automation and drives imatic s7-400 s unrivaled functions dynamic control
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Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 2 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
System family
High-performance andmedium range
S7-400
Low-end and
medium range S7-300
Micro PLC
S7-200
+ Programming devices + STEP 7 software+ Communications+ Human-machine interface
The power PLC for manufacturing and process engineering
Overwiev
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 3 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Fields of application of SIMATIC S7-400
Irrespective of your sector ...
SIMATIC S7-400 - the automation systemfor production and process engineering
En
erg
y
Refi
nery
Wate
r
Ch
em
icals
Oil &
Gas
Pu
lp &
Pap
er
Meta
l /
Min
ing
Ph
arm
aceu
ticals
Food
& B
evera
ges
Au
tom
oti
ve
Ele
ctr
on
ics
Cem
en
t &
Gla
ss
Process Discrete
Overwiev
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 4 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Totall Integrated Automation
... from inbound logistics via discrete and process automated production to outbound logistics – with S7- 400 reduced complexity and optimized interoperation of all components.
Supplier
InboundLogistics
OutboundLogistics
Process
Discrete
Customer
Production Workflow
Overwiev
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 5 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Maximum safety for man, machine, environment
Also complies with EN 954 (up to category 4)and IEC 61508 (up to
SIL 3) Coexistence of
standard and fail-safe programson one CPU (also fault-tolerant)
Primarily process engineering
Avoidance of high restart costs
Avoidance of down times
Unmanned operation Switchover time less
than 100 ms
Process and production engineering
Data-intensive tasks Coordination of
complete plants High repeatability Flexible, reaction-
free expansion Hot swapping of
modules as well as expansions
S7-400 overview
S7-400 S7-400 H system S7-400 FH systemOverwiev
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 6 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Highlights - Engineering
Efficient configuration and programming based on STEP 7 global standard
Higher availability due to powerful integrated diagnostics
Highlights
Cost effective use of ingineering tools (CFC, S7- Graph,...) Graphic
programming
Availability
IEC 61131-3Highlights
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 7 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Highlights - Design
Modular design without slot assignment rules
Configuration run
Rugged operation Pulling and pushing
under the strain 0-60C operating
temperatur
Central expansion options and simple design of distributed structures with wide range of modules
Hot swapping
DecentralPeripherie
Highlights
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 8 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Highlights - Performance
High processing speeds and deterministic response times for short machine cycle times
Scalable performance Graded range of CPUs Multicomputing Large quantity frameworks
Communication included Standard interfaces
integrated Connection to the IT world via
Ethernet 4-port switch
Highlights
@
30ns / Binary instruction
Highlights
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 9 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Graduated Performance Spectrum
Type
Memory
Instr. processing
Communicat.interfaces
I/O
Counters/timers
2048 / 2048
PLC
412-1 412-2
144KB 256KB
from 100ns
MPI/DPPROFIBUS-
DP
PLC
414-2 414-3
512KB 1.4MB
from 60ns
MPI/DPPROFIBUS-
DP2048 / 2048
PLC
416-2 416-3
2.8MB 5.6MB
from 40ns
MPI/DPPROFIBUS-
DP2048 / 2048
PLC
417-4
20MB
from 30ns
MPI/DPPROFIBUS-
DP
2048 / 2048
Sufficient digital and analog inputs/outputs possible
CPUs
New
since July 04!
Technical Slides
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 10 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
System diagnostics
Faults in the automation system Programming fault Memory fault Module
failure Channel fault...
Technical Slides
Detailed faultreporting
Optimum plan operation
CPUs
System diagnostics in S7-400
Fault diagnostics from the CPU to the I/Os
Internal CPU services (e.g. error messages with time stamp)
Automatic signaling from CPU to HMI device or STEP 7
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 11 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Process diagnostics
Faults in the plant Interlocking not fulfilled Actuator timeout Motor protection triggered Limit switch fault...
Process diagnostics functions in S7-400
Monitoring of critical process signals using program
Convenient CPU configuring using S7-PDIAG and ProAgent
Automatic signaling from CPU to HMI device
Fast faul identification
Increased productivity
Operators do not haveto be engineer to perform maintenance
CPUs
Technical Slides
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 12 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Communications integrated
MPI/DP Interface (12 Mbit/s) Integrated into every CPU Can be re-parameterized as DP master
HMI services for connection of OP/OS No additional programming Minimum CPU cycle load
All S7 components can be connected
Economical communication without additional hardware
Programming from any location in the network (routing)
Technical Slides
PG (Master)OP (Master)
S7-400 (Slave)
S7-300
S7-400(Master)
CPUs
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 13 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Multicomputing
Scaling So that you can easily
increase performance by plugging in additional CPUs
Subdivision So that you can spread
complex task over up to 4 CPUs
Decoupling So that you can separate
time-critical from non critical processes
Segmenting So that you can assign I/O
segments to specific CPUs with common communication
Technical Slides
Segmented Rack / Multicomputing
CPUs
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 14 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Latest functionsEmphasis on process engineering
Configuration in RUNReaction-free modifications toconfiguration during operation with distributed I/O
Applications Process engineering plants
which must not be switched off Production plants with
high restart costs
Customer benefits Time-saving, low-cost
plant modifications No restart procedure required High flexibility to modified
process engineering requirements
Shortened start-up times
Plant and process optimization
CPUs
Technical Slides
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 15 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Latest functionsEmphasis on production engineering
Isochrone modeLinking of a SIMATIC automationsolution to the equidistant PROFIBUS
Synchronization of user program with I/O processing
Equidistant and synchronous signalprocessing with distributed I/O
Consistent transmission of input and data; all data of the process image have a logical and time relationship
Safe control of fast processes
Increased accuracy for controls,positioning, machines with continuous operation
Repeatable and definedprocess response timeswith distributed I/O
Increase in productivity
CPUs
Technical Slides
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 16 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Signal modules (SM) -The right module for all common signals
Modular design
Signal modules for all common signals/ the most different technology So you can connect up anywhere
Signal modules with interrupts and diagnostics So you can respond more quickly
Connection techniques that simplify installation / maintenance Säcrew-type/spring-loaded/crimp terminals
Simple and fast module replacement So you can replace the modules even during operation
Highest packing density To save you space
Hot swapping
Modules
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 17 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Digital signal modules - For all applications
Digital inputs
24 - 60 V AC/DC80 - 264 V DC 74 - 264 V AC
------
16, 32
Switches2-wire BEROsetc.
from 100 µs
Type A Type BNo Yes
NAMUR/Ex(i)
Voltage range
Current range
Channels
Sensors
Reaction time
Diagnostics
Ex(i)*
(* via ET 200M) Technical Slides
Digitalausgaben
5 - 138V DC 5 - 264V AC
0,5/1/2A
8, 16, 32
elektronisch/Relais
from 100 µs
Typ A Typ B Nein Ja
Namur/Ex(i)
Modules
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 18 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Analog signal modules - For all applications
Analog inputs
+/- 80 mV ... +/- 10 V
+/- 20 mA,4 ... 20 mA, and others
8, 16
Pt 100, Pt 1000,Ni 100, thermocouples
13 ... 16 bit incl. sign
0.05 ... 100 ms
Type A Type BNo Yes
NAMUR/Ex(i)
Analog outputs
0 ... 10 V, ... +/- 10 V
+/- 20 mA,4 ... 20 mA, and others
8
---
12 bit incl. sign
0.4 ... 1 ms
Type A Type BNo Yes
NAMUR/Ex(i)
Voltage range
Current range
Channels
Sensors
Resolution
Conversion time
Diagnostics*
Ex(i)`*
(* via ET 200M)
Technical Slides
Modules
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 19 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Point-to-point CPs - For special interfaces
1 or 2 interfaces, up to 76 kbit/s
Different physical transmission environment
Standard or customer-specificprotocols
Simple and flexible
PtP Communication
Scanner, Barcodeleser,Identsysteme
PG, PC, Rechner
Roboter-steuerungen
Opto-Elektronik
Drucker
S7-400
SIMATIC S5 und Automatisierungs-geräte auch vieler anderer Hersteller
Wägesysteme,Regler
Modules
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 21 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Function modules for all technologies- The right choice when...
Good choice when...
... very fast tasks have to be carried out
... great accuracy and reproducibility are necessary
… special sensors or actuators have to be connected
...configuration of technological tasks must be as practice-oriented as possible
Counting/measuring, cam controlling, positioning, closed- loop control
Technologies
Modules
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 22 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
For all types of highly dynamic closed-loop control tasks
Freely-configurable using STEP 7 and CFC, optionally with SFC
Comprehensive block library for technological tasks and motion control
Expansion module for I/O and Communications
FM 458-1DP application module
Particularly suitable for machine and plant construction
Modules
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 23 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Maintenance - Just as simple as everything else
Extremely simple replacement of application program without PG
Memory card Update device Download using
teleservice Simple, reliable
replacement of modules without PG
Central data storage in the CPU
CPU sets parameters of newly inserted modules
Also allows you to replace modules during operation Hot swap increase the
availability of the plant
Modules
Reduced servicetimes
High availability
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 24 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Installation - Nice and easy
Simple swivel mounting on
the rack Robust, enclosed modules Self-coding front connectors TOP Connect
Simple and polarity-reversal- proof connection of actuators and sensors
Via prefabricated cables
All parameters are set via software - no DIP/DIL switches
Insertion and removal of modules
under process conditions Front connector with screw,
Crimp or spring terminals
Faster installation
Design flexibility
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 25 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
TOP Connect - Prefabricated cables
Direct connection of sensors and actuators using 2, 3 and 4-wire techniques
Simple and polarity-reversal- proof thanks to the
prefabricated cables Saves the intermediate
terminal
Terminal blocks on S7-400 standard I/O modules can be connected via front connectors
Using spring-loaded or Screw-type terminals
TOP Connect: Terminal blocks
Technical Slides
Reduction of the expenditive wiring work
Distancemax. 30m
TOP Connect: terminal blocs
Design flexibility
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 26 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Unlimited expansion
Uniform use of multi-channel I/O modules (central and distributed) Fewer modules required
No additional power supply required for racks which are not too far away Reduction in required modules
Immediate reading is possible at any time using direct I/O access System response times almost as short as when using I/Os only in central rack
S5 expansion rack can be used further with S7-400
Design flexibility
Migration
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 27 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Expansion facilities with the S7-400
Central cabinet
Technical Slides
Distributed expansion, line length 605 m, max. 4 ER per line
ER
Distributed expansion , line length 102 m/ 605 m, max. 4 ER per line
Central expansion ,line length 1,5m 1st ER without PS
CR
Max. 6 IM per CR
Central expansion , line length 5 m, max. 4 ER per line
ER ER
ER ER
ER S5
ER S5
Expandable
Design flexibility
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 28 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Field communicationField communication
Data communication with SIMATIC NETPROFIBUS and Industrial Ethernet
Data Kommunikation/cell levelData Kommunikation/cell level
IT communicationIT communication
Integrated
Design flexibility
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 29 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Data communication – also Internet accessManagement computer
PG/PC
PROFIBUS DP, MPI, Ethernet
S7-300
S7-400
S7-400
S5-115US5-135US5-155U
PG/OP
S7-400 S5-115U
PG/PC
PROFIBUS
Industrial Ethernet
IT integration
PG/PC
@
Design flexibility
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 30 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
New Functions IP-Access list SNMP IP-Configuration
More Communication Performance
More connections At plant floor and IT
communication
Integrated 4-Port Switch Better Usability
New IP-Address configuration
Double IP-address indication Diagnostic buffer via WEB
PROFINET PROFINET IO Controller PROFINET CBA
CP 443-1 AdvancedMore power and flexibility
Design flexibility
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 31 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
The window to your plant/process/machine SIMATIC HMI
SIMATIC Panels: Push button panels, text
displays, operator panels, touch panels or multi-panels via MPI or PROFIBUS-DP
Multiple panels for an S7-400 One panel for several
automation systems
WinCC flexible- for simple PC-based visualization tasks
WinCC V6- The powerful process visualization system
Easy parametization
WinCC
Push Button Panels
Multi Panels
Text Displays,Operator Panels,Touch Panels
Panel PC oder OS
Design flexibility
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 32 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Parameterization made easy
Software parameterization of the complete S7-400including the signal modules with STEP 7
Uniform No jumpers / switches to set Checking the parameter assignment data for plausibility Additional parameterization for individual values, e.g. conversion time parameterization saves valuable time
All S7-400 parameterization data are stored in the CPU Parameterization is not necessary when replacing modules CPU checks the S7-400 configuration and the module
settings Incorrect module signaled by diagnostics function Efficient for user, from commissioning to
maintenance
Configuration and Programming Easy parameterization
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 33 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
Simulation-based engineering with SIMIT
Early detection and clearance of configuration errors
Simulation of the systemSimulation of the unitsSimulation of the I/O signalsTesting of the complete scope of automation
Easy-to-use thanks to standardized coupling
“The S7-400 simulation module connected to the PC replaces the central and distributed I/O”
TrainingTraining of commissioning and service personnel
Configuration and Programming
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 34 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
S7-400 solves more complex tasks using the STEP 7 engineering tools
S7-SCL(Structured control language) - The PLC high-level language
S7-HiGraphDefinition using statusdiagrams
CFC(Continues function chart)Graphical sequencing of complex functions
S7-PDIAG/Pro AgentThe double pack for process diagnostics
S7-PLCSIMProgram testing without hardware
S7-GRAPHDefinition usingsequence controls
Configuration and Programming
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 35 © Siemens AG 2004 - Subject to change without prior notice
Overview
References
S7-400 - The optimum target system
Uses a common database Integrated and consistent The powerful S7-400 target
system and the engineering tools
work perfectly together as user-friendly, task-oriented configuring tools
The perfect team
Optimized for great applications
Configuration and Programming
S7-400 + E-Tools =E-Tools
Automation and Drives
SIMATIC S7-400
SIMATIC S7-400
Highlights
CPU
Modules
Design Flexibility
Configuration and Programming
A&D AS, 08/2004, Chart 36 © Siemens AG 2004 - Subject to change without prior notice
Overview
References References
Parma / Chemicalindustry
Food & Beverage
Glass/ Cement
Semiconductor/ Textile industry
Automobile
Miscellaneous
Icoma FSBShaoxinSewage
Treatment
Legend Inc.
References
References