automatic balancing valves 9900 installation instructions

19
AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

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Page 1: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

AUTOMATIC BALANCINGVALVES 9900

INSTALLATION INSTRUCTIONS

Page 2: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Index

• Kit F99K and Kit KRR2: description and composition

• Installation– Installation of valve body– Flushing the system– Installation of the regulating cartridge

Page 3: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Kit F99K and Kit KRR2

• A complete automatic balancing valve 9900 is composed of two main parts: the valve body and the regulating cartridge.

• These two parts come in two separate kits

Page 4: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Kit F99K

The kit F99K includes:• Valve body• Valve brochure• Aluminum tag• Plastic tie

Page 5: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Kit F99K

The valve body itself is composed of:• Valve housing• Two unions• Two union-nuts• Two O-rings • Laser-marked distance ring

Page 6: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Kit KRR2

The kit KRR2 includes:• Plastic regulating cartridge• O-ring • Adhesive data label

Page 7: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

INSTALLATION

Page 8: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation ofValve Body

• Open the kit F99K• Install union and union-nuts onto the pipes

Page 9: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation ofValve Body

• Verify that the O-rings are properly mounted into the housing grooves

O-ring mounted into the housing groove

Page 10: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation ofValve Body

• Connect housing to the unions by means of the union-nuts

ATTENTION:

Pipeline sections must be parallel and co-axial

The pipeline must not subject the valve to any bending or shear efforts

Page 11: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation ofValve Body

• Connect the blank aluminum tag to the valve body by means of the plastic tie

Page 12: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Flushing the System

Once all the valve bodies have been installed, flush the system.

A correct flushing operation is important in order to remove any debris that could prevent a correct functioning of the regulating cartridges.

Page 13: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation of the Regulating Cartridge

After flushing the system, the regulating cartridges can then be inserted into their corresponding valve bodies.

• Remove the valve housing from the pipeline

• Open kit KRR2

Page 14: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation of the Regulating Cartridge

• Slip the O-ring onto the cartridge• Insert the cartridge with the O-ring into the

housing of the valve• Insert the distance ring

Page 15: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation of the Regulating Cartridge

OBS #1:• The O-ring does not

need to be inserted all the way up to the cartridge shoulder

• The cartridge body is slightly conical: for an easier insertion into the housing, slip the o-ring just half way up the cartridge

Page 16: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation of the Regulating Cartridge

OBS #2:• A laser-marked

arrow indicates the correct direction in which to insert the distance ring

Laser-marked arrow indicating insertion direction

Page 17: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation of the Regulating Cartridge

• Re-install the housing with the cartridge on the pipeline

• ATTENTION: ensure that the arrow marked on the body is pointing in the same direction of the flow

Forged arrow indicating correct flow direction

Page 18: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

Installation of the Regulating Cartridge

• Apply the adhesive label indicating the cartridge’s nominal data onto the valve’s aluminum tag, as valve identification

Page 19: AUTOMATIC BALANCING VALVES 9900 INSTALLATION INSTRUCTIONS

THE INSTALLATIONIS NOW COMPLETE!

Via Circonvallazione, 1013018 Valduggia (VC), Italy

Tel: +39 0163 47891Fax: +39 0163 47895

www.vironline.com

For more information on our products please contact:

[email protected]