august 2018 · product: potassium bifluoride (kf×hf) complying with gost 10067-80 (pbf). 7...
TRANSCRIPT
August 2018
Project name: «Renewal of potassium bifluoride production»
Project operator: AECC, JSC
Project manager: Oleg Vladislavovich Osipenko, tel. +7 (395) 559-96-02
Project administration: Yuri Aleksandrovich Dyakovich, tel. +7 (395) 559-96-04
Company Profile
Year established 1957
Main businesses
Uranium hexafluoride enrichment services Production of fluorine-based products
Nuclear products Uranium hexafluoride, an intermediate product for commercial nuclear fuel fabrication
Fluorine products
Potassium bifluoride Anhydrous hydrogen fluoride (HF) Triflic acid Triflic anhydride
Annual revenues in 2016
5.3 billion rubles (86.9 mil. USD)
Personnel Approx. 1000 people
Location Angarsk, Irkutsjk Region, Russia
150 km from Lake Baikal
2
AECC, JSC is a State Corporation “Rosatom” company which is a part of the
uranium conversion and enrichment complex of Fuel Company “TVEL”
Nuclear Fuel
Cycle
Uranium
conversion
Uranium
mining
Uranium
concentrates
processing
Uranium enrichment
Fuel fabrication
Power generation
3
Development strategy
Development of the 2nd business kernel: - Exponential growth of company’s revenues by the year 2030
Reduction of product costs and processes completion time
Larger share on international markets
New products for domestic and foreign markets
Strategic goals of Rosatom Corporation
Strategic goals of TVEL
5 to 7 Years – Production capacity growth, expanding product
portfolio.
1 to 3 Years – Development of technologies and start-up of non-
nuclear products
15 to 20 Years – Establishment of a global competitive non-nuclear
company
Strategic goals of AECC
4
1957 Commissioning of Phase I of the gaseous diffusion uranium enrichment plant of Angarsk Electrolysis Chemical
Complex.
1963 Commissioning of all industrial facilities of AECC: uranium conversion plant, enrichment plant and all supporting
infrastructure.
1974 Full renovation of uranium conversion plant completed. New process equipment developed and commissioned.
1995 Gaseous diffusion uranium enrichment technology fully replaced with gas centrifuge technology. Switching to new
technology resulted in substantial increase in throughput while drastically reducing the environmental footprint
1996 Operation of Triflics Plant commences to produce Trifluoromethanesulfonic acid and Trifluoromethanesulfonic
anhydride.
1997 Commercial production of R-14 refrigerant commences.
2007
Potassium bifluoride (PBF) plant operation resumed. 2018
AECC and other conversion and enrichment plants of Russia become affiliates of Fuel Company “TVEL”. 2010
International Uranium Enrichment Center is established at the AECC site under the aegis of International Atomic
Energy Agency (IAEA)
2014 Uranium conversion plant shut down.
2016 Triflics plant operation resumed.
History
2018
5
Prospective businesses based on the Chemical Plant
infrastructure
Triflics production
Renewal of trifluoromethanesulfonic acid and anhydride, production of triflic derivatives
Elegas (sulfur hexafluoride) production
Renewal of elemental fluorine production and start-up of SF6 production.
Artificial quartz crystals production
Artificially grown high-purity quartz crystals production (250 MT/a) – a joint venture with Germany-based
company.
Anhydrous hydrogen fluoride production
Renewal of anhydrous HF production.
Lithium hydroxide production
Lithium hydroxide monohydrate production using electrochemical conversion of lithium salts.
Potassium bifluoride production
Renewal of potassium bifluoride production.
6
Project location
Angarsk, Russia
Potassium bifluoride (PBF) plant is located in “Electrolyte Recovery Building (ERB)” which is a part of
Uranium Conversion Plant infrastructure. ERB is equipped with all equipment and engineering networks
including industrial sewage and air ducts to the central gas cleaning station required for plant operation.
ERB is not included in Nuclear Facility and does not require decommissioning as part of Uranium
Conversion Plant shut-down.
PBF plant
AECC production site
Product and technology of the Project (1/2)
Product: potassium bifluoride (KF×HF) complying with GOST 10067-80 (PBF).
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KОН
Н2О
Dissolution of КОН in
water
KОН water
solution
KF neutral
solution
Concentration (evaporation ) of КF neutral
solution (t=105-120 C°)
Concentrated KF neutral
solution
HF
Saturation of КF neutral
solution with hydrogen
fluoride
KF×HF
solution
Crystallization of
KF×HF (t=25 C°)
Solution with
KF×HF crystals
Filtration and obtaining KF×HF wet
crystals and acidic mother liquor
KF×HF wet
crystals
Neutralization of mother liquor with
КОН water solution
Acidic mother
liquor
Drying of
KF×HF wet
crystals
KF×HF
Product and technology of the Project (2/2)
8
Production of PBF at AECC
Capacity – up to 120 tpa
Experience – more than 30 years
Plant renovation completed in 2010 – the most up-to-date plant in Russia
Product: potassium bifluoride (KF×HF) complying with GOST 10067-80 (PBF).
Description
Standard
Grade «Ч» Grade «Ч.Д.А.»
Mass fraction of potassium bifluoride (KF × HF), % 98-102 99-101
Mass fraction of chlorides (Cl), %, max. 0,01 0,005
Mass fraction of sulfates (SO4), %, max. 0,02 0,01
Mass fraction of iron (Fe), %, max. 0,004 0,001
Mass fraction of silicon (Si), %, max. 0,02 0,01
Mass fraction of lead, copper and manganese (Pb+Cu+Mn), %, max. 0,001 0,001
Project implementation structure
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AECC, JSC
• Investment project implementation
• Production of PBF
TVEL, JSC
Supply of КОН
Sales
Project coordination
Russian market
World market
Supply of HF
Sales Raw materials
suppliers
Equipment suppliers
Supply of steam
generator and lab
equipment
Target market overview
10
Production of
elemental fluorine
Etching agent in the
production of aircraft
engines
Glass etching for
“frost” effect
Flux component
1
2
3
4
Elemental fluorine (F2) is only commercially produced using
electrolytic method. It is the most cost-efficient method employing
HF decomposition using KF*2HF as electrolyte.
Etching – cleaning metal and alloy surface from oxides, rust, grease
and other contaminants.
An important use in aerospace industry is the removal of ceramic
rods from turbine blades in melted potassium bifluoride2).
Treatment of glass with fluorine-containing compounds results in
formation of insoluble chemical films creating “frost” effect which can
vary depending on exposure duration and agent concentration.
Flux in steel making is a group of inorganic substances added to the
ore to facilitate separation of metal from gangue and decreases
melting temperature. In welding, flux is a special material that has
protective and cleaning properties. In soldering, flux is a material that
removes oxide from the surface of soldered parts and decreases
surface tension.
Organizational structure of the project
11
Management (direct decision-makers)
Team
A. Dudin
General Director
AECC JSC
▪ Project Sponsor
A. Kamashev
Director
Department of TVEL JSC
▪ Project Curator
O. Osipenko
Leading specialist
Special Design and Technology
Section
AECC, JSC
▪ Project Manager
A. Masovetz
Investment planning
specialist
AECC JSC
▪ Investment analysis
A. Trubin
Chief Specialist
TVEL JSC
▪ Project Coordinator
N. Shishkina (Ms.)
Leading economist in
finance planning
AECC JSC
▪ Financial analysis
E. Akkuzin
Foreman
Chemical Plant Facility
AECC JSC
▪ Expert
Yu. Dyakovich
Head of Marketing Group
Special Design and technology
Section
AECC JSC
▪ Project Administrator
Building 100, Block 2, South Estate, Angarsk, Irkutsk Region 665804 Russia
Telephone: +7 (335) 554-44-34 (Russian), Telephone: +7 (335) 559-97-20 (English)
Fax: +7 (335) 554-00-00, e-mail: [email protected], [email protected]
«Angarsk Electrolysis Chemical Complex», JSC