atlas copco - arkansas game and fish · pdf filecatalog atlas copco compressed air piping...

Catalog

Atlas Copco Compressed Air Piping System

Ordering and Installation Guide

1

HIGH COMPATIBILITY

QUALITY AIR WHERE YOU NEED IT

SYSTEM SAVINGS

QUICK TO INSTALL

2

THE FLEXIBLE FIT

AIRnet’s thread assembly, system cleanness and easy disassembly mean full reusability, fast extension possibilities, and full control over the network.

MINIMUM LEAKAGE

• O-ring ensures an airtight fi t.

• Resistant to vibration.

• No risk of corrosion.

• Easy system maintenance.

• No energy waste.

A COMPLETE SOLUTION

The AIRnet compressed air piping system is a complete solution from source to production thanks to its high quality aluminium pipes, its range of aluminium and polymer fi ttings from Ø20 - 80 mm (¾” - 3”) and variety of specialized tools, brackets and bushing.

HIGH MATERIAL RESISTANCE

The AIRnet piping system is resistant to corrosion, mechanical shocks, thermal variations and outdoor weather conditions.

AIRnet PLANNER VIRTUAL INSTALLATION

AIRnet Planner creates a 3D installation diagram using real-size equipment and real-life environments. It also calculates the pressure drop and estimates the time needed for assembly. Other handy features include a bill of material and a detailed quotation fi le.

Keep your eye out for this icon and learn some interesting facts!

GENERAL INFORMATION

3

In line with the high quality performance of our AIRnet product range, we offer our customer a 10 year guarantee on AIRnet fi ttings and aluminium pipes against any damages resulting from material defect.

WARRANTY COVERAGE TERMS

• Use only genuine parts.

• Perform installation according to our instructions and guidelines.

• Never use the components below or in excess of its limit ratings.

• Protect your installation against shocks or vibrations, corrosive environments.

• Damaged parts and/or site conditions must be submitted for inspection, prior to the settlement of any claim.

• AIRnet warranty is restricted to component replacement only.

• Claims should be addressed to any Atlas Copco Customer Center or Authorized Atlas Copco distribution network according to the standard procedure.

• This 10 year guarantee is limited to providing you with a new AIRnet fi tting or pipe and is subject to our determination that the fi tting or pipe failed exclusively due to a defect in the material at the time of manufacture.

AIRnet 10 year guarantee

TABLE OF CONTENTS

4

TABLE OF CONTENTS

A. General Information ........P 1-8

B. Product Catalog .............. P 9-32

To inform you on all items needed to install a complete compressed air piping system, the AIRnet product catalog is divided into 6 chapters.

1. Piping.......................................... P 9-11

2. Fittings ....................................P 12-20

3. Accessories ..........................P 21-24

4. Installation Material ...... P 25-27

5. Gripple ................................... P 28-33

6. Tools .................................................P 34

C. Installation Guide ........P 35-46

5

COMPLIANCYEN 13480 / Directive 97/23/EC and ASME B31.1

Complies with Common Pressure related approvals PED – CE – ASME – MOL – UDT – SQL – CRN – DIR – MOM-ASME

PERFORMANCE CRITERIA

• Compatible with compressed air, vacuum and inert gasses such as Nitrogen.• Maximum working pressure PN13 for temperatures between -20°C (-4°F) and +70°C (158°F).• Vacuum level 0.13 bar (1.88 psi) absolute pressure.• Operating temperature limits: -20°C (-4°F) / +70°C (158°F).• Lowest allowable pressure dewpoint: -70°C (-94°F).• Resistant to the effect of compressor oils (mineral oil / PAO based / Esther based oils).• The AIRnet range is fi re-resistant (according to UL94 HB).• AIRnet pipes are resistant to direct UV radiation and fi ttings are resistant to indirect UV radiation.• Corrosion-free.• Leakage-free.• Silicone-free.• Oil-free applications.

• Material PA6 with 30% fi berglass injection.

• Grip ring: stainless steel.• Seal NBR 70SH rubber.• Body color RAL 7011.• Nut color RAL 9011.• AIRnet logotype embossed.• Part number.• Nominal DN diameter.• Date of manufacture

(year / month) in casting data clock.

• Aluminium alloy EN-AB47100-EX.5079.

• Grip ring: stainless steel.• Seal NBR 70SH rubber.• Body color RAL 7011.• Nut color RAL 9011.• AIRnet logotype embossed.• Part number.• Nominal DN diameter.• Date of manufacture

(year / month) in casting data clock.

• Extruded aluminium ANSI B241 UNS alloy A96063 T5.

• Color RAL 5012 for air.• Color RAL 6018 for inert gasses,

e.g. Nitrogen.• AIRnet logotype marking.• Part number.• Maximum design

pressure indication.• Nominal outside

and inside diameter marked, e.g. Ø50 x 46 mm (2” x 1¾”).

• Date of manufacture (year / week).

TESTING PERFORMANCES

• We have applied the most severe testing conditions to our product to simulate the highest industrial standards.

• High pressure resistance during one hour.• Burst pressure to extreme high pressure.• Leakage-free test based on vibration cycle at different frequencies.• Leakage-free test based on pressure pulsation test.

Ø20 - 25 - 40 - 50 mm Ø63 - 80 mm Ø20 - 25 - 40 - 50 - 63 - 80 mm

3/4” - 1” - 11/2” - 2” 21/2” - 3” 3/4” - 1” - 11/2” - 2” - 21/2” - 3”

General specifi cations

GENERAL INFORMATION

A B C D E

6

PRODUCT IDENTIFICATION

A: AIRnet range family indexB: Inlet pipe diameter (OD)C: Thread OD or reduced AIRnet fi tting diameterD: Fitting codeE: Lot size

Example:

2810 4221 032810: AIRnet4: Pipe diameter Ø40 mm (1½”)2: Outlet AIRnet fi tting diameter Ø25 mm (1”)21: Reducing socket03: Lot size: pack of 3 pieces (The lot size indicates the minimum quantity

available for ordering.)

2810

Ø CODE Ø (inch/mm)

0 12.5 / ½”

1 20 / ¾”

2 25 / 1”

4 40 / 1½”

5 50 / 2”

6 63 / 2½”

7 80 / 3”

FITTING CODE FITTING PAGE NUMBER

00 Air pipe 6m (20 ft) 9

63 Air pipe 3m (10 ft) 9

61 N2 pipe 6m (20 ft) 10

01 S-bend 10

02 Equal socket 12

03 90° elbow 12

04 45° elbow 12

05 Equal tee 12

06 End cap 21

07 Reducing tee 13

08 / 09 Threaded reducing tee 17

10 Quick drop 15

11 / 12 Threaded quick drop 16

13 / 14 Adaptor union 19

15 / 16 Nipple socket male polymer 18

17 / 18 Nipple socket male alu 19

19 / 20 Nipple socket female alu 18

21 Reducing socket 13

22 / 27 Pipe clip & spacer 27 / 28

23 / 24 Wall mounted bracket 20

25 / 26 Threaded wall mounted nipple 20

51 Valve 13

52 / 53 Threaded valve 21

30-39 / 50 Brackets 27 / 28

28 / 29 / 40-45 Tools 29

60 Inner parts 22

65 / 66 O-ring 22

54 / 00 / 01 Flanges 21

All fi ttings are available in NPT and BSP threaded standards.

GENERAL INFORMATION

1

2

AIRnet fi tting design

STRONG-GRIP INTERNAL DESIGN

New design increasing grip, strength and safety (with stainless steel clinch ring)

SPECIFIC NUT DESIGN

Notches enable you to tightly secure the AIRnet spanner, without damaging the nut itself.

SPECIFIC BODY DESIGN

Very large inner body diameter eliminates the fl ow resistance and pressure drop. Flow guide reduces the pressure drop.

PARTS IDENTITY

Part number and diameter are embossed.

1

2

3

4

5

5

4

3

STEP STEP STEP

Push the pipe into the fi tting. Tighten the fi tting by hand. Secure the connection with a spanner (only necessary for >Ø40 mm (>1½”) fi ttings).

UNIQUE ASSEMBLY SYSTEM

AIRnet uses a single assembly method for all diameters, ensuring the shortest possible assembly time, from 1.5 minutes for the smallest to 4 minutes for the largest diameters.

GENERAL INFORMATION

7

8

AIRnet PIPES

Smooth surface.

Low friction factor.

Low initial pressure drop.(E.g. In a system with an air demand of 110 l/s, designed as a 400 m long ring of Ø50 mm (2”) pipes with P = 7 bar, the pressure drop (ΔP) equals 0.2 bar.)

Aluminium and polymer fi ttings are corrosion-free.

No risk of corrosion when cutting the aluminium. Very low risk of leakage, which is not related to corrosion.

Lightweight pipes: a standard Ø50 mm (2”) diameter pipe weighs less than 5 kg (11 lbs).

Short manual cutting time.

Fast deburring of the pipe. Pipes can be simply pushed into the fi tting.

The fi ttings can be tightened by hand and secured with a spanner.

Modifying the network is easy: the fi ttings and pipes can be simply disassembled and re-used.

Standard painted blue (compressed air) or green (inert gases) for easy network identifi cation.

GALVANIZED PIPES

Rough surface.

Friction factor is almost double of an aluminium pipe.

High initial pressure drop.(E.g. In a system with an air demand of 110 l/s, designed as a 400 m long ring of Ø50 mm (2”) pipes with P = 7 bar, the pressure drop (ΔP) equals 0.37 bar.)

Corrosion protection depends on galvanization quality.

When cutting the pipe, the galvanization is removed. The connection poses a high risk of corrosion at low level points where water can stagnate, resulting in a high risk of leakage.

Heavy pipes: a standard Ø50 mm (2”) pipe weighs more than 25 kg (55 lbs).

Very long manual cutting time, electrical cutter may generate some metallic dust.

Threading the pipe requires a certain level of experience to avoid future leakage.

The galvanized fi ttings need to be tightened using a spanner. The risk of leakage depends on the quality of the thread.

Modifying the network is often diffi cult: after disassembly, the pipes have to be cut, changed, threaded and re-assembled.

Pipes need to be painted in the appropriate color, adding to the total cost.

AIRnet vs. traditional galvanized pipes

GENERAL INFORMATION

9

PRODUCT CATALOG PIPING

Aluminium pipe for air (6 m / 20 ft) 2810 00

Aluminium pipe for air (3 m / 10 ft) 2810 63

ALUMINIUM PIPES

Calibrated pipe / Color RAL 5012 for air pipes / Color RAL 6018 for Nitrogen pipes

Qualicoat label / Fire resistant

Operating limits: Maximum pressure: 13 bar (188 psi)

Vacuum level = 0.13 bar (1.88 psi)

Temperature limits: -20°C (-4°F) to +50°C (122°F) ambient temperature

-20°C (-4°F) to +70°C (158°F) operating temperature

In most industrial standards, compressed air networks can be

identifi ed by their blue color. To optimize your installation

costs, their standard length is 6 m (20 ft), which also

is the standard industrial length.

3 m (10 ft) pipes are especially suitable for a short network

extension or for an installation requiring a short length

of a certain diameter. The 3 meter packs are available in

different quantities.

PART NUMBER OUTSIDE Ø (mm / inch)

INSIDE Ø (mm / inch)

LENGTH (m / ft)

WEIGHT (kg / lbs) LOT SIZE

2810 1000 00 20 / ¾” 17.4 / 0.69” 6 / 20 1.2 / 2.6 10

2810 2000 00 25 / 1” 22.2 / 0.87” 6 / 20 1.9 / 4.2 10

2810 4000 00 40 / 1½” 36.4 / 1.43” 6 / 20 3.5 / 7.7 05

2810 5000 00 50 / 2” 46.0 / 1.81” 6 / 20 4.6 / 10.1 04

2810 6000 00 63 / 2½” 59.0 / 2.32” 6 / 20 6.2 / 13.7 03

2810 7000 00 80 / 3” 76.0 / 2.99” 6 / 20 9.5 / 20.9 02



LENGTH (m / ft)


2810 1063 00 20 / ¾” 17.4 / 0.69” 3 / 10 0.6 / 1.3 10

2810 2063 00 25 / 1” 22.2 / 0.87” 3 / 10 0.9 / 2.0 10

2810 4063 00 40 / 1½” 36.4 / 1.43” 3 / 10 1.7 / 3.7 05

2810 5063 00 50 / 2” 46.0 / 1.81” 3 / 10 2.3 / 5.1 05

2810 6063 00 63 / 2½” 59.0 / 2.32” 3 / 10 3.1 / 6.8 04

2810 7063 00 80 / 3” 76.0 / 2.99” 3 / 10 4.7 / 10.4 04

PART NUMBER 2810 1000 00 - DN 20 - PN 13 BAR

To ensure a leakage-free and safe installation, only Atlas Copco’s aluminium pipes have been calibrated, tested and approved for the assembly of AIRnet fi ttings.

PIPING

DOUBLE S-BEND

Double S-bend 2810 01

The double S-bend is a 50 cm (19.7”) long, rigid, pre-curved

section of aluminium pipe, often used to fi x drop legs closer

to the wall when the main ring is installed further away

from the wall.

PART NUMBER PART NUMBER LENGTH (cm / inch) LOT SIZE

drop leg Ø 20 mm (¾”) drop leg Ø 25 mm (1”)

2810 1001 00 2810 2001 00 50 / 19.7” 05

10

PRODUCT CATALOGPIPING

Aluminium pipe for inert gases (6 m / 20 ft) 2810 61

In most industrial standards, networks for inert gases, such as

nitrogen, can be identifi ed by their green color. The green AIRnet

pipes can be used to assemble a network after GN compressors.



LENGTH (m / ft)


2810 1061 00 20 / ¾” 17.4 / 0.69” 6 / 20 1.2 / 2.6 05

2810 2061 00 25 / 1” 22.2 / 0.87” 6 / 20 1.9 / 4.2 05

11

Design of the main ring and distribution lines

The main ring is often the main skeleton of a network. This loop

is located close to the main point of use, with drop legs connecting

the main ring to your point of use, ensuring a minimal pressure

drop. Using a main ring, the pressure drop is twice as low as

when using a straight distribution line of the same length.

In general, the main ring’s diameter is based on the capacity of all

compressors connected to the network, and should take possible

future extensions into account.

A distribution line is usually preferred to connect the main ring

to a single point of use which is isolated in a remote location.

The diameter of the distribution line should be based on the air

demand at this specifi c point of use.

Cross ring lines are distribution lines which connect the opposite

sections of the main ring to guarantee a minimal pressure drop

in other locations than the main point of use.

12

PRODUCT CATALOGFITTINGS

EQUAL DIAMETERS

Equal socket 2810 02

90° elbow 2810 03

Equal tee 2810 05

45° elbow 2810 04

PARTNUMBER

Ø(mm / inch)

DIMENSIONS (mm / inch)LOT SIZE

L W H

2810 1002 00 20 / ¾” 102 / 4” 36 / 1.4” 36 / 1.4” 01

2810 2002 00 25 / 1” 125 / 4.9” 45 / 1.8” 45 / 1.8” 01

2810 4002 00 40 / 1½” 199 / 7.8” 72 / 2.8” 72 / 2.8” 01

2810 5002 00 50 / 2” 227 / 8.9” 89 / 3.5” 89 / 3.5” 01

2810 6002 00 63 / 2½” 186 / 7.3” 89 / 3.5” 92 / 3.6” 01

2810 7002 00 80 / 3” 233 / 9.2” 113 / 4.4” 116 / 4.6” 01

PARTNUMBER

Ø(mm / inch)


L W H

2810 1003 00 20 / ¾” 82 / 3.2” 82 / 3.2” 36 / 1.4” 01

2810 2003 00 25 / 1” 100 / 3.9” 100 / 3.9” 45 / 1.8” 01

2810 4003 00 40 / 1½” 160 / 6.3” 160 / 6.3” 72 / 2.8” 01

2810 5003 00 50 / 2” 188 / 7.4” 188 / 7.4” 89 / 3.5” 01

2810 6003 00 63 / 2½” 168 / 6.6” 96 / 3.8” 168 / 6.6” 01

2810 7003 00 80 / 3” 213.5 / 8.4” 113 / 4.4” 213.5 / 8.4” 01

PARTNUMBER

Ø(mm / inch)


L W H

2810 1005 00 20 / ¾” 127 / 5” 82 / 3.2” 36 / 1.4” 01

2810 2005 00 25 / 1” 155 / 6.1” 100 / 3.9” 45 / 1.8” 01

2810 4005 00 40 / 1½” 249 / 9.8” 160 / 6.3” 72 / 2.8” 01

2810 5005 00 50 / 2” 286 / 11.3” 188 / 7.4” 89 / 3.5” 01

2810 6005 00 63 / 2½” 247 / 9.7” 138 / 5.4” 92 / 3.6” 01

2810 7005 00 80 / 3” 314 / 12.4” 213.5 / 8.4” 113 / 4.4” 01

PART NUMBER Ø(mm / inch)


L W H

2810 1004 00 20 / ¾” 106 / 4.2” 67 / 2.6” 36 / 1.4” 01

2810 2004 00 25 / 1” 128 / 5.0” 83 / 3.3” 45 / 1.8” 01

2810 4004 00 40 / 1½” 205 / 8.1” 65 / 2.6” 72 / 2.8” 01

2810 5004 00 50 / 2” 238 / 9.4” 154 / 6.1” 89 / 3.5” 01

FITTINGS

13

PRODUCT CATALOG FITTINGS

REDUCING DIAMETERS

Reducing socket 2810 21

BALL VALVES

AIRnet is compatible with standard industrial ball valves,

using nipple sockets to connect the valves to the system.

Please refer to the section “Connection equipment” on page 18

for more information on the nipple socket range.

Ball valve (BSP thread)

AIRnet valve 2810 51

Reducing tee 2810 07



L W H

1619 6153 04 12.5 / ½” 127 / 5.0” 33 / 1.3” 71 / 2.8” 01

1619 6153 05 20 / ¾” 129 / 5.1” 40 / 1.6” 78 / 3.1” 01

1619 6153 06 25 / 1” 192 / 7.6” 50 / 2.0” 102 / 4.0” 01

1619 6153 07 32 / 1¼” 200 / 7.9” 50 / 2.0” 102 / 4.0” 01

1619 6153 08 40 / 1½” 204 / 8.0” 50 / 2.0” 102 / 4.0” 01

1619 6153 09 50 / 2” 275 / 10.8” 87 / 3.4” 173 / 6.8” 01

0852 0010 08 80 / 3” 201 / 7.9” 140 / 5.5” 205 / 8.1” 01



L W H

2810 1051 00 20 / ¾” 140 / 5.5” 70 / 2.8” 100 / 4.0” 01

2810 2351 00 25 / 1” 165 / 6.5” 75 / 3.0” 100 / 4.0” 01

2810 4051 00 40 / 1½” 260 / 10.2” 105 / 4.1” 140 / 5.5” 01

2810 5051 00 50 / 2” 285 / 11.2” 125 / 5.0” 150 / 5.9” 01

2810 6051 00 63 / 2½” 220 / 8.7” 185 / 7.3” 310 / 12.2” 01

2810 7051 00 80 / 3” 265 / 10.4” 200 / 7.9” 330 / 13.0” 01


REDUCED Ø (mm / inch)


L W H

2810 2121 00 25 / 1” 20 / ¾” 115 / 4.5” 45 / 1.8” 45 / 1.8” 01

2810 4221 00 40 / 1½” 25 / 1” 165 / 6.5” 72 / 2.8” 72 / 2.8” 01

2810 5421 00 50 / 2” 40 / 1½” 215 / 8.5” 89 / 3.5” 89 / 3.5” 01


REDUCED Ø (mm / inch)


L W H

2810 2107 00 25 / 1” 20 / ¾” 155 / 6.1” 96 / 3.8” 45 / 1.8” 01

2810 4207 00 40 / 1½” 25 / 1” 249 / 9.8” 144 / 5.7” 72 / 2.8” 01

2810 5407 00 50 / 2” 40 / 1½” 286 / 11.3” 179 / 7” 89 / 3.5” 01

14


VALVES ARE USED FOR VARIOUS PURPOSES:

• To isolate a main ring, a distribution line or a drop leg. This facilitates possible future modifi cations of the system.

• To bypass air treatment equipment in order to perform service without stopping the air production.

15


QUICK DROP

Quick drops are specifi cally designed to connect a distribution

line or a main ring to a drop leg from the middle of the pipe.

This unique fi tting design makes it possible to create a new drop

leg extension in minimum time. As the connection is made from

the side section, the risk of condensate pollutant is eliminated.

DRILLING HOLEPositioned at an exact 180° angle from the connecting hole, the drilling hole facilitates the preparation of the pipe.

CLAMP FIXTURE Loosen and tighten to adjust your quick drop around the pipe.

MARKINGSIndicate the optimum position of the pipe when drilling in order to match the fi nal position.

O-RINGEnsures a leakage-free assembly.

CONNECTED ØRanging from Ø25 mm (1”) to Ø80 mm (3”).

OUTLET ØAvailable in two diameters: Ø20 mm (¾”) and Ø25 mm (1”).

BRASS OUTLET ØRobust; resistant to several assemblies (for threaded quick drops only).

1

2

3

4

5

6

7

Quick drops are usually standardized to a single diameter all over the plant. The selected diameter should be based on the air demand at the point of use with the highest consumption.

Quick drop 2810 10

1

2

4

5

6

7

3

The quick drop range is available in two outlet diameters,

Ø20 mm (¾”) and Ø25 mm (1”), matching standard drop leg sizes.

A quick drop can be assembled in less than 5 minutes and does

not require any specifi c tools.

PART NUMBER PART NUMBER MAIN Ø(mm / inch)


drop leg Ø 20 mm (¾”) drop leg Ø 25 mm (1”) L W H

2810 2110 00 – 25 / 1” 106 / 4.2” 59 / 2.3” 52 / 2” 01

2810 4110 00 2810 4210 00 40 / 1½” 125 / 4.9” 70 / 2.8” 52 / 2” 01

2810 5110 00 2810 5210 00 50 / 2” 150 / 5.9” 111 / 4.4” 63 / 2.5” 01

2810 6110 00 2810 6210 00 63 / 2½” 148 / 5.8” 110 / 4.3” 62 / 2.5” 01

2810 7110 00 2810 7210 00 80 / 3” 214 / 8.4” 165 / 6.5” 63 / 2.5” 01

16


THREADED QUICK DROP

Threaded quick drops are designed to divert a distribution line

or a main ring from the middle of the pipe. They can be

connected to Ø12.5 mm (½”) or Ø20 mm (¾”) male inlets

and have multiple purposes:

Used as drop legsIn combination with a rubber hose, the threaded quick drop outlets can be used to create drop legs.

Connect point of use equipmentA threaded quick drop almost instantly provides an additional point of use from the existing pipe, and can be used to hook up a spray air gun or air gun.

Connect instrumentation devicesConveniently add pressure sensors or a pressure gauge to the network.

PART NUMBER PART NUMBER MAIN Ø

(mm / inch)

DIMENSIONS (mm / inch)

LOT SIZEdrop leg thread outlet Ø12.5 mm (½”)

drop leg thread outlet Ø20 mm (¾”) L W H

2810 2012 00 – 25 / 1” 90 / 3.5” 69 / 2.7” 52 / 2” 01

2810 4012 00 2810 4112 00 40 / 1½” 102 / 4” 94 / 3.7” 52 / 2” 01

2810 5012 00 2810 5112 00 50 / 2” 127 / 5” 111 / 4.4” 62 / 2.4” 01

2810 6012 00 2810 6112 00 63 / 2½” 128 / 5.0” 110 / 4.3” 62 / 2.4” 01

2810 7012 00 2810 7112 00 80 / 3” 195 / 7.7” 165 / 6.5 “ 63 / 2.5” 01

Threaded quick drop (NPT thread) 2810 12

17


A threaded reducing tee is often used to connect a rubber hose to the system.

THREADED REDUCING TEE

Also a threaded reducing tee can be used to divert a distribution line or a main ring from

the middle of the pipe in order to bypass an obstacle or avoid a diffi cult geometry.

Threaded reducing tee (NPT thread) 2810 09


REDUCED THREAD OUTLET Ø

(mm / inch)


L W H

2810 1009 00 20 / ¾” 12.5 / ½” 127 / 5” 85 / 3.3” 85 / 3.3” 01

2810 2009 00 25 / 1” 12.5 / ½” 155 / 6.1” 96.9 / 3.8” 97 / 3.8” 01

2810 6509 00 63 / 2½” 50 / 2” 247 / 9.7” 116 / 4.6” 92 / 3.6” 01

2810 7609 00 80 / 3” 63 / 2½” 314 / 12.4” 153.5 / 6.0” 113 / 4.4” 01

2810 7709 00 80 / 3” 80 / 3” 314 / 12.4” 139.5 / 5.5” 113 / 4.4” 01

NIPPLE SOCKET

Nipple sockets are used to connect any sort of equipment to or from the inlet or outlet thread. Nipple sockets are key fi ttings which guarantee compatibility with any existing network or piece of equipment.

A large range of nipple sockets is available to ease the connection to any existing thread. For each diameter, the thread outlet is available in 2 sizes:• to connect to the same diameter,• to connect to a smaller diameter (one size smaller).

This limits the use of additional galvanized bushes and nipples to make both systems compatible.

The range of nipple sockets is available in a polymer or aluminium body. For larger diameters, it is recommended to use the aluminium body thread.

Polymer nipple socket male (NPT thread) 2810 16

PART NUMBER AIRnet Ø(mm / inch)

MALE OUTLET Ø (mm / inch)


L W H

2810 1016 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 01

2810 1116 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2216 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4416 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5516 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01

18


Aluminium nipple socket female (NPT thread) 2810 20


FEMALE OUTLET Ø (mm / inch)


L W H

2810 1120 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2220 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4420 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5520 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01

2810 6620 00 63 / 2½” 63 / 2½” 122 / 4.8” 95 / 3.7” 95 / 3.7” 01

Aluminium nipple socket male (NPT thread) 2810 18

ADAPTOR UNION

In most geometries, AIRnet pipes provide enough fl exibility to easily disconnect them from the fi ttings. In some exceptions, however, the pipe might not provide enough fl exibility for easy dismantling.

The adaptor union is a handy alternative to disconnect a pipe from the network without the need to bend the pipe.

Adaptor union female (NPT thread) 2810 14


MALE OUTLET Ø (mm / inch)


L W H

2810 1018 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 01

2810 1118 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2118 00 25 / 1” 20 / ¾” 82 / 3.2” 45 / 1.8” 45 / 1.8” 01

2810 2218 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4318 00 40 / 1½” 32 / 1¼” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 4418 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5418 00 50 / 2” 40 / 1½” 140 / 5.5” 89 / 3.5” 89 / 3.5” 01

2810 5518 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01

2810 6518 00 63 / 2½” 50 / 2” 137 / 5.4” 92 / 3.6” 92 / 3.6” 01

2810 6618 00 63 / 2½” 63 / 2½” 141 / 5.6” 92 / 3.6” 92 / 3.6” 01

2810 7618 00 80 / 3” 63 / 2½” 148 / 5.8” 113 / 4.4” 113 / 4.4” 01

2810 7718 00 80 / 3” 80 / 3” 151 / 5.9” 113 / 4.4” 113 / 4.4” 01




L W H

2810 2214 00 25 / 1” 25 / 1” 106 / 4.2” 45 / 1.8” 45 / 1.8” 01

2810 4414 00 40 / 1½” 40 / 1½” 163 / 6.4” 72 / 2.8” 72 / 2.8” 01

2810 5514 00 50 / 2” 50 / 2” 188 / 7.4” 89 / 3.5” 89 / 3.5” 01

2810 6614 00 63 / 2½” 63 / 2½” 199 / 7.8” 110 / 4.3” 110 / 4.3” 01

2810 7714 00 80 / 3” 80 / 3” 251 / 9.9” 130 / 5.1” 130 / 5.1” 01

19


Wall mounted nipples are specifi cally designed to end your distribution line with 2 threaded outlets. Available in female outlets of Ø12.5 mm (½”) or Ø20 mm (¾”), they can be connected to any device.

While also nipple sockets can be used to end your network, this usually requires more appropriate point of use connectors of a smaller diameter.

OUTLET ORIENTATIONNot horizontal, but pointed towards the fl oor for security reasons in case a coupler is dislocated under pressure.

CONNECTED ØAvailable in Ø20 mm (¾”) or Ø25 mm (1”) to match the drop leg diameter.

BRASS OUTLETS Ø Robust; resistant to several assemblies.

OUTLETS ØAvailable in 1/2” BSP or 1/2” NPT

DRAIN VALVEThe lowest point requires a frequent, simple check for condensate contamination.

QUICK ASSEMBLY4 screws against a wall.

1

2

3

4

5

6

Wall mounted bracket (NPT thread) 2810 24

Threaded wall mounted nipple (NPT thread) 2810 26

WALL MOUNTED NIPPLE




L W H

2810 1024 00 20 / ¾” ½” 100 / 3.9” 68 / 2.7” 110 / 4.3” 012810 2024 00 25 / 1” ½” 100 / 3.9” 68 / 2.7” 114 / 4.5” 01




L W H

2810 0026 00 12.5 / ½” ½” 100 / 3.9” 68 / 2.7” 111 / 4.4” 012810 1026 00 20 / ¾” ½” 100 / 3.9” 68 / 2.7” 115 / 4.5” 01

END CAP

End caps are often used to temporarily end a network section in anticipation of a future extension.

End cap 2810 06



L W H

2810 1006 00 20 / ¾” 59 / 2.3” 36 / 1.4” 36 / 1.4” 012810 2006 00 25 / 1” 72 / 2.8” 45 / 1.8” 45 / 1.8” 012810 4006 00 40 / 1½” 109 / 4.3” 72 / 2.8” 72 / 2.8” 012810 5006 00 50 / 2” 129 / 5.1” 89 / 3.5” 89 / 3.5” 012810 6006 00 63 / 2½” 149 / 5.9” 92 / 3.6” 92 / 3.6” 012810 7006 00 80 / 3” 155 / 6.1” 113 / 4.4” 113 / 4.4” 01

20


FLANGES

Flanges

THREADED AIRnet BALL VALVE

A network can also be ended by means of a threaded valve. AIRnet is compatible with standard industrial ball

valves, using a nipple socket to connect the valve to the AIRnet installation.

To maintain equipment, it is advised to isolate the equipment from the compressed air system.

Threaded AIRnet valve (NPT thread) 2810 53

PART NUMBER Description Ø(mm)

H(mm) LOT SIZE

2810 6054 00 Flange diam 63 185 95 012810 7054 00 Flange diam 80 200 120 010650 0100 16 Flat Gasket diam 63 - - 010650 1001 27 Flat Gasket diam 80 - - 01



L W H

2810 1153 00 20 / ¾” 120 / 4.7” 70 / 2.8” 100 / 3.9” 012810 2353 00 25 / 1” 127 / 5.0” 75 / 3.0” 100 / 3.9” 012810 4453 00 40 / 1½” 200 / 7.9” 105 / 4.1” 140 / 5.5” 012810 5553 00 50 / 2” 209 / 8.2” 125 / 4.9” 150 / 5.9” 012810 6653 00 63 / 2½” 170 / 7.0” 185 / 7.3” 310 / 12.2” 012810 7753 00 80 / 3” 200 / 8.2” 200 / 8.2” 330 / 13.0” 01

SPARE PARTS

Inner Parts 2810 60

PART NUMBER Ø(mm / inch) LOT SIZE

2810 1060 00 20 / ¾” 052810 2060 00 25 / 1” 052810 4060 00 40 / 1½” 052810 5160 00 50 / 2” 052810 6060 00 63 / 2½” 052810 7060 00 80 / 3” 05

PART NUMBER Ø(mm / inch) LOT SIZE

2810 1065 00 20 / ¾” 102810 2065 00 25 / 1” 102810 4065 00 40 / 1½” 102810 5065 00 50 / 2” 102810 6065 00 63 / 2½” 102810 7065 00 80 / 3” 102810 1066 00 Quick drop 20 / ¾” 102810 2066 00 Quick drop 25 / 1” 10

O-ring 2810 65 / 2810 66

21

PRODUCT CATALOG ACCESSORIES

FLEXIBLE HOSES

Protection strap against whiplash 2810 55

Flexible hoses are high quality hoses for compressed air, which comply with industrial standards. Their PN16 complies with the operating limits of AIRnet equipment. AIRnet hose outlets are

fully compatible with AIRnet fi ttings. Hoses can be used for many purposes: to bypass obstacles, to absorb vibration, or to create an expansion loop.

The strap prevents the fl exible hose from lashing should it become disconnected.Conform to ISO 4414 safety standards.

AIRnet hose NPT 2810 57

PART NUMBER LENGTH (m / ft)

Ø(mm / inch)

CONNECTION TYPE LOT SIZE

2810 1057 00 0.75 / 2.5’ 20 / 3/4" straight 01

2810 1157 00 1.5 / 4.9’ 20 / 3/4" straight 01

2810 2057 00 0.75 / 2.5’ 25 / 1" straight 01

2810 2157 00 1.5 / 4.9’ 25 / 1" straight 01

2810 4057 00 1 / 3.3’ 40 / 11/2" elbow 90° 01

2810 4157 00 1.5 / 4.9’ 40 / 11/2" straight 01

5810 5057 00 1 / 3.3’ 50 / 2" elbow 90° 01

2810 5157 00 1.5 / 4.9’ 50 / 2" straight 01

PART NUMBER TYPE LOT SIZE

2810 0055 00 For Ø12.5-32 mm (½”-1¼”) hoses 01

2810 0055 01 For Ø40-80 mm (1½”-3”) hoses 01

ACCESSORIES

CONNECTIONS

The BSP connectors are made of brass, and are mostly used to make the wall mounted bracket and quick drop threaded outlets (also made of brass) compatible with various types of equipment. As the anodization of aluminium fi tting prevents

any risk of corrosion, also aluminium nipple sockets can be used to make the connection. It is highly recommended to use appropriate sealing material to ensure that the system remains leakage-free.

Ø48

189

~ 2

53

4 6.3 80.6

0.4

0.2

0.020 40 60 80 100

0.6

0.44 6.3 8

0.2

0.0

22

PRODUCT CATALOGACCESSORIES

We have selected the most popular airline accessories from the Atlas Copco Tool Catalog. The below sequence provides examples to typical assembly parts to fulfi ll the major application requirements. Please note the distinction we make with regard

to the type of application of your plant, being heavy or low duty. Feel free to select only certain items from the sequence, as items are individually available and delivered separately.

AIRLINE ACCESSORIES

NPT accessories

From AIRnet male nipple socket to a pneumatic tool via FRL (Filter – Regulator – Lubricator) for heavy duty application (Max. 30 l/s)

From AIRnet male nipple socket to a pneumatic tool via FRL (Filter – Regulator – Lubricator) for low duty application (Max. 22 l/s)

PART NUMBER

FRL ASSEMBLY FOR HEAVY DUTY APPLICATION (Max. 30 l/s)

INLET Ø (inch)

OUTLET Ø (inch) LOT SIZE

9093 0015 02 Complete FRL air Prep unit - FRD 15CU-B 1/2" f 1/2" f 01

8202 1125 23 ErgoQIC 10 M15U Quick coupling for connection for ready made hose 1/2" m 1/2" 01

8202 1180 22 Ready made hose 5m (Heavy Duty) 1/2" 1/2" m 01

8202 1225 22 ErgoNIP 10 M15U 1/2" 01

PART NUMBER

FRL ASSEMBLY FOR LOW DUTY APPLICATION (Max. 22 l/s)

INLET Ø (inch)


9093 0015 02 Complete FRL air Prep unit - FRD 15CU-B 1/2" f 1/2" f 01

8202 1125 23 ErgoQIC 10 M15U Quick coupling for connection for ready made hose 1/2" m 1/2" 01

8202 1180 79 Ready made hose 5m (Low Duty) 1/2" 3/8" m 01

8202 1225 14 ErgoNIP 10 M10U 1/2" 01

* Only when connected to a male nipple socket Ø20 mm (¾”) outlet.

* Only when connected to a male nipple socket Ø20 mm (¾”) outlet.

Pressure drop (bar) Inlet pressure 4, 6.3, 8 bar

Air fl ow (l/s)

Pressure drop (bar) Inlet pressure 4, 6.3, 8 bar

Air fl ow (l/s)

FRL description & characteristics

Temperature range (at 10 bar): 0°C to +50°CMax. working pressure (up to +25°C): 16 bar inletOutlet connection thread: ½” BSPTotal FRL weight: 1.85 kg

Filter - Water separationSemi-automatic drainageSeparation of particles larger than about 15 μm as standard.Flow capacity at 6.3 bar inlet pressure and with a pressure drop of 0.2 bar: 38 l/sMaximum condensate in the bowl: 6 cl

Flow capacity at 8 bar inlet pressure and with a 6.3 bar outlet pressure: 32 l/sInlet pressure (min. / max.): 0 / 16 barOutlet pressure (min. / max.): 0.5 / 8 barLowest differential pressure: 0.2 bar

Oil fog lubricator with plastic bowl for tools in long time operation. Constant rate of oil drop per minute. Oil refi lling under pressure through the fi ller plug. Flow capacity at 6.3 bar inlet pressure and with a pressure drop of 0.15 bar: 38 l/sMaximum oil capacity in the bowl: 12 cl

BS

P ½

”

BS

P ½

”

0.6

0.5

0.30.3

0.1

0.4

0.2

0.6

0.5

0.3

0.10.1

0.4

0.2

23

PRODUCT CATALOG ACCESSORIES

Disconnection

Connection 1. Slot in 2. Straighten up

3. Press together 4. Bend back

ΔP (bar)

Air fl ow (l/s)

ΔP (bar)

From AIRnet threaded quick drop or wall mounted bracket to a pneumatic tool via a 20 m (65.6 ft) PVC hose for low duty application (Max. 22 l/s)

From AIRnet threaded quick drop or wall mounted bracket to a pneumatic tool via a 20 m (65.6 ft) PVC hose for low duty application (Max. 22 l/s)

The below sequence is connected to either a Ø12.5 mm (½”) or Ø20 mm (¾”) threaded quick drop outlet or a Ø12.5 mm (½”) wall mounted bracket outlet.

The below sequence is connected to either a Ø12.5 mm (½”) or Ø20 mm (¾”) threaded quick drop outlet or a Ø12.5 mm (½”) wall mounted bracket outlet.

ErgoQIC & QIC S description & characteristics

ErgoQIC is effective in operation, safe and easy to handle. Its unique design eliminates fl ow resistance, resulting in an extremely low pressure drop. The ball valve swivels through 75° for quick connection / disconnection and safe operation.Flow capacity at 6 bar inlet pressure and with a pressure drop of 0.2 bar: 48 l/sMax. pressure: 16 barTemperature range: -10°C to +70°CNominal fl ow diameter: 9.4 mm

QIC S couplings are the perfect solution to change hoses from one air tool to another, or to make fast connections to an air outlet.Flow capacity at 6 bar inlet pressure and with a pressure drop of 0.2 bar: 20 l/sMax. pressure: 16 barTemperature range: -20°C to +80°CNominal fl ow diameter: 7.1 mm

Air fl ow (l/s)

PART NUMBER

POINT OF USE CONNECTION WITH PVC HOSE FOR LOW DUTY APPLICATION (Max. 22 l/s)

Inlet Ø (inch)

Outlet Ø (inch) LOT SIZE

0605 8350 58 Bushing connection 3/4" m 1/2" f 01

0347 6104 00 Hose clamp for above 1/2" 1/2" 01

9093 0057 91 Rubber Hose 20m - 30l/s - 30l/s 1/2" 1/2" 01


8202 1120 10 ErgoQIC 10 1/2" 1/2" 01

8202 1225 22 ErgoNIP 10 nipple 1/2" 1/2" m 01

PART NUMBER

POINT OF USE CONNECTION WITH PVC HOSE FOR LOW DUTY APPLICATION (Max. 22 l/s)

Inlet Ø (inch)

Outlet Ø (inch) LOT SIZE

0605 8350 58 Bushing connection 3/4" m 1/2" f 01


9093 0036 01 Rubber Hose 20m - 30l/s - 22l/s 1/2" 1/2" 01


8202 1120 10 ErgoQIC 10 1/2" 1/2" 01

8202 1225 14 ErgoNIP 10 nipple 3/8" 3/8" m 01

* Only when connected to a quick drop Ø20 mm (¾”) outlet.

* Only when connected to a quick drop Ø20 mm (¾”) outlet.

NPT accessories

0.5 m 0.1 mb

D

24

PRODUCT CATALOGACCESSORIES

* The safety nozzle defl ects the air sideways if the forward air fl ow is blocked, with a maximum of 2 bar in case of direct contact (compliant with US OSHA Standards).

From AIRnet threaded quick drop or wall mounted bracket to a blow gun via a spiral hose (Max. 7 l/s)

The below sequence is connected to either a Ø12.5 mm (½”) threaded quick drop outlet or a Ø12.5 mm (½”) wall mounted bracket outlet.

Spiral hose description & characteristics

PART NUMBER

PVC HOSE ASSEMBLY FOR LOW DUTY APPLICATION (Max. 22 l/s)

INLET Ø (inch)


0605 8300 89 Bushing to connect a Ø12.5 mm (½”) m to a Ø6 mm (¼”) f ½” m ¼” f 01

8202 0508 70 Short spiral hose for blow gun. Male threaded Ø6 mm (¼”) BSP ¼” m ¼” m 01

0657 5764 00 Gasket for above. Ø6 mm (¼”) BSP ¼” m ¼” m 01

OR

8202 0508 72 Long spiral hose for blow gun. Male threaded Ø6 mm (¼”) BSP ¼” m ¼” m 01

8202 1005 51 Blow GUN F06 A-S. With safety nozzle. Ø6 mm (¼”) f* ¼” f – 01

PART NUMBER INSIDE Ø (mm / inch)

MAX. FLOW (l/s / cfm / m3/h)

MAX.LENGTH (m / ft)

INLET AND OUTLET Ø (mm / inch)

8202 0508 70 6.5 / 0.26” 7 / 14.8 / 25.2 <2.0 / <6.6 6 / ¼”8202 0508 72 6.5 / 0.26” 5 / 10.6 / 18.0 <4.0 / <13.1 6 /¼”

Use a threaded quick drop to install pressure gauges at any point in your network to inform the end user on the system pressure.

PRESSURE GAUGE

Pressure gauge

* Use a bushing 0605 8300 89 to connect from a Ø12.5 mm (½”) threaded quick drop outlet.

PART NUMBER MALE INLET Ø (mm / inch) LOT SIZE

1503 2729 01* 6 / ¼” 01

Balancer to connect the hose to lighten the use of the pneumatic tool

PART NUMBER

PVC HOSE ASSEMBLY FOR LOW DUTY APPLICATION (Max. 22 l/s) LOT SIZE

8202 0703 09 RIL 5 balancer allows setting of weight at desired height / capacity 0.4 - 2.3 kg (0.9 - 5.1 lbs) / wire length 2.4 m (7.9 ft) 01

25

PRODUCT CATALOG INSTALLATION MATERIAL

PROFILE CHANNEL ARMS

Profi le channel arms

Please respect the maximum weight allowed for a specifi c arm length.

PART NUMBER TYPEDIMENSIONS (mm / inch)

LOT SIZEL W H

2810 0030 00 Profi le channel (2 m / 6.6 ft) 2000 / 78.7” 30 / 1.2” 27 / 1.1” 05

2810 0031 00 Profi le wall bracket 50 / 2.0” 76 / 3.0” 114 / 4.5” 05

2810 0032 00Cantilever arm

300 / 11.8” – 27 / 1.1” 05

2810 0132 00 500 / 19.7” – 27 / 1.1” 01

2810 0033 00

T-bolt

30 / 1.2” – – 10

2810 0133 00 40 / 1.6” – – 10

2810 0233 00 60 / 2.4” – – 10

2810 0333 00 80 / 3.1” – – 10

2810 0034 00 Protection cap – 30 / 1.2” 18.5 / 0.7” 10

INSTALLATION MATERIAL

The AIRnet range includes a large variety of hanging brackets to facilitate all possible assembly alternatives. It is important to select the appropriate brackets to reduce the required installation time. A beam clamp, for example, can be installed much faster than cantilever arms fi xed to concrete walls.

Three items are essential to hang pipes effi ciently. All are available in this catalogue:• the AIRnet pipe clip with integrated nuts;• M8 threaded rod or T-bolts;• hanging brackets.

It is recommended to fi x pipes of standard length onto a minimum of two hanging points.

HANGING BRACKETS

26

PRODUCT CATALOGINSTALLATION MATERIAL

Pipe clip 2810 22

PIPE CLIP & CLIP SPACER

Atlas Copco’s pipe clips are designed to secure the pipes, which

slide into the clip to compensate for any possible movement.

The pipe clip’s design also facilitates dismantling the system,

when needed. Only AIRnet pipe clips should be used to secure

AIRnet pipes.

The clip spacer compensates for the gap which is created

when connecting pipes of a different diameter, and makes sure

the network remains perfectly aligned.

øD6 m / 20 ft

MIN150 mm / 6”

D max = 3 meter

Clip spacer 2810 27

PART NUMBER Ø(mm / inch) C


JDJDJ W H

2810 1022 00 20 / ¾” M8 56 / 2.2” 30 / 1.2” 31 / 1.2” 20

2810 2022 00 25 / 1” M8 60 / 2.4” 30 / 1.2” 38 / 1.5” 20

2810 4022 00 40 / 1½” M8 101 / 4” 40 / 1.6” 60 / 2.4” 20

2810 5022 00 50 / 2” M8 108 / 4.3” 40 / 1.6” 75 / 2.8” 20

2810 6022 00 63 / 2½” M8 118 / 4.6” 40 / 1.6” 94 / 3.7 20

2810 7022 00 80 / 3” M8 162 / 6.4” 50 / 2” 118 / 4.6” 20

PARTNUMBER

Ø(mm / inch)


L W H

2810 0027 0020 / ¾”

30 / 1.2” 49 / 1.9” 30 / 1.2” 1025 / 1”

2810 0127 0040 / 1½”

30 / 1.2” 94 / 3.7” 40 / 1.6” 1050 / 2”

63 / 2½”

A minimum of two pipe clips is required to secure a pipe length.

27

PRODUCT CATALOG INSTALLATION

HANGING TO A BEAM I OR H PROFILE

Hanging to a beam I or H profi le

OTHER HANGING SOLUTIONS

Other hanging solutions

1 2 3

1 2 3


LOT SIZEL W H (beam thickness)

2810 0035 00

Push-in beam clamp (1)

36 / 1.42” 18 / 0.71” 2 - 3 / 0.08” - 0.12” 10

2810 0135 00 36 / 1.42” 18 / 0.71” 3 - 8 / 0.12” - 0.31” 10

2810 0235 00 36 / 1.42” 18 / 0.71” 8 - 14 / 0.31” - 0.55” 10

2810 0335 00 36 / 1.42” 18 / 0.71” 14 - 20 / 0.55” - 0.79” 10

2810 0036 00 Screw beam clamp (2) 36 / 1.42” 18 / 0.71” 18 / 0.71” 10

2810 0038 00Hang clamp (3)

64 / 2.52” 19 / 0.75” 1 - 4 / 0.04” - 0.16” 10

2810 0138 00 64 / 2.52” 19 / 0.75” 4 - 7 / 0.16” - 0.28” 10


LOT SIZEL W H

2810 0037 00 U-bolt beam clamp (1) 70 / 2.8” 43 / 1.7” – 10

2810 0039 00 Roof clamp (2) 25 / 1” – – 10

2810 0050 00 Canalis hanger (3) 200 / 7.9” 59 / 2.3” 30 / 1.2” 05

28

PRODUCT CATALOGGRIPPLE

LOOP HANGER

Applications

The loop end fixing is an ideal method for choking around:

• Bar joists

• Purlins

• Beams

• Roof trusses

• Unistrut channel

• Other accessible building features

Product Advantages

• Quick and safe choke knot installation

• No need for nuts, bolts, beam clamps, purlin clips or other accessories

• Up to 6 times faster installation compared with threaded rod, strap or chain

How to UseHow to Use

1

2

3 54

Loop End Fixing Size Loop Specifi cations

• The above size has a 5:1 safety factor.• Available in lengths of 5ft or 15ft as standard.

B

A

D

C

Kit Contents:5' or 10' hangerGrippleGripple key

AIRnet piping installed with Gripple hanger.

A (Nominal)inches

B (Nominal)inches

Cinches

D inches

No. 2 13/ 16” 23/ 8” ½” 5/ 16”

Size Weight range

No. 2 holds up to 100 lbs

The Gripple hanger range is a safe, effi cient and fast alternative to hanging brackets. It is perfectly designed to suspend AIRnet piping and is compatible with the complete line of AIRnet pipes, regardless of diameter, length of pipe or suspension distance

required. The Gripple range can be suspended from beams and purlins, trusses, concrete, metal and wooden structures and can be easily confi gured to suspend multiple lines from one fastener.

29

PRODUCT CATALOG GRIPPLE

STUD HANGER


1 3

4

2

All stud products can be attached to the suspended service by using either nuts or inserting into a female thread on the service.

All standard Gripple studs are manufactured from mild steel which is zinc coated for maximum anti-corrosion properties.• The above size has a 5:1 safety factor.

• Available in lengths of 5ft or 15ft as standard. B

A

C


Kit Contents:5' or 10' hangerGrippleGripple keyExpansion nut

Applications

The stud end fixing provides a quick method for installing services into:

• Concrete structures

• Metal decking structures

• Metal brackets using nuts

• Clamps and clevis hangers with ¼” or ³⁄8” female threads

Product Advantages

• Quick installation into concrete using drop-in anchors or nuts

• Drop-in-anchors or nuts supplied free as part of the kit

• Available in ¼” size

Stud Specifi cations

SizeA

inchesB

inchesC

inches

No. 2 ¼” 1” 2”

Stud End Fixing Size

Size Weight range Thread

No. 2 22-100 lbs ¼”


30


90O EYELET HANGER


2

Light fixing Pre-fabricated module systems

1 3

A

BC


The 90º Gripple eyelet end fixing is made from zinc plated steel.


Kit Contents:5' or 10' hangerGrippleGripple keyScrew

Applications

Designed for fixing into concrete, steel and wood:

• Suitable for suspending all types of services

• 9⁄32” hole allows any suitable ¼” fastener or anchor to be used in concrete

Product Advantages

• Versatile – can be attached to concrete using a variety of ¼” anchors or fasteners

• Designed for shot firing into concrete, steel and wood using gas and powder actuated tools

• Quick and safe saving time on installation

90o Eyelet Fixing Size

Size Weight range

No. 2 22 - 100 lbs

90o Eyelet Specifi cation

SizeA

inchesB

inchesC

inches

No. 2 9⁄32” 7⁄8” 1½”

31


BARREL HANGER

Image

The Gripple barrel end fixing is made from zinc plated steel.

21

B

AIRnet piping installed with Gripple barrel fixing.



A

C

For use with AIRnet pipe clips.

Kit Contents:5' or 10' hangerGrippleGripple keyBarrel end fi xing

Does Not Include:ToolsAIRnet pipe clip

Applications

Designed to work with a ¼” male thread, this ¼” female threaded barrel unit is suitable for:

• Fixing signage and light fixtures to ¼” T-bar twist clip on suspended ceilings.

• ¼” bolts or screws

Product Advantages

• Aesthetic finish provides a clean look

• Quick installation

• Screw onto ¼” T-bar twist clip or ¼” bolt

• Cable is an integral part of barrel fixing with an end stop

Barrel End Fixing Size

Size Weight range

No. 2 22 - 100 lbs

Barrel Specifi cation

SizeA

inchesB

inchesC

inches

No. 2 ¼” ½” 13⁄16”


32


Y-FIT PIPE HANGER

Product AdvantagesProduct Advantages• Quick attachment of pipe/conduit brackets to barrel fixing

• Provides easy access to fit insulation to piping

• 50% less drilling with one single anchoring point

• Replaces conventional supports which require cutting and preparation on-site

• Ready to use kit

• Two legs provide support improving the center of gravity


Y-Fit Pipe Hanger SpecificationY-Fit Pipe Hanger Specification

3

ApplicationsApplications

Y-Fit pipe hanger provides a quick and easy way to suspend pipework or conduit without the need for traditional supports and bearers

• Supplied as a complete kit which consists of a barrel Y-Fit hanger with metal support plate.

• Designed to support two pipes/conduit 3⁄8"-21⁄2".

• Spacing allows insulation to be fitted

• Y-Fit accessory suitable for long drops with standard Gripple hanger kits.

Y Fit bar can hold up to 5 pipe clips and can be made to order.

4

5

Y-Fit Pipe Hanger Fixing SizeY-Fit Pipe Hanger Fixing Size• Available in Gripple Hanger size No.2

• Available in standard lengths of 5ft and 15ft

• Leg lengths 8"

1

2

Y-Fit Pipe Hanger Y-Fit Pipe Hanger with 2 Airnet pipe lips.

8"

8"Kit Contents:5' or 10' hangerGrippleGripple keyBarrel fi xing (x2)Y BarNut & bolt

Shown with a third AIRnet pipe clip, nut & bolt. To install, insert bolt through pipe clip and Y Bar. Secure with nut.

33


PART NUMBER INFORMATION

PART NUMBER TYPE DIMENSIONS WORKING LOAD LOT SIZE

2810 0238 05 Loop 5 ft No. 2 52810 0238 10 Hangers Working Load Limit 102810 0338 05 (1) 15 ft 0 - 100 lbs 52810 0338 10 Loop 10

2810 0438 05 1/4” Stud 5 ft No. 2 52810 0438 10 Hangers Working Load Limit 102810 0538 05 (2) 15 ft 22-100 lbs 52810 0538 10 1/4” Stud 10

2810 0638 05 90 Degree 5 ft No. 2 52810 0638 10 Eyelet Working Load Limit 10

2810 0738 05 Hangers 15 ft 22-100 lbs 52810 0738 10 (3) 90 Degree Eyelet 10

2810 1038 05 Single Barrel 5 ft No. 2 52910 1038 10 Hangers Working Load Limit 10

2810 1138 05 (4) 15 ft 22-100 lbs 52810 1138 10 Single Barrel 10

2810 0838 05 5 ft No. 2 Y-Fit Pipe Hanger 52810 0838 10 (5) Working Load Limit 10

2810 0938 05 15 ft 0-200 lbs 52810 0938 10 Barrel Fixing 102810 0149 00 Tools N/A A purpose made tool for 1 (6) cutting wire rope.

(1) (2) (3) (4) (5) (6)

TOOLS

34

PRODUCT CATALOGTOOLS

The AIRnet Assembly Video demonstrates the best practices to assemble AIRnet fi ttings in the shortest possible time.

Order your AIRnet Installation CD-ROM to assist you.

Regardless of the diameter, installing an AIRnet pipe takes less than 5 minutes and does not require training.

AIRnet INSTALLATION CD-ROM

AIRnet TOOLBOX

Order your complete AIRnet ToolBOX to assemble Ø20 - 50 mm (¾” - 2”) pipes and quick drops.

AIRnet ToolBOX 2810 0145 00

TOOLSET

2810 0095 00

Toolset

To assemble Ø63 - 80 mm (2½” - 3”) pipes.

PART NUMBER TYPE DESCRIPTION

2810 1228 00 AIRnet spanner Ø20 - 25 mm (¾" - 1”)

2810 4047 00 AIRnet spanner Ø40 mm (1½”)

2810 5047 00 AIRnet spanner Ø50 mm (2”)

2810 0048 00 L key Quick drop assembly

2810 0029 00 AIRnet pipe marker For all diameters

2810 0040 00 Aluminium pipe cutter The pipe cutter for large diameters (2810 0140 00) is supplied individually

2810 0141 00 Aluminium pipe deburrer Only heavy duty model to cover all diameters up to Ø50 mm (2”)

2810 0042 00 Hole deburrer

2810 0043 00 Drill bit For Ø19 mm (¾”) / for quick drops reduced to Ø25 mm (1”)

2810 0143 00 Drill bit For Ø12.5 mm (½”) / for quick drops reduced to Ø20 mm (¾”)

2810 0044 00 Drill bit holder –

PART NUMBER TYPE DESCRIPTION

2810 6047 02 AIRnet spanner Ø63 mm (2½”)

2810 7047 02 AIRnet spanner Ø80 mm (3”)

2810 0029 00 AIRnet pipe marker For all diameters

2810 0140 00 Aluminium pipe cutter Only for diameters larger than Ø40 mm (½”)

2810 0241 00 Aluminium pipe deburrer Ø63 (2½”) / To be used with an electrical driller

2810 0341 00 Aluminium pipe deburrer Ø80 mm (3”) / To be used with an electrical driller

2810 0148 00 Side Fluid Water-based

INSTALLATION GUIDE

35

INSTALLATION GUIDE

Cut the pipe 2810 40

Deburr the pipe 2810 41

Mark the pipe 2810 29

* For Ø63 mm / 2½” only, to be used with a driller.** For Ø80 mm / 3” only, to be used with a driller.

Ø20 - 25 mm / ¾” - 1” Ø40 - 50 mm / 1½” - 2” Ø63 - 80 mm / 2½” - 3” LOT SIZE

2810 0040 00 2810 0040 00 2810 0140 00 01


2810 0041 00 2810 0141 00 2810 0241 00* 01

2810 0141 00 – 2810 0341 00** 01


2810 0029 00 2810 0029 00 2810 0029 00 02

36

INSTALLATION GUIDE

* Tighten by hand.** For Ø40 mm / 1½” only, one spanner required.*** For Ø50 mm / 2” only, one spanner required.**** For Ø63 mm / 2½”, two spanners required.***** For Ø80 mm / 3”, two spanners required.

* Water-based / grease-free.

Push the tube into the fi tting

Tighten the fi tting 2810 47

Prepare the pipe with side fl uid 2810 48


2810 1228 00* 2810 4047 00** 2810 6047 00**** 02

– 2810 5047 00*** 2810 7047 00***** 02

Ø20 - 25 mm / ¾” - 1”

Ø40 - 50 mm / 1½” - 2”

Ø63 - 80 mm / 2½” - 3” LOT SIZE

– – 2810 0148 00* 01

37

INSTALLATION GUIDE

Quick drop assembly 2810 48

ITEM DESIGNATION Ø20 - 25 mm / ¾” - 1” Ø40 - 50 mm / 1½” - 2” Ø63 - 80 mm / 2½” - 3” LOT SIZE

Drill bit 2810 0043 00 2810 0143 00 2810 0143 00 01

Drill bit holder 2810 0044 00 2810 0044 00 2810 0044 00 01

Deburrer 2810 0042 00 2810 0042 00 2810 0042 00 01

L key 2810 0048 00 2810 0048 00 2810 0048 00 01

38

INSTALLATION GUIDE

• Bring the required pressure to the exact point of use with a minimal pressure drop. The pressure drop is the pressure loss between the point of generation (compressor outlet) and the point of use (pneumatic equipment).

• Transport the air to the exact point of use to increase the effi ciency of the manufacturing process.

• Make sure the air quality remains the same at the quality air equipment outlet as at the various points of use, and this over time.

• Use safe installation material and safe fi xture systems.

• Perform the installation with minimum downtime. The system can be pressurized immediately after assembly.

• Anticipate future requirements, and provide the necessary fl exibility for future evolution.

• To reduce downtime, the selected installation material should enable an extension or maintenance of the network in minimum time.

• To reduce investment costs, the selected installation material shouldbe reusable.

What is the furthest point pressure drop?

The furthest point pressure drop is the difference in pressure between the point of generation and the furthest point in your installation.A high pressure drop means the regulating pressure on the compressor needs to be set higher to compensate for the pressure drop.As a 1 bar (15 psi) additional operating pressure results in about 7% higher energy consumption, pressure drops drastically increase the electrical bill.

AIRnet meets all of the above requirements.

What do you want to achieve with your compressed air distribution network?

Things to consider before installation

39

INSTALLATION GUIDE

ΔP before service for fi lters

Each fitting has a ΔP.A simple geometry reduces ΔP.

Initial ΔP of dryers

ΔP = 1.15 bar (16.66 psi)

Regulating P

7.5 > 7.0 bar(108.8 psi > 101.5 psi)

-5.85 bar (84.84 psi)

Base your calculation on the loading pressure of the compressor.

-0.2 bar (-2.9 psi)

-0.35 bar / Filter (x2) (-5.07 psi / Filter (x2))

-0.2 bar (-2.9 psi)

-0.05 bar (-0.72 psi)

-0.2 bar (-2.9 psi)

-0.05 bar (-0.72 psi)

These data are only valid when the network consists solely of Atlas Copco equipment designed to guarantee a low pressure drop.

The pressure drop is infl uenced by various factors which we can classify from highest to lowest impact:

The pipes’ inner diameter Increasing the pipes’ inner diameter reduces the pressure drop but increases the investment.

Free air delivery The air demand of all downstream equipment connected to the portion of network.

The friction factor Related to the pipe’s material. Aluminium has a very low friction factor as opposed to galvanized pipes.

The length of the network The longer the network, the higher the pressure drop.

The structure It is recommended to build a ring in order to reduce your pressure drop.

Working pressure When the working pressure is lower, the pressure drop increases.

How do you evaluate the pressure drop in a typical installation?

Always design your network so that the loading pressure at the compressor (7.0 bar) is minimized in order to reduce energy consumption.

Always anticipate some pressure fl exibility, e.g. if the furthest point pressure requirement is 5.9 bar (85.57 psi), the network specifi cation of the above example would have to be reviewed.

////

////

///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////// //////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

///////////////////////////////////////////////////

//////////////////////////////////////////////////////////////////////////////

40

INSTALLATION GUIDE

Step by step installation specifi cations

Identify the major air demand locations, including the location of the compressor. Evaluate the consumption level of these locations to make a distinction between high volume

consumers (requiring a distribution line) and low volume, point of use consumers (requiring a quick drop).

Get your plant dimension drawing

Identify the major air demand locations

Parts Storage

LCD Panel Manufacturing

Compressor Room

Clean Room Air Lock

Frame Assembly

Quality Control Area

Final Assembly

Plastic Injection Molding

Shipping

Packaging

Clean Room

Machinery

Compressed Air Equipment

Storage Bay

41

INSTALLATION GUIDE

Make sure that the construction of your plant allows you to install the network layout you create. Keep in mind that the selected hanging solution should be safe, and should

require the least possible installation time. Atlas Copco offers multiple hanging systems to fi t any plant construction.

Validate the hanging solution for your network layout

The diameter of the main ring is generally based on the capacity of all compressors connected to the network.

The diameter of the distribution line or quick drop is usually based on the total air demand of all users connected to the system.

Always keep possible future network extensions in mind. This way, it’s possible to anticipate the network diameter needed to absorb future requirements.

At this point, you have validated the furthest pressure drop of the system.

We also recommend standardizing the diameters to limit the number of references used to build the network. This increases effi ciency and facilitates future extensions.

Defi ne the diameters of your network sections

The diameters of the network depend on the system’s pressure drop, which in turn depends on multiple parameters. The air demand is often the most critical criterion to evaluate.

• main ring• distribution line• cross ring lines• drop legs

Create a network skeleton

For more information regarding the main ring, distribution lines, and cross ring lines, please refer to pages 11. Drop legs are connected to the main ring, and supply air to the exact point of use. Available in a 20 mm (3/4”) or 25 mm (1”) diameter, they are typically short: between 5 to 20 m (16.5 to 65.6 ft).

10 20 30 40 50 60 70 80 90 100 150 200 250 300 350 400 450 500

21 42 63 85 106 127 148 170 191 212 318 424 530 636 742 848 954 1059

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

328

656

984

1312

1640

1969

2297

2625

2953

3281

3609

3937

4265

4593

4921

5249

5577

6906

6234

6562

0.6

0

00 1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 6.0 9.0 12.0 15.0 18.0 21.0 24.0 27.0 30.0

42

INSTALLATION GUIDE

Working pressure 7 bar (101.5 psi)Pressure drop 0.4 bar (5.8 psi)

Ø80 mm / 3”

Ø63 mm / 2½”

Ø50 mm / 2”

Ø40 mm / 1½”

Ø25 mm / 1”

Ø20 mm / ¾”

DIAMETER SECTION TABLE

Based on network length, excluding fi tting equivalent length.

How to select your main ring diameter? A few examples.

Given:

The total air demand is 105 l/s (at 7 bar / 101.5 psi) with a total ring length of 420 m (1378 ft).

Solution:

The above table recommends using pipes with a 63 mm (2½”) diameter. The crossing is located in the starting zone of the Ø63 mm (2½”) section, which means the pressure drop is probably below 0.2 bar (2.9 psi). Selecting a 50 mm diameter (2”) would result in a pressure drop exceeding 0.5 bar (7.3 psi).

Given:

A customer would like to know the maximum air demand allowed in an existing distribution line of 670 m (2198 ft) designed in a 63 mm (2½”) diameter.

Solution:

The above table recommends using a maximum air consumption of 150 l/s for a pressure drop of 0.4 bar (5.8 psi).

feet meter

l/s cfmm3/min

AIR DEMAND

ST

RA

IGH

T L

EN

GT

H o

r T

OTA

L R

ING

LE

NG

TH

/2

43

INSTALLATION GUIDE

ΔL is the variation in length.

H is the maximum distance between fi xed points as determined by the numbers of pipe clips required to hang a pipe (Ø20 - 25 mm (¾ - 1”): H = <1.5 m / Ø40 - 80 mm (1½” - 3”): H = <2 m).

Fixed hanging pointFixed hanging point

Fixed hanging point

Long straight length

Long straight length

• Bypassing major obstacles may require hoses in order to limit the pressure drop in a complex AIRnet geometry.

• Can the quick drops’ length and design be standardized or should they be customized to each point of use?

• Valves can be used to isolate network sections.• Long straight lines may require expansion loops in order

to absorb the dilatation.

Long straight pipes can expand or contract due to temperature variations. To compensate for this effect, expansion loops are required. The number of expansion loops depends on the total length of the straight line and the maximum temperature variation.

Evaluate special network confi gurations

When the length of the straight line exceeds the maximum, expansion loops are required to compensate for the variation in length.

Provided that the hanging point matches the maximum H distance, the below table clarifi es the maximum possible straight distance vs. the temperature variation.

H

H

ΔL

ΔL

ΔL

ΔL

> L max

DT Ø20 mm / ¾” Ø25 mm / 1” Ø40 mm / 1½” Ø50 mm / 2” Ø63 mm / 2½” Ø83 mm / 3”

5°C / 41°F 211 m / 692 ft 168 m / 551 ft 187 m / 614 ft 150 m / 492 ft 119 m / 390 ft 94 m / 308 ft10°C / 50°F 159 m / 522 ft 127 m / 417 ft 141 m / 463 ft 113 m / 371 ft 90 m / 295 ft 71 m / 233 ft20°C / 68°F 107 m / 351 ft 85 m / 279 ft 95 m / 312 ft 76 m / 249 ft 60 m / 197 ft 47 m / 154 ft30°C / 86°F 80 m / 262 ft 64 m / 210 ft 71 m / 233 ft 57 m / 187 ft 45 m / 148 ft 36 m / 118 ft40°C / 104°F 64 m / 210 ft 52 m / 171 ft 57 m / 187 ft 45 m / 148 ft 36 m / 118 ft 29 m / 95 ft

44

INSTALLATION GUIDE

Inventory the numbers of thread inlets and outlets in your compressor room to defi ne the nipple sockets’ requirements. What type of connection will you use to connect your system to the various points of use? Can these be standardized to wall mounted connections?

Connection manufacturing processes

Finalize the bill of material

Tick off the below checklist to make sure nothing is forgotten:

• Do you have all necessary equipment for a smooth and successful installation?

• AIRnet pipes • AIRnet fi ttings • Pipe clips • S-bend to reduce the distance between the pipe and the wall • Special equipment, like hoses and valves • Nipple sockets to connect from and to the manufacturing process • Bushing or reducing equipment • Hanging brackets • Assembly tools • Lifting equipment • Additional quick drops for possible future extensions

• Have you calculated the required assembly and hanging time?

The standard length of an AIRnet pipe is 6 m or 20 ft. As some pipes need to be cut, the required number of pipes does not equal the total length of the network divided by 6 (when calculated in meters) or 20 (when calculated in feet).

45

INSTALLATION GUIDE

The AIRnet Planner

Since most customers like to visualize their future installation, and because we want to offer them the fl exibility to adjust, modify and validate their future installation, Atlas Copco has developed unique 3D software to quote installation jobs.

More than just a presentation tool for our end-users, the AIRnet Planner provides a detailed network structure and calculates the pressure drop in the system. Starting from the 3D design, the AIRnet Planner creates the bill of material, specifi es the exact number of pipes needed, lists all required AIRnet fi ttings and calculates the assembly time.

Ask for your own 3D quotation!

www.atlascopco.us866-344-4887

© 2009 Atlas Copco Compressors LLC. All rights reserved.® Atlas Copco is a registered trademark of Atlas Copoc AB

Atlas Copco has a focus on exceeding customer needs with a culture built on ongoing interaction, long-term relationships, and a commitment to understanding each customer’s process and objectives. As a result, every compressed air solution we create helps a cus-��

To better serve our customers, we have operations where our customers do business. Our Eastern, Central, Southern and Western regions each have their own direct Atlas Copco sales and service team, plus we have a nationwide network of Atlas Copco customer centers and authorized contracted independent distributors. We have four manufactur-ing facilities in the USA, including one in Wisconsin, two in Texas, and our state of the art �� Hill, South Carolina.

Satisfying customer needs with ground-breaking integrated compressed air technology, quality air accessories and 24/7 service support enhanced with remote monitoring tools positions Atlas Copco as a leading global compressor manufacturer. Our unwavering com-mitment is to be First in Mind – First in Choice® for all your compressed air requirements.

We are committed to your superior productivity through interaction and innovation.

Danger: Compressed air should never be supplied as breathing air unless air �� liability related to the purchaser’s/user’s breathing system.

The information contained herein is general in nature and is not intended for ��

1310

905

6 76

FA

B 1

2/09

1M

Central Region

Eastern Region

Western Region

Southern Region

Atlas Copco CompressorsCorporate Headquarters

SPONSOR

atlas copco - arkansas game and fish · pdf filecatalog atlas copco compressed air piping...

Documents