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Page 1: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

Athena Manufacturing

Aerospace Oilfield Engineering Services Semiconductor Medical Motorsports

Page 2: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

Athena is your one-stop shop for manufacturing. We offer complete solutions to transform your requirements into a finished product. Meeting the customer’s needs is more than just making parts, so we create custom manufacturing plans to fulfill your demands.

QualityParts need to be made correctly the first time. Athena's experienced and talented workforce assures the accuracy of your parts.

On TimeMeeting your deadlines is a primary concern at Athena. Our custom manufacturing plans ensure that your parts are delivered on time.

ServiceFrom prototypes to production spares, Athena Manufacturing can meet the demands of any industry. Our exceptional engineering staff is dedicated to solving any design or manufacturing issues that you may have.

Company information Services

53,000 sq ft air-conditioned facility

70 employees (July 2009)

ISO 9001:2008 certified

AS9100 Rev B certified

Machining

Fabrication

Mechanical assembly

Engineering & design

Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009

Company Overview

Company Overview

Page 3: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

AerospaceAerospace

Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009

Markets served

Military/commercial primary flight structures & assemblies

Direct government sales

Interior table/door/galley components

Ground support equipment

Tooling design/build

Full 5-axis machining

Machined parts up to 60 inches diameter & up to 144 inches long

Established secondary processing supply chain

PMA/reverse engineering support

JIT & Kanban stocking programs

Capabilities

Page 4: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

Markets served

Down hole components/instruments

Driller console/control cabinets

Wireline truck bodies/skids

OilfieldOilfield

Capabilities

Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009

Complex part specialists

Nickel alloy specialists

20 inch diameter by 142 inch long CNC milling/turning capacity

JIT & Kanban stocking programs

Page 5: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

Medical test equipment

Electrical/electronic chassis & assemblies

High-purity gas & liquid delivery process equipment

Motorsports

Other IndustriesOther Industries

Markets served

Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009

One-stop source for frames, cabinets, enclosures, components & assemblies

Precision machining, including complex 5-axis capability

Class 100 clean room for part decon & packaging

JIT & Kanban stocking programs

Capabilities

Page 6: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

Engineering Services

Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009

Engineering Services

Services

Reverse engineering, including CMM-generated CAD data

Turn-key tooling & custom machine design/build

Licensed engineering firm - Texas

Page 7: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

CNC turning

Equipment ListEquipm

ent List

CNC milling

Quantity # Axis HP/RPM Envelope x/y/z (inch) Extras

Quantity HP/RPM Max dia Length (inch) Chuck/bore dia (inch) Extras

DMG DMF 360 Linear

DMG DMU 100P duoBLOCK

Mazak FH4800Horizontal

Mazak VTC200BVertical

Mazak Nexus510C

1 64/10,000 142 x 36 x 32

1 5 37/18,000 40 x 40 x 40

1 4 30/12,000 22 x 24 x 22 two-pallet system

3 4 20/10,000 44 x 20 x 20 rotary table

2 4 25/12,000 44 x 20 x 20 rotary table

43 x 35 (inch) C-axis table0-190 (degree) B-axis spindle

20 (inch) diameter rotary table+/- 100 (degree) B-axis spindle

4 + B-axis spindle

DMG CTX 620Linear

MazakQT-250

Mazak NexusQTN 250

2 58/2500 31.5 83 19/5

1 20/5000 15.75 20 8/2

1 30/4000 18.7 24 10/3

live tooling;

+/-2.8 inch Y-axis;programmable steady

rest

Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009

Page 8: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

Sheet metal forming

Equipment List

Inspection

Other capabilities

Straightening

Welding (MIG/TIG/SPOT)

Wet paint

Sheet metal cutting

Amada LasmacLC-2415 NT

Amada Vipros 255 Turret Punch

1 61 x 99 x 11.8 x 10.78 83 2 kW power

1 50 x 50 x 0 x 0 20 0.25 inch thick

Quantity Max travel x/y/z/B (inch) Max sheet size (inch) Max material Extras

727 lbs(4 feet x 8 feet x

0.5 inch

22 ton press capacity

Amada RG 80Press Brake

Amada RG 5020Press Brake

1 88 98 inches 80 inches 14.5

1 55 82 inches 67 inches 14.5

Quantity Capacity (ton) Max bend length Distance between frames Open height (inch)

MitutoyoCrysta-ApexC122010 CMM

Mitutoyo BrightApex 504 CMM

1 48 x 79 x 40 Yes Yes

1 20 x 16 x 16 Yes Yes

Quantity Envelope x/y/z (inch) Manual control CNC Control Extras

Inkjet part marking

CNC engraving

Class 100 clean room

TT-C-490E phosphate

Solidworks, CATIA, IGES

MCOSMOS C3 software,Solidworks, CATIA, IGEScompatible, SPC capable

Athena Manufacturing www.athenamfg.com [email protected] Rev July 2009

Page 9: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

Contact UsContact Us

Athena Manufacturing www.athenamfg.com [email protected] Rev July 2010

Physical address15900 Bratton LaneAustin, Texas78728

Mailing addressPO Box 3649Pflugerville, Texas78691

Telephone Fax Website Email512-928-2693 512-928-2741 www.athenamfg.com [email protected]

Directions & map

Near Downtown Austin:AT&T Center at The University of Texas1900 University AvenueAustin, Texas 78705

To book a room:Visit www.meetattexas.comCall 512-404-1900Use Athena Booking Code: ATHENAC

Lodging recommendationsClose to Our Facility:Comfort Suites North (TXC36)15112 FM 1825Pflugerville, Texas 78660

To book a room at the $89.95 discount rate:Call the hotel directly at 512-251-9088Mention 'Athena Manufacturing'

Page 10: Athena Manufacturing Manufacturing Brochure.pdf · Amada RG 80 Press Brake Amada RG 5020 Press Brake 1 88 98 inches 80 inches 14.5 1 55 82 inches 67 inches 14.5 Quantity

Athena Manufacturing, 15900 Bratton Lane, Austin, Texas, 78728

Tel: 512-928-2693 Fax: 512-928-2741 Web: www.athenamfg.com Email: [email protected] Rev July 2010