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GTO1004
4 CHANNEL POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products 250 Crossways Park Dr.
Woodbury, New York 11797 Rev1 1/2008 Released 2007 Discontinued XXXX
- CONTENTS -
SPECIFICATIONS ………………………………………..1 PACKING……………………………………………..…....2 CONTROL/INSTALLATION DRAWINGS………………3 CONTROL/INSTALLATION INSTRUCTIONS………....4 BASIC TROUBLESHOOTING……………………………5 EXPLODED VIEW/PARTS LIST…….….….…………....6 AMPLIFIER BLOCK DIAGRAM…………………….……7 ELECTRICAL PARTS LIST ..……….……….…….…….8 P.C.B. DRAWINGS….………………………...…….……12 IC/TRANSISTOR PINOUTS..…………………….….…..18 SCHEMATICS……………..……………….………..…...19
GTO 1004 Specifications
Output Power: 100W RMS x 4 channels @ 4 ohms; ≤1% THD + N (14.4V supply) 150W RMS x 4 channels @ 2 ohms; ≤1% THD + N 320W RMS x 2 channel (bridged) @ 4 ohms; ≤1% THD + N Signal-to-noise ratio: 85dBA (reference 1W into 4 ohms)
104dBA (reference rated power into 4 ohms) Dynamic power: 180W @ 2 ohms Frequency response: 10Hz – 100kHz (–3dB) THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms) Channel Separation ≥45db (full rated power) Input Impedance >20K ohms Maximum input signal: 6.0V Maximum sensitivity: 100mV Hi-Pass, Low Pass X-over Limits 32Hz – 320Hz ±20% Bass Boost @ 50Hz 0-12dB DC Offset <30mV Output regulation: .03dB @ 4 ohms Idle Current @ 4 ohms 1.5A Max Current Draw <70A @ 2 ohms both channels driven Remote Operating Voltages ON 5V OFF 4V Turn-on delay time 2-3 sec Circuit Protection Temperature (85±5C), Short circuit, Operating voltage range (8-16V) Dimensions: 18 9/16 x 10 3/8 x 2 1/8” (470 x 263 x 53mm) Fuses: (3) x 25A
JBL continually strives to update and improve existing products, as well as create new ones. The specifications
and details in this and related JBL publications are therefore subject to change without notice.
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GTO1004
3x4x 1x
5 6
0 1 2
7 ABC9
E3 F
8
A B C D E F
18-9/16"470mm
10-3/8"263mm
2-1/8"53mm
4 DG
±ÈÀý 1.000
HA B C D
3
GTO1004
Installation Warnings and Tips• Disconnect the negative (–) lead from your vehicle’s
battery.• At the installation sites, locate and make a note of
all fuel lines, hydraulic brake lines, vacuum linesand electrical wiring. Use extreme caution whencutting or drilling in and around these areas.
• Choose a safe mounting location away from moisture. • Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.• Mount the amplifier, using the supplied hardware.
Specifications• 100W RMS x 4 channels @ 4 ohms and ≤1% THD + N*• 150W RMS x 4 channels @ 2 ohms and ≤1% THD + N*• THD + N: 0.05% (rated power @ 4 ohms)• Signal-to-noise ratio: 85dBA
(reference 1W into 4 ohms)*• Signal-to-noise ratio: 104dBA
(reference rated power into 4 ohms)• Frequency response: 10Hz – 100kHz (–3dB)• Max power: 600 watts* CEA-2006A-compliant
0 Speaker Output Connectors• Connect the speakers to these terminals,
observing proper polarity.• Four-channel operation: Connect the front left
speaker to the Front L+ and L– terminals, andthe front right speaker to the Front R+ and R–terminals. Repeat for the rear speakers, usingthe Rear L+ and L– terminals, and the Rear R+and R– terminals.
• Three-channel operation: Connect the stereospeakers to the Front terminals, as above.Connect the single speaker into which theamplifier’s rear channels will be bridged to theRear R+ and Rear L– terminals.
• Two-channel (bridged) operation: Connect onespeaker to the Front R+ and Front L– termi-nals. Connect the other speaker to the RearR+ and Rear L– terminals.
• Minimum speaker impedance for stereo opera-tion is 2 ohms. Minimum speaker impedance forbridged operation is 4 ohms.
1 Fuses• Replace only with the same type and rating.
2 Power Input Connectors • +12V: Connect to the positive terminal of the
vehicle’s battery. 8 AWG wire is recommended.Install an appropriate fuse holder and fuse (75Aminimum) within 18 inches of the battery. Makesure the wire is not damaged or pinched duringinstallation. Install protective grommets whenrouting wires through the firewall or other sheetmetal.
• GND: Connect to the vehicle’s chassis. Refer tothe picture below.
• REM: Connect to the “Remote Out” lead fromthe source unit or to a source of switched 12V+ (ACC).
3 Aux Output Connectors (RCA)• Summed, nonfiltered pass-through output.
Front right and rear right inputs are combinedand sent to the right AUX output. Front left and rear left inputs are combined and sent to the left AUX output. Connect to the input of an additional subwoofer amplifier.
4 Front Input Connectors (RCA)• Connect to the front RCA outputs from the
source unit or signal processor.5 Front Input-Level Control
• Used to match the front input level of the amplifier to the output level of the source unit.
• See G for the adjustment procedure.6 Front Crossover-Frequency Control
• 12dB/octave crossover, variable from 32Hz to 320Hz.
• See H for the adjustment procedure.7 Front Crossover-Filter Selector
• LPF: Select for subwoofer(s).• FLAT: Select for full-range speakers when
no subwoofer will be used in the system.• HPF: Select for midrange speakers or
full-range speakers when a subwoofer is used in the system.
8 Rear Bass-Boost Control• Set the Bass-Boost control according to your
preference, being careful not to apply enough boost to damage your speaker(s).
9 Rear Band-Pass (BP) Switch• If you will use the rear channels to drive a pair
of separate mid-bass speakers, place thisswitch in the BP position. The front crossoverfrequency control will set the low-pass filter frequency and the rear crossover control willset the high-pass frequency. In BP mode, therear crossover filter switch has no effect. Onlythe front inputs should be used in BP mode.
A Rear Crossover-Filter Selector• LPF: Select for subwoofer(s).• FLAT: Select for full-range speakers when
no subwoofer will be used in the system.• HPF: Select for midrange speakers or
full-range speakers when a subwoofer is used in the system.
B Rear Crossover-Frequency Control• 12dB/octave crossover, variable from
32Hz to 320Hz. • See the adjustment procedure in H.
C Rear Input-Level Control• Used to match the input level of the amplifier to
the output level of the source unit. See G forthe adjustment procedure.
• Also used to adjust the level of the mid-bassspeakers when the BP switch is in the BP positon.
D Rear Input Connectors (RCA)• Connect to the rear RCA outputs from the
source unit, or signal processor. Not used when the BP switch is in the BP position.
E Power On LED• Illuminated when the amplifier is on.
F Protect LED• Illuminated under any of the following fault
conditions: battery over/under voltage, short circuit in speaker wires, amplifier is too hot,amplifier’s output circuit has failed (DC voltageis present in the amplifier’s output).
G Setting Input LevelA Turn all Input-Level controls counterclockwise
to 6V (minimum).B With a dynamic music track playing, turn the
head unit’s volume control to the 3/4 position.C Turn Front Input-Level control clockwise until
the music is so loud that it no longer soundsclear (distortion is present in the output).
D Turn Front-Input-Level control counterclock-wise gradually, just until the music soundsclear, once again.
E Front-Level input is now adjusted correctly.F Adjust Rear Input-Level control so that the
level of the rear speakers is proportionate to the level of the front speakers, according to your preference.
H Setting the CrossoverA Crossover setting for 5" or larger full-range
speakers when no subwoofer is included in the system.
B Crossover setting for full-range speakerswhen a subwoofer is included in the system.
C Crossover setting for subwoofers.D Crossover setting for systems that include
separate mid-bass speakers driven by the rearchannels with the BP switch set to “BP.”
Note: Acceptable frequency ranges are indicated in gray.
GTO1004 CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL
Factory Bolt Ring ConnectorGround Wire
Note: Remove any paintbelow ring connector.
Star Washer
This product is designed for mobile applications and is not intended for connection to the mains.A valid serial number is required for warranty coverage.Features, specifications and appearance are subject to changewithout notice.
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GTO1004
Amplifier Troubleshooting Guide 1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON Verify:
A. Remote turn-on wire from source to amplifier has proper voltage B. Power (B+) connections at amplifier, terminal blocks, and battery are secure C. Ground (GND) connections at amplifier and vehicle chassis are secure D. Battery B+ fuse (if used) is OK E. Amplifier fuse is OK F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition Verify:
A. RCA cables from amplifier to source are securely connected B. Volume adjustment on amplifier is correctly adjusted C. Source is ON and playing
3. Engine Noise From Speaker(s) Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading to amplifier. Verify:
A. RCA cables are of good quality with no breakage to internal shields B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music Verify:
A. Source output music to amplifier is not distorted B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents B. Amplifier is not mounted under carpet or sealed enclosure C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker) Verify:
A. Speaker crossover (if used) is not defective
GTO1004
5
Front Plate
Standoff
Standoff
Trans. Clamp
Trans. Clamp
Trans. Clamp
1380-0210-00
RCA CAP (Red)
RCA CAP (Wht)
GTO1004
6
Part Number Part Number
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
INPUT L
AUX OUT L
AUX OUT R
INPUT R
OP
OP
OP
OP
13
2A
13
2A
OP
OP
10 100K32 320
MODE HP/FLAT/LPVARIABLE LPF/HPF
32Hz-320Hz/12dB
10 100K32 320
MODE HP/FLAT/LPVARIABLE LPF/HPF
32Hz-320Hz/12dB
AMP
AMP
INPUT RL
INPUT RR
OP
OP
13
2A
13
2A
OP
OP
10 100K32 320
MODE HP/FLAT/LPVARIABLE LPF/HPF
32Hz-320Hz/12dB
10 100K32 320
MODE HP/FLAT/LPVARIABLE LPF/HPF
32Hz-320Hz/12dB
AMP
AMP
MAIN AMPFRONT L
MAIN AMPFRONT R
MAIN AMPREAR RL
MAIN AMPREAR RR
4 ohm/2 ohm
4 ohm/2 ohm
speaker
speaker
speakerBTL-4ohm
4 ohm/2 ohm
4 ohm/2 ohm
speaker
speaker
speakerBTL-4ohm
power supply Battery+VCC
-VCC
+15V
-15V
23
1A
23
1A
FL LPF
FR LPF
BP
ON OFF
BP
ON OFF
10 100K50
10 100K50
BASS BOOSTVARIABLE
0dB-12dB/50Hz
BASS BOOSTVARIABLE
0dB-12dB/50Hz
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GTO1004
GTO1004 Electrical Parts List
Part Number Reference Designator Qty
MAIN PCB
Resistors
0702-2000-02 JP253 JP252 2 Resistor 1/4W 0Ω ±5% 0702-2151-02 R22A R22B R22C R22D R38A R38B R38C R38D 8 Resistor 1/4W 150Ω ±5% 0702-2392-02 R6 1 Resistor 1/4W 3.9KΩ ±5%
0702-24R7-02 R23A R23B R23C R23D R24A R24B R24C R24D R25A R25B R25C R25D R26A R26B R26C R26D 16 Resistor 1/4W 4.7Ω ±5%
0702-1821-02 R32D R31D R31A R31B R31C R32A R32B R32C R33A R33B R33C R33D R34A R34B R34C R34D 16 Resistor 1/8W 820Ω ±5%
0702-3220-02 R24 R25 R12 R13 R14 R15 6 Resistor 1/2W 22Ω ±5% 0702-34R7-02 R36A R36B R36C R36D 4 Resistor 1/2W 4.7Ω ±5%
0702-1220-02 R14A R14B R14C R14D R15A R15B R15C R15D R16A R16B R16C R16D R17A R17B R17C R17D 16 Resistor 1/8W 22Ω ±5%
0703-1470-03 R6A R6B R6C R6D R7A R7B R7C R7D 8 Resistor 1/8W 47Ω ±1%
0702-1101-02 R20 R21 R22 R23 R16 R17 R18 R19 R13A R13B R13C R13D 12 Resistor 1/8W 100Ω ±5%
0703-1102-03 R1A R1B R1C R1D R2A R2B R2C R2D R3A R3B R3C R3D R4A R4B R4C R4D R5A R5B R5C R5D 20 Resistor 1/8W 1KΩ ±1%
0703-1332-03 R20A R20B R20C R20D 4 Resistor 1/8W 3.3KΩ ±1% 0702-1472-02 R2 1 Resistor 1/8W 4.7KΩ ±5% 0703-1622-03 R21A R21B R21C R21D 4 Resistor 1/8W 6.2KΩ ±1% 0702-1562-02 R18A R18B R18C R18D R19A R19B R19C R19D 8 Resistor 1/8W 5.6KΩ ±5% 0703-1752-03 R37A R37B R37C R37D 5 Resistor 1/8W 7.5KΩ ±1%
0702-1103-02R32 R7 R3 R4 R9A R9B R9C R9D R10A R10B R10C R10D R11A R11B R11C R11D R12A R12B R12C R12D R30
21 Resistor 1/8W 10KΩ ±5%
0702-1473-02 R1 R11 R10 R9 R8 R35D R35C R35B R35A 9 Resistor 1/8W 47KΩ ±5% 0702-1104-02 R5 1 Resistor 1/8W 100KΩ ±5%
0708-70R1-02 R27A R27B R27C R27D R28A R28B R28C R28D R29A R29B R29C R29D R30A R30B R30C R30D 16 Resistor 3W 0.1Ω ±5%
0704-4101-02 R26 R27 R28 R29 4 Resistor 1W 100Ω ±5%
Capacitors
06D211056001 C11A C11B C11C C11D 4 CAP,Electro 1UF/50V ±20% 5*11 105C 06D211074100 C7A C7B C7C C7D C11 C45 6 CAP,Electro 100uF/25V ±20% 6.3*11 105C 06D213374101 C35 C36 C37 C38 4 CAP,Electro 330UF/25V ±20% 8*14 105C 06D212266010 C5A C5B C5C C5D C6A C6B C6C C6D C2 9 CAP,Electro 22uF/50V ±20% 5*11 105C 06D213386001 C31 C32 C33 C34 4 CAP,Electro 3300UF/50V ±20% 25*25 105C 06D213376117 C27 C28 C29 C30 4 CAP,Electro 330uF/50V ±20% 10*20 105C06D214766100 C18 C19 C20 C21 4 CAP,Electro 47uF/50V ±20% 6.3*11 105C 06D202264109 C1 1 CAP,Electro 22uF/25V ±20% 5*12 105C 06D211066301 C3A C3B C3C C3D 4 CAP,Electro 10UF/50V ±20% 5*11 105C 06D212285101 C5 C6 C7 C8 4 CAP,Electro 2200UF/35V Φ16*26MM ±20% 105C 06D321027200 C16 C17 2 Resistor 102/100V ±5% 06D321037200 C12 C13 C14 C15 4 Resistor 103/100V ±5% 06D321047200 C10A C10B C10C C10D C12A C12B C12C C12D 8 Resistor 104/100V ±5% 06D231017000 C8A C8B C8C C8D C9A C9B C9C C9D 8 Ceramic Cap 100pF/100V ±20% 06D233917000 C1A C1B C1C C1D C2A C2B C2C C2D 8 Cap 391/100V ±20% 06D234717001 C4A C4B C4C C4D 4 Ceramic Cap 470PF/100V ±20% 06D231047000 C9 C22 C44 1C 2C 5C 6C 4C C4 C43 10 Ceramic Cap 0.1uF/100V ±20% 06D431047000 C3 C39 C40 C41 C42 C23 C24 C25 C26 9 Ceramic Cap 0.1uF/100V +80%/-20% 06D211076001 8C 9C 2 CAP,Electro 100UF/50V ±20% 8*12 105C
Semiconductors
04WY-15BV204 ZD1 ZD2 ZD3 ZD4 4 diode 15V DO-35 1W
Description
GTO1004
8
Part Number Reference Designator Qty Description
MAIN PCB
04PT-4148-04 D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D D3 D4 D5 D6 D8A D8B D8C D8D 18 diode 1N4148 GSS 200MA 75V DO-35
03N1-5551-01 Q7A Q7B Q7C Q7D Q8A Q8B Q8C Q8D Q10A Q10D Q10C Q10B 12 Transistor 2N5551 NPN TO-92
03P1-5401-01 Q11A Q11B Q11C Q11D Q12A Q12B Q12C Q12D 8 Transistor 2N5401 PNP TO-92
03N1-1815-01 Q2 Q3 Q4 Q5 4 Transistor 2SC1815GR 150MA 60V 400MW NPN TO-92
03N1-669A-07 Q2A Q2B Q2C Q2D 4 Transistor 2SD669A NPN TO-12603N1-667A-01 Q3A Q3B Q3C Q3D 4 Transistor 2SD667AC 1A 120V 0.9W NPN TO-92 03P1-B647-01 Q1A Q1B Q1C Q1D 4 Transistor 2SB647 1A 120V 0.9W PNP TO-92
03P1-B649-07 Q13A Q13B Q13C Q13D 4 Transistor 2SB649A 1.5A 180V 20W PNP TO-126
03N1-SA13-01 Q9A Q9B Q9C Q9D 4 Transistor MPSA13 0.5A 30V NPN TO-92 03N1-8050-01 Q6A Q6B Q6C Q6D 4 Transistor 8050D NPN TO-92 03N1-35CW-26 Q4A Q4B Q4C Q4D Q5A Q5B Q5C Q5D 8 Transistor TIP35CW NPN T0-24703P1-36CW-26 Q14A Q14B Q14C Q14D Q15A Q15B Q15C Q15D 8 Transistor TIP36CW PNP T0-24704GS-C6A4-00 D16 1 diode MIC6A404GS-R104-00 D7 D8 D9 D10 D11 D12 D13 D14 D15 9 diode FR104 1A 400V 52MM 03D1-50N6-24 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 8 MOS HFP50N06 TO-2202202-1602-05 D18 D19 2 Rectifier UF1602CT AKA 16/200V TO-220 2202-1620-05 D20 D21 2 Rectifier MUR1620CTA KAD 16A/200V TO-220
Miscellaneous
1601-253G-00 6 fuse 25A/32V DC1401-0001-03 F1 1 fuse holder 3PIN model:BXS3-09
3000-BLGT-01 T2 T1 2 Transformer 4:10:06 φ37 L1=L2=φ0.8*10*4TS L3=L4=φ0.8*5*10TS L5=L6=φ0.8*1*6TS
1004-3000-10 L3 L5 2 toroidal inductor 30UH φ12 inner diameterφ5 pitch11.5mm
1005-5R03-10 L1 1 toroidal inductor 5UH Φ10*30MM Φ2*11.5T 1005-1R00-10 L6 1 toroidal inductor 5UH Φ10*30MM Φ2*11.5T
24T1-010028B JP2 1 jump wire length100MM diameter2.0MM hight23MM
1501-0205-00 CN5 CN6 2 socket Pitch 2.5MM 2PIN 1501-1209-00 CN7 1 socket Pitch 2.54MM 12PIN
2100-0069-02 1 wire 2PIN UL1007 AWG26 L=35mm 2.54spacing,5mm
1380-0210-00 1 temperature switch two pitches KSD301 85C1501-0300-02 CN3 1 terminal BTS3-24 1505-0800-01 CN4 1 terminal BTS8-26 PL-A0051-000 2 Alum. Bar with Insulated paperPL-A0053-000 4 Alum. Bar with Insulated paperPL-A0049-000 2 Alum. Bar with Insulated paper
PREAMP/INPUT PCB
Resistors
0701-2221-03 R105A R112A 2 Resistor SMD 220Ω 1/8W ±1% 08050701-2301-03 R231 R241 R330 R331 4 Resistor SMD 300Ω 1/8W ±1% 08050701-2102-03 R106 R111 R119 R119A R120 R120A R226 R227 8 Resistor SMD 1KΩ 1/8W ±1% 08050701-2682-03 R329 R324 R229 R224 R109A R109 R102A R102 8 Resistor SMD 6.8KΩ 1/8W ±1% 08050701-2472-03 R310 R306 R230 R210 4 Resistor SMD 4.7KΩ 1/8W ±1% 0805
0701-2562-03 R118A R118 R117A R117 R116A R116 R115A R115 8 Resistor SMD 5.6KΩ 1/8W ±1% 0805
GTO1004
9
Part Number Reference Designator Qty Description
PREAMP/INPUT PCB
0701-2103-03
R316 R315 R314 R313 R312 R311 R309 R308 R307 R305 R303 R302 R300 R211 R209 R208 R207 R205 R203 R202 R200 R125 R124 R114 R113A R113 R112 R110A R110 R108A R108 R107A R107 R105 R104A R104 R103A R103 R101A R101 R100A R100 R127 R128
44 Resistor SMD 10K 1/8W ±1% 0805
0701-2223-03 R4 R3 R2 R1 R304 R301 R204 R201 8 Resistor SMD 22KΩ 1/8W ±1% 08050701-2563-03 R220 R221 R222 R223 R320 R323 6 Resistor SMD 56KΩ 1/8W ±1% 08050701-2623-03 R106A R114A 2 Resistor SMD 62KΩ 1/8W ±1% 08050701-2104-03 R216 R217 2 Resistor SMD 100KΩ 1/8W ±1% 08051204-2030-01 VR200 VR300 2 potentiometer B20K KQ L=15 ±10% LEVEL
1204-5031-18 VR100 VR100A 2 potentiometer A50K R0971G2B W=5 KQ L=15MM T=7.5MM M=1MM FREQ
1204-5021-06 VR101 1 potentiometer B5K KQ L=15 ±15% BASS BOOST
Capacitors
06D212274001 C216 C217 C316 C317 4 CAP,Electro 220UF/25V ±20% 8*16 105C
06D212266010 C200 C201 C206 C211 C212 C300 C301 C305 C307 C207 10 CAP,Electro 22uF/50V ±20% 5*11 105C
06D321247000 C107 C130 C106 C131 4 capacitor 124/100V ±5%
06D328237200 C103 C103A C105 C105A C102 C102A C104 C104A 8 capacitor M/C823/100V ±5%
06S321016000 C218 C219 C220 C221 C222 C225 C318 C319 C320 C321 C322 C325 12 capacitor SMD 100pF/50V 0805 NPO ±5%
06S321006000 C214 C215 C314 C315 C226 C227 C326 C327 8 capacitor SMD 10pF/50V 0805 NPO ±5%
06S322206000 C100 C100A C101 C101A C108A C109A C223 C224 8 capacitor SMD 22pF/50V 0805 NPO ±5%
06S121046000 C1 C2 C3 C4 C5 C6 C7 C8 8 capacitor SMD 0.1uF/50V 0805 X7R ±10%
Semiconductors
01JR-4558-08 U200 U201 U202 U300 U301 U302 6 IC SMD NJM4558 SOP-8 DUAL OP-AMP01ST-L074-08 U100 U101 U102 U103 4 IC SMD TL074 SOP-14 QUAD OP-AMP2000-0017-00 LED1 1 LED Φ3MM 2004-0014-00 LED100 1 LED Φ3.0MM
Miscellaneous
1333-0210-00 SW100 SW100A 2 switch SK-23D02AK6 SW2P3T LPF/FLAT/HPF
2100-0009-12 1 wire 12PIN UL1007 AWG26 L=45mm 2.54 2.54
1404-0020-04 RCA200 1 socket AV4-8.4-38 1404-0027-02 RCA300 1 RCA AV2-8.4-38 1332-0402-00 SW101 1 switch SK-42D02G6 SW4P2T 2*2*6MM BP
PWM PCB
Resistors
0701-2221-03 R17 1 SMD resistor SMD 220Ω 1/8W ±1% 08050701-2102-03 R26 1 SMD resistor SMD 1KΩ 1/8W ±1% 08050701-2302-03 R13 1 SMD resistor SMD 3KΩ 1/8W ±1% 08050701-2472-03 R11 1 SMD resistor SMD 4.7KΩ 1/8W ±1% 08050701-2682-03 R51 R5 2 SMD resistor SMD 6.8KΩ 1/8W ±1% 08050701-2562-03 R14 1 SMD resistor SMD 5.6KΩ 1/8W ±1% 08050701-2103-03 R1 R23 2 SMD resistor SMD 10K 1/8W ±1% 08050701-2113-03 R27 1 SMD resistor SMD 11KΩ 1/8W ±1% 08050701-2123-03 R24 1 SMD resistor SMD 12KΩ 1/8W ±1% 0805
GTO1004
10
Part Number Reference Designator Qty Description
PWM PCB
0701-2153-03 R53 1 SMD resistor SMD 15KΩ 1/8W ±1% 08050701-2183-03 R7 1 SMD resistor SMD 18KΩ 1/8W ±1% 08050701-2223-03 R9 R18 2 SMD resistor SMD 22KΩ 1/8W ±1% 08050701-2101-03 R10 1 SMD resistor SMD 100Ω 1/8W ±1% 08050701-2333-03 R65 1 SMD resistor SMD 33KΩ 1/8W ±1% 08050701-2104-03 R25 R4 R12 3 SMD resistor SMD 100KΩ 1/8W ±1% 08050701-2334-03 R3 1 SMD resistor SMD 330KΩ 1/8W ±1% 08050701-3102-02 R29 R28 R15 R30 R31 5 resistor SMD 1KΩ 1/4W ±5% 1206
Capacitors
06D211074100 C27 1 CAP,Electro 100uF/25V ±20% 6.3*11 105C 06D211056001 C3 1 CAP,Electro 1UF/50V ±20% 5*11 105C 06D212273002 C22 1 CAP,Electro 220UF/16V ±20% 6.3*11 105C 06D212266010 C20 1 CAP,Electro 22uF/50V ±20% 5*11 105C 06S321026000 C26 1 SMD capacitor SMD 1000pF/50V 0805 NPO ±5%06S121046000 C25 C4 2 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%
Semiconductors
04WY-15BV-01 ZD1 1 diode schottky SMD 15V 1/2W 5MA range15.7V-16.5V DO-213AA
04WY-39AV101 ZD2 1 diode schottky SMD 3.9V DO-213AA 0.5W 04PT-4148-01 D13 D20 D1 D4 D2 D3 6 diode SMD 1N4148 DO-213AA03P1-1015-04 Q10 1 Transistor SMD 2SA1015 SOT-23 PNP03P1-1023-01 Q8 Q9 2 Transistor A1023 TO-92 PNP 03P1-B649-01 Q6 1 Transistor 2SB649A PNP TO-9203N1-1815-04 Q1 Q7 Q2 Q3 4 Transistor SMD 2SC1815 SOT-23 NPN
Miscellaneous
01TI-L494-09 U1 1 IC SMD TL494C SO-16 PWM1501-0509-04 CN1 CN2 2 socket PITCH 2.54mm 5PIN 90·
LED PCB
0701-3102-02 R1 R2 R3 R4 R5 R6 R7 R8 8 resistor SMD 1KΩ 1/4W ±5% 1206
2100-0067-02 2 wire 2PIN UL1007 AWG26 L=70mm 5mm 105C
2100-0068-02 1 wire 2PIN UL1007 AWG26 L=210mm 2.54,5mm,105C
2005-0009-00 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 8 LED LED 2*3*4mm、
06S121046000 C1 1 SMD capacitor SMD 0.1uF/50V 0805 X7R ±10%
GTO1004
11
1 2 3 4
A
B
C
D
4321
D
C
B
ADW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1UNIT: MMSIZE: A4REV: PV
DRAWN BY: CHECKED BY:APPROVED BY:
DATA:DATA:DATA:
SING
JBL GTO1004
REV DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
R207 10K
R20122K
C216NP220U
C218CC101
R20810K
R20010K
INPUT
C200W22U/50V
C214CC10P
C219CC101
C201W22U/50V
R20210K
R20910K
R20422K
C217NP220U
C220 CC101
R21110K
R20310K
INPUT
C206W22U/50V
C215CC10P
C221CC101
C20722U/50V
R20510K
-V
+V
3
21U201A
NJM4558
5
67
84
U201B
NJM4558
1
2CH1-in
5
6
CH2-inFL
FR
R307 10K
R30122K
C316NP220U
C318CC101
R30810K
R30010K
INPUT
C300W22U/50V
C314CC10P
C319CC101
C301W22U/50V
R30210K
R309 10K
R30422K
C317NP220U
C320CC101
R31110K
R30310K
INPUT
C305W22U/50V
C315CC10P
C321CC101
C30722U/25V
R30510K
-H
+H
5
67
84
U300BNJM4558
3
21U300A
NJM4558
1
2CH3-IN
3
4CH4-IN
RL
RR
R3246K8
R3296K8
R2246K8
R2296K8
13
2
VR300A B20K
465
VR300B B20K
R3064K7
R330300R
R331300R
C327 10P
C326 10P
C322CC101
C325CC101
-H
+H
3
21
U301ANJM4558
5
67
84
U301B
NJM4558
R3104K7
13
2
VR200A B20K
46
5
VR200B B20K
R2104K7
R241300R
R2304K7
R231300R
C227 10P
C226 10P
C222CC101
C225CC101
5
67
84
U202BNJM4558
3
21
U202ANJM4558
-V
+V
CH1
CH2
CH3
CH4
3
4
R-OUT
7
8
L-OUTR32356K
R32056K
R22356K
R22056K
R221 56K
R222 56KC224 CC22P
C223 CC22P
R2261K
R2271K
C211W22U/50V
C212W22U/50V
R217100K
R216100K
Auxiliary
Output
3
21
U200ANJM4558
5
67
84
U200BNJM4558+V
-V
RR
FR
RL
FL
RR
FR
RL
FL
3
21
U302A
NJM4558
R31410K
R31210K
R31310K
-H
+H
5
67
84
U302BNJM4558
R31510K
R31610K
C4 104
C5 104
C6104
C3104C2 104
C1 104-H
+H
-V
+V
REVISION RECORD
19
GTO1004
1 2 3 4 5 6
A
B
C
D
654321
D
C
B
A
R10510K
R10410K
23
1
4
SW100A
R1191K
R10010K
C100CC22P
R10310K
R10110K
R1155K6
C102CL823
R1165K6
C103CL823
R1026K8
1 3
2
VR100AA50K
4 6
5
VR100BA50K
LPF
FLAT
HPF
+V
CH1
R12510K
R11210K
67
5
8
SW100B
R1201K
R10710K
C101CC22P
R11010K
R108 10K
R1175K6
C104CL823
R1185K6
C105CL823
R1096K8
7 9
8VR100CA50K
10 12
11
VR100DA50K
LPF
FLAT
HPF
-V
+V
CH2
R11410K
R11310K
-V
R105A220R
R104A10K
23
1
4
SW100AA
R119A1KR100A
10K
C100ACC22P
R103A10K
R101A 10K
R115A5K6
C102ACL823
R116A5K6
C103ACL823
R102A6K8
1 3
2
VR100AAA50K
4 6
5
VR100ABA50K
LPF
FLAT
HPF
-H
+H
C108ACC22P
CH3
R106A62K
R112A220R67
5
8
SW100AB
R120A1KR107A
10K
C101ACC22P
R110A10K
R108A 10K
R117A5K6
C104ACL823
R118A5K6
C105ACL823
R109A6K8
7 9
8
VR100ACA50K
10 12
11
VR100ADA50K
LPF
FLAT
HPFC109ACC22P
CH4
R114A62K
R113A10K
CH1
CH2
CH3
CH4
DW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1UNIT: MMSIZE: A4REV: PV
DRAWN BY: CHECKED BY:APPROVED BY:
DATA:DATA:DATA:
SING
JBL GTO1004
REV DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
C106124
C107124
R12710K
+H
-H
C131124
C130124
R128
10K
R12410K
3
21
114U100A
074
5
67
U100B
074
10
98
U100C
074
13
1214
U100D
074
3
21
114
U101A074
5
67
U101B
074
10
98
U101C
074
13
1214
U101D
074
3
21
114
U102A
074
5
67
U102B
074
10
98
U102C
074
13
1214
U102D
074
3
21
114 U103A
074
5
67
U103B
074
10
98
U103C
074
13
1214
U103D
074
123456789101112
CN2
CON10
+V-V
-H+H
LED1PRO
LED100LED
R1111K
R1061K
+V
-V
46
5VR101BB5K
13
2VR101AB5K
R122K
R322K
R222K
R422K
23
1
SW101ASW4P2T
56
4
SW101BSW4P2T
89
7
SW101CSW4P2T
1112
10
SW101DSW4P2T
CH1 LP
CH1 LP
CH2 LP
CH2 LP
REVISION RECORD
20
GTO1004
1 2 3 4
A
B
C
D
4321
D
C
B
A
22
11
33
Q7A5551
Q8A5551
R14A22R
R17A22R
R18A5K6
R1A1K
V+Q11A5401
Q12A5401
R15A22R
R16A22R
R19A5K6
R5A1K
V-
Q1AB647
Q3AD667
R6A47R
R7A47R
Q9AA13
R20A3K3
R21A6K2
C8A100/100V
C9A100/100V
C10
AC
L104
C7A
100U
/16V
R4A1K
Q2AD669
Q13AB649
Q5ATIP35C
Q15ATIP36C
R32A820R
R33A820R
Q10A5551
R11A10K
C11A1U/50V
PRO
R36A4.7/0.5W
C12ACL104
R13A100R
R10A10K
C4A
471
MUTE
CH1SG
R37A7K5
C3AW10U/50V
R9A10K
CH1OUT
PRO
+VCC
-VCC
CH1OUT
MUTE
CH1SG
R22A150R 1/4W
R12A10K
Q6AS8050
+VCC
-VCC
C1A391/100V
C2A391/100V
DW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1UNIT: MMSIZE: A4REV: PV
DRAWN BY: CHECKED BY:APPROVED BY:
DATA:DATA:DATA:
AMP-1CH
JBL GTO1004
REV REVISION RECORD DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
D2A4148
D1A4148
R35A
47KDC
R2A1K
R3A1K
C6A22U
C5A22U
Q4ATIP35C
Q14ATIP36C
R23A4R7 1/4W
R24A4R7 1/4W
R25A4R7 1/4W
R26A4R7 1/4W
R27A0.1R 5W
R28A0.1R 5W
R30A0.1R 5W
R29A0.1R 5W
R31A820R
R34A820R
R38A150R 1/4W
Q16ANC
R40ANC
R39ANC
TEST
1
21CN
NC
+VCC1
R42ANC
H-
R41ANC
D8A4148
21
GTO1004
1 2 3 4
A
B
C
D
4321
D
C
B
A
Q7B5551
Q8B5551
R14B22R
R17B22R
R18B5K6
R1B1K
V+Q11B5401
Q12B5401
R15B22R
R16B22R
R19B5K6
R5B1K
V-
Q1BB647
Q3BD667
R6B47R
R7B47R
Q9BA13
R20B3K3
R21B6K2
C8B100/100V
C9B100/100V
C10
BC
L104
C7B
100U
/16V
R4B1K
Q2BD669
Q13BB649
Q5BTIP35C
Q15BTIP36C
R32B820R
R33B820R
Q10B5551
R11B10K
C11B1U/50V
PRO
R36B4.7/0.5W
C12BCL104
R13B100R
R10B10K
C4B
471
MUTE
CH2SG
R37B7K5
C3BW10U/50V
R9B10K
CH2OUT
PRO
+VCC
-VCC
CH2OUT
MUTE
CH2SG
R22B150R 1/4W
R12B10K
Q6BS8050
+VCC
-VCC
C1B391/100V
C2B391/100V
DW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1UNIT: MMSIZE: A4REV: PV
DRAWN BY: CHECKED BY:APPROVED BY:
DATA:DATA:DATA:
AMP-2CH
JBL GTO1004
REV REVISION RECORD DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
D2B4148
D1B4148
R35B
47KDC
R2B1K
R3B1K
C6B22U
C5B22U
Q4BTIP35C
Q14BTIP36C
R23B4R7 1/4W
R24B4R7 1/4W
R25B4R7 1/4W
R26B4R7 1/4W
R27B0.1R 5W
R28B0.1R 5W
R30B0.1R 5W
R29B0.1R 5W
R31B820R
R34B820R
R38B150R 1/4W
Q16BNC
R40BNC
R39BNC
TEST
D8B4148
22
GTO1004
1 2 3 4
A
B
C
D
4321
D
C
B
A
Q7C5551
Q8C5551
R14C22R
R17C22R
R18C5K6
R1C1K
H+Q11C5401
Q12C5401
R15C22R
R16C22R
R19C5K6
R5C1K
H-
Q1CB647
Q3CD667
R6C47R
R7C47R
Q9CA13
R20C3K3
R21C6K2
C8C100/100V
C9C100/100V
C10
CC
L104
C7C
100U
/16V
R4C1K
Q2CD669
Q13CB649
Q5CTIP35C
Q15CTIP36C
R32C820R
R33C820R
Q10C5551
R11C10K
C11C1U/50V
PRO
R36C4.7/0.5W
C12CCL104
R13C100R
R10C10K
C4C
471
MUTE
CH3SG
R37C7K5
C3CW10U/50V
R9C10K
CH3OUT
PRO
+VCC1
-VCC1
CH3OUT
MUTE
CH3SG
R22C150R 1/4W
R12C10K
Q6CS8050
+VCC1
-VCC1
C1C391/100V
C2C391/100V
DW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1UNIT: MMSIZE: A4REV: PV
DRAWN BY: CHECKED BY:APPROVED BY:
DATA:DATA:DATA:
AMP-3CH
JBL GTO1004
REV REVISION RECORD DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
D2C4148
D1C4148
R35C
47KDC
R2C1K
R3C1K
C6C22U
C5C22U
Q4CTIP35C
Q14CTIP36C
R23C4R7 1/4W
R24C4R7 1/4W
R25C4R7 1/4W
R26C4R7 1/4W
R27C0.1R 5W
R28C0.1R 5W
R30C0.1R 5W
R29C0.1R 5W
R31C820R
R34C820R
R38C150R 1/4W
Q16CNC
R40CNC
R39CNC
TEST
D8C4148
23
GTO1004
1 2 3 4
A
B
C
D
4321
D
C
B
A
Q7D5551
Q8D5551
R14D22R
R17D22R
R18D5K6
R1D1K
H+Q11D5401
Q12D5401
R15D22R
R16D22R
R19D5K6
R5D1K
H-
Q1DB647
Q3DD667
R6D47R
R7D47R
Q9DA13
R20D3K3
R21D6K2
C8D100/100V
C9D100/100V
C10
DC
L104
C7D
100U
/16V
R4D1K
Q2DD669
Q13DB649
Q5DTIP35C
Q15DTIP36C
R32D820R
R33D820R
Q10D5551
R11D10K
C11D1U/50V
PRO
R36D4.7/0.5W
C12DCL104
R13D100R
R10D10K
C4D
471
MUTE
CH4SG
R37D7K5
C3DW10U/50V
R9D10K
CH4OUT
PRO
+VCC1
-VCC1
CH4OUT
MUTE
CH4SG
R22D150R 1/4W
R12D10K
Q6DS8050
+VCC1
-VCC1
C1D391/100V
C2D391/100V
DW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1UNIT: MMSIZE: A4REV: PV
DRAWN BY: CHECKED BY:APPROVED BY:
DATA:DATA:DATA:
AMP-4CH
JBL GTO1004
REV REVISION RECORD DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
D2D4148
D1D4148
R35D
47KDC
R2D1K
R3D1K
C6D22U
C5D22U
Q4DTIP35C
Q14DTIP36C
R23D4R7 1/4W
R24D4R7 1/4W
R25D4R7 1/4W
R26D4R7 1/4W
R27D0.1R 5W
R28D0.1R 5W
R30D0.1R 5W
R29D0.1R 5W
R31D820R
R34D820R
R38D150R 1/4W
Q16DNC
R40DNC
R39DNC
TEST
D8D4148
24
GTO1004
1 2 3 4 5 6 7 8
A
B
C
D
87654321
D
C
B
A
C16102/M
R2422/0.5W
C28330U/50V
C27330U/50V
123
CN3
R18100
R16100
R19100
R17100
C8
W22
00U
/35V
PGNDREM+12V
C44CC104
R3010K
C43CC104
MUTE
C45100U/25V
CH3OUT
CH4OUT
Q4C1815
Q5C1815
R1322R/0.5W
C12103/M
V+
V-
+VCC
-VCC
D18U1620
D20U1620R
Q6HFP50N06
Q8HFP50N06
Q7HFP50N06
Q9HFP50N06
R1222R/0.5W
C14103/M
C7
W22
00U
/35V
CH2OUT
CH1OUT
C35330U/25V
C36330U/25V
C39CC104
C40CC104
H+
H-
MUTE
+12DW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1UNIT: MMSIZE: A4REV: PV
DRAWN BY: CHECKED BY:APPROVED BY:
DATA:DATA:DATA:
POWER
JBL GTO1004
C4CC104C2
22U/50V
R147K
R410K
D7FR104
R24K7
C1NP22U/25V
R5100K
C3CC104
Q1NC
R6
3.9K/0.25W
AC
C313300U/50V
C323300U/50V
D8
FR104
D9
FR104
D10
FR104
D11
FR104 C1847U/50V
C1947U/50V C24
CL104
C23CL104
F1B25A
F1C25A
R27100/1W
R26100/1W
SPEAKER OUT
REV REVISION RECORD DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
D14148
D5
4148 D6
4148
C9104
C22104
1 2L2A
100UH
1 2L3A
100UH
+12V
2CL104
1CL104
DC
1
2
CN5CON5
12 L1A 5UH
PRO
12345678
CN4
CON8
123456789101112
CN7CON10
CH
2SG
CH
1SG
CH
4SG
CH
3SG
V+V- H-H+
ZD215V1W
ZD115V1W
D24148
V-
AC
R847KR947KR1047K
R1147K
C11100U
R710K
D4
4148
Q3
C1815Q2
C1815
D3
4148PRO
CH4OUT
CH3OUT
CH2OUT
CH1OUT
1234
CN1
CON4
1234
CN2
CON4
REMDC12V
12VGND
E2E1
PRO LEDPRO PRO
+12+12V
1
2
CN6CON5
PRO
R310K
2
4
9
8
6
1
3
7
10
5
8
T1
TRANC-2
C17102/M
R2522/0.5W
C30330U/50V
C29330U/50V
R21100
R20100
R23100
R22100
R1422R/0.5W
C13103/M
+VCC1
-VCC1
D19U1620
D21U1620R
Q10HFP50N06
Q12HFP50N06
Q11HFP50N06
Q13HFP50N06
R1522R/0.5W
C15103/M
C37330U/25V
C38330U/25V
C41CC104
C42CC104C33
3300U/50V
C343300U/50V
D12
FR104
D13
FR104
D14
FR104
D15
FR104
C2047U/50V
C2147U/50V
C26CL104
C25CL104
R29100/1W
R28100/1W
1 2L4A
100UH
1 2L5A
100UH
6CL104
5CL104
ZD415V1W
ZD315V1W
2
4
9
8
6
1
3
7
10
5
8
T2
TRANC-2
C6
W22
00U
/35V
C5
W22
00U
/35V
12
L6A 5UH
D16
6A4
F1A25A
C47104
C46104
R3210K
R31NC
1
2
CN4CON2.54*2
RT185
1
2
CN5CON2.54*2
R81K
R71K
R61K
R51K
R41K
R31K
R21K
R11K
LED8LED
LED7LED
LED6LED
LED5LED
LED4LED
LED3LED
LED2LED
LED1LED
8C100UF/50V
9C100UF/50V
25
GTO1004
1 2 3 4
A
B
C
D
4321
D
C
B
A
+1
-2
FED
3
DT
4
C5
R6
GN
D7
OP1
8
+16
-15
REF
14
CO
N13
VC
C12
OP2
11
E210
E19
TL494CN U1 TL494
R2711K
R922K
C26102/M
C27100/25V
Q10A1015
R5315K
C31U/50V
PROR301K
R311K
R281K
R291K
Q3C1815
R17220R
C25104
Q2C1815
R10100R
R114.7K
R133K
Q6B649
C147/25V
R110K
R26
1K
R4100K
R2412K
R2310K
R12100K
C22
220/
16V
R1822K
R56K8
R333
0K
R516K8
Q7C1815
R151K
+12
Q1C1815
R718K
DW GNO:
PART NO:
PART NAME:
PRODUCT MODE:
SCALE: 1:1UNIT: MMSIZE: A4REV: PV
DRAWN BY: CHECKED BY:APPROVED BY:
DATA:DATA:DATA:
POWER1
JBL GTO1004
R6533K
ECN NO DESCRIPTON DATAAPPROVED
TAN.SHI.CHUAN 2007.07.12
C2022/16V
D14148
D134148
D2
4148
D3
4148
D44148
ZD23V9
+12V
+12
D20
4148
R25100k
R145K6
12345
CN1CON4
12345
CN2CON4
PRO
REMDC12V12VGND
E2E1PRO LEDPRO
Q9A1023
31
2
Q8A1023
C4104
+12
ZD115V
26
GTO1004