atomexpo-moscow 19-21 june 2017 21 june 2017... · 13.000 engines in service powering 35 aircraft...
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Trusted to deliver excellence
© 2014 Rolls-Royce plc
The information in this document is the property of Rolls-Royce plc and may not be copied or communicated to a third party, or used for any purpose other
than that for w hich it is supplied w ithout the express w ritten consent of Rolls-Royce plc.
This information is given in good faith based upon the latest information available to Rolls-Royce plc, no w arranty or representation is given concerning
such information, w hich must not be taken as establishing any contractual or other commitment binding upon Rolls -Royce plc or any of its subsidiary or
associated companies.
Strictly Private – Rolls-Royce Data
Atomexpo-Moscow 19-21 June 2017 Rolls-Royce safety I&C supports license-ability of
VVER export units
Jana Kubínová – I&C Customer Business Manager
Trusted to deliver excellence
© 2017 Rolls-Royce plc and/or its subsidiaries
The information in this document is the property of Rolls-Royce plc and/or its subsidiaries and may not be copied or communicated to a third party, or
used for any purpose other than that for w hich it is supplied w ithout the express w ritten consent of Rolls -Royce plc and/or its subsidiaries.
This information is given in good faith based upon the latest information available to Rolls-Royce plc and/or its subsidiaries, no w arranty or representation
is given concerning such information, w hich must not be taken as establishing any contractual or other commitment binding upon Rolls-Royce plc and/or
its subsidiaries.
A world-renowned group, trusted for the excellence of
its engineering and solutions.
THE ROLLS-ROYCE GROUP
13.000 engines in
service powering 35 aircraft types. Current
market share greater than 30%.
51%
Civil
Aerospace
16.000 engines in service
with more than 160 military customers in over
100 countries. World’s second largest supplier of
defence aero engines.
16%
Defence
Aerospace
More than half the
world’s civil nuclear reactors use our
solutions and services.
6%
Nuclear
4.000 customers
worldwide with equipment installed on
25.000 vessels for 3 key markets: naval, merchant
and offshore.
8%
Marine
800.000 power systems in
service across marine, industrial, rail, defence, off-
road and energy markets.
19%
Power
Systems
THE 5 BUSINESSES OF THE GROUP
world-leader in nuclear submarine
systems and support services
incorporating design, procurement
and operation. Responsible for
powering the whole of the UK's
Royal Navy submarine fleet.
3200+ people
Nuclear
Submarines
Provider of services solutions to
ensure availability of nuclear
reactors, long-term operation and
improvement of existing facilities.
600+ people
Nuclear Services
and Projects
Independent nuclear
Instrumentation and Control (I&C)
supplier for more than 50 years.
600+ people
Nuclear I&C
THE 3 NUCLEAR ENTITIES
• Engineering & Component Design and Delivery
-Licensing, Safety Case Production, Environmental, Equipment
Qualification
-Design, qualification, delivery, installation and commissioning of
complex, safety related and high integrity nuclear components
Rolls-Royce – Capabilities for the New Build Market
Component &
Systems Design & Supply
• Complete integrated Emergency
Diesel Generator Systems
including; -Genset (MTU range of Engines)
- I&C
- Auxiliaries
- Qualification & licencing
-Installation & commissioning
• Waste Treatment Systems -Liquid waste
-Primary waste
-Design
-Justification & Testing
-Installation & Commissioning
• Heat Exchangers
Rolls-Royce – Capabilities for the New Build Market
Supply Chain Management
-Design, development, qualification and
management/integration of a complex supply chain to
deliver high quality products to the Nuclear industry
Rolls-Royce – Capabilities for the New Build Market
OUR I&C BUSINESS UNIT
Independent Instrumentation & Control (I&C) supplier for all
types of reactors.
We rely on a long history of on-time delivery of large I&C projects VVER reactors
On-going… o HANHIKIVI-1 Conceptual design phase for safety I&C
o MOCHOVCE 3&4 Neutron instrumentation system
o LOVIISA 1&2 I&C modernization
… and previous major I&C projects o 4 x VVER Dukovany, whole Protection System modernization
o 2 x RBMK Ignalina, Diverse Reactor Trip
o 2 x VVER Metsamor, Neutron Flux Monitoring
o 2 x VVER Kozloduy, Neutron Flux Monitoring
o 4 x VVER Balakovo and Kalinin, upper level modernisation
The key sucess factors : • An early Conceptual Design Phase • Collaboration among all
stakeholders • Simple and flexible design • Strong processes
Cutting edge technology remains a MUST
Rolls-Royce sponsoring
the British project, to
create a car that can
reach up to the
supersonic speed of
1,000 Mph with Rolls-
Royce engine.
Particularly in I&C:
You may compare the
size of the first digital
computer and the
CPU used now
Eniac, first digital
computer in 1947,
Weight 50t
CPU, 2017
10
Cutting edge technology remains a MUST Our Spinline® digital safety I&C technology is in
permanent evolution Next generation
Spinline®
Gen 3 Export
Newbuilds Retrofit
projects
11
Freescale MPC 860
OUR I&C SOLUTIONS
Spinline® Rodline®
Bibloc®
Neutron detectors
Boronline®
TWIT
Temperature probes
We rely on SpinlineTM a validated safety I&C technology by Safety Authorities worldwide
13
Trusted to deliver excellence
Beyond technology : Design flexibility The Reference Plant’s I&C design only is not
sufficient I&C Architecture needs to be adapted to each application instead
of imposing a standard solution: • Based on the Defense in Depth and Diversity needs
• With due defense against Common-cause Failure, utilizing diversity,
redundancy and independence
Gradual shift in Regulations and Standards: • From focusing on individual pieces of equipment to rather focusing
on the system (or overall architecture) as a whole (systems
engineering approach)
• From being prescriptive about technical features to becoming rather
prescriptive about the process that one has to follow
Still subject to interpretation by the Safety Authority
14
Upfront collaborative phase : Key success factor for a successful I&C licensing vs.
tendering the Reference Plant’s main I&C package
From our experience, it is necessary to set up a Pre-
project “Conceptual Design Phase” for the I&C
important to safety
Goals of this collaborative initiative are : • Agree interpretation of requirements from country-
specific guides, WENRA, Owner, Plant Designer and
translate into I&C language
• Define the overall I&C Architecture based on
requirements
• Allocate functions and requirements to I&C
systems
• Allocate systems to platforms to check technology
and economic feasibility
• Get early review from the Safety Authority on main
principles
This will reduce the licensing risk and provide design
optimization of the overall I&C
Safety Authority
Owner/Utility
Plant designer and I&C Integrator
I&C Technology/Systems provider
15
Our Finnish reference - Loviisa 1,2 I&C modernisation (conceptual design and I&C delivery)
– systems breakdown
Source : Atomproekt presentation in IAEA conference in St Petersbourg (Denis Kolchinsky)
17
A
D
L
A
S
CD
P Path
compatible with ADLAS
New Overall I&C
Architecture
Proposed implementation of « Evolutionary
Approach in Hanhikivi-1 NPP Design » to Defense in
Depth, Independence and Diversity concept
1. Collect input from ADLAS
2. Elaborate precise and (only) necessary independence requirements
3. Application to the Atomproekt’s Defense in Depth concept.
4. Allocation of Task Categories to « I&C Architectures » and « I&C Systems » and
identification of differences between ADLAS Reqs and Reference VVER I&C
Architecture
5. Elaborate Overall I&C Architecture
18
Source : Atomproekt presentation in IAEA
conference in St Petersbourg (Kleymenov
S., Konoplev N., Zubritsky I.)
19
Hanhikivi-1 Preliminary Architecture – Core Safety I&C
Systems
Core Safety I&C
IDMS
62
Actuator
switch-gear
Emergency Diesel I&C
& Electrical busbar
switchgear (EPSS)
RRCS
Cabinet Power
Supplies
Mechanical
environment
Control Rods Power Supply
Control rooms
MCR
ECR
Reactor
control panel
44
45
PS
(SetA)
58
Nuclear Island
Diesel I&C &
Electrical busbar
switchgear
(NORPSS)
60
49
51 53
54
MICS
(MAMBU)
64
68
N
NFME
PLS
RTB
SAICHDPS
46DRTB
PRES
DRTS SetB
1081
SAIC
Actuator
switch-gear
1083
DCE
1085
1086
50
55
1090
dNFMS (SetB)1105
103
N
11071108
1110
1111
67
SAM-Panels
(SAC)
AC-Panels(MAMBU)
BC-Panels(MAMDBU)
NO VDUs
(NPC, OSD)
AC-Panels(MAMBU)
NO VDUs
(OSD)
112
113
114
10881087
S
143
47; 48
Personnel in I&C Rooms
GW
GW
GW
GW
GW
GW
GW
GW GW
119
Core Safety I&C Level-2
Architecture Diagram
Rev A08
Local Manual
Commands
MCR / ECR Key
127
52
S
135
S
134
S
133
SS
131 132
1104
99
57
61
59
115
116
65
66
1117 1126
1128
1106
Reactor control panel142
1136
CE
138
141
139
GW
1145
1146
GW
1147
Legend:
Hardwired interface
Electrical Power
Network interface
Operator interface
Mechanical interface
SC2
EYT
SC unknown
N Neutron flux detectors
S Field sensors
GW Gateway; data diode
SC3
EYT/STUK
148 149
We want to enter into long term relationship with
Rosatom for the VVER export market
• Through the Rolls-Royce/Rosatom MoU signed on 7 September 2011
including I&C Workstream, participation to the Temelin 3&4 BID, working
together with Rosatom companies during Hanhikivi CDP stage Rolls-Royce
has had the opportunity to interface with most Rosatom entities involved in
export projects and I&C business such as AP St. Petersburg, ASE Group,
RAOS, REIN, RASU, Gidropress, Kurtchatov institute, SKUAtom also with
concern Titan – 2
• Our strategic objective is to develop a safety I&C fleet approach for the
VVER-1200 (aimed to be unified AES-2006 E)
• Accessible market addressed through the proposed fleet approach
includes:
• Hanhikivi-1 (Finland) as First-of-A-Kind
• Paks-5/6 (Hungary), Central & Eastern Europe Units in Temelin/ Dukovany
• Akkuyu-1/2/3/4 (Turkey),
• Egypt
• Jordan
• UK
• Rolls-Royce has been involved since March 2013 alongside
the Plant Designer Atomproekt, the EPC/General Contractors
RAOS Project, RASU, Gidropress, Kurtchatov institute and
Titan-2 as procurement entity.
• On 30 June 2015, Fennovoima submitted their Construction
License Application for FH1 NPP, stating that Rolls-Royce is
one of the two possible suppliers of the Safety automation.
Our Experience in Finland will benefit Rosatom for
Hanhikivi-1
© 2015 Rolls-Royce Civil Nuclear SAS
We are ready to extend this approach to the next VVER units in
WENRA Countries, including for Paks II in Hungary
• Rolls-Royce's objective is to develop a Safety I&C approach for VVER-1200 (AES-2006)
in regulatory regimes known as stringent and subject to WENRA recommendations
• Hanhikivi-1 and Paks II form a first fleet of 3 units where replication can provide
significant economics savings, including Egypt, Jordan, and others.
• Localization is of essence and our approach involves local Hungarian partners
22
Source: Rosatom, WENRA
Will to deploy the Projects in collaboration with Local
Partners
• Cooperate in I&C Design/ Engineering, Licensing,
Integration, tests, site Engineering and services
activities to Local capable companies
• Cooperation MoU discussions engaged with:
o POYRY EROTERV KFT (Engineering, Licensing)
o EVOPRO KFT (Integration – have good connections with VNIIAES/RASU)
o Ovit – MOU under discussion
• Develop relationships with Academics Institutions
to grow Educational skills
• Rolls-Royce organised the Seminar at the Budapest
University of Technology and Economics on the 11th of May
2016
A Product Lifecycle Management (PLM)
approach
2 years
NPP Construction phase NPP planning
Operations & Maintenance
Retrofit / modernization
Conceptual design Incl. I&C
conceptual design
The process of managing product-related design, production
and maintenance information
Operations & Maintenance
2 years 5-7 years 30 years 30 years 4-5 years
24
17-Jun-17
Rolls-Royce 60 years I&C lifecycle support
DS&S
Technical support Obsolescence treatment Spare parts, repair services
Construction Phase
Assurance of long term operation through long term delivery of technical
assistance, compatible spare parts, and repair services
Store
Retrofit VD3
Technical support Obsolescence treatment Spare parts, repair services
Paluel NPP
1984 2016
32 years LTSA 25 years LTSA
Paluel NPP (1300 MW)
4 units,
1st commercial
Operation:
Unit 1 and 2: 1984
Unit 3: 1985
Unit 4: 1986
1992: Signature of 1st 25 years LTS protocole with EDF
2003 : Update of LTS Protocole, again for a duration of 25 years
25
What our today and future Customers will benefit from?
• Long-term anchorage / sustainability / commitment from a supplier that has
more than 30 years of projects roadmap ahead
• Strong projects execution experience acquired with largest Utilities, NSSS
vendors, NPP Designers
• We will continue to maintain and develop our strong licensing and
qualification skills in stringent regulatory environment
• An existing proven technologies that we continuously improve and reinforce
along the projects
• Establish local partnerships for the project delivery, and geographical
proximity with the End-user through services local presence
26
Trusted to deliver excellence
Thank you for your
attention !
Questions ?