athena manufacturing manufacturing brochure.pdf · amada rg 80 press brake amada rg 5020 press...
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Athena Manufacturing
Aerospace Oilfield Engineering Services Semiconductor Medical Motorsports
Athena is your one-stop shop for manufacturing. We offer complete solutions to transform your requirements into a finished product. Meeting the customer’s needs is more than just making parts, so we create custom manufacturing plans to fulfill your demands.
QualityParts need to be made correctly the first time. Athena's experienced and talented workforce assures the accuracy of your parts.
On TimeMeeting your deadlines is a primary concern at Athena. Our custom manufacturing plans ensure that your parts are delivered on time.
ServiceFrom prototypes to production spares, Athena Manufacturing can meet the demands of any industry. Our exceptional engineering staff is dedicated to solving any design or manufacturing issues that you may have.
Company information Services
53,000 sq ft air-conditioned facility
70 employees (July 2009)
ISO 9001:2008 certified
AS9100 Rev B certified
Machining
Fabrication
Mechanical assembly
Engineering & design
Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009
Company Overview
Company Overview
AerospaceAerospace
Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009
Markets served
Military/commercial primary flight structures & assemblies
Direct government sales
Interior table/door/galley components
Ground support equipment
Tooling design/build
Full 5-axis machining
Machined parts up to 60 inches diameter & up to 144 inches long
Established secondary processing supply chain
PMA/reverse engineering support
JIT & Kanban stocking programs
Capabilities
Markets served
Down hole components/instruments
Driller console/control cabinets
Wireline truck bodies/skids
OilfieldOilfield
Capabilities
Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009
Complex part specialists
Nickel alloy specialists
20 inch diameter by 142 inch long CNC milling/turning capacity
JIT & Kanban stocking programs
Medical test equipment
Electrical/electronic chassis & assemblies
High-purity gas & liquid delivery process equipment
Motorsports
Other IndustriesOther Industries
Markets served
Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009
One-stop source for frames, cabinets, enclosures, components & assemblies
Precision machining, including complex 5-axis capability
Class 100 clean room for part decon & packaging
JIT & Kanban stocking programs
Capabilities
Engineering Services
Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009
Engineering Services
Services
Reverse engineering, including CMM-generated CAD data
Turn-key tooling & custom machine design/build
Licensed engineering firm - Texas
CNC turning
Equipment ListEquipm
ent List
CNC milling
Quantity # Axis HP/RPM Envelope x/y/z (inch) Extras
Quantity HP/RPM Max dia Length (inch) Chuck/bore dia (inch) Extras
DMG DMF 360 Linear
DMG DMU 100P duoBLOCK
Mazak FH4800Horizontal
Mazak VTC200BVertical
Mazak Nexus510C
1 64/10,000 142 x 36 x 32
1 5 37/18,000 40 x 40 x 40
1 4 30/12,000 22 x 24 x 22 two-pallet system
3 4 20/10,000 44 x 20 x 20 rotary table
2 4 25/12,000 44 x 20 x 20 rotary table
43 x 35 (inch) C-axis table0-190 (degree) B-axis spindle
20 (inch) diameter rotary table+/- 100 (degree) B-axis spindle
4 + B-axis spindle
DMG CTX 620Linear
MazakQT-250
Mazak NexusQTN 250
2 58/2500 31.5 83 19/5
1 20/5000 15.75 20 8/2
1 30/4000 18.7 24 10/3
live tooling;
+/-2.8 inch Y-axis;programmable steady
rest
Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009
Sheet metal forming
Equipment List
Inspection
Other capabilities
Straightening
Welding (MIG/TIG/SPOT)
Wet paint
Sheet metal cutting
Amada LasmacLC-2415 NT
Amada Vipros 255 Turret Punch
1 61 x 99 x 11.8 x 10.78 83 2 kW power
1 50 x 50 x 0 x 0 20 0.25 inch thick
Quantity Max travel x/y/z/B (inch) Max sheet size (inch) Max material Extras
727 lbs(4 feet x 8 feet x
0.5 inch
22 ton press capacity
Amada RG 80Press Brake
Amada RG 5020Press Brake
1 88 98 inches 80 inches 14.5
1 55 82 inches 67 inches 14.5
Quantity Capacity (ton) Max bend length Distance between frames Open height (inch)
MitutoyoCrysta-ApexC122010 CMM
Mitutoyo BrightApex 504 CMM
1 48 x 79 x 40 Yes Yes
1 20 x 16 x 16 Yes Yes
Quantity Envelope x/y/z (inch) Manual control CNC Control Extras
Inkjet part marking
CNC engraving
Class 100 clean room
TT-C-490E phosphate
Solidworks, CATIA, IGES
MCOSMOS C3 software,Solidworks, CATIA, IGEScompatible, SPC capable
Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009
Contact UsContact Us
Athena Manufacturing www.athenamfg.com [email protected] Rev July 2010
Physical address15900 Bratton LaneAustin, Texas78728
Mailing addressPO Box 3649Pflugerville, Texas78691
Telephone Fax Website Email512-928-2693 512-928-2741 www.athenamfg.com [email protected]
Directions & map
Near Downtown Austin:AT&T Center at The University of Texas1900 University AvenueAustin, Texas 78705
To book a room:Visit www.meetattexas.comCall 512-404-1900Use Athena Booking Code: ATHENAC
Lodging recommendationsClose to Our Facility:Comfort Suites North (TXC36)15112 FM 1825Pflugerville, Texas 78660
To book a room at the $89.95 discount rate:Call the hotel directly at 512-251-9088Mention 'Athena Manufacturing'
Athena Manufacturing, 15900 Bratton Lane, Austin, Texas, 78728
Tel: 512-928-2693 Fax: 512-928-2741 Web: www.athenamfg.com Email: [email protected] Rev July 2010