, upstream from the

AT30, are adequately sized for the new ac input voltage and current. For maxium ac input current values, refer to standard (DC5016-00).

9. Restart the AT30 using the procedure in Section 2.1. 10. Contact the factory for a new data nameplate with revised ac input values. 11. For further details, reference service instructions (JD5026-03).

http://www.atseries.net/PDFs/DC5016-00.pdfhttp://www.atseries.net/PDFs/JD5026-03.pdf

INSTALLING THE AT30

12

1.7. MAKING THE AC INPUT CONNECTIONS

! WARNING

The A30 is a commercial product, and not intended for use in a residential environment, or to be powered by low-voltage public mains. It is the responsibility of the installer of the AT30 to provide suitable ac supply wiring. Wiring must be approved for use in the country in which the AT30 is installed. When selecting wire sizes, consult the data nameplate decal affixed to the front panel of the AT30 for maximum voltage and current requirements. The AT30 must also be grounded in accordance with the electrical rules of the country where installed. Follow these steps to connect ac power to the AT30: 1. Confirm that the AT30 main power transformer (T1) is properly jumpered for

your ac input supply voltage. See Section 1.6 for details. 2. Use a branch circuit breaker or fused disconnect switch upstream from the

AT30. This device should have lockout capability so that the ac input supply to the AT30 can be de-energized for charger maintenance. A time delay circuit breaker or slow-blow fuse is recommended.

3. Size the branch circuit breaker or fused disconnect switch for the maximum ac input current of the AT30. This rating is listed on the left-hand side of the AT30 data nameplate. For a comprehensive list of these maximum ac input values, access standard (DC5016-00).

NOTICE

An ac feeder breaker (or fuse) is required if the AT30 features 480 Vac input, is equipped with the standard AIC breaker, and no ac fuses. The feeder must be rated to interrupt the short-circuit current of the ac supply.

4. Size ac input wiring per the National Electric Code (NEC) and local codes for the trip rating of the branch circuit breaker or fused disconnect switch.

5. Do not run external ac input power wiring through the same conduit of the AT30 enclosure as external dc output power wiring.

6. All site requirements of your facility take precedence over these instructions. PROCEDURE 1. Remove the Plexiglas safety shield (if supplied). 2. Run the ac input supply wiring into the AT30, ending at terminals TB1-L1,

TB1-L2, TB1-L3, and TB1-GND on the I/O panel board. 3. The AT30 features four (4) CU-AL compression lugs on the ac input terminals.

• Style-5018 and Style-5030 enclosure ac lugs accept #14 - 1/0 AWG wire • Style-163 and Style-198 enclosure ac lugs accept #6 AWG - 350 MCM wire

4. Strip 0.50in / 13mm from the insulation of the incoming ac input supply wiring. 5. Connect the wires to the appropriate ac lugs as shown on the next page. 6. Using proper tools, securely tighten the compression screws on the ac lugs to

proper torque specifications. 7. Check all connections and reinstall the Plexiglas safety shield (if supplied).

http://www.atseries.net/PDFs/DC5016-00.pdf

INSTALLING THE AT30

13

MAKING THE AC INPUT CONNECTIONS - GRAPHICS

Style-5018 I/O Terminal Board (TB1)

Detail

user-supplied ac input wiring



Detail



Detail

NOTES ! CAUTION 1. The ac input terminal hardware fastens other components mounted to the I/O

panel (TB1-L#). Be careful not to disconect any other component leads. 2. Conduit must be properly grounded, and in compliance with the national wiring

rules of the country where installed. 3. Use copper or aluminum conductors only.

INSTALLING THE AT30

14

1.8. MAKING THE DC OUTPUT CONNECTIONS It is the responsibility of the installer of the AT30 to provide suitable dc output, battery, and dc load wiring. Follow these steps to connect the battery to the AT30: 1. Size the dc wiring to minimize voltage drop. The acceptable wire size

depends on your installation. As a guideline, the voltage drop should not exceed 1% of nominal output voltage at full current.

2. Size the dc output wiring per your battery manufacturer's specifications and local codes for the rating of the batteries and/or load.

3. The AT30 is factory wired to regulate the output voltage at the output terminals. If the total voltage drop is greater than 1% (e.g., 1.3V for a 130 Vdc system), remote sense wiring is recommended, see Section 1.9.

4. Do not run the external dc power wiring through the same conduit of the AT30 enclosure as the external ac power wiring.

5. All specific requirements of your facility take precedence over these instructions.

PROCEDURE 1. Use a dc disconnect switch or circuit breaker between the AT30 and the dc

bus. This device should have lockout capability to allow the AT30 to be disconnected from the dc bus for maintenance.

2. Remove the Plexiglas safety shield (if supplied). 3. Run the dc wiring to terminals TB1(+) and TB1(-) on the I/O panel board in

the enclosure. CU-AL Compression lugs are supplied for your convenience. • Style-5018 enclosure dc output lugs accept #14 - 1/0 AWG wire • Style-5030/163 enclosure dc output lugs accept #6 AWG - 350 MCM wire

4. Strip the insulation 0.5in / 12.7mm on the incoming ac wires and connect the wires to the appropriate dc lugs as shown on the next page.

5. Using proper tools, securely tighten the compression screws on the lugs to proper torque values.

6. Check all connections and reinstall the Plexiglas safety shield (if supplied).

! CAUTION

NOTES 1. The dc output terminal hardware fastens other components mounted to the

I/O panel. Be careful not to disconect any other component leads. 2. Always use a proper ground. 3. Use copper or aluminum conductors only. 4. Refer to images on the following page for I/O panel layout.

INSTALLING THE AT30

15

MAKING THE DC OUTPUT CONNECTIONS - GRAPHICS

user-supplied dc output wiring


Detail



Detail


Detail


INSTALLING THE AT30

16

1.9. WIRING THE AT30 FOR REMOTE SENSING You can wire the AT30 to regulate the output voltage at the battery terminals, instead of at the charger output terminals (TB1+/-). Remote sensing provides the following: 1. Compensates for voltage drop in the dc wiring between the AT30 and the

battery. 2. Directly monitors the battery or dc bus voltage. The front panel meter

displays the actual voltage on the battery or dc bus.

SCHEMATIC

You wire the AT30 for remote sensing by installing twisted pair cabling from the AT30 remote sense terminals to the battery terminals. The AT30 control circuitry then measures the dc voltage at the battery terminals, and controls the output of the charger to maintain the battery voltage at the desired float or equalize voltage.

NOTICE

If the remote sense wiring fails, the AT30 detects the fault, and displays E 06 on the front panel meter. See Section 3.2 for details.

! CAUTION

The AT30 cannot protect against short circuits in the remote sense wiring. Install a small 1.0A in-fuse at the battery or dc bus end of the remote sense cable. PROCEDURE 1. De-energize and lock out all ac and dc voltages within the AT30 enclosure.

Check with a voltmeter. 2. Remove safety shield (if supplied). 3. Remove the two (2) dc output CU-AL compression lugs.

INSTALLING THE AT30

17

4. Move wire # 38 from TB1(-) to REM SENSE(-). 5. Move wire # 40 from TB1(+) to REM SENSE (+). 6. Connect user-supplied external remote sense leads from the battery or dc bus

to the remote sense terminals on the I/O panel.

7. Replace the two (2) dc output CU-AL compression lugs and tighten all

hardware. 8. Check your work thoroughly. Replace the safety shield (if supplied) before

re-eneregizing the AT30. 9. Restart the AT30 according to the procedure in Section 2.1. NOTES 1. Use #16 AWG twisted pair. 2. Maximum current is 150 mA. 3. Run leads in their own conduit. 4. Fuse the wiring at the battery or dc bus. DISABLING REMOTE SENSE If you ever need to disable remote sense, follow the steps below: 1. De-energize and lock out all ac and dc voltages to the AT30. 2. Check with a voltmeter. 3. Disconnect the remote sense wires from the battery or dc bus first. 4. Remove the remote sense leads from the remote sense (+) and (-) terminals

on the I/O panel (TB1) second. 5. Insulate each lead separately, coil up the wires, and leave them in the bottom

of the AT30, in case you want to wire for remote sense in the future. 6. Reconnect wire # 40 to the dc output (+) terminal. 7. Reconnect wire # 38 to the dc output (-) terminal. 8. Restart the AT30 according to the procedure in Section 2.1.

INSTALLING THE AT30

18

1.10. WIRING TO THE REMOTE ALARM CONTACTS Built-in Summary "Common" Alarm Relay (standard) The AT30 Main Control PC Board (A1) is equipped with a "common" Summary Alarm relay. This relay contact transfers when any one or more of the standard AT30 alarms exist. See Section 2.2.1 on page 26 for a list of these alarms and status codes. One form-C alarm contacts are provided, and accessible via terminal block (TB3), as shown in the figure on the right. Follow the procedure below to wire an annunciator to this contact. PROCEDURE 1. Allow 30in / 762mm of wire inside the enclosure. Excess will be trimmed. 2. Route annunciator wires to the AT30 front panel door by following the

existing harness through the door hinge as shown. Use two (2) wire ties and allow a 4-6in / 102-153mm loop for the hinge.

3. Trim wires to the proper length for connecting to TB3. Strip 0.25in / 6.4mm of insulation from the wires.

4. Make the connections at TB3, and securely tighten the screws. NOTES 1. Alarm contacts are rated at 0.5A / 125 Vac or Vdc. 2. Summary Alarm relay terminal block (TB3) is compression type, accepting

wire sizes #22-14 AWG. 3. Terminals are labeled in non-alarm condition. 4. If user alarm contacts (TB3 and/or TB4A/B) are to drive inductive dc loads

(e.g. a larger dc relay) an external protective diode must be applied at the dc relay to avoid equipment damage. See Application Note (JD5011-00).

http://www.atseries.net/PDFs/JD5011-00.pdf

INSTALLING THE AT30

19

Auxiliary Alarm Relay PC Board (optional) The optional Auxiliary Alarm Relay PC Board (A5), mounted on plastic stand-offs inside the enclosure, provides two (2) form-C contacts (TB4-1 through TB4-36) for each of the following individual alarms:

• High DC Voltage • Low DC Voltage • DC Output Failure • AC Input Failure • Ground Fault Detection (positive or negative) • Summary (common) Alarm

Alarm contacts (TB4A/B), marked in non-alarm condition, are as follows:

HVDC HVDC LVDC LVDC DC OUT FAILURE

DC OUT FAILURE AC FAIL AC FAIL

GROUND DETECT

GROUND DETECT SUMMARYSUMMARY

C, NC, NO C, NC, NO C, NC, NO C, NC, NO C, NC, NO C, NC, NO C, NC, NO C, NC, NO C, NC, NO C, NC, NO C, NC, NO C, NC, NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PROCEDURE 1. De-energize and lock out all ac and dc voltages to the AT30. 2. Allow internal voltages to dissipate, then check with a voltmeter. 3. Remove the Plexiglas safety shield (if supplied). 4. Route your remote annunciator wiring into the enclosure through one of the

unused conduit knockouts on the side of the enclosure. 5. As shown in the figure above, connect the wiring (use #22-14 AWG) to the

appropriate terminals of TB4 on the Auxiliary Alarm Relay PC Board (A5). 6. Strip each wire 0.25in / 6.4mm and securely tighten the terminal screws. 7. Replace the safety shield, if supplied, and restart the AT30 per Section 2.1. NOTES 1. Alarm contacts are rated at 0.5A / 125 Vac or Vdc. 2. Terminal block (TB4) is compression type, accepting #22-14 AWG wire. 3. Terminals are labeled in non-alarm condition. 4. For a detailed view of the optional Auxiliary Alarm Relay PC Board (A5),

refer to drawing (JE5091-39) listed in Appenix C on page 78.

http://www.atseries.net/PDFs/JE5091-39.pdf

INSTALLING THE AT30

20

1.11. INSTALLING THE TEMPCO PROBE ASSEMBLY (OPTIONAL) The temperature compensation (or TempCo) probe contains a temperature-dependent resistor in an epoxy module that you install near your battery. There are three (3) steps in installing the assembly: 1. Mounting the probe assembly near the battery. 2. Installing the interconnection cable from the probe assembly to the AT30. 3. Wiring the charger end of the cable to a terminal block on the AT30. The actual temperature compensation probe (A10), or puck, is the same for all battery types and all output voltages of the AT30. The accessory part numbers differ depending on cable length ordered. See the tables in Appendix B on page 65 for ordering information. Each kit contains detailed Installation Instructions (JA5015-00), and a separate Application Note (JD5003-00) for further user details. The main elements of the installation are outlined below.

! WARNING

High voltages appear at several points inside the AT30. Use extreme caution when working inside the enclosure. Do not attempt to work inside the AT30 unless you are a qualified technician or electrician. Disconnect and lock out all power from the AT30 before starting to remove or replace any components. Turn the ac power off at the distribution panel upstream from the charger. Disconnect the battery from the AT30 output terminals TB1(+/-).

PROCEDURE 1. De-energize and lock out all ac and dc voltage sources to the AT30, and

check with a voltmeter before proceeding. 2. Mount the probe on a clean, dry surface, as close to the battery as possible,

such as the battery rack. DO NOT mount the probe: • on the battery itself • on unpainted wood, or bare galvanized metal. • on plastic surfaces

3. To apply the probe, clean the mounting surface with isopropyl alcohol, and allow to dry thoroughly. Remove the protective backing from the double-faced adhesive tape on the probe, and securely press it onto the surface.

4. Install the cable supplied with the temperature compensation probe kit: • Start at the AT30. The end of the cable with two (2) stripped wires and a

quick-connect terminal will be installed inside the AT30. • Leave 30in / 762mm of cable inside the enclosure, and route the other

end to the probe at the battery.

http://www.atseries.net/PDFs/JA5015-00.pdfhttp://www.atseries.net/PDFs/JD5003-00.pdf

INSTALLING THE AT30

21

• Run the cable though a conduit if possible, but not through a conduit containing any power wiring.

• Route the other end to the probe at the battery and coil up excess cable.

NOTICE

If the standard (25ft / 7.6m) cable is not long enough, longer cable assemblies are available in lengths of 50, 100 & 200ft / 15.2, 30.5 & 61.0m. See Appendix B on page 65 for ordering information. • Make sure all wiring conforms to NEC, local, and site requirements.

5. Attach the interconnection cable to the AT30 as shown in the figure below:

• Route the cable within the AT30 enclosure so it runs with the wire harness to the back of the front panel, and easily reaches the Main Control PC Board (A1).

• At the Main Control PC Board (A1), insert one of the bare wires from the cable into each terminal of TB8. Polarity is not vital.

• Plug the connector at the end of the nylon-shielded wire of the cable assembly onto J6.

• Using plastic wire ties, fasten the interconnection cable loosely to the existing wire harness. Make sure that the cable conforms to the service loop at the hinge end of the door.

6. At the battery, connect the quick-connect terminals to the temperature compensation probe. Polarity is not vital. Coil up any excess wire and tape or tie it together to prevent damage.

7. Set jumper (J30) on the Main Control PC Board (A1) to positions 2-3 to use compensated voltages, or to positions 1-2 to use uncompensated voltages.

INSTALLING THE AT30

22

8. Check your work. Confirm that: • All connections are secure. • The shield is connected to ground at the charger end only (A1-J6). • The cable is connected to the 2-position terminal block (TB8) on the

Main Control PC Board (A1). Other terminal blocks may look similar. 9. Restart the AT30 using the procedure in Section 2.1. During startup, the

AT30 displays Pb on the front panel meter, indicating that the temperature compensation is set up for lead-acid battery types. While this is being displayed, you can press any front panel key to change the display to read nicd, to change the temperature compensation setup for nickel-cadmium batteries. The choice you make is saved internally, and will be used again by the AT30 the next time it starts.

10. Adjust the output float and equalize voltages to the battery manufacturer's recommended values, using the AT30 front panel meter, as described in Section 2.3.2.

NOTICE

If the temperature compensation probe, or the probe wiring, is damaged and becomes an open circuit, the AT30 detects the damage and displays E 08 on the front panel meter. The AT30 then reverts to normal non-temperature-compensated operation until the probe or wiring is repaired. Once the probe is repaired, you must restart the AT30 to activate the probe, as described in Section 2.1.

Using temperature compensation When an electric storage battery is being charged, the terminal voltage of the battery changes a small amount whenever the battery temperature changes. As the battery temperature increases, its terminal voltage decreases. When a constant output voltage float type rectifier charges a battery, float current increases when the temperature increases. This results in overcharging the battery, which can result in damage to the materials, or at least the need for more frequent maintenance. When the AT30 is equipped with a temperature compensation probe, it is able to adjust the output voltage applied to the battery to keep the float current constant, thereby avoiding overcharging. The probe senses the ambient temperature at the battery, and adjusts the output float/equalize voltages to compensate for variations in temperature. If the ambient temperature increases, the AT30 output voltage decreases. If you are experiencing any inconsistencies in the AT30 when the temperature compensation probe is utilized, temporarily disconnect the probe, and refer to the Application Note (JD5003-00) for further details.

http://www.atseries.net/PDFs/JD5003-00.pdf

INSTALLING THE AT30

23

Note the following: • You should set the Float and Equalize voltages to the values

recommended by your battery manufacturer for 77 °F / 25 °C. • When you enter the Edit Mode to adjust the Float or Equalize voltage

(see Section 2.3.2), the front panel meter displays the 77 °F / 25 °C value for the Float or Equalize voltage, even if the battery is warmer or cooler than 77 °F / 25 °C.

• The actual output voltage of the AT30 may be different from the value displayed on the front panel meter, if the battery is warmer or cooler than 77 °F / 25 °C.

• Use a digital meter to measure the actual output voltage of the AT30. If you know the temperature at the temperature compensation probe, you can use the graph below to determine that the output voltage is correct.

• If the battery temperature goes below 32 °F / 0 °C, there will be no further increase in AT30 output voltage. Likewise, if the battery temperature goes above 122 °F / 50 °C, there is no further decrease in output voltage.

O UTP UT V OLTAGE VS B ATTE R Y TE M P E RATUR E

9 4

9 6

9 8

1 0 0

1 0 2

1 0 4

1 0 6

1 0 8

20 40 60 80 100 120

Tem perature, D egrees Fahrenheit

Perc

ent O

utpu

t Vol

tage

Lead -Acid

N icke l-Ca dm ium

E xam ple:

100 D eg. F97% O utputV oltage

EXAMPLE: Suppose you have a lead-acid battery whose temperature is 100 °F / 37.8 °C. As shown on the graph, the output voltage should be approximately 97% of the 77 °F voltage. If the float voltage is set on the front panel to 132 Vdc, the actual output voltage will be: 132 x 0.97 = 128 Vdc

1.12. INSTALLING FOR REMOTE COMMUNICATION (OPTIONAL) Refer to separate Operating Instructions (JA0102-04).

1.13. INSTALLING FOR FORCED LOAD SHARING (OPTIONAL) Refer to Appendix F on page 92 or Operating Instructions (JA5054-00).

http://www.atseries.net/PDFs/JA0102-04.pdfhttp://www.atseries.net/PDFs/JA5054-00.pdf

OPERATING THE AT30

24

2. OPERATING THE AT30 BATTERY CHARGER 2.1. STARTING THE AT30 2.1.1. Understanding the startup sequence

The AT30 is set up at the factory to work with most common batteries and loads without further adjustment. When you start the AT30 for the first time, the factory settings (float voltage, equalize voltage, etc.) control the operation of the charger. You can change the settings after you start the AT30. The FACTORY SETTINGS are listed in table on page 25. The AT30 startup routine takes about 5 seconds. The microprocessor that controls the AT30 initializes the charger by reading the settings that are stored internally. The control circuitry then "soft starts" the AT30 and the dc output voltage and current increase gradually to the rated value.

2.1.2. Checking the installation Confirm that you have followed the installation instructions carefully. Check the ac input supply voltage and the battery voltage, and make sure that they match the information on the AT30 data nameplate. Verify that the jumpers on the main transformer (T1) are correct for your ac supply voltage. Open the front panel door and carefully check the battery polarity at the dc output terminals TB1(+/-).

2.1.3. Starting the AT30 When you are sure that all connections to the AT30 are properly made, follow these steps to start up the AT30:

Using the Digital Meter When you first start the AT30, the meter display alternates between dc output voltage and dc output current. Each reading is held for 2 seconds. Indicator lights to the left of the display indicate whether the meter is displaying voltage or current. If you want to “freeze” the meter to display only voltage, press the METER MODE key on the front panel. To freeze the meter to display only current, press the key again. Press the key twice more to revert to the alternating display.

• Turn on (close) the dc output circuit breaker (CB2) first. • The digital dc meter indicates battery voltage only. If the meter display

does not light, do not proceed. Turn off (open) the dc breaker (CB2). • Check all connections and the battery polarity again. Also check the

battery voltage. It must be above 50% of nominal voltage to turn on the display. If you cannot find the problem, refer to the Troubleshooting Procedure in Section 3.1 on page 44.

NOTICE

If you attempt to turn on the dc circuit breaker (CB2) with the battery connected in reverse polarity, the breaker will immediately trip. Do not try to close the dc breaker again, since this may damage the AT30. If your AT30 is equipped with dc fuses, one or both fuses will blow when the battery is reversed. Correct the battery polarity before proceeding.

http://www.atseries.net/PDFs/JC5020-01.pdf

OPERATING THE AT30

25

• If you have an optional temperature compensation probe installed, the front panel displays Pb during startup, indicating that temperature compensation is set up for lead-acid battery types. While this is being displayed, you can press any front panel key to change the display to read nicd, to change the temperature compensation setup for nickel-cadmium batteries. The choice you make is saved internally, and will be used again by the AT30 then next time it starts.

• Turn on the front panel ac circuit breaker. The digital meter displays the output voltage and current. See Using the Digital Meter on page 24. You should hear a soft hum from the AT30 as the output current increases.

NOTICE

If you have a filtered model of the AT30, and you turn on the ac breaker (CB1) first, before the dc breaker (CB2), there is a possibility that CB2 will trip when you try to turn it on. This is caused by the dc filter capacitors (C1/C2) discharging into the battery. To get around this problem, turn off the ac breaker and restart the AT30 by turning on the dc breaker first.

• The green FLOAT indicator lights. Press the CHRG MODE key on the front instrument panel. The FLOAT indicator goes off, and the yellow EQLZ indicator lights. Press the CHRG MODE key again to return the AT30 to the float mode.

The table below lists the normal factory settings for float and equalize voltage, equalize time, Current Limit setting, and alarm settings. If your purchase order specified other float or equalize voltage settings, a tag attached to the front panel of the AT30 lists the actual voltage settings.

FACTORY SETTINGS FOR ALL PARAMETERS Nominal Vdc Parameter 12 24 48 130

Float Voltage 13 26 52 131 Equalize Voltage 14 28 56 139

HVDC Alarm 14.4 28.8 57.6 144 LVDC Alarm 12 24 48 120

Equalize Time 24 hours Equalize Method Manual Timer

Current Limit 110% of nominal output current HVDC Shutdown Disabled

OPERATING THE AT30

26

2.2. USING THE AT30 FRONT PANEL FEATURES 2.2.1. If the meter displays an error or status message

The AT30 microprocessor control circuitry performs diagnostic checks of the battery charger during system start-up, then continuously during operation. If it detects a failure (E ##) or special status (A ##), an intermittent code will appear on the front instrument panel, displayed between dc output values.

Code Explanation Summary E 01 rating resistor R2 open or defective Yes E 02 short circuit on dc output Yes E 03 high dc voltage shutdown occurrence Yes E 04 internal memory failure Yes E 06 voltage sense failure (internal / external / remote) Yes E 07 dc breaker open, or dc output wiring defective Yes E 08 remote TempCo probe defective Yes E 10 open internal feedback loop Yes E 12 internal over-temp circuit defective Yes E 13 rectifier over-temperature occurrence Yes E 14 forced load sharing not working properly No E 15 battery open Yes E 16 remote shutdown Yes A 01 manual equalize enabled for more than 24 hours Yes A 02 equalize mode inhibited No A 04 voltmeter calibration inhibited w/TempCo active No A 05 dc output at Current Limit setting No

See Section 3.2 on page 45 for a full explanation of each code. Codes E 05, E 09, E 11, and A 03 are not used. Other codes are as follows. Pb / nicd battery type for active temperature compensation

LS-P / LS-S forced load sharing status (primary / secondary) AStL latching alarm reset test battery open alarm test

2.2.2. Selecting the meter mode • Press the METER MODE key to change the meter display mode. The digital

meter has four (4) operating modes: 1. Alternating between output voltage and output current. When the

AT30 is in a timed equalize mode, the meter alternates between output voltage, output current, and equalize hours remaining.

2. Displaying output voltage only. The DC Volts indicator lights. 3. Displaying output current only. The DC Amperes indicator lights. 4. Displaying equalize hours remaining only. The EQLZ HRS

REMAINING indicator lights. If the AT30 is not in a timed equalize mode, the meter displays the full programmed equalize time.

OPERATING THE AT30

27

• When the AT30 starts initially, the meter alternates, displaying output voltage and output current. The DC Volts and DC Amperes indicators light alternately to indicate what is being displayed.

2.2.3. Selecting the Float or Equalize mode The AT30 has two (2) output voltage settings, Float and Equalize. Use the Float mode for all normal battery charging, and to operate your dc system. Use the Equalize mode if it is necessary to balance the level of charge among the cells of the battery. Consult your battery data sheets for information on equalize charging your battery.

• Press the CHRG MODE key to change to Equalize mode. • Press the CHRG MODE key at any time to change back to Float mode.

If the equalize method is set to Manual Timer or Auto-Equalize Timer, the AT30 will revert to Float mode at the end of the selected equalize time.

2.2.4. Choosing the Equalize method Press the EQLZ MTHD key to choose the desired equalize method. The indicator next to the desired equalize method will light. Three (3) equalize methods are available in the AT30:

• Manual Timer • Manual Equalize • Auto-Equalize Timer

These equalize methods are described below. Manual Timer Method Choose the manual timer method if you perform regularly scheduled equalize charging, or if you base your equalize charging on regular readings of the specific gravity of each cell of your battery (for lead-acid batteries). When your battery requires equalize charging, adjust the manual timer to 1-2 hours for each 100 AH of battery capacity (see Section 2.3.3 to learn how to adjust the equalize time). The battery manufacturer can help you determine the best equalizing schedule for your battery. After you select the manual timer method, press the CHRG MODE key to put the AT30 into the equalize mode. The EQLZ indicator will light. When the equalize timer is finished, the AT30 reverts automatically to the float mode, and the FLOAT indicator lights. Any time during equalize charge, you can switch the AT30 back to float mode by pressing the CHRG MODE key. The FLOAT indicator will light. If there is an ac power failure during the equalize charge, the AT30 remembers the remaining equalize time. When ac power is restored, it resumes the equalize charge where it left off.

OPERATING THE AT30

28

Manual Equalize Method Choose the manual equalize method when you want to equalize charge the battery, but only when you are able to monitor the battery voltage and gassing rate. After you select the manual equalize method, press the CHRG MODE key to put the AT30 into the equalize mode. The EQLZ indicator will light. Press the CHRG MODE key again to return the AT30 to the float mode. The FLOAT indicator will light.

NOTICE

Never leave the AT30 unattended in the equalize mode with the manual equalize method selected. A sustained overcharge may cause permanent damage to the battery.

Auto-Equalize Timer Method Choose the auto-equalize timer method if you have a flooded (non-sealed) battery, that is subject to infrequent discharges, or when the battery will be discharged by at least half of its rated capacity during an ac power failure. When ac power is restored to the AT30, it turns on in the equalize mode automatically, and the EQLZ indicator lights. At the end of the equalize charging time that you select, the AT30 reverts automatically to the float mode, and the FLOAT indicator lights. At any time during the equalize charge, you can switch the AT30 back to float mode by pressing the CHRG MODE key. The FLOAT indicator will light.

Consult your battery manufacturer's instructions before using the auto-equalize timer method with sealed (valve-regulated) lead-acid batteries.

Whenever the ac supply fails for 12 seconds or longer, the auto-equalize timer is enabled. For shorter periods, the timer behaves as listed below:

Mode before ac failure

AC failure duration

Mode after ac failure

FLOAT less than 12 seconds FLOAT

EQUALIZE less than 12 seconds Resume EQUALIZE with time remaining

FLOAT or EQUALIZE

12 seconds or greater

EQUALIZE with full time

Switching to Equalize Mode with Auto-Equalize Timer Method Selected You can start an equalize charge at any time.

• Press the CHRG MODE key. The EQLZ indicator will light. When the equalize timer is finished, the AT30 reverts automatically to the float mode, and the FLOAT indicator lights.

OPERATING THE AT30

29

2.2.5. Testing the front panel indicators • Press the DOWN key. This is also the LAMP TEST key.

The meter will display 8888, and all status & alarm indicators will light. The LAMP TEST key does not test the AC ON indicator. The AC ON indicator lights whenever ac power is present, and the ac circuit breaker is turned on. The LAMP TEST key does not operate when ac power is off. To test the action of the AT30 summary alarm relay, press and hold the LAMP TEST key for 4 seconds to transfer the relay. If you are monitoring the relay with a remote annunciator, it will detect the alarm condition.

2.2.6. Testing the Auxiliary Alarm Relay PC Board (optional) If you have the optional Auxiliary Alarm Relay PC Board (A5) installed, you can similarly test the six (6) individual alarm relays. Press and hold the LAMP TEST key for 4 seconds to transfer the relays. If you are monitoring the relays with a remote annunciator, it will detect the alarm conditions.

2.2.7. Interpreting the alarm indicators There are six (6) red LED alarm indicators at the right side of the front panel. An indicator lights for each of the following alarm conditions:

• HIGH DC VOLTAGE: DS13 lights whenever the dc output voltage exceeds the specified alarm voltage setting. See Section 2.3.4 to learn how to adjust the HVDC alarm setting.

• LOW DC VOLTAGE: DS14 lights whenever the dc output voltage is below the specified alarm voltage setting. See Section 2.3.4 to learn how to adjust the LVDC alarm setting.

• DC OUTPUT FAILURE: DS15 lights whenever the AT30 cannot provide its full rated output voltage or its full rated output current. This alarm setting cannot be adjusted.

• AC INPUT FAILURE: DS16 lights whenever the ac power supply to the AT30 is interrupted.

• POS GND: DS17 lights whenever leakage current from the battery positive terminal to ground exceeds a specified threshold. *

• NEG GND: DS18 lights whenever leakage current from the battery negative terminal to ground exceeds a specified threshold. *

* The ground fault detection sensitivity can be adjusted from 5 to 30 kΩ, see Section 2.3.4 on page 32.

When an alarm occurs, the indicators will light immediately. The AT30 also features a summary alarm relay with one (1) form-C contacts (TB3) rated 0.5A / 125 Vac/Vdc. If an alarm condition lasts for 30 seconds or longer, the summary alarm relay transfers. Under standard settings, when the alarm condition is corrected, the corresponding relay and indicator resets automatically. Latching alarm capability for the AT30 is available, featured in a supplemental Operating Instructions (JA5098-00).

http://www.atseries.net/PDFs/JA5098-00.pdf

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30

2.3. SETTING PARAMETERS IN THE AT30 2.3.1. Understanding Parameter Settings

You can change the settings of the AT30 while it is operating, using the front panel controls. The changes you make take effect immediately, and are saved internally. If the AT30 is taken out of service, and then later returned to service, it restarts using the last values you set. You can adjust the following parameters:

• Float voltage • Equalize voltage • Equalize timer (in hours) • High dc voltage alarm setting • Low dc voltage alarm setting • Current Limit value (in Amperes) • High dc voltage shutdown feature (on or off)

Your choice of equalize method is also saved internally. When you want to change any parameter, press the EDIT/ENTER key to put the AT30 into Edit Mode. The meter display flashes about once per second, and the status indicators prompt you to adjust the respective parameter. Adjust each parameter by pressing the UP or DOWN key until the meter displays the desired reading. You can make the display scroll up or down continuously by pressing and holding the UP or DOWN key. You cannot exceed certain upper and lower limits for the operating parameters. To see what the limits are for your AT30, refer to the Specifications in Appendix A on page 64. When you first press the EDIT/ENTER key, the AT30 prompts you to adjust the first parameter in the list above (float voltage). When you obtain the value you want on the display, press the EDIT/ENTER key again. The AT30 saves the new setting internally, and then prompts you to adjust the second parameter. You continue this way to adjust the first six (6) parameters in the list above. If you want to skip adjusting any parameter, just press the EDIT/ENTER key again. The AT30 moves to the next parameter. When you are finished adjusting the sixth parameter (Current Limit), press the EDIT/ENTER key again. The AT30 saves all adjustments you made internally, and reverts to normal operation. The new settings take effect immediately. If you do not press any front panel key for 25 seconds, Edit Mode ends automatically, and any change you made to the last setting is not saved.

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31

2.3.2. Setting the Float and Equalize voltages • Press the EDIT/ENTER key.

The FLOAT and DC VOLTS indicators light, and the display flashes the present value of the float voltage. Press and release the UP or DOWN key to increase or decrease the value in the display by one count, or press and hold the UP or DOWN key to scroll the value in the display upward or downward. When the meter displays the desired float voltage, release the UP or DOWN key. If you go past the voltage you want, press the UP or DOWN key again to reach the voltage you want to set.

• Press the EDIT/ENTER key. The new float voltage setting is saved internally.

The EQLZ and DC VOLTS indicators light, and the display flashes the present value of the equalize voltage. Press and release the UP or DOWN key to increase or decrease the value in the display by one count, or press and hold the UP or DOWN key to scroll the value in the display upward or downward. When the meter displays the desired equalize voltage, release the UP or DOWN key. If you go past the voltage you want, press the UP or DOWN key again to reach the voltage you want to set.

• Press the EDIT/ENTER key. The new equalize voltage setting is saved internally.

If you want to adjust the equalize timer duration, skip to Section 2.3.3. OR If you want to exit the Edit Mode now, press the EDIT/ENTER key four (4) more times until the AT30 returns to normal operation. If you do not press any front panel key for 25 seconds, Edit Mode ends automatically, and any change you made to the last setting is not saved.

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2.3.3. Setting the Equalize Timer • Press the EDIT/ENTER key until the EQLZ HRS REMAINING,

MANUAL TIMER and AUTO EQLZ TIMER indicators all light. The display will flash the present value (hours) of the equalize timer duration.

Press and release the UP or DOWN key to increase or decrease the value on the display by one count. Press and hold the keys to scroll the values upward or downward. If a desired value is passed, press the opposite key to fine tune. When the meter displays the desired equalize time (in hours), release the UP or DOWN key. The maximum value is 255 hours. If you set the equalize time to zero hours, the equalize mode is disabled.

• Press the EDIT/ENTER key. The new equalize timer duration is saved internally. The same timer setting works for both the manual timer and the auto-equalize timer.

If you want to adjust the alarm settings, skip to Section 2.3.4. OR If you want to exit the Edit Mode now, press the EDIT/ENTER key three (3) more times until the AT30 returns to normal operation.

2.3.4. Setting the Alarms After you save the equalize timer setting, the Edit Mode automatically prompts you to adjust the settings of the high dc voltage and low dc voltage alarms. There is a red indicator light on the front instrument panel of the AT30 for each of the following alarm conditions:

• High DC Voltage • Low DC Voltage • DC Output Failure • AC Input Failure • Positive (+) Ground Fault Detection • Negative (-) Ground Fault Detection

When an alarm occurs, the indicator LEDs will light immediately. The AT30 also features a summary alarm relay with one (1) form-C remote contacts (TB3), rated 0.5A / 125 Vac/Vdc. If an alarm condition lasts for 30 seconds or longer, the summary alarm relay contacts transfer. When the alarm condition is corrected, the relay and all indicators reset automatically. If latching alarms/relays are enabled the relay will need to be reset manually, see Section 2.2.7 on page 29. The summary alarm relay also transfers when the AT30 detects certain secondary errors, indicated by meter display codes rather than a discrete front panel red LED. Codes E 01 through E 13, and A 01 will trigger the summary alarm. See Section 3.2 on page 45 for all error and status codes.

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Setting the High DC Voltage Alarm • Press the EDIT/ENTER key until the HIGH DC VOLTAGE indicator

flashes, and the display flashes the present value of the high dc voltage alarm.

Press and release the UP or DOWN key to increase or decrease the value in the display by one count, or press and hold the UP or DOWN key to scroll the value in the display upward or downward. When the meter displays the desired high dc voltage alarm point, release the UP or DOWN key. If you go past the voltage you want, press the UP or DOWN key again to reach the voltage you want to set.

• Press the EDIT/ENTER key. The new high dc voltage alarm setting is entered into permanent memory.

Setting the Low DC Voltage Alarm • Press the EDIT/ENTER key until the LOW DC VOLTAGE indicator

flashes, and the display flashes the present value of the low dc voltage alarm.

Press and release the UP or DOWN key to increase or decrease the value in the display by one count, or press and hold the UP or DOWN key to scroll the value in the display upward or downward. When the meter displays the desired low dc voltage alarm point, release the UP or DOWN key. If you go past the voltage you want, press the UP or DOWN key again to reach the voltage you want to set.

• Press the EDIT/ENTER key. The new low dc voltage alarm setting is entered into permanent memory.

If you want to adjust the Current Limit setting, skip to Section 2.3.5. OR

If you want to exit the Edit Mode now, press the EDIT/ENTER key again to return the AT30 to normal operation.

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Adjusting Ground Detection Sensitivity The AT30 ground detection alarm sensitivity is adjustable from 5 to 30 kΩ. You must have a small jeweler's screwdriver for adjustment, along with a "test resistor" whose Ohmic value is sized for the required ground sensitivity. The ground detection sensitivity is adjusted equally (+/-) from 5 to 10 kΩ, but slightly less equally from 10 to 30 kΩ. Adjustments are made via potentiometer labeled RA3 SENS, located on the Main Control PC Board (A1), as shown in the figure at the right.

NOTICE

Do not try to adjust the upper potentiometer labeled RA2 BALANCE. This adjustment is made at the factory for proper circuit operation.

! CAUTION

Before connecting or disconnecting a test resistor, de-energize and lock out all ac and dc voltage sources to the AT30. Check with a voltmeter before proceeding. Restart the AT30 only when necessary to make the sensitivity adjustment. If your battery is grounded, do not attempt this procedure.

Refer to the image at the right, and the internal component layout drawings in Appendix C for specific I/O panel configurations and terminal specs. Connect the test resistor between TB1(+) and ground. Adjust RA3 counter-clockwise until the front panel indicator goes out, then adjust clockwise until the POS GND indicator just lights. Make this adjustment slowly, since the indicator is only updated once every 4 seconds.

DCOUTPUT

GND

TEST

RES

ISTO

R5-

30 k

Ohm

De-energize and lock out power to the AT30. Remove the test resistor at TB1(+) and verify the POS GND indicator goes out. Connect the test resistor between TB1(-) and ground. Verify that the NEG GND indicator lights. If not, adjust RA3 clockwise until it just does. Remove the test resistor and return the AT30 to normal operation.

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Using Ground Detection in Charger Standby Mode If you put the AT30 into standby mode by opening the dc circuit breaker (CB2), the ground detection circuit will send an erroneous positive (+) ground fault alarm. There are two (2) ways to work around this:

• Disable the ground detection circuit while the AT30 is in standby, as described below.

• Put the AT30 into standby by opening the ac input circuit breaker (CB1), and leaving the dc circuit breaker (CB2) closed.

Operating the AT30 with the ac breaker (CB1) closed, but the dc breaker (CB2) open, is an abnormal condition. It is not recommended. Disabling the Ground Detection Alarm You can disable the ground detection alarm circuit, and isolate the circuit from chassis ground. If your battery is normally grounded, or you want to defeat the alarm for any other reason, follow these steps:

• Shut down the AT30 and lock out all ac and dc voltage sources. This includes alarm and remote sense wires if they were installed. Open the front panel door and check with a voltmeter before proceeding.

• Locate jumper J5 at the top left of the Main Control PC Board (A1) as shown on the previous page. Move the jumper to the DISABLE position. The POS GND and NEG GND indicators and the summary alarm relay (TB3) will not respond to a ground fault.

Restart the AT30, following the procedure in Section 2.1. 2.3.5. Setting the Current Limit value

The AT30 automatically limits its dc output current in case of overload or battery discharge. You can adjust the value of the Current Limit from 50% to 110% of rated current. The factory setting is 110%. The Current Limit adjustment is the last step in the normal Edit Mode sequence. If the AT30 is not in the Edit Mode, press the EDIT/ENTER key six (6) times, until the meter display flashes the value of the Current Limit setting (in Amperes). Press and release the UP or DOWN key to increase or decrease the value in the display by one count, or press and hold the UP or DOWN key to scroll the value in the display upward or downward. When the meters display the desired Current Limit value, release the UP or DOWN key. If you go past the number you want, press the UP or DOWN key again to reach the number you want to set.

• Press the EDIT/ENTER key. • The new Current Limit setting is saved internally. • The front panel display will flash End to confirm.

If you do not press any front panel key for 25 seconds, Edit Mode ends automatically, and any change you made to the last setting is not saved.

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2.3.6. Enabling the High DC Voltage shutdown feature The AT30 has a built-in high dc voltage shutdown feature. In case of any maladjustment or internal failure that results in a continuous output voltage that is too high, the AT30 shuts down after 30 seconds to protect the battery. The front panel meter displays code E 03, and the summary alarm relay contact (TB3) transfers.

NOTICE

The AT30 is normally shipped from the factory with the High DC Voltage Shutdown feature disabled.

You can adjust the high dc voltage shutdown (the setting is the same as the high dc voltage alarm setting). Refer to Section 2.3.4. To enable the shutdown feature:

• The AT30 must be in normal operation (not the Edit Mode) to enable HVDC Shutdown. • Press and hold the UP key, then... • Press the CHRG MODE key.

The HIGH DC VOLTAGE indicator lights, and the display flashes ON. You can toggle the shutdown feature OFF and ON by pressing the CHRG MODE key repeatedly.

Parallel Operation If two (or more) AT30s are connected in parallel, both sense the output voltage. If one AT30 runs away, it will supply all the output current. The other has zero output current. The high dc voltage shutdown does not operate in an AT30 with zero output current, so that only the defective AT30 (of two or more in parallel) shuts down. The other AT30 will continue to supply the load normally.

If you do not press any key within 4 seconds, the last state indicated (ON or OFF) is saved internally. Note that you do not use the EDIT/ENTER key for this feature. If the AT30 shuts down because of a high dc voltage, the meter displays error code E 03. Reset the AT30 by turning the ac input circuit breaker (CB1) off, then on again.

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2.3.7. Adjusting the Voltmeter Accuracy The AT30 voltmeter is adjusted at the factory to display the actual output voltage within ±0.25%. If you replace any component that affects meter accuracy, such as the Main Control PC Board (A1) or R4, you should readjust the meter. This adjustment procedure is different from all others, because the meter reading remains constant, while the output voltage of the AT30 changes. Do this adjustment with a fully charged battery and with no load connected.

• Enter Edit Mode to adjust the AT30 float voltage to the desired value. See Section 2.3.2 on page 31 for adjusting the voltage.

• After entering the float voltage, exit Edit Mode by pressing the EDIT/ENTER key four (4) times until the AT30 returns to normal operation. If you do not press any front panel key for 25 seconds, Edit Mode ends automatically, and any change made to the last setting is not saved.

• After successfully exiting Edit Mode, you may adjust the voltmeter accuracy. Press and hold the UP key, then press the EQLZ MTHD key.

• The DC VOLTS METER MODE indicator will light, and the front panel display flashes the dc output voltage reading.

• Measure the AT30 dc output voltage using a meter accurate to ±0.25% or better.

• While watching the meter connected to the AT30 output (not the front instrument panel display), press the UP or DOWN key until the actual (meter) output voltage matches the float setting on the front panel display.

NOTICE

Allow 1-2 seconds for the output voltage to stabilize each time you press the UP or DOWN key.

Each time you press UP or DOWN, you change the AT30 output voltage by a small amount. Continue to press UP or DOWN until the actual (measured) output voltage agrees with the front panel display reading within ±0.25%.

• When you are finished adjusting the output voltage, the AT30 waits 5 seconds before the front panel display automatically returns to normal operation.

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2.3.8. Using the Low Level Detector (LLD) The AT30 is equipped with a summary (common) alarm relay safety override circuit. This feature forces the alarm relay contact to transfer, sending an alarm, even if there is a catastrophic failure of the AT30 control circuitry. A low battery voltage triggers the safety circuit. Main Control PC Board (A1) hardware, not software, maintains the low level detect circuit. Therefore, to remotely monitor this alarm, user connections must be made at terminal block (TB3). The summary alarm contacts (TB4) on the Auxiliary Alarm Relay PC Board will not signal a low level detect alarm. If you have a dc power supply, you can adjust the battery voltage that triggers the alarm. On the back of the Main Control PC Board (A1), find the potentiometer RA1, as shown in the figure below.

Disconnect all ac and dc power sources from the AT30, and connect your dc power supply to the dc output terminals of the charger (positive to positive and negative to negative). Adjust the power supply to the voltage at which you want to a

at30 charger manual - mds power inc. · 2020. 1. 31. · 8. do not install the at30 outdoors, or in...

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