auslite iii gate valves-iso mount resilient · pdf filegrade 431 stainless steel spindle for...

AUSLITE® III GATE VALVES-ISO MOUNTRESILIENT SEATED - DN 80 TO DN 400DESIGNED AND MANUFACTURED TO AS 2638.2, AS 1831 & AS 4158

AUSLITE FEATURES INCLUDE:Ductile Iron body and bonnet for high strength and impact resistance

Ductile Iron gate fully encapsulated in EPDM elastomer to ensure drop tight sealing

Grade 431 stainless steel spindle for high strength and corrosion resistance

Seal housing incorporates dual O-ring seals and wiper ring for long life operation

Back seal facility to allow for replacement of seals under full operating pressure

Fusion bonded polymeric coating for long life corrosion protection

Straight through full bore to avoid debris traps

Isolated fasteners for corrosion protection

Integral cast-in feet for safe and easy storage

Anticlockwise closing or clockwise closing available

Key or hand wheel operation

UPGRADES TO AUSLITE III:Assembled and tested in Australia for Australian conditions

Innovative design and development

High quality wedge encapsulation using European manufacturing technology.

DESCRIPTION/APPLICATION

The AUSLITE range of Resilient Seated Gate Valves is designed and manufactured to AS 2638.2, AS 1831 and AS 4158. Super light, easy to lift and with low operating torques, operation is fast and efficient.

Application: AUSLITE III Resilient Seated Gate Valves are suitable for use with potable water and wastewater in below or above ground applications. Used for the isolation of sections and branches in pipelines

For non potable media applications such as sewage or salt water use the aggressive media version–AUSLITE Resilient Seated Gate Valve

TECHNICAL DATA

Size Range DN 80 - DN 400

Allowable Operating Pressures DN 80 - DN 400–1600kPa

Valve designed for use up to 70˚C Where applicable; for AS 4020 compliance, max temp 40˚C Note: Always observe pipe material recommended operating temperatures

End Connections Flanged to AS 4087 Fig B5, AS 2129 Table E

CertificationsAS2638.2:2011 Lic. SMK02420

WaterMark Level 1 AS 2638.2

WMKA02420AS/NZS 4020 Testing of products for use in contact with drinking water

DN 80-100

DN150-200

Cert

i�ed

Pro

duct

AustralianStandard

DN 225, 250, 300, 375 & 400

AUSLITE® III GATE VALVESRESILIENT SEATED - DN 80 TO DN 400DESIGNED AND MANUFACTURED TO AS 2638.2, AS 1831 & AS 4158

COMPONENT LISTNo Description

Material / Standard1 Hot melt seal2 Body

Ductile Iron 500-7 to AS 1831

3 Bonnet Ductile Iron 500-7 to AS 1831

4 Gland flange Stainless Steel CF8M

5 Bushing Polyamid

6 O-ring NBR

7 Thrust Collar Dezincification resistant brass CZ 132 to AS 2345

8 Stem Stainless Steel 431

9 Wiper Ring NBR

10 O-ring NBR

11 O-ring NBR

12 Bolt Socket Stainless Steel 316 Fully encapsulated with hot melt glue

13 Bonnet gasket EPDM rubber

14 Wedge Ductile Iron 500-7 to AS 1831

15 Wedge nut Dezincification resistant brass CZ 132 to AS 234516 Wedge Rubber EPDM17 Bolt Socket

Stainless steel 316 Fully encapsulated with hot melt glue

18 Key Stainless Steel19 O-ring NBR

ISO TOP FLANGE

DNISO

PlateF

mmD1

mmD3

mmD4

mmD5

mm

80-150 F10 11 125 102 12 71

200-400* F14 13 175 140 18 100.6

*F14 flange is dual drilled to include F10 dimensions D3 and D4

END CONNECTIONS

Flange Flange Flange

DN 80 - DN 100 DN 150 - 200 DN 225 - 400

SUREFLOW RESILIENT SEAT GATE VALVE PN16, ISO FLANGE 2570/92

The designs, materials and specifications shown are subject to change without notice due to the continuous development of our product program.

1. Hot melt seal 2. Body Ductile Iron, 500-7 to AS 1831 3. Bonnet Ductile Iron, 500-7 to AS 1831 4. Gland flange Stainless Steel CF8M 5. Bushing Polyamid 6. O-ring NBR 7. Thrust collar Dezincification resistant brass, CZ 132 to AS 2345 8. Stem Stainless Steel 431 9. Wiper ring NBR 10. O-ring NBR 11. O-ring NBR

12. Bolt socket Stainless Steel 316, fully encapsulated with hot melt glue 13. Bonnet gasket EPDM rubber 14. Wedge Ductile Iron, 500-7 to AS 1831 15. Wedge nut Dezincification resistant brass, CZ 132 to AS 2345 16. Wedge rubber EPDM 17. Bolt socket Stainless Steel 316, fully encapsulated with hot melt glue 18. Key Stainless Steel 19. O-ring NBR

Component list

Components can be substituted with equivalent or higher class materials.

Reference nos. and dimensions - Flange drilling to AS 4087 Figure B5 (AS 2129 Table D)

AVK ref. nos. AVK ref. nos. DN L H1 H2 D Hole OD Holes Bolt D2 F2 Weight

CC ACC mm mm mm mm mm mm nos. PCD mm mm kg

2570-080-920540120 2570-080-921540120 80 203 295 368 190 18 4 146 23 45 13 2570-100-920540120 2570-100-921540120 100 229 314 397 218 18 4 178 23 45 16 2570-150-920540120 2570-150-921540120 150 267 401 543 285 18 8 235 23 45 33 2570-200-920540120 2570-200-921540120 200 292 487 651 332 18 8 292 23 45 53 2570-225-920540120 2570-225-921540120 225 305 567 752 370 18 8 324 30 45 88 2570-250-920540120 2570-250-921540120 250 330 579 782 405 22 8 356 30 45 93 2570-300-920540120 2570-300-921540120 300 356 662 890 455 22 12 406 30 45 126 2570-375-920540120 2570-375-921540120 375 381 825 1100 550 26 12 495 30 45 227 2570-400-920540120 2570-400-921540120 400 406 837 1127 580 26 12 521 30 45 237

D

ITEM NO. DESCRIPTION Material QTY.

2 Center piece DN200,PN16 Lost foam component Ductile Iron EN-GJS-500-7 to BS EN 1563 1

3 Bonnet, DN 200 See Table(Ductile Iron) 1

4 ISO flange DN200 Cast stainless steel - EN10213 / ASTM A351 - 1.4408 / CF8M 1

5 Bearing shell, Ø28 PA 6.6 (Polyamid) 1

6 O-Ring NBR AS4020 ø56,52 x 5,33 NBR, AS4020 1

7 Thrust collar, DN 200 Dezn. res. brass EN 12165:CW602N (CZ132) 2

8 Stem, DN 200 See Table(Stainless steel) 1

9 Wiper ring, Ø28xØ40x7x10 NBR, AS1646 1

10 O-ring Ø28x4 NBR, EN 681-1 2

11 O-Ring NBR, 70 Shore 1

12 Bolt ISO4762 A4-70 M20x40 SS ISO 3506; Grade A4 2

13 Bonnet gasket, Rubber, DN 200 See Table(Rubber) 1

14 Wedge core, DN 200 DI EN 1563; GJS-500-7 1

15 Wedge Nut See Table(Brass/Bronze) 1

16 Wedge rubber, DN 200 See Table(Rubber) 1

17 Bolt Socket GR8.8 M12X35 FZB 8.8 8

18 KEY DIN 6885-A 8x7x40 A4-70 SS ISO 3506; Grade A4 1

19 O-ring 20,3x2,62 NBR, AS4020 2

MITS

-

Dimensions:

Application:

Standards:

Production tests: XXXXXXXXXXXX

XXXXXXXXXXXX

XXXXXXXXXXXX

H

5

4

3

2

1

GFEDCBA

2

5

4

3

1

GFC EA

2017.04.27-

Drawing No.:

Replace for:

Rev. No.:

Projection: Weight:

D H

Scale:Drawn:

Appr.: Date:

Size:

No. DateDrawn

Appr.Changes

paji/qida

-

1:5

2016.10.11

A3H

Rev.

B

therein - without the written consent of AVK.

Gate ValveDN200 PN16

F10

57020092XXXXXX0

New drawing.(PRF732)

kg52.03

AA.1

Copyright © 2016 The AVK GroupThis drawing is issued by AVK. The drawing is confidential material. It mustnot be reproduced in any form - including manufacture of the product shown

XXXXXXXXXXXX

D1

D3

D5

D4

4

18

2

8

15

3

14

16

L

H1

D2

F2

H2

F

9

5

19

6

7

10

12

11

1

17

13

ISO F D1 D3 D4 D5 DN Plate mm mm mm mm mm

80-150 F10 11 125 102 12 71 200-400* F14 13 175 140 18 100.6

ISO TOP FLANGE

* F14 flange is dual drilled to include F10 dimensions D3 and D4





Component list





2570-080-920540120 2570-080-921540120 80 203 295 368 190 18 4 146 23 45 13 2570-100-920540120 2570-100-921540120 100 229 314 397 218 18 4 178 23 45 16 2570-150-920540120 2570-150-921540120 150 267 401 543 285 18 8 235 23 45 33 2570-200-920540120 2570-200-921540120 200 292 487 651 332 18 8 292 23 45 53 2570-225-920540120 2570-225-921540120 225 305 567 752 370 18 8 324 30 45 88 2570-250-920540120 2570-250-921540120 250 330 579 782 405 22 8 356 30 45 93 2570-300-920540120 2570-300-921540120 300 356 662 890 455 22 12 406 30 45 126 2570-375-920540120 2570-375-921540120 375 381 825 1100 550 26 12 495 30 45 227 2570-400-920540120 2570-400-921540120 400 406 837 1127 580 26 12 521 30 45 237

D










10 O-ring Ø28x4 NBR, EN 681-1 2









19 O-ring 20,3x2,62 NBR, AS4020 2

MITS

-

Dimensions:

Application:

Standards:


XXXXXXXXXXXX

XXXXXXXXXXXX

H

5

4

3

2

1

GFEDCBA

2

5

4

3

1

GFC EA

2017.04.27-

Drawing No.:

Replace for:

Rev. No.:

Projection: Weight:

D H

Scale:Drawn:

Appr.: Date:

Size:

No. DateDrawn

Appr.Changes

paji/qida

-

1:5

2016.10.11

A3H

Rev.

B



F10

57020092XXXXXX0


kg52.03

AA.1


XXXXXXXXXXXX

D1

D3

D5

D4

4

18

2

8

15

3

14

16

L

H1

D2

F2

H2

F

9

5

19

6

7

10

12

11

1

17

13


80-150 F10 11 125 102 12 71 200-400* F14 13 175 140 18 100.6

ISO TOP FLANGE


AUSLITE® III GATE VALVESRESILIENT SEATED - DN 80 TO DN 400DESIGNED AND MANUFACTURED TO AS 2638.2, AS 1831 & AS 4158

REFERENCE NOS. AND DIMENSIONS- FLANGE DRILLING TO AS 4087 FIGURE B5 (AS2129 TABLE D)

Viadux product nos. CC

Viadux product nos.ACC

DNmm

Lmm

H1mm

H2mm

Dmm

Hole OD

mmHolesnos.

Bolt

PCD

D2

mm

F2

mm

Turns to Close

(approx)

Weight

kilos

VRACC08500CKF10 VRACC08500AKF10 80 203 295 368 190 18 4 146 23 45 19 13









REFERENCE NOS. AND DIMENSIONS- FLANGE DRILLING TO (AS 2129 TABLE E)

Viadux product nos. CC

Viadux product nos.ACC

DNmm

Lmm

H1mm

H2mm

Dmm

Hole OD

mmHolesnos.

Bolt

PCD

D2

mm

F2

mm

Turns to Close

(approx)

Weight

kilos

VRACC08500CK VRACC08500AK 80 203 295 368 190 18 4 146 23 45 19 13

VRAEE10500CK VRAEE10500AK 100 229 314 397 218 18 8 178 23 45 23 18

VRAEE15500CK VRAEE15500AK 150 267 401 543 285 22 8 235 23 45 27 34

VRAEE20500CK VRAEE20500AK 200 292 487 651 332 22 8 292 23 45 35 52

VRAEE22500CK VRAEE22500AK 225 305 567 752 370 22 12 324 30 45 39 87

VRAEE25500CK VRAEE25500AK 250 330 579 782 405 22 12 356 30 45 43 93

VRAEE30500CK VRAEE30500AK 300 356 662 890 455 26 12 406 30 45 52 126

VRACC37500CK VRACC37500AK 375 381 825 1100 550 26 12 495 30 45 55 227

VRACC40500CK VRACC40500AK 400 406 837 1127 580 26 12 521 30 45 59 237

VIADUX PTY LTD PO BOX 141 FAIRFIELD, NEW SOUTH WALES 1860 AUSTRALIA / VIADUX.COM.AU / PHONE 1300VIADUX

All Viadux trademarks and logos are owned by Viadux Pty Ltd. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Viadux reserves the right to change specifications without prior notice. AIIIRSGV1704





Component list





2570-080-920540120 2570-080-921540120 80 203 295 368 190 18 4 146 23 45 13 2570-100-920540120 2570-100-921540120 100 229 314 397 218 18 4 178 23 45 16 2570-150-920540120 2570-150-921540120 150 267 401 543 285 18 8 235 23 45 33 2570-200-920540120 2570-200-921540120 200 292 487 651 332 18 8 292 23 45 53 2570-225-920540120 2570-225-921540120 225 305 567 752 370 18 8 324 30 45 88 2570-250-920540120 2570-250-921540120 250 330 579 782 405 22 8 356 30 45 93 2570-300-920540120 2570-300-921540120 300 356 662 890 455 22 12 406 30 45 126 2570-375-920540120 2570-375-921540120 375 381 825 1100 550 26 12 495 30 45 227 2570-400-920540120 2570-400-921540120 400 406 837 1127 580 26 12 521 30 45 237

D










10 O-ring Ø28x4 NBR, EN 681-1 2









19 O-ring 20,3x2,62 NBR, AS4020 2

MITS

-

Dimensions:

Application:

Standards:


XXXXXXXXXXXX

XXXXXXXXXXXX

H

5

4

3

2

1

GFEDCBA

2

5

4

3

1

GFC EA

2017.04.27-

Drawing No.:

Replace for:

Rev. No.:

Projection: Weight:

D H

Scale:Drawn:

Appr.: Date:

Size:

No. DateDrawn

Appr.Changes

paji/qida

-

1:5

2016.10.11

A3H

Rev.

B



F10

57020092XXXXXX0


kg52.03

AA.1


XXXXXXXXXXXX

D1

D3

D5

D4

4

18

2

8

15

3

14

16

L

H1

D2

F2

H2

F

9

5

19

6

7

10

12

11

1

17

13


80-150 F10 11 125 102 12 71 200-400* F14 13 175 140 18 100.6

ISO TOP FLANGE






Component list





2570-080-920540120 2570-080-921540120 80 203 295 368 190 18 4 146 23 45 13 2570-100-920540120 2570-100-921540120 100 229 314 397 218 18 4 178 23 45 16 2570-150-920540120 2570-150-921540120 150 267 401 543 285 18 8 235 23 45 33 2570-200-920540120 2570-200-921540120 200 292 487 651 332 18 8 292 23 45 53 2570-225-920540120 2570-225-921540120 225 305 567 752 370 18 8 324 30 45 88 2570-250-920540120 2570-250-921540120 250 330 579 782 405 22 8 356 30 45 93 2570-300-920540120 2570-300-921540120 300 356 662 890 455 22 12 406 30 45 126 2570-375-920540120 2570-375-921540120 375 381 825 1100 550 26 12 495 30 45 227 2570-400-920540120 2570-400-921540120 400 406 837 1127 580 26 12 521 30 45 237

D










10 O-ring Ø28x4 NBR, EN 681-1 2









19 O-ring 20,3x2,62 NBR, AS4020 2

MITS

-

Dimensions:

Application:

Standards:


XXXXXXXXXXXX

XXXXXXXXXXXX

H

5

4

3

2

1

GFEDCBA

2

5

4

3

1

GFC EA

2017.04.27-

Drawing No.:

Replace for:

Rev. No.:

Projection: Weight:

D H

Scale:Drawn:

Appr.: Date:

Size:

No. DateDrawn

Appr.Changes

paji/qida

-

1:5

2016.10.11

A3H

Rev.

B



F10

57020092XXXXXX0


kg52.03

AA.1


XXXXXXXXXXXX

D1

D3

D5

D4

4

18

2

8

15

3

14

16

L

H1

D2

F2

H2

F

9

5

19

6

7

10

12

11

1

17

13


80-150 F10 11 125 102 12 71 200-400* F14 13 175 140 18 100.6

ISO TOP FLANGE


auslite iii gate valves-iso mount resilient · pdf filegrade 431 stainless steel spindle for...

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