au351 sensors

Upload: aunaunzaa

Post on 07-Jul-2018

224 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/18/2019 Au351 sensors

    1/51

    ตัวตรวจวัดและเคร องบันทก

    1

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Chapter 2Recording systems and sensors

    Chapter 2Recording systems and sensors

    Recording instruments are used in an electronicmeasurement system to display an output (DQ

    o) that is

    proportional to the quantity (DQi) being measured.

    Transducer  Recorder 

    DQo

    DQi

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    What important?

    (1) accuracy (2) easy interpretation (3) rapid process

    In general, the characteristics that describe the

    behavior of a recording instrument are

    1. Input impedance

    2. Sensitivity

    3. Range

    4. Zero drift

    5. Frequency response

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    2/51

    ตัวตรวจวัดและเคร องบันทก

    2

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Input impedance, ZInput impedance, ZInput impedance z controls the energy removed from the system

    by the recording instrument in order to display the input voltage.

    Measurement and Instrumentation

    Consider a simple dc voltmeter used to measure the voltage v of

    a source. The power loss p through the meter is given by

    p = v2 / Zm

    Transducer+ -

    Zm

    = R m

    + i Xm

    Resistance

    Capacitance / Inductance

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    For dc and quasi-static measurements

    Z = R+i X ~ R (since X0)

    Measurement and Instrumentation

    vi

    Zs

    Zm

    +

    -

    Transducer 

    voltage

    Thevenin’s equivalent circuit

    1+(R s/R 

    m)

    vm

    = vi

    vm

    ~ vi

    * High impedance is preferred

    (R m

    >>R s)

  • 8/18/2019 Au351 sensors

    3/51

    ตัวตรวจวัดและเคร องบันทก

    3

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    SensitivitySensitivityThe sensitivity S of a voltage recording instrument is given by

    a change in voltage being measured

    a change in output reading

    Example A voltmeter is used to measure the voltages ofa transducer 

    + -vi

    d

    Measurement and Instrumentation

    S = = d / viDQi

    DQO

    S = =DQi

    DQO

    High sensitivity is required to give sufficiently large d for

    accurate readout

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    RangeRange

    The range, which represents the maximum voltage that can be

    recorded, is determined from

    + -vi

    dr

    vi,max

    = dr/ S

    vi

    = d / S

     As illustrated by the above equation, when

    the sensitivity S is high, the range v i  will be low ;

    conversely, if

    the range is high, the sensitivity will be low.

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    4/51

    ตัวตรวจวัดและเคร องบันทก

    4

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Zero driftis a variation in the output of an instrument which is not caused by

    any change in the input

    Zero input 

    “0” 

    Readout 

    “ 0” 

    Instabilities in the

    circuits of a recorder 

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Frequency responseFrequency response

    Input Out put

    Static

    Dynamic

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    5/51

    ตัวตรวจวัดและเคร องบันทก

    5

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Frequency responseFrequency response

    Measurement and Instrumentation

    Recording

    instrumentvi = Ai exp(jwt) vo = Ao exp(j[wt+f])

    Input signal Output indicator 

     A = amplitude of a signal

    f = phase angle

    Amplitude distortion

    NdB = 20 log10(Ao/Ai)

    For instance, a recorder specification indicates that the frequency response is

    Within ±3 dB from 0 to 100 Hz

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Frequency responseFrequency response

    Measurement and Instrumentation

    When NdB = +3dB,

     Ao/Ai = 103/20= 1.413  Ao=1.413Ai +41%

    When NdB = -3dB,

     Ao/Ai = 10-3/20= 0.707  Ao=0.708Ai -29%

    In general, limits of ± 0.4dB should be maintained to reduce recordererror to less than ± 5%

  • 8/18/2019 Au351 sensors

    6/51

    ตัวตรวจวัดและเคร องบันทก

    6

    Analog recording system

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    galvanometer 

    voltmeter  Strip chart

    Measurement and Instrumentation

    Galvanometer

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    is a device that is used to detect a current.

    Torque, T = N I A B sina

    where N = a number of turns of the coilI = current

     A = cross-sectional area of the current loop

      a = angle between the normal of the

    cross-sectional area and the magnetic field

    Note: In general, the coil is arranged so that a = 0

    Torsion spring: T = k q

  • 8/18/2019 Au351 sensors

    7/51

    ตัวตรวจวัดและเคร องบันทก

    7

    Analog Voltage meters

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    The galvanometer can be used as a dc voltmeter by

    inserting a resistor in series with the instrument.

    voltmeter 

    Galvanometer 

    R

    InputDc voltage

    V = I x R

    Digital recording systems

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Transducer

    Conditioning

    circuits

    Amplifier

    ADC A/D converter 

     Analog Digital

    Display processing

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    8/51

    ตัวตรวจวัดและเคร องบันทก

    8

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    1 0 1 1 0 0 1 0

    Digital codes

    Measurement and Instrumentation

    Maximum count C = 2n – 1 (numbers of comparator)

    Resolution,R = Vrange / 2n

    N-bit binary word permits a count of 2n

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    R = 10 / 24 = 0.625 v

    Example  A /D converter 

    Input ranges from 0 to 10 volts

    4-bit converter 

    C = 24 – 1 = 15

    R= 0.625 0 0000

    1 0.63 C1 0001

    2 1.25 C2 0010

    3 1.88 C3 0011

    4 2.50 C4 0100

    5 3.13 C5 0101

    6 3.75 C6 0110

    7 4.38 C7 0111

    8 5.00 C8 1000

    9 5.63 C9 1001

    10 6.25 C10 1010

    11 6.88 C11 1011

    12 7.50 C12 1100

    13 8.13 C13 1101

    14 8.75 C14 1110

    15 9.38 C15 1111

    16 10.00

  • 8/18/2019 Au351 sensors

    9/51

    ตัวตรวจวัดและเคร องบันทก

    9

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Example: 4-bit word

    Code Count

    0000 0

    0001 1

    0010 2

    0011 3

    0100 4

    0101 5

    0110 60111

    1000

    7

      8

    Convert the decimal number

    3 to binary

    2 ) 3 1

    2 ) 1 1

      0

    Measurement and Instrumentation

    Convert the binary 0101 to

    decimal

    = 23x0 + 22x1 + 21x0 + 20x1

    = 0 + 4 + 0 + 1

    = 5

    Digital recording instrument

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Digital multi-meter 

    Data logger 

    Data acquisition system

    Digital oscilloscope

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    10/51

    ตัวตรวจวัดและเคร องบันทก

    10

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Sensors and TransducersSensors and Transducers

    Sensors are physical elements that employ some natural phenomenon by

    which they sense the variable being measured.

    Transducers are electromechanical devices that convert a mechanical

    change into a change in an electrical signal.

    Sensor characteristics for the selection process

    1. SizeSmaller is better, because of enhanced dynamic

    response and minimum interference with the process

    2. Range Extended range is preferred.

    3. Sensitivity Higher output devices have the advantage of

    requiring less amplification

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Sensor characteristics

    4. Accuracy 

    5. Frequency response

    6. Stability 

    Devices that exhibit errors of 1% or less is

     preferred.

    Wide-response (both static and dynamic

    loading) sensors are preferred.

    Low drift in output over extended periods of time

    and with changes in T and RH is essential.

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    11/51

    ตัวตรวจวัดและเคร องบันทก

    11

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Sensors characteristics

    7. Temperature limits

    8. Economy 

    9. Ease of application

    The ability to operate under a wide

    temperature range is important.

    Reasonable costs are preferred.

    Measurement and Instrumentation

    Reliability and simplicity are

    significant factors.

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Sensors used in transducer designSensors used in transducer design

    1. Potentiometer is the slide-wire (or wire-wrapped)

    resistor that is used to measure displacements for linear

    motion and angles for angular motion.

    1. Potentiometer is the slide-wire (or wire-wrapped)

    resistor that is used to measure displacements for linear

    motion and angles for angular motion.

    Measurement and Instrumentation

    Vo

    = (x / l) Vi

    Vo

    Vi

    xl

    slide-wire resistor 

    D l   DV Potentiometer

  • 8/18/2019 Au351 sensors

    12/51

    ตัวตรวจวัดและเคร องบันทก

    12

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    2. Differential transformers , based on a variable-

    inductance principle, are also used to measure

    displacement.

    2. Differential transformers , based on a variable-

    inductance principle, are also used to measure

    displacement.

    Vi

    Linear Variable Differential Transformer, LVDT

    Measurement and Instrumentation

    Magnetic

     AC

    f = 50-25000, Hz

    D l   DV LVDT

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    3. Resistance strain gage is a thin metallic-foil grid used

    to measure the strain of an object.

    3. Resistance strain gage is a thin metallic-foil grid used

    to measure the strain of an object.

    Measurement and Instrumentation

    The strain gage can be adhesively bonded to the surface of a structure. When the structure is

    loaded, strains develop and are transmitted to the foil grid. As a result, the resistance of the foil

    grid changes in proportion to the load-induced strain.

    Force   DL DRStrain gage

  • 8/18/2019 Au351 sensors

    13/51

    ตัวตรวจวัดและเคร องบันทก

    13

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    3. Resistance strain gage3. Resistance strain gage

    Measurement and Instrumentation

    R = r L

     A

    The resistance of a uniform metallic conductor can be expressed as

    where  r  = the specific resistance of the metal

    L = the length of the conductor 

     A = the cross-sectional area of the conductor 

    Differentiating R and dividing by the resistance R gives

    For the case of a uni-axial tensile stress state,

    dR

    R

    d r 

     r 

    dL

    L

    dA

     A= + -

    e a =dL

    L  e t = -n 

    dL

    L

    Poisson’s ratio

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    3. Resistance strain gage3. Resistance strain gage

    The gage factor (Sg) is

    [Sg ~ 2 for metallic strain gauges]

    The output of a strain gage (DR) is usually converted to a voltage signal with aWheatstone bridge

    Measurement and Instrumentation

    Sensitivity of the conductor can be written as

    S A = = + (1+2n )DR/R

    e a

    D r / r e 

    a

    Wheatstone

    bridge

    Power

    supply

    DL Strain gage   DVoDR

    DVi

    Sg =DR/R

  • 8/18/2019 Au351 sensors

    14/51

    ตัวตรวจวัดและเคร องบันทก

    14

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    3. Resistance strain gage3. Resistance strain gage

    VO

    Vs

    Vo = Vs [ - ]

    R3R3+Rg

    R2R1+R2

    Measurement and Instrumentation

    If R1=R2=R3=R4=Rg and DR g/R g

  • 8/18/2019 Au351 sensors

    15/51

    ตัวตรวจวัดและเคร องบันทก

    15

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    4. Capacitance sensors (cont.)4. Capacitance sensors (cont.)

    C +DC = [pF]k K A

    h+Dh

    Measurement and Instrumentation

    If the separation between the head and the target is

    changed by an amount Dh, then the capacitance C becomes

    which can be written as

    However, the impedance of the capacitor is linear in h.

    DC/C = -Dh/h1+(Dh/h)

    nonlinear relationship

    DZC

    / ZC

    = Dh / h

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    5. Piezoelectric sensors5. Piezoelectric sensors

    F

    q = Sq

    x A x p [pC]

    Measurement and Instrumentation

     A piezoelectric material produces an electric chargewhen it is subjected to a force or pressure.

    Sq

    = charge sensitivity, A = cross section area of the material, p = applied pressure

  • 8/18/2019 Au351 sensors

    16/51

    ตัวตรวจวัดและเคร องบันทก

    16

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    5. Piezoelectric sensors (cont.)5. Piezoelectric sensors (cont.)

    vo

    = q / C

    Measurement and Instrumentation

    If the external surfaces of piezoelectric material are coated with metallicelectrodes as shown in the figure, the output voltage vo is developed and related

    to the charge q by

    or

    where

    vo

    = Svhp

    Sv

    = voltage sensitivity of the sensor = Sq/kK 

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    6. Resistance temperature sensors6. Resistance temperature sensors

    Resistance Temperature Detectors (RTD)

    Material: Metals, such as Platinum, Nickel or Copper 

    Thermistors

    Material: Semiconducting materials, such as oxides of copper 

    , cobalt, manganese, nickel, or titanium

    DR/R 0

    = c1(T-T

    0) + c

    2(T-T

    0)2 + … + c

    n(T-T

    0)n

    1/T = c1

    + c2ln(R ) + c

    3ln3(R ) (3rd order approximation)

    Measurement and Instrumentation

    The change in resistance of materials with temperature

    provide the basis of resistance temperature sensors.

  • 8/18/2019 Au351 sensors

    17/51

    ตัวตรวจวัดและเคร องบันทก

    17

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    TemperaturemeasurementsTemperaturemeasurements

    Temperature

    sensorDT    DL , DR, Dv, etc 

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    18/51

    ตัวตรวจวัดและเคร องบันทก

    18

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    1. Expansion methods

    D L = a L0 DT 

    When materials are subjected to temperature changes (D T) they

    expand or contract according to

    a  is the temp. coeff. of expansion [mm/°C]

    r c   h(a  A –a B) (T2-T1)

    Metal B

    Metal A

    r c

    h Bimetallic strip

    Measurement and Instrumentation

     Automobile air conditioning system

    Condenser 

    Evaporator 

    Compressor 

    Expansion valve

  • 8/18/2019 Au351 sensors

    19/51

    ตัวตรวจวัดและเคร องบันทก

    19

    Use of bimetallic thermostat in automobile air

    conditioning system

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    2. Electrical Resistance

    Resistance thermometers consist of a sensor element that exhibits a

    change in resistance with a change in temperature

    2.1 Resistance Temperature Detectors (RTD)

      A typical RTD consists of a wire coil sensor with

    a framework for support and a sheath for protection.

    The sensor is a resistive element that exhibits a

    resistance-temperature relationship given by the

    expression

    For a limited range of temperature,

    Measurement and Instrumentation

    NickelTungsten

    Copper

    Platinum

    °CTem perature

    DR/R 0

    = c1(T-T

    0) + c

    2(T-T

    0)2 + … + c

    n(T-T

    0)n

    DR/R 0 @ c

    1(T-T

    0)

  • 8/18/2019 Au351 sensors

    20/51

    ตัวตรวจวัดและเคร องบันทก

    20

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    PT 100 temperature probe

    Note:RTDs have a high accuracy and a wide operating

    range. However, they have a low response time.

    PT100s are resistance thermometers which are

    fabricated from platinum. The operating temperature

    ranges from -200 °C to 850 °C, while the resistance

    of PT100 at 0 °C is 100 ohms.

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    2.2 Thermistors

      are fabricated from semiconducting

    materials, such as oxides of nickel,

    cobalt, or manganese. The resistance-

    temperature relationship for a thermistor 

    can be expressed as

    where b is a material constant [K]

    T is an absolute temperature [K]

    Note:  b   ranges from 3000 to 5000 K

    R = R 0 e b (1/T – 1/T0)

    Rt

    Measurement and Instrumentation

    “The resistance decreases

    exponentially with an increase

    in temperature”

  • 8/18/2019 Au351 sensors

    21/51

    ตัวตรวจวัดและเคร องบันทก

    21

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    *** Thermistors have a high sensitivity, a

    fast response time, and good accuracyand resolution. However, they typically

    achieve a high precision within a limited

    temperature range.

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    22/51

    ตัวตรวจวัดและเคร องบันทก

    22

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    3. Thermoelectric

    (or thermocouple) is a temperature sensor that consists of two different

    metals in thermal contact. The thermal contact, called a junction, may

    be made by twisting wires together or by welding, soldering, or brazing

    two material together. A junction between two metals produces a

    voltage related to a temperature difference.

    Material A

    Material B Material Bemf 

    Seebeck effect

    Junction 2Junction 1

    Measurement and Instrumentation

    Material A

    Material B

    Junction

    Thermocouple

    The operation of a thermocouple is based

    on a combination of thermoelectric effects

    that produce a small open-circuit voltage

    vo when two thermocouple junctions are

    maintained at different temperatures.

    The voltage vo can be represented by an

    equation having the form

    where C1 and C2 are thermoelectric

    constants

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    vo = C1(T1-T2) + C2(T12-T2

    2)

    Measurement and Instrumentation

    Seebeck effect is a phenomena in which any

    conductor will generate a voltage when it is

    subjected to a thermal gradient.

    Source:http://www.efunda.com/designstandards/sensors/thermoc

    ouples/thmcple_theory.cfm

    vo  C1(T1-T2)

  • 8/18/2019 Au351 sensors

    23/51

    ตัวตรวจวัดและเคร องบันทก

    23

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Peltier effect occurs when a current flows in the thermocouple circuit.

    The presence of the current I in the thermocouple circuit produces thewell-known self-heating effect, where the Joule heat transfer, q,is

    However, the Peltier heat transfer, q P 

    ,is in addition to the Joule heating

    effect and is given by

    q = i2 R [W] 

    where p  AB = Peltier coeff.

    Junction 2Junction 1i

    Material A

    Material B Material B

    Peltier effect

    vsqp,inqp,out

    Measurement and Instrumentation

    q P 

    = p  AB

    i  [W] 

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Thermoelectric cooling uses the Peltier effect to create a heatflux between the junction of two different types of materials.

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    24/51

    ตัวตรวจวัดและเคร องบันทก

    24

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Reference junction

    Measuring Junction

    T

    1

    T2

    vo

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Relationship between voltage and temperature

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    25/51

    ตัวตรวจวัดและเคร องบันทก

    25

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Thermocouple probe

    (Sheath)

    Tip of a probe1. Grounded

    2. Ungrounded

    3. Exposed

    Measurement and Instrumentation

    (Thermocouple)

    (Insulator)

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Characteristics of probe’s tips

    Ungrounded tip(separated from the sheath wall

    by a layer of insulation)

    Grounded tip(direct contact with the sheath wall)

    Exposed tip(protrudes outside the sheath wall)

    is used in corrosive fluids

    where the temperature is

    changing slowly.

    is used in corrosive fluids

    where moderate response is

    required.

    is used for noncorrosive

    gases where rapid response

    is necessary.

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    26/51

    ตัวตรวจวัดและเคร องบันทก

    26

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    4. Radiative Temperature Measurement

    employs the principles of radiation to measure surface temperatures

    with out contacting the body.

    “Radiation” is the electromagnetic waves and particles emitted from the surface of a body.

    Measurement and Instrumentation

    lmax T = 2898 m m.K

          E       l

                    (       l ,      T

                    )

    Radiation power (El

    ) is related to the absolute temperatureand the wavelength as shown in the above figure

    El(l,T)

    h = Planck's constant (6.626 x 10-34 Js)

    c = Speed of Light (3 x 108 m/s)l = Wavelength (m)

    k = Boltzmann Constant (1.38 x 10-23 J/K)

    T = Temperature (K)

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

          E      T

    The power of the radiation Eb

    from an ideal (black) surface is obtained from

    where

    For grey surface,

    Eb

    =Int[El(l,T),l] = sT4

    ET

    = e(T) Eb

    s = is the Stefan-Boltzmann constant [5.67x10-8 W/m2-K4]

  • 8/18/2019 Au351 sensors

    27/51

    ตัวตรวจวัดและเคร องบันทก

    27

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Radiation Methods

    Pyrometer 

    - Optical pyrometer : compares the brightness of image produced by temperature

    source with that of reference temperature lamp.

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Radiation Methods

    Pyrometer 

    - Infrared pyrometer : measures a source temperature by measuring the voltageoutput from a temperature detector 

    Measurement and Instrumentation

    Lens

    Focusing mirror Temperature detector Focus spot

    Surface

  • 8/18/2019 Au351 sensors

    28/51

    ตัวตรวจวัดและเคร องบันทก

    28

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Radiative Temperature Measurement

    Advantages

      - max temperature up to 3500 C

      - non-contact measurement

    - no installation

    Disadvantages

    - accuracy depending one

    - relatively high cost

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Thermocouple RTD Thermistor

    Advantages - self-powered

    - simple

    - durable

    - Wide temp. range

    - Wide variety

    - inexpensive

    - most stable

    - most accurate

    - more linear 

    - fast response

    - high sensitivity

    Disadvantages - non-linear 

    - low voltage

    - Ref. junc. required

    - least sensitivity

    - least stable

    - expensive

    - ext. power required

    - self-heating

    - non-linear 

    - ext. power required

    - Self-heating

    - limited temp. range

    Advantages and disadvantages

    of the most common temperature sensors

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    29/51

    ตัวตรวจวัดและเคร องบันทก

    29

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Pressuremeasurements

    Pressuremeasurements

    Pressure

    sensorD P   DL , DR, Dc, etc 

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Pressure represents a contact force per unit area. It acts inward and

    normal to the surface of any physical boundary that a fluid contacts.

    F

     A

     F  P  = [ N/m

    2 or Pa]

    Pressure scales1. Absolute pressure scale

    is the pressure that is quantified relative to the absolute

    zero pressure.

    2. Gauge pressure scaleis the pressure that is quantified relative to the

    atmospheric pressure.

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    30/51

    ตัวตรวจวัดและเคร องบันทก

    30

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

     Absolute

    vacuumP

    abs= 0

    Pvac

    Pabs

    Patm

    Pgage

    PabsPatm= 101.325 kPa

    = 14.969 psia

    = 760 mm Hg abs

    Relative pressure scales

    absatmvac   P  P  P    =

    atmabs gage   P  P  P    =

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Pressure in a moving fluid

    Static pressure, Ps

    is the pressure exerted by a stationary fluid.The force in the static pressure is due to the

    motion of fluid particles (microscopic view)

    Dynamic pressure, Pd

    represents fluid kinetic energy whichdepends on the fluid motion (macroscopic view).

     PT

    = P0

    = Ps+ P

    d

    PT

    = Total pressure

    P0

    = Stagnation pressure

    Pd

    = r V 2 / 2

    where

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    31/51

    ตัวตรวจวัดและเคร องบันทก

    31

     Automotive pressure sensors

    Source: http://www.sensata.com/sensors/automotive-pressure-sensor-ap2.htm

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Basic pressure measuring devicesBasic pressure measuring devices

    1. Barometer consists of an inverted tube containing a fluidand is used to measure atmospheric pressure.

    1. Barometer consists of an inverted tube containing a fluidand is used to measure atmospheric pressure.

    h

     gh P  P  P   Hg vacuumatm   r ==D

     gh P   Hg atm   r =

    6.13/2

    == O H  Hg  Hg S    r  r 

    At 1 atm, hHg = 760 mm.

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    32/51

    ตัวตรวจวัดและเคร องบันทก

    32

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    2. Manometer is an instrument used to measure differential

    pressure based on the relationship between pressure and the

    hydrostatic equivalent head of fluid.

    2. Manometer is an instrument used to measure differential

    pressure based on the relationship between pressure and the

    hydrostatic equivalent head of fluid.

    )( 1212   hh g  P  P  P    ==D   r 

     A B C

    1 2

    h

    12   P  P  =Case A

    Case B atm P h g  P    = r 1

    Case C h g  P  P  P  atmvac   r ==1

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    3. Bourdon-type pressure gage

    Bourdon tube (coiled tube) is a curved metal tube having an

    elliptical cross section that mechanically deforms under pressure

    3. Bourdon-type pressure gage

    Bourdon tube (coiled tube) is a curved metal tube having an

    elliptical cross section that mechanically deforms under pressure

     A-A 

    ความดัน

    Bourdon Gage

    atmabs gage   P  P  P    =

    Patm

    0= gage P  at 1 atm

    0 Pa

    Measurement and Instrumentation

    Bourdon tube

  • 8/18/2019 Au351 sensors

    33/51

    ตัวตรวจวัดและเคร องบันทก

    33

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Pressure transducerPressure transducer1. Displacement-type

    converts a measured pressure into deformation of an

    elastic element used in the transducer.

    1.1 Diaphragms-type

    1.2 Bellows and Capsule

    Measurement and Instrumentation

    Displacement-type

    (elastic element)D P   DL

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Pressure transducer

    1.1 Diaphragm-type utilizes a clamped circular plate as the

    elastic element. The deformation of the diaphragm is

    converted into electrical signal by either LVDT or strain

    gages.

    DP DL   DVDiaphragm LVDT

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    34/51

    ตัวตรวจวัดและเคร องบันทก

    34

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Pressure transducerPressure transducer1.2 Bellows and Capsule are a thin-wall flexible metal tube of which

    one end is held fixed and pressure is applied internally. A pressure

    difference will cause the change in length of the elastic element.

    Bellow

    VO

    ViDP DL   DV

    Bellow Potentiometer  

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Pressure transducerPressure transducer2. Piezoelectric Crystal Elements converts pressure electric

    charges. The charge amplifier is used to convert an eletric

    charge, q into an output voltage.

    P1

    P2

    Dt

    Crystal

    Electrode

    Electrode

     A

    *** can be used to measure either quasi-static or dynamic response.

    Max pressure up to 100,000 psi

    Max temperature ~ 350 C

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    35/51

    ตัวตรวจวัดและเคร องบันทก

    35

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    Figure 1: In a typical automotive sensor application forManifold Absolute Pressure (MAP), a piezo-electric

     pressure sensor and signal conditioning IC link to the

    ECU via a 3-wire interconnect.

    Manifold absolute pressure sensor (MAP) provides instantaneous manifold pressure informationto the engine's electronic control unit (ECU). The data is used to calculate air density and

    determine the engine's air mass flow rate, which in turn determines the required fuel metering foroptimum combustion (see stoichiometry) and influence the advance or retard of ignition timing.

    Source:

    http://www.eetimes.com/document.asp?doc_id=1272786

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Pressure transducerPressure transducer

    3. Capacitive pressure sensor uses a diaphragm and

    pressure cavity to create a variable capacitor to detect

    strain due to applied pressure, capacitance decreasing as

    pressure deforms the diaphragm. Common technologies

    use metal, ceramic, and silicon diaphragms..

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    36/51

    ตัวตรวจวัดและเคร องบันทก

    36

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Velocity

    measurements

    Velocity

    measurements

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    37/51

    ตัวตรวจวัดและเคร องบันทก

    37

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Fluid velocity

    v(t) = V + v’

    where V  = mean velocity

    v’ = fluctuating velocity

    v(t)

    t

    V

    v’

    Laminar flow

    Turbulent flow

    v’ ~ 0

    v’ 0

    Due to surface roughness, low viscosity, change in direction, inertia

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    max. at CL.

    Fully developed flow

    Measurement and Instrumentation

    Ideal flow(Uniform distribution)

    Frictionless wall Real flow(Parabolic profile)

  • 8/18/2019 Au351 sensors

    38/51

    ตัวตรวจวัดและเคร องบันทก

    38

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Volumetric flow rate, Qis the volume of fluid which passes through a given surface per unit time

    Mass flow rate, m

    is the mass of fluid which passes through a given surface per unit time

     Q = v dA = AV [m3/s]

    .  m =  r v dA = r  AV [kg/s]

    A = area [m2]

    V = mean velocity [m/s]

    where

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    1. Pitot-Static tube1. Pitot-Static tube

    Pd

    = PT

    - Ps

    = r lg h

     r aV 2 / 2 = r 

    lg h

    Pd

    = PT

    - Ps

    = r lg h

     r aV 2 / 2 = r 

    lg h

    hV = [2C

    d( r 

    lg h)/ r 

    a]1/2

    Cd

    = dynamic pressure correction

    where

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    39/51

    ตัวตรวจวัดและเคร องบันทก

    39

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    2. Thermal anemometer 2. Thermal anemometer 

    Hot-wire probe Hot-film probe

      The rate at which energy Q is transferred between a warm body at Ts

    and a cooler moving fluid at Tf is propotional both to the temperature

    difference between them and to the thermal conductance of the heat

    transfer path, hA. This thermal conductance increases with fluid velocity,

    thereby increasing the rate of heat transfer at any given temperature

    difference.

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Heat transfer between a hot wire and fluid flow

    Qc

    = hA (Tw-T

    f ) [W]

    Qw

    = I2R W

    [W]

    where A and B are constants that depend on the fluid and sensor

    physical properties and operating temperature, and n is a constant that

    depends on sensor dimensions (typically, 0.45 < n < 0.52)

    Convection heat transfer 

    Heat generated in the wire

    It is known that the heat transfer coefficient h is related to fluid velocity V by

    h = A + B Vn

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    40/51

    ตัวตรวจวัดและเคร องบันทก

    40

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    Material used for hot-wire and hot-film sensors exhibit a change inresistance with temperature change. The relationship can be expressed as

    Equating Qw with Qc, we obtain

    From the above equation, it is evident that the fluid velocity V can be written

    as

    R w

    = R 0[1 + g (T

    w – T

    0)]

    i2R 

    0[1 + g (T

    w – T

    0)] = (a + b Vn ) A (T

    w-T

    f )

    V = f (i, Tw, Tf )

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    Therefore, if Tf  is known then the fluid velocity is determined by

    measuring either

    1) the resistance Tw

    [constant–current bridge-anemometer system]

    or 

    2) the current i [constant–temperature bridge-anemometer system]

    V = f (i, Tw, T

    f )

    measured by

    temperature transducer 

    kept constant

    V = f (Tf,T

    w)

    V = f (i, Tw, T

    f )

    measured by

    temperature transducer 

    kept constant

    V = f (Tf, i)

  • 8/18/2019 Au351 sensors

    41/51

    ตัวตรวจวัดและเคร องบันทก

    41

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Hotwire

    Variable resistor V

    Q = I2R 

    w

    Measurement and Instrumentation

    Constant-current bridge

    Constant –current bridge-anemometer system

    In this circuit, R2

    and R3

    are much larger than sensor Resistance Rw; therefore,

    current i is essentially independent of changes in the sensor resistance Rw.

    R4

    R2 R3

    C

    constant current

    source, is

    Vo  @ ½ i

    sR 

    w(DR 

    w/R 

    w)

    Vo

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    Constant –temperature bridge-anemometer system

    An adjustable current source is used in order to maintain a constant

    temperature, Tw

    (i.e. Rw

    is constant). The fluid velocity is a function of input current

    and flow temperature, Tf .

    Variable

    resistor 

    G

    VQ = I

    2R 

    w

    V = C0

    [(i/i0)2-1]2

  • 8/18/2019 Au351 sensors

    42/51

    ตัวตรวจวัดและเคร องบันทก

    42

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Hotwire anemometer 

     Advantages

    1. Can be used to measure a point velocity

    2. Can be used to measure fluctuating velocity (Turbulent) (up to 500 kHZ)

    3. High sensitivity (Hot-film is less sensitive)

    Disadvantages

    1. Fragile (Hot-film is more sturdy)

    2. Can not be used in conducting fluids (Hot-film can)3. Expensive

    Measurement and Instrumentation

    HW#4

    4.1 Consider a deflection bridge, which initially has all arms ofthe bridge equal to 100 ohms, with the resistance temperature

    sensor at Rg. The supply voltage is 10 V. If the temperature of

    Rg is changed such that the bridge output is 0.569 V, what is

    the temperature of the sensor? How much current flows

    through the sensor and how much power must it dissipate?

    R g= R 

    0[1+0.00395(T-T

    0)]

    DVout

    = Vin

      DR g/R 

    g

    42(DR g/R 

    g)

    where R 0

    = 100 and T0= 0 C

  • 8/18/2019 Au351 sensors

    43/51

    ตัวตรวจวัดและเคร องบันทก

    43

    4.2 A piezoelectric pressure transducer as shownin figure is used to measure the pressure of air

    in a tank by generating analogue signals, and

    it is to be calibrated by measuring both the

    pressure and the electric current

    simultaneously for various settings. If the

    relationship between the pressure and the

    corresponding current is given by

    P = 13.00 I - 51.00

    where P = pressure in a tank [kPa],

    I = current [mA],

    Determine (a) the sensitivity of the transducer,

    (b) zero offset, and (c) Dh if I = 10 mA

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    3. Laser Doppler Anemometer 3. Laser Doppler Anemometer 

      is a measuring device that utilizes the “Doppler effect” to measurethe local velocity in a moving fluid. In this technique, the light is emitted

    from a source and travels toward the light detector. The light is splitted

    by the beam splitter. The lights are then combined to produce the beat

    signal (fringe).

    fringe

    l

    q   d

    l

    2 sin (q/2)d =

    d  = fringe spacing

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    44/51

    ตัวตรวจวัดและเคร องบันทก

    44

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Relationship between laser frequency and fluid velocity

    V = f D

     d

    f s= f 

    i± f 

    DLaser frequency

    where f i

    = frequency of incident laser

    f s

    = frequency of scattered light

    f D

    = Doppler shift

    Fluid velocity

    LDA

    Measurement and Instrumentation

     As a moving particle suspended in the fluid passes through the laser beam,

    it scatters light in all directions. The light detector will perceive the

    scattered light at a frequency, f s:

    The velocity is related directly to the Doppler shift by

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Laser Doppler Anemometer 

    Advantages

    1. The flow is not disturbed by the presence of a probe. (non-intrusive

    measurement)

    2. Velocity is measured directly, and calibration is not required.

    3. The method is suitable for a wide range of velocities.

    4. A component of velocity in a specified direction can be measured.

    5. The relationship between input and output is linear.

    d

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    45/51

    ตัวตรวจวัดและเคร องบันทก

    45

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Flowmeasurements

    Flowmeasurements

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    1. Rotameter 1. Rotameter 

    Rotameter 

    The meter consists of a float within a vertical

    tube, tapered to an increasing cross-sectional area

    at its outlet. Flow entering through the bottom

    passes over the float, which is free to move. The

    equilibrium height of the float indicates the flow rate.

    The operating principle is based on the balancebetween the drag force, the weight, and buoyancy

    force acting on the float.

    SF: FD + FB = mg

    Cd = drag coefficient AF = cross-sectional area of a float

    V = average velocity past the float

    where FB = Buoyancy force

    FD = Drag force = Cd r V2 AF / 2

     

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    46/51

    ตัวตรวจวัดและเคร องบันทก

    46

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Volumetric flowrate, Q = V Aa(y) = K Aa(y)

    where Aa(y) is the annular area between the float and the tube

      V is the average velocity past the float

    K is a meter constant

    W

    FD

    FB

    *** error ± 2% turndown ratio 10:1

    Measurement and Instrumentation

    V = [2 ( r F  r ) g / (Cd r  AF )]1/2

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    2. Pressure differential meters2. Pressure differential meters

    1   2

    Dh

    )1(

    222  b  r   

    D=

     f  

     P C  AQ

    1

    2

     A

     A= b 

    h g  P    D=D m r 

     f   r 

    m r 

    are based on the relationship between volume flow rate and the

    pressure drop.

    Cd = discharge coefficient

    = f (Re, b)

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    47/51

    ตัวตรวจวัดและเคร องบันทก

    47

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    2. Pressure differential meters (cont.)2. Pressure differential meters (cont.)

    *** simple, inexpensive, but resulting in high pressure losses.

    Measurement and Instrumentation

    2.1 Orifice meter 

    consists of a circular plate, containing a hole (orifice),which is inserted

    Into a pipe such that the orifice is concentric with the pipe inside diameter.

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    *** require large installation space and

    most expensive but least pressure losses

    2. Pressure differential meters (cont.)2. Pressure differential meters (cont.)

    Measurement and Instrumentation

    2.2 Venturi meter 

    consists of a smooth converging contraction to a narrow throat

    followed by a shallow diverging section as shown.

  • 8/18/2019 Au351 sensors

    48/51

    ตัวตรวจวัดและเคร องบันทก

    48

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    2. Pressure differential meters (cont.)2. Pressure differential meters (cont.)2.3 Flow Nozzle

    consists of a gradual contraction to to a narrow throat.

    Measurement and Instrumentation

    *** require less installation space than a venturi and has about 80% of initial cost.

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    3. Turbine meters3. Turbine meters

    make use of angular momentum principles to

    measure flow rate. A rotor is encased within a

    bored housing through which the fluid to bemeasured is passed. The exchange of

    momentum between the flow and the rotor turns

    the rotor at a rotaional speed that is proportinal to

    the flow rate as following

    Q = K wwhere  K is a meter constantw is an angular velocity

    *** low pressure losses

    error ± 0.25% turndown ratio 20:1

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    49/51

    ตัวตรวจวัดและเคร องบันทก

    49

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    4. Ultrasonic flow meters4. Ultrasonic flow meters

    use sound waves to determine flow rate.

    D V s,0

    D V f,//

     V f 

     V f,  V s,o

    Transmitter 

    receiver 

    )( ,o s s f     V V  AV  AQ   ==

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร Measurement and Instrumentation

    4. Ultrasonic flow meters (cont.)4. Ultrasonic flow meters (cont.)

    Advantages

    1. The flow is not disturbed by the presence of a probe. (non-intrusive

    measurement)

    2. No pressure losses.

    3. A large diameter pipe can be measured.

    Sensor locationSensor location

    Upstream > 10 D

    Downstream > 5

  • 8/18/2019 Au351 sensors

    50/51

    ตัวตรวจวัดและเคร องบันทก

    50

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Humiditymeasurements

    Humiditymeasurements

    Humidity

    sensorHumidity   DL , DR, Dk etc 

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    Relative Humidity, RH

    is a measurement of the

    amount of water vapor in a

    mixture of air and water  

    vapor, defined as the partial

    pressure of water vapor in the

    air-water mixture, given as a

    percentage of the saturated

    vapor pressure under those

    conditions

    Humidity sensor

    1. - Traditional hair of horse or human with

    a strain gauge or a water absorbent polymer

    which stretches and shrinks according to RH.

    2. Capacitive RH sensor

    3. Resistive RH sensor

    4. Thermal conductivity

     LD RH % Traditional hair

    C D RH % Capacitive RH sensor

     RD RH % Resistive RH sensor

    k D RH %Thermal conductivity

    RH sensor

    Measurement and Instrumentation

  • 8/18/2019 Au351 sensors

    51/51

    ตัวตรวจวัดและเคร องบันทก

    คณะวศวกรรมศาสตร

    มหาวทยลัยธรรมศาสตร

    thin film of polymer or metal oxide is deposited

    between two conductive electrodes

    Measurement and Instrumentation

    คณะวศวกรรมศาสตร

    ั ศ ส

    ทาจาก hygroscopic medium เชน Polymermeasure the absolute humidity by quantifying the

    difference between the thermal conductivity of dry air

    and that of air containing water vapor 

    Measurement and Instrumentation